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HIGH RIGIDITY ROLLER STRIPPER GUIDE PIN SETS

−TYPE FIXED TO STRIPPER PLATE・SINGLE ROLLER TYPE−

RSGPS
①Guide pin

D −0.005
−0.03
D −0.05
1.5 (HP)

0
R 2−M×ℓ
No.20・25
(Hexagonal guide)

−0.010
D1 −0.012
H

3
Matchmark (HP)
5 B No.16
LB LA (Square guide)

(1 pcs.)
②Bushing 0
(HS) BL−0.1
S 3

BD−0.005

−0.03
BD−0.05
0

90°

0.3
Details of groove

0.5

Matchmark
(1 pcs.)
③Roller cage
RL

φd−ℓ ①Guide pin (2 pcs.)


②Bushings ③Roller cages(2 pcs.)
SKS3 SKS3 SUJ2
60∼62HRC 60∼62HRC Polyacetal

①Guide pin ②Bushing ③Roller cage Catalog No. LB Base unit price
Number LA
D D1 B R M×ℓ H (HP) BD BL (HS) S of
grooves
RL d ℓ Type No. 10mm increments 1∼9 pieces
70 40∼60
16.5 16 16 1.5 M6×15 23 14.5 28 40 18.5 30 16 80 40∼70
90 50∼80
7 6.8
80 50∼70
20.5 20 20 2 27 19 34 50 23 3 46 2.0 RSGPS 20 90 50∼80
100 60∼90
M8×20
90 60∼80
25.5 25 25 3 32 24 40 60 28 8 56 7.8 25 100 60∼90
110 70∼90

Catalog No. − LA − LB
Order Price
RSGPS 25 − 100 − 70

■Features
Days to Ship The use of a round shape for the guide on the punch plate side, where the
amount of movement is small, reduces the cost by approximately 30% in
comparison with RSGPW.
【Notes】 ● The roller guide pin D dimension is 0.5mm larger than the nominal diameter (No.)
● When using the set, align the matchmarks and symbols on the guide pin flange and bushing end face.
(Concentricity when properly aligned: 3µm or less)
● Set the bushing so that its matchmark (on end face) is aligned with the guide pin flange.
● Select an appropriate guide pin length so that the guide bushing will not separate from the guide pin at top dead center during

press processing.
● Do not modify the roller guide.
(Doing so may make it impossible to achieve the designated accuracy and performance.)
● On the LB side, use a high rigidity ball cage
(MBJH: P.810) , bushing for ball cage(SGBBW: P.809)or precision oil-free
bushing(P.819, P.820).
● For the features of guide pins that are fixed to the stripper plate and the method of mounting, refer to P.771.

774
ROLLER CAGES / ROLLER STOPPERS, FIXED TYPE / ROLLERS SPRINGS

RBJ(Roller cage) Number Catalog No. Base unit price


d ℓ P of RL
rollers Type PD 1∼9 pieces
RL 2.0 6.8 4.7 24 16 30
P RBJ
2.0 6.8 4.8 51 20 46
(Roller cage)
2.0 7.8 4.7 63 25 56

Catalog No. − RL

PD
Order
φd−ℓ RBJ 20 − 46

Days to Ship
SUJ2
Polyacetal

Price

RSTKH(Roller stopper, fixed type) Catalog No. S Base unit price


D D1 t
M t ② Type PD 1mm increments 1∼9 pieces
17 13.5 8.5 16 11∼20

21 18 11
RSTKH 20 11∼25
(Fixed stopper)
26 23 11 25 11∼30

Catalog No. − S
┆ No surface Order
treatment on D RSTKH 16 − 12
bottom face
S 3 D

S45C
Days to Ship
Electroless nickel plating
①CB ②Spring washer

①Provided bolt CB
PD S Price
(No.) 11∼13 14∼18 19∼23 24∼28 29∼30
16 M6×15 M6×20 M6×25 − −
20 M8×15 M8×20 M8×25 M8×30 −
25 M8×15 M8×20 M8×25 M8×30 M8×35

RSWP(Roller spring) Catalog No. FL Base unit price


D D1 d P
Type PD 5mm increments 1∼9 pieces
17.9 16.3 0.8 12 16 30∼80
FL(Free length)
22.1 20.3 0.9 14 RSWP 20 35∼80
P d
27.2 25.4 0.9 15 (Roller spring) 25 40∼80

Catalog No. − FL
Order
D1

PD
D

RSWP 20 − 80

Days to Ship
SWP−B

Spring solid height


(mm)/ Spring constant (g / mm)
Price
FL(Free length)
Type PD
30 35 40 45 50 55 60 65 70 75 80
3.7 4.1 4.4 4.6 5.0 5.3 5.7 5.9 6.2 6.6 6.9
16
32 26 23 22 20 19 16 15 14 13 12
4.1 4.4 4.7 5.0 5.3 5.7 5.9 6.3 6.7 6.9
RSWP 20 −
28 24 22 19 18 16 15 14 13 12
4.2 4.5 4.8 5.1 5.4 5.7 6.0 6.3 6.6
25 − −
13 12 10 9 9 8 8 7 7
Upper: Solid height
Lower: Spring constant

775
CLAMPS FOR STRIPPER GUIDE PINS

FCLP(Clamp for stripper guide pin)


T=5

D
13.5
18

4.5
10
D+

8
5

S45C
.D.

Black oxide
(Fe3O4)
P.C

10 8 M CB4−10

Catalog No. Base unit price(1 piece) FCLP can be used as a clamp for SGPWH・RSGPW・RSGPS.
M Use 3 pieces for D20 or less, or 4 pieces for D25 or more.
Type T 1∼9 pieces
FCLP 5 4

Catalog No. − M
Order
FCLP 5 − 4

Days to Ship

Price

776
GUIDE POSTS & BUSHINGS FOR DIE SETS

GUIDE POSTS &


BUSHINGS FOR DIE
SETS

Product name ROLLER GUIDE POST SETS FOR DIE SETS ROLLER CAGES MOVABLE STOPPERS FIXED STOPPERS SPRINGS RINGS FOR PREVENTING CAGE LIFTING
Catalog No. RGBL RGSL RGKL RBJ RSTM RSTK RSWP RWR

Page 783 785 785 785 786 786

BALL GUIDE POST SETS FOR HIGH-RIGIDITY DIE SETS −DETACHABLE POST TYPE− BALL GUIDE POST SETS FOR DIE SETS −DETACHABLE POST TYPE−
RBSH QBSH RMSH QMSH RKSH QKSH RB QB RM QM RK QK

787 787

BALL GUIDE POST SETS FOR HIGH-RIGIDITY DIE SETS −PRESS-FIT POST TYPE− BALL GUIDE POST SETS FOR DIE SETS −PRESS-FIT POST TYPE−
PBSH GBSH PMSH GMSH PKSH GKSH PB GB PM GM PK GK

789 789

PLAIN GUIDE POST SETS FOR DIE SETS GUIDE POSTS FOR DIE SETS
RD RF RZ RFZ PD PF PZ PFZ MRP BRPM BRPK MSP BSPM BSPK

791 793 795

GUIDE POSTS FOR DIE SETS −LONG TYPE, CONFIGURABLE FULL LENGTH− BALL GUIDE BUSHINGS FOR DIE SETS −LONG TYPE, CONFIGURABLE FULL LENGTH− BALL GUIDE BUSHINGS FOR DIE SETS −DETACHABLE TYPE− BALL GUIDE BUSHINGS FOR LOWER DIE SETS
MRP BRPM BRPK MSP BSPM BSPK MBB LBB LBB RBB LBBS

797 799 799 800 801

SPRINGS BALL CAGES FOR DIE SETS MOVABLE STOPPERS FIXED STOPPERS SPRINGS
SWPB MBSH MBJH MBS MBJ STM STK SWP SWPL

801 802 803 803 803

777
RINGS FOR PREVENTING CAGE LIFTING PLAIN GUIDE BUSHINGS FOR DIE SETS SHANKS FOR DIE SETS DIE ADHESIVES
RWB MDB LDB LFB LDBZ LFBZ MSK MSKS MSKTP LOC638

804 805 807 807

778
GUIDE POST SETS FOR DIE SETS
−GUIDE−

■Comparison of roller guides, high-rigidity ball guides, ball guides, and plain guides (Excellent A←→D Poor)
Seizure Cost Max. allowable speed Recommended lubricant
Type Item Rigidity
resistance ratio※ Oil type Oil-free type Oil Grease
Roller guide A B 8.1 A − −
High-rigidity ball guide A C 1.9 A − −
Ball guide A D 1.8 A − Bearing oil −
Copper alloy+MoS2 B A 1.7 B C ISO
Plain guide Copper alloy B A 1.5 C − VG68 Lithium type
Guide SUJ2+MoS2 B A 1.4 C C No.2
Plain guide D A 1.0 D −
※Cost ratio with 1 as the price of a detachable plain guide RD32-160.
■Effect of the guide type on die set rigidity
Figure 2 shows the rigidity provided by different guide types, examined using a back post type die set
(Figure 1).
Deflectionδof the die set increases in the following order: Plain<Roller<High-rigidity ball<Ball.
(Figure 1)Die set rigidity test (Figure 2)Effect of guide type on die set rigidity
40 200 120
550
130 P 60
500
Pressure rod Dial gauge measurement point
φ12−R20 450
[µm]
400
35
Deflectionδ

350
Deflectionδ

300
250
185

D32 200 Ball guide


Load application speed 0.5mm/min 150
High-rigidity ball guide
Roller guide
100
50

Plain guide
50
250 200 0
0 500 1000 1500 2000 2500
Support rod φ30−L100−R30
(Located between posts) [N]
Load

■Comparison of ball cages


Item Aluminum cage [MBS・MBSH] Resin cage [MBJ・MBJH]
Sturdy aluminum ball cages are often
used for die applications in which the Resin cages are often used for
Main uses guide posts and bushings are removed precision dies and dies used at high
and inserted during pressing, or in speed.
which the workpiece is bent.
Ball holding force Large because aluminum is used. Weaker than aluminum.
Strength of ball cage Unbreakable but deforms when dropped. May break when dropped.
Weight Heavier than resin. Can be used for high SPM due to its light weight.
Wear particles Aluminum wear particles are produced. Wear particles are unlikely.

