HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (UNIQUE)

GN1S CHASSIS
Segment: SE2 – Pan Asia
Version Date Subject
1 02/2015 1st Issue.
2 02/2015 i) Revise Model Name from KDL-40R410C to KDL-32R410C ( pg 24, 26 )
ii) Add Note on pg 4 , delete Note on pg 6,7,23, 25, 26 .

LCD TV

9-888-174-P2
For SM - Common , please refer :
9-888-174-0x
SERVICE MANUAL (UNIQUE)

GN1S CHASSIS
Segment: SE2 – Pan Asia

LCD TV
MODEL LIST
THIS SERVICE MANUAL CONTAINS UNIQUE SECTION FOR ALL THE MODEL BELOW:

MODEL REMOTE DESTINATION

KDL-32R410C RMT-TX110P SOMEA AF1 (Serial #:4,050,001-

4,300,000- South Africa, Iran, Saudi
Arabia, Kuwait, UAE etc)

KLV-32R412C RMT-TX111P SOMEA AF1 (Serial #:4,050,001-

4,300,000- South Africa, Iran, Saudi
Arabia, Kuwait, UAE etc),
India

KDL-32R408C/1 RMT-TX110P SOMEA AF1 (Serial #:4,050,001-

4,300,000- South Africa, Iran, Saudi
Arabia, Kuwait, UAE etc),
India

3
 TABLE OF CONTENTS

Section Title Page

1. SAFETY NOTES
1-1. Rear Cover Disassembly Method ................................................................. 5

2. DIAGRAMS
2-1. Circuit Board Location…………………………………………………………… 6
2-2. Wire Dressing…………………………………………………………………….. 7

3. DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS

3-1. KDL, KLV- 32R*C………..…….…………………………………………………. 23

Please refer Service Manual – Common for below information :

 General Safety Notes
 Self Diagnostic Function
 Triage Chart
 Troubleshooting, Troubleshooting reference
 Adjustments
 Diagrams : Block Diagram , Connector Diagram

Note:
Pictures provided in this section might have slight difference from the actual sets.

4
Safety Notes SECTION 1
SAFETY NOTES

1-1. Rear Cover Disassembly Method

1. Remove the screw 2. Take out Dummy PC Card (for AEP MODEL only)

# SE2/N rear cover can be disassembled without detach stand.

Dummy PC Card
3. Disassembly Rear Cover

Screw type and qty to disassemble RC

Screw
32” 40” 48”
type

8 pcs 12 pcs 12 pcs

8 pcs 8 pcs 8 pcs

5
Diagrams
SECTION 2
DIAGRAMS
2-1.CIRCUIT BOARD LOCATION

2-1-1. KDL, KLV-32R*C

KK
MOUNT
BA
BOARD

SWITCH
UNIT

HKK
MOUNT

6
Diagrams

2-2. Wire Dressing 32”

a) Flexible Flat Cable 30p

INSERT CONNECTOR

Caution during handling Flexible Flat Cable

7
Diagrams

2-2. Wire Dressing 32”

Caution during handling Flexible Flat Cable

8
Diagrams

2-2. Wire Dressing 32”

b) HARNESS ASSY Tape Information

HARNESS ASSY

9
Diagrams

2-2. Wire Dressing 32”

c) Tape Information
1 2
TAPE

TAPE

3- Overall View

3c
3a

3b

10
Diagrams

2-2. Wire Dressing 32”

d) WIRE DRESSING INFORMATION

1 2

11
Diagrams

2-2. Wire Dressing 32”

e) WIRE DRESSING INFORMATION

1 2

Overall View

12
Diagrams

2-2. Wire Dressing 32”

f) LOUDSPEAKER INFORMATION

Speaker

Speaker

13
Diagrams

2-2. Wire Dressing 32”

g) CONNECTORS

BA SE2 MOUNT

INSERT CONNECTOR

INSERT CONNECTOR

14
Diagrams

2-2. Wire Dressing 32”

h) Tape Information
2
1

Overall View

TAPE

15
Diagrams

2-2. Wire Dressing 32”

i) Tape Information
2
1

Overall View

TAPE

16
Diagrams

2-2. Wire Dressing 32”

j) Tape Information
2
1

Overall View
3

TAPE

17
Diagrams

2-2. Wire Dressing 32”

k) Tape Information
2
1

Overall View
3

TAPE

18
Diagrams

2-2. Wire Dressing 32”

l) Tape Information

Overall View
1

TAPE

19
Diagrams

2-2. Wire Dressing 32”

m) WIRE DRESSING

1 2

WIRE
DRESSING

k) KK MOUNT

1
Overall View
KK MOUNT

20
Diagrams

2-2. Wire Dressing 32”