■Features of various stopper systems ■Guideline for selecting spring length(FL)


・ Not suitable for dies which require that posts Detachable type Press-fit type
and bushings be removed and inserted. FL=L−(T+(RorU)+RL/2) FL=L− (T1+(RorU)+RL/2)
・ Difficult to adjust the ball cage height when
No stopper L: Post length T: Flange thickness T1: Die holder thickness
assembling.
・ Because no stopper is present, can be used U: U of post R: R of post RL: Cage length
even for low shut-height dies. When a movable stopper or fixed stopper is used, FL should be 1.1 to 1.2 times the above calculation result.
RorU
RorU

・ Ball cage height can be adjusted easily during


assembly.
Movable stopper
RL
RL

・ Because the movable stopper lowers as the


(RSTM・STM)
RL/2
RL/2

press lowers, can be used even for low shut-


height dies.
L

・ The high stopper strength makes this type


FL

FL

ideal for dies which require that posts and


Fixed stopper bushings be removed and inserted.
T

(RSTK・STK) ・ Ball cage height can be adjusted easily during assembly.


・ Because the stopper is fixed, this type is not
T1

suitable for low shut-height dies.


779
■Installing a guide post set
+0.08
■Machining the mounting holes for guide post and bushing φBD +0.03 d
・ Guide post and bushing mounting holes should be machined by boring or jig
grinding after the machining of all other holes is completed and after any machining
deformation removed(for example by regrinding the top and bottom surfaces).
・ One method of creating a position reference for upper and lower dies is
to create a dummy hole and insert a pin.

■Installing guide posts


C0.5
・ After cleaning the mounting hole, fix the guide post in place using a bolt. C0.5
・ In the case of a roller guide post set, offsetting the reference plane of one
guide post by 90°from the other posts helps prevent errors when the die
set is assembled. −0.005
φD −0.010
・ Check the post perpendicularity.(0.01mm/100mm or less)
・ When press-fitting the post, use a hydraulic press or similar means and
insert the post slowly. Tapping the post with a hammer may cause post Machining of mounting hole Installing guide post
bending or deformation.

Parallel block
■Installing guide bushings
・ Place the bushing onto the guide post. Punch
holder
(For a roller guide, align the matchmark and symbol.)
・ Place a parallel block on the die holder and place the punch holder on it.
・ Slide the guide bushing to check for any interference.
・ Use solvent to clean any oil or dirt from the contact surface, then apply Matchmark
an anaerobic adhesive agent(Loctite 638 P.808 is recommended) (In case of roller guide) ABC
into the guide bushing’ s adhesive groove, and insert the bushing into the ABC
mounting hole. Set the guide bushing so that it will not come out from the
punch holder and allow the adhesive to harden under those conditions.(3 Die holder
to 6 hours at normal temperatures)

Aligning the post and bushing Installing guide bushing

■Installing stoppers
・Movable stopper…After the adhesive agent has completely hardened, insert
the spring and cage, and tighten the hexagon shaft of
movable stopper RSTM・STM using a spanner.
・Fixed stopper…After the adhesive agent has completely hardened, insert
the spring and cage, and attach the fixed stopper RSTK・
STK.
Retaining washer

■Removing and installing guide posts


Removing Die holder

・ Remove the movable stopper, ball cage and spring from the guide post.
・ Loosen the bolt and remove the retaining washer. Block
・ In order to avoid damaging the internal surfaces of the mounting hole or
tap holes, position a cushion block(such as a copper alloy block)and tap
the block with a hammer to remove the guide post.
Installing
・ Attach the spring, cage and movable stopper to the guide post, then insert Punch holder
the guide post into the guide bushing.
・ Place a parallel block onto the punch holder and position the die holder
on top of it so that the die holder does not contact the roller guide or ball Removing post Installing post
guide.
・ Slide each guide post up and down to check for any interference with the
mounting hole. If necessary, adjust the punch holder position.
・ After cleaning the mounting hole, fix the guide post in place using a bolt.

780
ROLLER GUIDE POST SETS FOR DIE SETS
−GUIDE−

■Features of roller guide

A roller guide has rollers positioned on 6 faces, producing a contact area that is several times larger than that of
a ball guide, also provides rigidity that is nearly equivalent to a plain guide. This results in rigidity and accuracy
that are not possible with ball guides. Roller guides not only improve the overall rigidity and straightness of the
die set, they can also maintain smooth vertical strokes and stable accuracy over long periods of time. They also
feature improved durability in response to high-speed intermittent operation and vibration.

Changing from point contact to linear contact【Achievement of high rigidity】


A roller's contact surface area is approximately 10 times larger than that of a ball, and this results in a higher level of rigidity
between the guide post and guide bushing when a roller guide is used.

The ball guide improves the Because the contact is linear, the
rigidity by increasing the preload preload of the rollers is much
to 10 to 25µm. However, the smaller, at 4 to 12µm. This
large preload causes a large contributes to smooth movement
thrust shock to the ball, resulting and reduced thrust shock.
in vibration.

■Component names

①Guide bushing ①
Hardness: 60 ∼ 62HRC
Raceway surface: Ra0.2µm ④

④Matchmark/symbol ②Roller cage


When using the bushing, align Single-piece structure
the matchmarks on the bottom made of polyacetal
of the guide bushing and the side
of the guide post flange, and be
③Guide post
sure that the post and bushing
symbols are matched. Hardness: 60 ∼ 62HRC
(Concentricity when properly ② Raceway surface: Ra0.1µm
aligned: 3µm or less)
⑤Reference surface
Offsetting the reference surface of one
④ guide post by 90°from the other posts
③ helps prevent errors when the die set is
assembled.

■Applications

●Precision punch dies for ultra thin metal and resin materials
Switches, relay components, lead frames, printed circuits, films, etc.
●Punch dies for relatively thick materials
Motor components, connectors, fine blanking, etc.
● Guides for specialized machines and precision machines
For press units, positioning control, jigs, etc.

781
■Accuracy standards for roller guides and die sets
Inspection item Measurement method Tolerance

Reference surface Upper/lower surfaces Other surfaces


Surface roughness of holder
3.2 0.8 6.3

Parallelism of upper/lower Nominal size 100 200 300 600


surfaces for punch holders (length of longer side) or less or less or less or less
and die holders Accuracy 0.004 0.008 0.01 0.015

Perpendicularity of die
holder bottom surface and 0.01/100 or less
guide post

Nominal size 100 200 300 600


Parallelism after assembly (length of longer side) or less or less or less or less
Accuracy 0.008 0.012 0.02 0.025

【Notes】 ● Select an appropriate guide post length so that the guide bushing will not separate from the guide post at top dead
center during press processing.
● The minimum stroke of the roller guide must be equal to or larger than the roller diameter φd×π.
A stroke shorter than this will cause stress to be applied at certain rollers only; resulting in rapid deterioration of roller
guide performance.
● Be sure to periodically lubricate the roller guide.
● If scraps or other debris collect in the roller guide, protect the guide using a cover.
● Do not modify the roller guide.(Doing so may make it impossible to achieve the designated accuracy and performance.)

782
ROLLER GUIDE POST SETS FOR DIE SETS

RGBL RGSL RGKL


(No stopper) (For movable stopper) (For fixed stopper)

(HP) Components
Catalog No.
① ② ③ ④ ⑤ ⑥ ⑦
RGBL ○ ○ ○ ○ ○ − −
RGSL ○ ○ ○ ○ ○ ○ −
RGKL ○ ○ ○ ○ ○ − ○

A square guide is
used for D16 only.

D1
⑥RSTM
(P.785) ⑦RSTK
(P.785)
−0.2
0
(D1−0.5)

(HS)
(HP)

S1
S

A square guide is
used for D16 only.
U

U
U

(HS)
L −0.3

L −0.3
L −0.3

0
0

③ BD

① ① ①
LA/2 T 10

LA/2 T 10
LA/2 T 10

0 0
D −0.005 D −0.005
BL −0.1
−0.1
−0.3

0
D −0.005
0
LA

LA
LA

BD

−0.03 −0.03
−0.03
D−0.05 D−0.05 D−0.05
M M M
*20
H

H
H2

H2
H

H1

H1
H2
H1

② ② ② *The dimension is 0 for D13 and D16.


D−0.5 D−0.5 D−0.5
D2 D2 D2

(P.785)
④RBJ ⑤RSWP
(P.786)
Name φd−ℓ
① Guide post SKS3 60 ∼ 62HRC
② Retaining washer S45C −
③ Guide bushing SKS3 60 ∼ 62HRC
(Free length)

④ Roller cage SUJ2 Polyacetal


⑤ Spring SWP−B

RL

⑥ Movable stopper S45C SPC−1


⑦ Fixed stopper S45C
FL

Roller cage④, spring⑤, movable stopper⑥ and fixed


stopper⑦ can be purchased individually.
P.785

Assemble the set in accordance with “Accuracy standards for roller guides and die sets” on page 782.
783
Post Bushing
D
D1 D2 LA H H1 H2 (HP) T M Provided bolt U t S S1 BD BL (HS)Number of
grooves
13 19 17 12 7 3 5.5 11.2 5 5× 8 CB 5×10 2.5 − − − 23 0 15.2
40
16 24 22 16 10 4 6.5 14.6 6 6×10 CB 6×10 4.3 1.2 11 14 30 −0.006 18.6
20 29 28 16 18.8 3.0 20 23 37 60 22.8 3
14 7 8.5 8×20 CB 8×15 0
25 35 35 18 23.8 8 25 28 45 70 27.8
1.6 −0.007
28 37 36 20 26.6 10×20 3.5 27 30 47 75 31.6
16 8 10.5 CB10×20
32 42 40 23 31.2 10×25 28 31 55 78 36.2 4
10
40 54 50 35 37.1 4.0 33 36 68 0 92 45.1
18 9 12.5 12×30 CB12×25 5
50 64 60 35 48.9 12 2.0 35 38 80 −0.008 96 54.9
5.0
60 74 72 42 20 12 14.5 59.1 15 14×30 CB14×30 51 54 95 120 67.1 6

Catalog No. 5mm increments Base unit price 1 ∼ 9 sets Catalog No. 10mm increments Base unit price 1 ∼ 9 sets
Type D L FL RGBL RGSL・RGKL Type D L FL RGBL RGSL・RGKL
70 ∼ 100 120 ∼ 140
13 30 ∼ 100
105 ∼ 120 150 ∼ 170
40 70 ∼ 200
75 ∼ 100 180 ∼ 200
16 105 ∼ 120 30 ∼ 110
RGBL 210 ∼ 220
(No stopper)
125 ∼ 135 150 ∼ 170
RGBL 75 ∼ 100 RGSL 180 ∼ 200
50 90 ∼ 230
(No stopper) 20 105 ∼ 120 40 ∼ 120 (For movable stopper) 210 ∼ 230
125 ∼ 140 240 ∼ 250
RGSL 95 ∼ 120 RGKL 150 ∼ 170
(For movable stopper) (For fixed stopper)
25 125 ∼ 140 60 ∼ 140 180 ∼ 200
60 70 ∼ 210
RGKL 145 ∼ 160 210 ∼ 230
(For fixed stopper) 95 ∼ 120 240 ∼ 250
28 125 ∼ 140 50 ∼ 140
145 ∼ 160
115 ∼ 140
32 145 ∼ 160 70 ∼ 155
165 ∼ 180

Catalog No. − L − FL
Order Days to Ship
RGBL 25 − 120 − FL80

Price

Catalog No. − L
(LC)− FL −(LAC)
Alterations RGBL 20 − LC78 − FL40

Alteration Code Spec. 1Code Alteration Code Spec. 1Code


Post length L change
D 1mm increments
LA/2
13 70<LC<120 C
16 75<LC<135 LA dimension change
20 75<LC<140
25 95<LC<160 LA/2+1≦LAC<LA
LC LC LAC
28 95<LC<160 1mm increments
L 32 115<LC<180 Tap depth is shortened.
LAC
40 120<LC<220
50 150<LC<250 LA
60 150<LC<250

■Configurable guide post length type(long)


Catalog No. 5mm increments 10mm increments Base unit price Catalog No. − LC − FL
Type D LC FL 1 ∼ 9 pieces Order
RGBL 25 − LC200 − FL160
20 145 ∼ 200 110 ∼ 200
25 165 ∼ 200 120 ∼ 190
RGBL Days to Ship
28 165 ∼ 200 120 ∼ 190
32 185 ∼ 240 140 ∼ 230

Price

784
ROLLER CAGES AND STOPPERS FOR ROLLER GUIDE POSTS

RBJ(Roller cage)
RL

PD
φd−ℓ

SUJ2
Polyacetal

Catalog No. Base unit price


d ℓ Number of rollers RL
Type PD 1 ∼ 9 pieces
4.8 45 13 30
24 16 30
2.0 6.8
48 20 52
57 25 62
7.8 57 RBJ 28 66
2.5
69 32 68
9.8 75 40 78
3.0
11.8 78 50 82
4.0 13.8 84 60 116

Catalog No. − RL
Order Price
RBJ 20 − 52

Days to Ship

RSTM(Movable stopper) RSTK(Fixed stopper)


M 12 S t M ②
PD


S1 3 D1
ℓ 5 B D

S45C
S45C, SPC−1 (Stopper cap) Electroless nickel plating
Electroless nickel plating ①CB ②Spring washer

PD RSTM RSTK Catalog No. RL Base unit price


D M×P
Post diameter S ℓ t B D1 S1 Provided bolt Type PD Cage length 1 ∼ 9 pieces
16 17.5 8×1.25 0 ∼ 9 21 1.2 4 14.4 14 M 8×20 16 30
20 21 10×1.5 0 ∼ 20 32 5 18 23 M10×25 20 52
25 26 0 ∼ 25 37 23 28 RSTM 25 62
1.6 (Movable stopper)
28 29 12×1.5 0 ∼ 27 39 6 25.5 30 M12×35 28 66
32 34 0 ∼ 28 40 30 31 32 68
RSTK
40 43 0 ∼ 33 45 38 36 (Fixed stopper) 40 78
M16×40
50 52.5 16×1.5 0 ∼ 35 47 2.0 8 47.5 38 50 82
60 64.5 0 ∼ 51 63 57.5 54 M16×50 60 116

Catalog No. − RL
Order Price
RSTM 20 − 52

Days to Ship

785
SPRINGS FOR ROLLER GUIDE POSTS / RINGS FOR PREVENTING CAGE LIFTING

For the spring length selection standards, refer to P.779.

RSWP(Spring)
(Free length)
FL
P d

D1

PD
D

SWP−B

Catalog No. FL Base unit price


D D1 d P
Type PD 5mm increments 10mm increments 1 ∼ 9 pieces
30 ∼ 80
14.1 12.5 8 13 −
85 ∼ 100
0.8
30 ∼ 80
17.9 16.3 12 16 −
85 ∼ 110
35 ∼ 80

22.1 20.3 14 20 85 ∼ 120
− 130 ∼ 200
0.9
40 ∼ 80

27.2 25.4 15 25 85 ∼ 140
− 150 ∼ 190
50 ∼ 80
30.0 28.0 1.0 17
RSWP 28 85 ∼ 140

− 150 ∼ 210
70 ∼ 120

34.9 32.5 1.2 20 32 125 ∼ 155
− 160 ∼ 210
70 ∼ 140
43.9 40.7 1.6 25 40 −
150 ∼ 210
90 ∼ 140
53.8 50.6 1.6 25 50 −
150 ∼ 230
70 ∼ 140
65.7 60.5 2.6 30 60 −
150 ∼ 210

Catalog No. − FL
Order Price
RSWP 20 − 90

Days to Ship

RWR(For roller guides)

Polyacetal resin
(POM), black

Inner diameter Outer diameter Catalog No. Base unit price Catalog No. ■Features P.804
d d1 Type PD 1 ∼ 9 pieces Order
RWR 25
20.1 35 +1.5
+0.3 20
25.2 40 25
27.6 45 +2.0 28 Days to Ship
+0.5
32.3 50 RWR 32
(For roller guide)
40.2 60 +3.0 40
50.3 75 +1.0 50 Price
+4.0
60.5 85 +1.5 60
786
BALL GUIDE POST SETS FOR DIE SETS
−DETACHABLE POST TYPE−

High-rigidity ball guide post sets Ball guide post sets


No stopper Movable stopper Fixed stopper No stopper Movable stopper Fixed stopper
RBSH RMSH RKSH Aluminum cage RB RM RK
(QBSH) (QMSH) (QKSH) (Resin cage) (QB) (QM) (QK)
D D
BL

BL

L
L

Catalog Components
① MRP (P.845) ① BRPM (P.845) ① BRPK (P.845)
No. ① ② ③ ④ ⑤ ⑥
⑤ STM (P.853) ⑥ STK (P.853)
RBSH MRP − − R