n) CONNECTOR ASSY 4P

1 2 Overall View

CONNECTOR ASSY 4P

m) CONNECTORS

1
Overall View

INSERT CONNECTOR

21
Diagrams

2-2. Wire Dressing 32”

o) TAPE
1 Overall View

TAPE

p) CAUTION

22
Disassembly, Exploded Views and Other Parts SECTION 3
DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS
•Place the TV set on a stable, level surface before disassembly and assembly of parts. (*) Parts are not stocked since they are seldom required for routine service.
• ! and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
• Parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced.
 Lines that indicate parts are shown in blue in the illustration.
 The reference number besides the part description in the picture indicates the
disassembly sequence.
3-1. KDL, KLV- 32R*C Remove screws before disassembly. Unplug connectors before disassembly

3-1-1. Disassembly, Exploded View HTL5 19

BOARD
18 BEZEL
PANEL,
ORNAMENTAL
P-MOD 17
3
8 KK MOUNT
SHEET,
THERMAL
6 9

SPEAKER
BOX ASSY

7
BRACKET,
WOOFER
14
LOUD
SPEAKER 16 10 **Stand exploded view are for reference
LIGHT, purpose. (*** Child parts are UNSTOCKED.)
HKK MOUNT 15
GUIDE
9 STAND BASE S
SWITCH
<STAND BLOCK>
SHEET, UNIT
STAND
13 THERMAL METAL
71 STAND BASE ASSY S LS
BA BOARD STAND METAL
14 LOUDSPEAKER RS
SCREW, SCREW,
+PSW +PSW
SCREW M4X12
BRACKET UNDER +BVTP
M4X12
11 3X10 SCREW
12 +BVTP
BRACKET SIDE 3X10
FOOT,
FOOT,STAND STAND

5
REAR COVER
1 4
LABEL,
AC ADAPTOR UNDER TERMINAL
2
POWER SUPPLY CORD

23
Disassembly, Exploded Views and Other Parts

3-1. KDL, KLV- 32R*C

3-1-1. Disassembly, Exploded View
KDL-32R410C KLV-32R412C KDL-32R408C
DESTINATION DESTINATION DESTINATION
REF.
DESCRIPTION PART NO. SOMEA AF1 (Serial SOMEA AF1 (Serial SOMEA AF1 (Serial
NO.
#:4,050,001-4,300,000- South #:4,050,001-4,300,000- #:4,050,001-4,300,000-
Africa, Iran, Saudi Arabia, South Africa, Iran, Saudi South Africa, Iran, Saudi
Kuwait, UAE etc Arabia, Kuwait, UAE etc INDIA Arabia, Kuwait, UAE etc INDIA
1 AC ADAPTOR (85W) 1-492-996-12 • • n/a • n/a
1 AC ADAPTOR (85W) 1-492-995-12 n/a n/a • n/a •
2 ! CORD SET, POWER-SUPPLY 1-846-420-11 • • n/a • n/a
2 ! CORD SET, POWER-SUPPLY 1-848-819-11 n/a n/a • n/a •
3 PANEL, ORNAMENTAL (OWL) 4-548-878-01 • • • • •
4 LABEL, UNDER TERMINAL 4-549-627-01 • • • • •
5 REAR COVER (32OWL SW) A 4-567-396-41 n/a • n/a n/a n/a
5 REAR COVER (32OWL SW) A 4-567-396-52 • n/a n/a n/a n/a
5 REAR COVER (32OWL SW) A 4-567-396-32 n/a n/a • n/a n/a
5 REAR COVER (32OWL) A 4-566-587-22 n/a n/a n/a • •
6 SPEAKER BOX ASSY 1-859-102-11 • • • n/a n/a
7 BRACKET, WOOFER (OWL) 4-548-287-01 • • • n/a n/a
8 KK_SE2_MOUNT A-2067-028-A • • • n/a n/a
9 SHEET,THERMAL(5595) 4-564-765-01 • • • • •
10 SWITCH UNIT 1-492-517-12 • • • • •
11 BRACKET, UNDER (OWL) 4-547-840-01 • • • • •
12 BRACKET, SIDE (OWL) 4-547-839-21 • • • • •
13 COM SVC BA_SE2_PAA_32W_2.1_AF1 A-2069-185-B n/a • n/a n/a n/a
13 COMPL SVC BA_SE2_PA_T2_32W_2.1 A-2068-380-B • n/a n/a n/a n/a
13 COMPL SVC BA_SE2_PA_T2_32W_HTL A-2067-648-B n/a n/a n/a • •
13 COMPL SVC BA_SE2_PAA_32W_2.1 A-2066-846-B n/a n/a • n/a n/a
14 LOUDSPEAKER 1-859-099-21 • • • n/a n/a
14 LOUDSPEAKER 1-859-099-11 n/a n/a n/a • •
15 HKK-E MOUNT (Prioty part) A-2076-017-A • • • • •
15 HKK(MOUNT) (Choice part) A-2066-599-A • • • • •
16 LIGHT, GUIDE (OWL) 4-549-024-01 • • • • •
17 P-MOD (IS5S320VNO0101)(SERVICE) (BOE) A-2074-231-A • • • • •
18 BEZEL (32 OWL) A 4-546-298-01 • • • • •
19 HTL5_S A-2073-901-A n/a n/a n/a • •