3
RMSH BRPM MBSH STM − t
RKSH BRPK MBB − STK R R

ℓ1
S
SWP
QBSH MRP LBB − −
QMSH BRPM MBJH STM −
L −0.3

D
0

L −0.3
QKSH
L −0.3
BRPK − STK D

0
D 0
D−0.005

RB MRP
−0.03
D−0.05

− −
L2
0

RM BRPM MBS STM −


T
L1

RK
2

BRPK MBB − STK


L1

SWP
QB MRP LBB − −
M

QM BRPM MBJ STM −


H
H2

H1

QK BRPK − STK
D1
② MBB (P.849) ② LBB (P.849)
D1 D2
+0.005 +0.005
③ MBSH (P.852) ③ MBJH (P.852) ④ SWP (P.853)
d 0 d 0 MBS (P.852) MBJ (P.852)
BL −0.3
BL −0.3

0
0

RL

RL

FL

MRP・BRPM・BRPK MBB・LBB RL S ℓ1
D D1 L1 L2 H H1 H2 T t M R Provided bolt d D1・D2 D1 D2 50 0 ∼ 19 15
20 28 15 5 8 2.0 26 37 60 0 ∼ 23 20
+0.020
22 30 16 14 7 8.5 × CB8−25 28 40 0 75 0 ∼ 30 25
+0.015 10 8 18 3.0
25 35 18 1.6 31 45 −0.007 90 0 ∼ 37 30
28 +0.025 36 20 10 36 50 110 0 ∼ 47 35
16 8 10.5 10 × 3.5 CB10−30 +0.5
32 +0.020 40 23 22 40 55
12 +0.3 0
38 +0.030 49 27 12 48 64
18 10 12.5 12 × 4.0 CB12−35 −0.008
45 +0.025 55 32 27 55 74
2.0
50 +0.035 62 35 15 14 60 83 0
20 12 14.5 15 × 4.5 CB14−40
60 +0.030 72 42 31 70 95 −0.010

■Installing the bushing(Adhesives P.808) ■About high-rigidity ball guide post sets
MBB Devcon adhesive − These products utilize a high-rigidity ball cage( MBSH, MBJH)containing
approximately 1.6 times more balls, achieving rigidity that is nearly equivalent to
LBB Loctite adhesive Loctite No.638
(LOC638)
that of a plain guide at low cost.

787
RELATED PRODUCTS ※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
P.797~799
( P.795 ∼ 806)to individual parts.

Catalog No. ②MBB・LBB FL


L RL
Type D Type BL 10mm increments

RBSH 20 80 90 100 110 120 50 50 40 ∼ 140


RMSH 22 80 90 100 110 120
50 50
40 ∼ 140
60 60
RKSH 60 60
25 80 90 100 110 120 130 40 ∼ 150
QBSH 80 75
QMSH 60 60
28 100 110 120 130 140 150 160 M 50 ∼ 150
80 75
QKSH (MBB)
80 75
32 120 130 140 150 160 70 ∼ 190
RB 100 90
L
80 75
RM 38 140 150 160 170 180 (LBB) 80 ∼ 190
100 90
RK 100 90
45 140 150 160 170 180 80 ∼ 190
120 110
QB 100 90
50 160 170 180 200 80 ∼ 190
QM 120 110
100 90
QK 60 160 170 180 200 80 ∼ 190
120 110

Catalog No. − L − ② − ④FL


Order Days to Ship
RM 25 − 120 − L80 − 80

Ordering code RM25 12 L8 − 8

Price

Type Type Type


MRP MBB MBJH
SUJ2 S45C(Cap) SUJ2
BRPM Polyacetal resin
(POM)
BRPK 58HRC ∼(Induction hardening) LBB 58HRC ∼ MBJ
S45C MBSH
STM A5056(Aluminum) SWP SWP−B
(Fe3O4)
Black oxide MBS
S45C Black oxide(Fe3O4)
STK Accessories CB

788
BALL GUIDE POST SETS FOR DIE SETS
−PRESS-FIT POST TYPE−

High-rigidity ball guide post sets Ball guide post sets


No stopper Movable stopper Fixed stopper No stopper Movable stopper Fixed stopper
PBSH PMSH PKSH Aluminum cage PB PM PK
(GBSH) (GMSH) (GKSH) (Resin cage) (GB) (GM) (GK)
D D

BL
BL

L
Catalog Components ① MSP (P.795) ① BSPM (P.795) ① BSPK (P.795)
No. ① ② ③ ④ ⑤ ⑥ ⑤ STM (P.803) ⑥ STK (P.803)
PBSH MSP − − R

3
5
t
PMSH BSPM MBSH STM −
PKSH BSPK MBB − STK R R

ℓ1
S
SWP
GBSH MSP LBB − −
GMSH BSPM MBJH STM −
GKSH BSPK − STK
L −0.3

L −0.3
0

L −0.3

0
0
PB MSP − −
D D D
PM BSPM MBS STM −
D −0.03
−0.05

D −0.03
−0.05
PK
−0.03

BSPK MBB − STK


D −0.05

SWP
GB MSP LBB − −
GM BSPM MBJ STM −
A

A
GK BSPK − STK
② MBB (P.799) ② LBB (P.799)
D1 D2 ③ MBSH (P.802) ③ MBJH (P.802) ④ SWP (P.803)
+0.005 +0.005 MBS (P.802) MBJ (P.802)
d 0 d 0
BL −0.3

BL −0.3
0

RL

RL

FL

MSP・BSPM・BSPK MBB・LBB RL S ℓ1 ■Installing the bushing


(Adhesives P.808)
D A R t d D1・D2 D1 D2 50 0 ∼ 19 15 MBB Devcon adhesive −
20 2.0 26 37 60 0 ∼ 23 20 LBB Loctite adhesive Loctite No.638(LOC638)
+0.020
22 4 28 40 0 75 0 ∼ 30 25
+0.015 3.0
25 1.6 31 45 −0.007 90 0 ∼ 37 30
28 +0.025 36 50 110 0 ∼ 47 35
5 3.5 +0.5
32 +0.020 40 55
+0.3 0
38 +0.030 48 64
6 4.0 −0.008 ■About high-rigidity ball guide post sets
45 +0.025 55 74
2.0 These products utilize a high-rigidity ball cage(MBSH, MBJH)containing
50 +0.035 60 83 0 approximately 1.6 times more balls, achieving rigidity that is nearly
7 5.0
60 +0.030 70 95 −0.010 equivalent to that of a plain guide at low cost.

789
RELATED PRODUCTS ※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
P.797~799
( P.795 ∼ 806)to individual parts.

Catalog No. ② MBB・LBB FL


L RL
Type D Type BL 10mm increments

20 100 110 120 130 140 150 160 170 180 50 50 40 ∼ 140
PBSH
PMSH 50 50
22 120 130 140 150 160 170 180 40 ∼ 140
60 60
PKSH 60 60
25 120 130 140 150 160 170 180 40 ∼ 150
GBSH 80 75
60 60
GMSH 28 140 150 160 170 180 190 200 M 50 ∼ 150
80 75
GKSH (MBB)
80 75
32 160 170 180 190 200 220 240 70 ∼ 190
PB 100 90
L
80 75
PM 38 180 190 200 220 240 260 (LBB)
100 90
80 ∼ 190
PK 100 90
45 180 190 200 220 240 260 80 ∼ 190
GB 120 110
100 90
GM 50 200 220 240 260 80 ∼ 190
120 110
GK 60 200 220 240 260
100 90
80 ∼ 190
120 110

Catalog No. − L − ② − ④FL


Order Days to Ship
GBSH 25 − 150 − L60 − 120

Ordering code GBSH 25 15 L6 − 12

Price

Type Type Type


MSP SUJ2 S45C(Cap) MBB SUJ2 MBJH
BSPM Polyacetal resin(POM)
BSPK 58HRC ∼(Induction hardening) LBB 58HRC ∼ MBJ
S45C MBSH
STM A5056
(Aluminum) SWP SWP−B
Black oxide(Fe3O4) MBS
S45C Black oxide
(Fe3O4)
STK Accessories CB

790
PLAIN GUIDE POST SETS FOR DIE SETS
−DETACHABLE POST TYPE−

Copper alloy laminated


Plain guide Oil-free(MoS2) Copper alloy laminated
Oil-free(MoS2)
RD RZ RF RFZ
D
BL

Components ① MRP(P.795)
Catalog No.
① ② R
MDB
RD
LDB
RZ MRP LDBZ
RF LFB
D
L −0.3

RFZ LFBZ
0
D −0.005
−0.03
D −0.05

■Installing the bushing (Adhesives P.808)


L2
0

MDB Devcon adhesive −


T

LDB
LDBZ
L1

Loctite adhesive Loctite No.638


(LOC638)
L1
2

LFB
M

LFBZ
H
H1
H2

D1

② MDB (P.805) ② LDB (P.805) ② LDBZ (P.805) ② LFB (P.805) ② LFBZ (P.805)
D1 D2 D2 D2 D2
d d d d d
BL −0.3

BL −0.3

BL −0.3

BL −0.3
BL −0.3
0

0
0

M6×P1.0 M6×P1.0 M6×P1.0


MRP MDB LDB・LDBZ・LFB・LFBZ Type


ℓ d
D D1 L1 L2 H H1 H2 T M R Provided bolt D1 D2 SUJ2
58HRC ∼ (Induction hardening)
20 28 15 5 2.0 20 31 31 MRP
+0.020 8 +0.027
S45C
(Cap)
22 30 16 14 7 8.5 × CB 8−25 22 +0.022
34 34 Cap screw CB
+0.015 10 8 18 3.0 0
25 35 18 10 25 37 37 −0.007 MDB
SUJ2
58HRC ∼
28 +0.025 36 20 10 28 +0.032 42 42 LDB
16 8 10.5 10 × 3.5 CB10−30 Grease nipple GPA6A
+0.027 +0.5
32 +0.020 40 23 22 32 46 46 SUJ2
12 +0.3
12 +0.037 LDBZ 2 embedded)
MoS(
38 +0.030 49 27 38 +0.032 54 54
18 10 12.5 12 × 4.0 CB12−35 +0.040 0 58HRC ∼
45 +0.025 55 32 27 45 +0.035 62 62 −0.008
15 SUJ2・Copper alloy
50 +0.035 62 35 15 14 50 +0.045 70 70 LFB 45HRC ∼
20 12 14.5 15 × 4.5 CB14−40 +0.040 0
60 +0.030 72 42 31 60 80 80 −0.010
Grease nipple GPA6A
SUJ2・Copper alloy
LFBZ MoS(2 embedded)
45HRC ∼

791
RELATED PRODUCTS ※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
P.797~799
( P.795 ∼ 806)to individual parts.

Catalog No. RD Type


L BL
Type D ②
20 80 90 100 110 120 50
RD
22 80 90 100 110 120 50 60
RZ M
25 80 90 100 110 120 130 (MDB) 60 80
RF
28 100 110 120 130 140 150 160 60 80
RFZ L
32 120 130 140 150 160 80 100
(LDB)
38 140 150 160 170 180 80 100
RD
45 140 150 160 170 180 100 120
RZ Specify for RD
50 160 170 180 200 type only
100 120
RD 60 160 170 180 200 100 120

Catalog No. − L − ②・BL


Order
RD20 − 120 − M50

Ordering code RD 20 12 M5
RZ 20 12 5

Days to Ship

Price

792
PLAIN GUIDE POST SETS FOR DIE SETS
−PRESS-FIT POST TYPE−

Copper alloy laminated


Plain guide Oil-free(MoS2) Copper alloy laminated
Oil-free
(MoS2)
PD PZ PF PFZ
D
BL

Components
Catalog No. ① MSP (P.795)
① ②
R
MDB
PD
LDB
PZ MSP LDBZ
PF LFB
PFZ LFBZ
L −0.3

■Installing the bushing(Adhesives P.808)


0

MDB Devcon adhesive −


LDB
−0.03
D−0.05

D
LDBZ
Loctite adhesive Loctite No.638(LOC638)
LFB
A

LFBZ

② MDB (P.805) ② LDB (P.805) ② LDBZ (P.805) ② LFB (P.805) ② LFBZ (P.805)
D1 D2 D2 D2 D2
d d d d d
BL −0.3

BL −0.3

BL −0.3

BL −0.3

BL −0.3
0

M6×P1.0 M6×P1.0 M6×P1.0


MSP MDB LDB・LDBZ・LFB・LFBZ Type


ℓ d
D A R D1 D2 MSP
SUJ2
58HRC ∼(Induction hardening)
20 2.0 20 31 31
+0.020 +0.027 SUJ2
22 4 22 34 34 MDB
+0.015 3.0 10 +0.022 0 LDB
58HRC ∼
25 25 37 37 Grease nipple GPA6A
−0.007
28 +0.025 28 +0.032 42 42 SUJ2
5 3.5 +0.5 LDBZ 2 embedded)
MoS(
32 +0.020 32 +0.027 46 46
+0.037
+0.3 58HRC ∼
38 +0.030 38 +0.032 54 54
6 4.0 0 SUJ2・Copper alloy
45 +0.025 15 45 +0.040
+0.035 62 62 LFB 45HRC ∼
−0.008
50 +0.035 50 +0.045 70 70 Grease nipple GPA6A
7 4.5 0
60 +0.030 60 +0.040 80 80 −0.010 SUJ2・Copper alloy
LFBZ MoS(2 embedded)
45HRC ∼

793
RELATED PRODUCTS ※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
P.797~799
( P.795 ∼ 806)to individual parts.

Catalog No. PD Type


L BL
Type D ②
20 100 110 120 130 140 150 160 170 180 50
PD
22 120 130 140 150 160 170 180 M 50 60
PZ (MDB)
25 120 130 140 150 160 170 180 60 80
PF
28 140 150 160 170 180 190 200 60 80
PFZ 32 160 170 180 190 200 220 240 80 100
L
38 180 190 200 220 240 260 (LDB) 80 100
PD
45 180 190 200 220 240 260 100 120
PZ Specify for PD
50 200 220 240 260 type only
100 120
PD 60 200 220 240 260 100 120

Catalog No. − L − ②・BL


Order
PD 28 − 160 − M 80

Ordering code PD 28 16 M8
PZ 28 16 8

Days to Ship

Price

794
GUIDE POSTS FOR DIE SETS

−0.03 L1 0
D −0.05 2 D −0.005 R D
H2
MRP M 0.2

D2
D3
−Detachable post type−
D1
H1 T L2
0
H L1 L −0.3

−0.03 L1 0
BRPM D −0.05 2 D −0.005 M1 R
H2 D
(For movable stopper STM) M 0.2

60°
D2
D3

ℓ D1
H1 T L2
0
H L1 L −0.3

L1
BRPK −0.03
D −0.05 2
0
D −0.005 M8 R
(For fixed stopper STK)H2 D
M 0.2
D2
D3

d
5
D1
H1 T L2 25
0
H L1 L −0.3
−Press-fit post type− R D
0.2
MSP

−0.03
A D −0.05
0
L −0.3
BSPM M1 R D
(For movable stopper STM) 0.2
60°

−0.03
A D −0.05 ℓ
0
L −0.3

BSPK M8 R D
0.2
(For fixed stopper STK)
d

−0.03
A D −0.05 5
25
0
L −0.3 SUJ2 58HRC∼Induction hardening
(Depth 1.5∼2.0mm)

D D1 T L1 L2 ℓ M1×P d A M R D2 D3 H H1 H2 Provided bolt


20 29 5 15 38 2.0 28 19.5
+0.020 M10×1.5
22 31 16 42 4 M8×18 30 21.5 14 7 8.5 CB 8−25
+0.015 8 10 3.0
25 36 18 50 14 35 24.5
28 +0.025 39 20 50 M12×1.5 36 27.5
10 5 M10×22 3.5 16 8 10.5 CB10−30
32 +0.020 44 23 60 40 31.5
12
38 +0.030 53 27 60 49 37.5
12 6 M12×27 4.0 18 10 12.5 CB12−35
45 +0.025 59 32 70 55 44.5
M16×1.5 20
50 +0.035 69 35 15 70 62 49.5
15 7 M14×31 5.0 20 12 14.5 CB14−40
60 +0.030 79 42 70 72 59.5

795
Catalog No. Base unit price 1∼9 pieces
L
Type D MRP BRPM・BRPK
80 90 100
20
110 120
80 90 100
22
110 120
80 90 100
25
110 120 130
MRP 100 110 120 130
28
140 150 160
120 130 140
BRPM 32
150 160
140 150 160
38
BRPK 170 180
140 150 160
45
170 180
160 170
50
180 200
160 170
60
180 200

Catalog No. Base unit price 1∼9 pieces


L
Type D MSP BSPM・BSPK
100 110 120 130 140
20
150 160 170 180
120 130 140 150
22
160 170 180
120 130 140 150
25
160 170 180
MSP 140 150 160 170
28
180 190 200
160 170 180 190
BSPM 32
200 220 240
180 190 200
38
BSPK 220 240 260
180 190 200
45
220 240 260
200 220
50
240 260
200 220
60
240 260

Catalog No. − L Long type guide posts with configurable


Order full length are listed on P.797.
BSPM 32 − 180

Days to Ship

Price

Catalog No. − L
(LC)
Alterations MRP 20 − LC77

1Code
Alteration Code Spec. MRP・MSP BRPM
D BSPM・BSPK BRPK

MRP・BRPM・BRPK L dimension change 1mm increments


LC
D
MRP BRPM・BRPK MSP BSPM・BSPK
20 60 ∼ 119 70 ∼ 119 70 ∼ 179 80 ∼ 179
22 60 ∼ 119 70 ∼ 119 70 ∼ 179 80 ∼ 179
LC
25 60 ∼ 129 80 ∼ 129 70 ∼ 179 80 ∼ 179
LC 28 60 ∼ 159 80 ∼ 159 70 ∼ 199 80 ∼ 199
MSP・BSPM・BSPK 32 60 ∼ 159 100 ∼ 159 70 ∼ 239 80 ∼ 239
38 60 ∼ 179 100 ∼ 179 70 ∼ 259 80 ∼ 259
45 60 ∼ 179 120 ∼ 179 70 ∼ 259 90 ∼ 259
50 60 ∼ 199 120 ∼ 199 70 ∼ 259 90 ∼ 259
LC 60 60 ∼ 199 120 ∼ 199 70 ∼ 259 90 ∼ 259