<STAND BLOCK>
71 STAND BASE ASSY S (OWL) 4-558-334-21 • • • • •

24
Disassembly, Exploded Views and Other Parts

3-1. KDL, KLV- 32R*C

3-1-2. Screws

Ref Part No Description

4-167-019-21 SCREW, +PSW M3X8
2-990-421-41 SCREW (+PSW) (M3X6)
7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3
4-472-518-01 SCREW (+PSW) (M3X6)

25
Disassembly, Exploded Views and Other Parts

3-1. KDL, KLV- 32R*C

3-1-3. Connectors

Note : Code “S” unless stated.

REF.
PART NO DESCRIPTION REMARKS Code
81 82 NO.
83 84

81 1-848-849-11 FLEXIBLE FLAT CABLE 30P CN8601(BA)-(SOURCE BOARD) (1)

CN9700(BA)-(H-BOARD)-(TACT KEY)-(HTL5) /
82 1-910-805-20 HARNESS ASSY CN4001(BA)-(SP) (1) (KDL- 32R408C/1) (Code L)
CN9700(BA)-(H-BOARD)-(TACT KEY)-CN4503(K-
BOARD) / CN4001(BA)-(SP) (1)
82 1-910-805-21 HARNESS ASSY (KDL-32R410C, KLV-32R412C) (Code L)

83 1-910-805-24 CONNECTOR ASSY 4P K-BOARD)-(SP) (1)( KDL-32R410C, KLV-32R412C) (Code L)

84 1-910-805-23 CONNECTOR ASSY 10P CN9000(BA)-(LS) (1)

82 82 82

3-1. KDL, KLV- 32R*C

3-1-4. Other Parts
KDL-32R410C KLV-32R412C KDL-32R408C
DESTINATION DESTINATION DESTINATION
SOMEA AF1
SOMEA AF1 (Serial SOMEA AF1 (Serial (Serial
DESCRIPTION PART NO. #:4,050,001- #:4,050,001- #:4,050,001-
4,300,000- South 4,300,000- South 4,300,000- South
Africa, Iran, Saudi Africa, Iran, Saudi Africa, Iran, Saudi
Arabia, Kuwait, UAE Arabia, Kuwait, UAE Arabia, Kuwait,
etc etc INDIA UAE etc INDIA
CLAMPER, CABLE 4-262-708-04 • • • • •
MANUAL INSTRUCTION * 4-562-311-11 • n/a n/a • •
MANUAL INSTRUCTION * 4-562-311-31 • n/a n/a • n/a
MANUAL INSTRUCTION * 4-562-311-41 • n/a n/a • n/a
MANUAL INSTRUCTION * 4-562-311-51 • n/a n/a • n/a
MANUAL INSTRUCTION * 4-562-311-61 • n/a n/a • n/a
MANUAL, INSTRUCTION * 4-562-312-13 n/a • • n/a n/a
MANUAL, INSTRUCTION * 4-562-312-31 n/a • n/a n/a n/a
MANUAL, INSTRUCTION * 4-562-312-41 n/a • n/a n/a n/a
MANUAL, INSTRUCTION * 4-562-312-51 n/a • n/a n/a n/a
MANUAL, INSTRUCTION * 4-562-312-61 n/a • n/a n/a n/a
REMOTE COMMANDER(RMT-TX110P) 1-492-989-11 • n/a n/a • •
REMOTE COMMANDER(RMT-TX111P) 1-492-990-11 n/a • • n/a n/a
SCREW, +PSW M4X12 (BAG, SCREW ASSY (OWL) 2-580-602-01 • • • • •
TAPE (3M 1350FB-1)15MMX66M BLK 7-600-031-97 • • • • •
26
 Sony EMCS (Malaysia) Sdn. Bhd. English
9-888-174-P2 RDCM © 2015.02
27