796
GUIDE POSTS FOR DIE SETS
−LONG TYPE, CONFIGURABLE FULL LENGTH−

−0.03 L1 0
D −0.05 2 D −0.005 R D
H2
MRP M 0.2

−Detachable post type−

D2
D3
D1
H1 T L2
0
H L1 LC −0.3

−0.03 L1 0
BRPM D −0.05 2 D −0.005 M1 R
H2 D
(For movable stopper STM) M 0.2

60°
D2
D3

ℓ D1
H1 T L2
0
H L1 LC −0.3

L1
BRPK −0.03
D −0.05 2
0
D −0.005 M8 R
(For fixed stopper STK)H2 D
M 0.2
D2
D3

d
5
D1
H1 T L2 25
0
H L1 LC −0.3
−Press-fit post type− R D
0.2
MSP

−0.03
A D −0.05
0
LC −0.3

BSPM M1 R D
(For movable stopper STM) 0.2
60°

−0.03
A D −0.05 ℓ
0
LC −0.3
BSPK M8 R D
0.2
(For fixed stopper STK)
d

−0.03
A D −0.05 5
25 SUJ2
0
LC −0.3 58HRC ∼ Induction hardening
(Depth 1.5 ∼ 2.0mm)

D D1 T L1 L2 ℓ M1×P d A M R D2 D3 H H1 H2 Provided bolt


20 29 5 15 38 2.0 28 19.5
+0.020 M10×1.5
22 31 16 42 4 M8×18 30 21.5 14 7 8.5 CB 8−25
+0.015 8 10 3.0
25 36 18 50 14 35 24.5
28 +0.025 39 20 50 M12×1.5 36 27.5
10 5 M10×22 3.5 16 8 10.5 CB10−30
32 +0.020 44 23 60 40 31.5
12
38 +0.030 53 27 60 49 37.5
12 6 M12×27 4.0 18 10 12.5 CB12−35
45 +0.025 59 32 70 55 44.5
M16×1.5 20
50 +0.035 69 35 15 70 62 49.5
15 7 M14×31 5.0 20 12 14.5 CB14−40
60 +0.030 79 42 70 72 59.5

797
■Detachable post type ■Press-fit post type
Catalog No. Base unit price 1 ∼ 9 pieces Catalog No. Base unit price 1 ∼ 9 pieces
1mm increments 1mm increments
LC BRPM LC BSPM
Type D MRP Type D MSP
BRPK BSPK
121 ∼ 160 181 ∼ 200
20 161 ∼ 200 20 201 ∼ 240
*201 ∼ 250 241 ∼ 300
121 ∼ 160 181 ∼ 200
22 161 ∼ 200 22 201 ∼ 240
*201 ∼ 250 241 ∼ 300
131 ∼ 160 181 ∼ 200
161 ∼ 200 201 ∼ 240
25 25
201 ∼ 240 241 ∼ 300
MRP
*241 ∼ 300 *301 ∼ 350
161 ∼ 200 MSP 201 ∼ 240
BRPM 28 201 ∼ 240 241 ∼ 300
28
*241 ∼ 300 301 ∼ 350
BSPM
161 ∼ 200 *351 ∼ 400
BRPK
32 201 ∼ 240 241 ∼ 300
*241 ∼ 350 BSPK 32 301 ∼ 350
181 ∼ 200 *351 ∼ 400
201 ∼ 240 261 ∼ 300
38
241 ∼ 260 301 ∼ 350
38
*261 ∼ 400 351 ∼ 400
181 ∼ 260 *401 ∼ 450
45
*261 ∼ 400 261 ∼ 300
201 ∼ 260 45 301 ∼ 400
50
*261 ∼ 400 *401 ∼ 450
201 ∼ 260 261 ∼ 400
60 50
*261 ∼ 400 *401 ∼ 500
261 ∼ 400
60
*401 ∼ 500

Catalog No. − LC
Order
BSPM 22 − LC205

Days to Ship

Price

798
BALL GUIDE BUSHINGS FOR DIE SETS

Catalog No. Base unit price 1∼9 pieces


MBB(Devcon adhesive type) L
Type PD MBB LBB
20 50
0.2
22 50 60

+0.005
+0.5
D +0.3
25 60 80
MBB

0
(Devcon adhesive type) 28 60 80

d
32 80 100
6.3 B B A LBB 38 80 100
0
L −0.3 (Loctite adhesive type)
45 100 120
50 100 120
SUJ2
58HRC∼
60 100 120

LBB(Loctite adhesive type) PD MBB・LBB


−0.03
ℓ D −0.05 Post diameter d Dh4 ℓ A B
φ0.01 A
(Press-in lead) 20 26 37
+0.020
22 28 40 0 4 10 6
+0.015
0.2 25 31 45 −0.007
+0.005
Dh4

28 36 50
0

+0.025
5 12 7
d

32 +0.020 40 55
0
38 +0.030 48 64
1.6 B B A A −0.008
G
0
L −0.3 45 +0.025 55 74
6 15 10
SUJ2 50 +0.035 60 83 0
58HRC∼ 60 +0.030 70 95 −0.010
Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable.
Catalog No. − L Catalog No. L LC)
− (
Order Alterations LBB 22 − LC45
MBB 50 − 120

Alteration Code Spec. 1Code


Days to Ship
Full length change
LC L/2≦LC<L
LC 1mm increments
Price
L

■Long type ball guide bushings for die sets


LBB(Loctite adhesive type)
φ0.01 A −0.03
ℓ D −0.05
ℓ1 (Press-in lead)
+0.005

0.2
d+1
0
Dh4

Cut in 1mm
1.6 B B A increments from
A 0
G LC −0.3 this direction.

SUJ2
58HRC∼
Do not use a cooling-fit for the bushings.In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable.
Effective
Catalog No. LC Base unit price
d Dh4 ℓ A B sliding length
Catalog No. − LC
ℓ1 Type PD 1mm increments 1∼9 pieces Order
LBB 22 − LC100
26 37 20 51 ∼ 120
7×7 60
28 40 0 4 12 22 61 ∼ 120
−0.007 pieces
31 45 25 81 ∼ 120
80 Days to Ship
36 50 10×5 28 81 ∼ 150
5
40 55 pieces LBB 32 101 ∼ 150
0 100
48 64 −0.008 10×6 38 101 ∼ 180
15
55 74 pieces 45 121 ∼ 180
6
60 83 0 10×8 120 50 121 ∼ 200 Price
70 95 −0.010 pieces 60 121 ∼ 200
If there is only one groove remaining as the result of cutting, a second groove is added.
799
BALL GUIDE BUSHINGS FOR DIE SETS
−DETACHABLE TYPE−

RBB(Detachable type)
M

1.6

0.2
φK

+0.005

−0.03
φD−0.05
P.C.D.

φDh4
0

φD1
φd
12

6 6 ℓ

45°
LB LA

SUJ2
58HRC∼ Clamp, CB6-20
(If PD≦32, 3 pcs.; If PD=38, 4 pcs.)

PD Catalog No. Base unit price


Post diameter d Dh4 D1 ℓ P.C.D. K M LA LB
Type PD 1∼9 pieces
30 20
20 26 37 43 55 71 20
35 25
+0.020 30 20
22 28 40 46 15 58 74 22
+0.015 35 25
0
−0.007 35 25
25 31 45 51 63 79 25
40 40
6 RBB
35 25
28 36 50 56 68 84 28
+0.025 40 40
18
+0.020 40 40
32 40 55 61 73 89 32
0 50 50
−0.008 40 40
38 +0.030 48 64 70 20 82 98 38
+0.025 50 50

Catalog No. − LA − LB
Order Days to Ship
RBB 25 − 40 − 40

Price

Catalog No. − LA(LAC) − LB(LBC) −(SNC)


Alterations RBB 20 − LAC32 − 25

Alteration Code Spec. 1Code Alteration Code Spec. 1Code


Installation of a snap ring
LA dimension change onto the lower die bushing.
L1
LAC
LAC ℓ+2≦LAC<LA PD L1 N d1
1mm increments N 20 21.4
LA 22 4 1.35 23
25 26
SNC
φd +0.005

28 1.65 30
0

32 4.5 33.2
d1

1.9
LB dimension change 38 40

LBC
LBC 6≦LBC<LB For applications, see P.849.
1mm increments
LB

800
BALL GUIDE BUSHINGS FOR LOWER DIE SETS

Catalog No. − L
LBBS(With snap ring, −Loctite adhesive type−) Order
L1 LBBS 50 − 120
R 1.6 N

Days to Ship
+0.005
Dh4

d1
0 d

0.2

Price

−0.03
B B A D−0.05
0 Press-in lead
L −0.3 SUJ2 58HRC∼
Snap ring(Spring steel 44∼52HRC)

PD Catalog No. Base unit price


Post diameter d Dh4 ℓ A B L1 N R d1 L
Type PD 1∼9 pieces
20 26 37 21.4 20 50
22 +0.020 28 40 4 10 6 4 1.35 2.5 23 22 50 60
+0.015 0
25 31 45 −0.007 26 25 60 80
28 +0.025 36 50 1.65 30 28 60 80
5 12 7 3
32 +0.020 40 55 4.5 33.2 LBBS 32 80 100
0 1.9
38 +0.030 48 64 40 38 80 100
−0.008
45 +0.025 55 74 46.8 45 100 120
6 15 10 5 2.2 3.5
50 +0.035 60 83 0 51.3 50 100 120
60 +0.030 70 95 −0.010 6 2.7 61 60 100 120

■Features of ball guide bushings for lower die sets Catalog No. − L(LC)
・Stable guide … The distance between punch and die blades and the guide (post and bushing) Alterations LBBS 22 − LC45
can be shortened.(A<B)
・Easy regrinding of punch & die … Due to the short distance between the punch/die blade and
guide post end, it is possible to perform regrinding without detaching the guide post. Alteration Code Spec. 1Code
Ease of regrinding
Bushing installation
Full length
Lower dieUpper die (Grinder) change
LC
L/2≦LC<L
BR

Punch ○ ○ LC
Die ○ △
1mm increments
R

L
A

Regrinding is
possible if R>AR and Do not use a cooling-fit for the bushings. In the same way as with sub-zero
treatment, cooling causes residual austenite to transform into martensite and
AR

R>BR.
expand. This expands both the bushing inner and outer diameters, rendering
the bushing unusable.

Figure 1: Lower die bushing and normal bushing Figure 2: Regrinding of punch

Catalog No. − FL
SWPB(Special spring for LBBS) Order
SWPB 25 − 50
(Free length)
FL
P d

Days to Ship
PD
D1
D

Price

SWP−B
Note
SWPB is a spring specially designed for LBBS(bushing reference)
.
For post-reference springs
(SWP, SWPL), refer to P.853.

■Spring solid height


Catalog No. FL Base unit price FL(Free length)
D D1 d P Type PD
PD 5mm increments 1∼9 pieces 25 30 35 40 45 50 55 60 65 70 75 80
25 23.2 0.9 20 25 ∼ 40 20 3.7 4.0 4.4 4.8 − − − − − − − −
12
27 25.0 1.0 22 25 ∼ 50 22 4.1 4.5 4.9 5.3 5.7 6.2 − − − − − −
30 27.8 1.1 13 25 25 ∼ 60 25 4.3 4.7 5.2 5.6 5.9 6.4 6.8 7.3 − − − −
35 32.6 1.2 28 25 ∼ 60 28 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 − − − −
15
39 36.0 1.5 SWPB 32 35 ∼ 70 32 − − 6.4 7.0 7.5 8.0 8.5 9.5 9.4 10.0 − −
47 43.4 1.8 18 38 35 ∼ 70 38 − − 7.0 7.6 8.0 8.6 9.0 9.5 10.0 10.6 − −
54 50.0 2.0 45 45 ∼ 80 45 − − − − 8.6 9.0 9.6 10.0 10.6 11.0 11.6 12.0
59 54.4 2.3 20 50 45 ∼ 80 50 − − − − 9.9 10.4 11.0 11.5 12.2 12.6 13.3 13.8
69 63.8 2.6 60 45 ∼ 80 60 − − − − 11.2 11.7 12.5 13.0 13.8 14.3 15.1 15.6

801
BALL CAGES FOR DIE SETS

MBSH(①High-rigidity aluminum ball cage)


① ② MBJH(②High-rigidity resin ball cage)
③d

Compared with conventional ball cages (MBS,

PD
D1
D
MBJ), these products contain 1.6 times more balls.
①A5056(Aluminum)
L ②POM(Polyacetal resin)
③SUJ2 Sphericity 0.25µm
③62∼67HRC

MBS(①Aluminum ball cage)


① ② MBJ(②Resin ball cage)
③d

PD
For holder guide posts P.827

D1
D
(Aluminum)
①A5056
L ②POM(Polyacetal resin)
③SUJ2 Sphericity 0.25µm
③62∼67HRC

Number of balls Catalog No. Base unit price 1∼9 pieces


PD Outer diameter Inner diameter Ball diameter
MBSH MBS L
Post diameter φD φD1 φd MBJH MBJ Ratio Type PD MBSH MBJH MBS MBJ
20 25.5 20.5 165 96 1.72 20 50
180 112 1.61 50
22 +0.020 27.5 22.5 22
3 228 140 1.63 60
+0.015
266 160 1.66 60
25 30.5 25.5 MBSH 25
350 208 1.68 75
(Aluminum)
204 126 1.62 60
28 35.5 28.5 28
+0.025 252 154 1.64 75
4 MBJH
+0.020 294 176 1.67 (Resin) 75
32 39.5 32.5 32
350 208 1.68 90

38 47.5 38.5
238 144 1.65 MBS 38
75
280 176 1.67 (Aluminum) 90
+0.030
+0.025 320 198 1.70 90
45 54.5 45.5 MBJ 45
400 234 1.71 110
5 (Resin)
360 220 1.72 90
50 59.5 50.5 50
+0.035 450 260 1.73 110
+0.030 400 242 1.74 90
60 69.5 60.5 60
500 286 1.75 110

Catalog No. − L
Order Price
MBJ 50 − 110

Days to Ship

Catalog No. − L
(LC)
Alterations MBJH 22 − LC45

Alteration Code Spec. 1Code

Full length change


20≦LC<L
LC
LC
1mm increments
L Ball holes may remain on the cut surface.

MBSH and MBJH are also listed in P.810.


(For stripper guides: PD10∼25)

802
STOPPERS AND SPRINGS FOR BALL GUIDES

STM(Movable stopper) STK(Fixed-type stopper)


M 12 S* t M8 11 ②

D2

8.5
16
PD

D

4 3 D1
ℓ* 5 B ℓ* D

*Determined according to the ball cage length.


*Determined according to the ball cage length.
S45C
S45C, SPC−1 (Stopper cap)
(Fe3O4)
Black oxide
(Fe3O4)
Black oxide
① CB ② Spring washer

PD ② Catalog No. L Base unit price


D M×P B t D1 D2
Post diameter Spring washer Type PD Ball cage length 1∼9 pieces
20 24 19 20 50
10×1.5 5
22 26 21 22 50 60
25 29 1.6 24 14 Nominal STM 25 60 75
28 33 12×1.5 6 27 diameter (Movable stopper) 28 60 75
32 37 31 according to JIS 32 75 90
38 44 37 B1251−1984 38 75 90
is 8mm.
STK
45 51 44 (Fixed stopper) 45 90 110
16×1.5 8 2.0 20
50 56 49 50 90 110
60 66 59 60 90 110

L STM STK Catalog No. − L


Ball cage length S ℓ ℓ ①CB Order Days to Ship
STK 32 − 90
50 0∼19 31 15 8−30
60 0∼23 35 20 8−35
75 0∼30 42 25 8−40
90 0∼37 49 30 8−45 Price
110 0∼47 59 35 8−50

Catalog No. FL Base unit price


SWP Type PD 10mm increments 1∼9 pieces
SWPL(Long type) 20 40
100
∼ 90
140

40 ∼ 90
P d 22 100 ∼ 140
40 ∼ 90
25 100 ∼ 150
50 ∼ 90
D1
PD

28 100 ∼ 150
70 ∼ 140
SWP 32 150 ∼ 190
FL 80 ∼ 140
38 150 ∼ 190
SWP−B 80 ∼ 140
45 150 ∼ 190
80 ∼ 140
50 150 ∼ 190
PD D D1 +10 d P
Post diameter 80 ∼ 140
60 150 ∼ 190
20 22.5 20.5 1.0 14
22 24.5 22.5 1.0 14 Catalog No. FL Base unit price
25 27.9 25.5 1.2 14 Type PD 10mm increments 1∼9 pieces
28 31.3 28.5 1.4 16 150 ∼ 190
32 35.7 32.5 1.6 16 20 200 ∼ 240
38 42.5 38.5 2.0 18 22 150 ∼ 190
45 50.1 45.5 2.3 20 200 ∼ 240
160 ∼ 200
50 55.7 50.5 2.6 20 25 210 ∼ 260
60 66.9 60.5 3.2 20 160 ∼ 200
28 210 ∼ 260
● Solid height≒ FL×d
P +2d SWPL 200 ∼ 220
32 230 ∼ 260
(Long type)
Catalog No. − FL 200 ∼ 240
Order 38 250 ∼ 300
SWP 32 − 100 200 ∼ 240
45 250 ∼ 300
200 ∼ 240
50 250 ∼ 300
200 ∼ 240
Days to Ship 60 250 ∼ 300

Price

803
RINGS FOR PREVENTING CAGE LIFTING

RWB(For ball guide)

PD
+0.3
φd +0.1 3
φd1

Polyacetal resin(POM)
, white

Inner diameter Outer diameter Catalog No. Base unit price Catalog No.
d d1 Type Order
PD 1∼9 pieces RWB 25
20 35 +1.5 20
22 35 +0.3 22
25 40 25
28 45 +2.0 28 Days to Ship
+0.5 RWB
32 50 32
(For ball guide)
38 60 38
45 70 +3.0 45
+1.0 Price
50 75 50
60 85 +4.0
+1.5 60

■Features Prevents lifting of the cage caused by the upward force of the spring, extending the lifetimes of guide post and bushing.
Figure 1: Cage lifting and movable stopper damage Figure 2: Effect of rings for preventing cage lifting

Ring for preventing


Spring
retainer lifting

The spring’ s upward force Cage lifting occurs. If cage lifting progresses, a load is The ring for preventing cage
becomes larger near the applied to the movable stopper at top lifting separates the spring
bottom dead center, causing dead center. As a result, the movable from the cage at bottom dead
the cage to slip. stopper may undergo fatigue fracture center, preventing slippage
or it may not be possible to remove caused by the upward force of
the upper die during maintenance. the spring.

804
PLAIN GUIDE BUSHINGS FOR DIE SETS

Catalog No. Base unit price


MDB(Devcon adhesive type) L
Type d 1∼9 pieces
E 20 50
M6×P1.0 22 50 60
25 60 80
28 60 80
+0.5
d1 +0.3 MDB 32 80 100

d
38 80 100
45 100 120
6.3
B B A 50 100 120
0
L −0.3 60 100 120
SUJ2 Grease nipple GPA6A
58HRC∼
LDB(Loctite adhesive type)
−0.03 Catalog No. Base unit price
E ℓ(Press-in lead)D −0.05 L
M6×P1.0 Type d 1∼9 pieces
20 50
22 50 60
25 60 80
d1

28 60 80
LDB 32 80 100
1.6 38 80 100
G B B A
A 0 45 100 120
L −0.3
50 100 120
φ0.01 A
60 100 120
LFB(Copper alloy type) SUJ2 Grease nipple GPA6A
−0.03 58HRC∼
Copper alloy E ℓ(Press-in lead)D −0.05
M6×P1.0 Catalog No. Base unit price
L
Type d 1∼9 pieces
20 50
d1

22 50 60
LFB 25 60 80
28 60 80
1.6
G B B A 32 80 100
A 0
L −0.3 SUJ2+Copper alloy Grease nipple GPA6A
45HRC∼(SUJ2 part)
φ0.01 A

Catalog No. Base unit price


LDBZ(Oil-free type) −0.03 Type d
L
1∼9 pieces
MoS2 ℓ(Press-in lead)D −0.05
20 50
22 50 60
25 60 80
28 60 80
d1

LDBZ
32 80 100
38 80 100
1.6 45 100 120
G B B A
A 0 50 100 120
L −0.3
SUJ2
φ0.01 A MoS(embedded)
2
58HRC ∼

LFBZ(Copper alloy oil-free type) Catalog No. Base unit price


Copper alloy MoS2 ℓ(Press-in lead)D −0.05
−0.03 L
Type d 1∼9 pieces
20 50
22 50 60
LFBZ 25 60 80
d1

28 60 80
32 80 100
SUJ2+Copper alloy
1.6
G B B A MoS(embedded)
2
A 0 45HRC∼
(SUJ2 part)
L −0.3

φ0.01 A

Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable.
805
■Bushing bonding method
(Adhesives P.808)
d1 tolerance
d d1 ℓ A B E Catalog No. Adhesive
MDB LDB・LFB・LDBZ・LFBZ
20 31 MDB −
+0.027 LDB
22 34 4 10 6
+0.022 0 10 LDBZ
25 37 −0.007 (LOC638)
Loctite No.638
LFB
28 42
+0.032 5 12 7
+0.027 +0.5 LFBZ
32 46 L 80→E10
+0.037
+0.3
38 54 L100→E15
+0.032
+0.040 0
45 +0.035
62 −0.008 6 15 10
50 70 15
+0.045
+0.040 0
60 80 −0.010

Catalog No. − L
Order Days to Ship
LFBZ 28 − 80

Price

Catalog No. L LC)


− (
Alterations LDB 22 − LC45

Alteration Code Spec. 1Code

Full length change d20∼32


Can be used for MDB and LDB only.
LC L/2≦LC<L
LC 1mm increments
L If cut, the oil groove may be cut. d38∼

■Long type guide bushings with configurable full length


LDB(Loctite adhesive type) Effective Catalog No. Base unit price
LC
ℓ1 d d1 ℓ A B E sliding length
ℓ1 Type d 1mm increments 1∼9 pieces
−0.03
E M6×P1.0 ℓ D −0.05
20 31 20 51∼120
(Press-in lead) +0.027 7×7 60
22 +0.022
34 4 12 22 61∼120
pieces
0
25 37 −0.007 10 25 81∼120
0.2 80
d+1
d1

28 42 28 81∼150
d

+0.032 10×5
+0.027
5
32 46 pieces LDB 32 101∼150
Cut in 1mm 100
increments from +0.037
1.6 this direction.
38 +0.032
54 10×6 38 101∼180
A G B B A 15
+0.040 0 pieces
0 45 +0.035
62 −0.008 45 121∼180
LC −0.3 6 15
φ0.01 A 50 +0.045 70 10×8 120 50 121∼200
SUJ2
+0.040 0 pieces
58HRC∼ 60 80 −0.010 60 121∼200
Grease nipple GPA6A If there is only one groove remaining as the result of cutting, groove(s)are added so that a minimum of two grooves are present.

Catalog No. − LC
Order Days to Ship
LDB 22 − LC100

The unit price is the bushing unit price after alteration.


Price

806
SHANKS FOR DIE SETS

MSK MSKS(With hexagon hole) MSKTP(With hexagon hole and taper)

B
0 0 0
D −0.1 C D −0.1 C D −0.1 C
A A A

11

11

1.6
R2
L −0.3

L −0.3

L −0.3
0

L2

1.6

1.6

L1
0.025 A

0.025 A

0.025 A
ML

ML

ML
M M M

S45C

MSKTP Catalog No. Base unit price 1∼19 pieces


B C L ML M
L1 L2 Type D−M MSK MSKS MSKTP
M18×P1.5 25−18
12 50 10 28
2 40 MSK 25
M22×P1.5
55 12 30 MSKS 32
17 60 13 MSKTP 38
3 60 M30×P2 32
65 15 50

Catalog No.
Order
MSK 50

Days to Ship

Price

Catalog No. − (MLC)


Alterations MSKTP 38 − MLC40

Alteration Code Spec. 1Code

ML dimension change
MLC

MLC M≦MLC<ML
ML

1mm increments

807
DIE ADHESIVE

Fluid Main Viscosity Service Volume Base unit price


temperature Catalog No.
coloringredient (cP) range(℃) (mℓ) 1∼4 pieces
LOC638−250 LOC638−50 Anaerobic 250
−Loctite No.638− −Loctite No.638−
Green resin 2500 −55∼125 LOC638 50
250mℓ 50mℓ
■Applications(LOC638)
・Can be used for bonding knock bushings
(KNLB, KNLBB), die set bushings
(LBB,
LDB) and stripper guide bushings(SGBL, SGBZ, SGHZ, SGBF, SGFZ).
Recommended Hardening time Note(2)
(hours at room temp.) Hardening
Strength clearance at one side
(mm) Active surface Inert surface method
Shear strength 0.01∼0.03Note(1) 1∼3 3∼6 Room temperature
25∼35(N/mm2)
Generally, when a die part is press-fit, it is bonded with a clearance of 0.01∼0.03mm on one side.
(1)
This is the time required until a serviceable strength(50% hardening)is reached.
(2)
Active surfaces are steel, copper alloys, aluminum alloys, and similar surfaces. Inert
surfaces are stainless steel, zinc, heat-curing resins, plated surfaces, and similar surfaces.
Service temperature range : -55∼125℃
(3)
Degreasing is recommended before application of Loctite adhesives.

Catalog No. − Amount


Order
LOC 638 − 50

Days to Ship

Price

808
HOLDER GUIDE POST SETS

HOLDER GUIDE
POST SETS

Product name PLAIN GUIDE POST SETS OIL-FREE GUIDE POST SETS INTEGRATED TYPE PLAIN GUIDE POST SETS −OIL TYPE− INTEGRATED TYPE PLAIN GUIDE POST SETS −OIL-FREE TYPE−
Catalog No. MY MYP MYZ MYZP N−MYP N−MYZP

Page 813 813 815 815

BALL GUIDE POST SETS −MOVABLE STOPPER− BALL GUIDE POST SETS −FIXED STOPPER−
MYA MYAP MYJ MYJP MYAK MYKP MYJK MJKP

817 819 819

INTEGRATED TYPE PLAIN GUIDE POSTS BUSHINGS FOR INTEGRATED TYPE PLAIN GUIDE POST SET GUIDE POST SETS WITH OIL GROOVES GUIDE POSTS
N−MGP N−MGBP N−MGBZP MGOH MGOHP MGO MGP

821 822 823 825

GUIDE HOLDERS PLAIN GUIDE BUSHINGS OIL-FREE GUIDE BUSHINGS BALL GUIDE BUSHINGS BALL RETAINER STOPPERS
MGH MGHP MGB MGBP MGBZ MGBZP MAB MABP MBSH MBJH MBS MBJ STMY

826 826 826 827 827 828

WASHERS FOR PREVENTING DOWEL PIN FALL-OUT SPRINGS OIL-FREE GUIDE POST SETS OIL-FREE GUIDE BUSHINGS SPACERS FOR GUIDE POST SETS
MW SWMY GPZE GBZE MGBPS MABPS MGHPS

828 828 829 830 831

SPACERS FOR GUIDE POST SETS STROKE END BLOCKS STROKE END BLOCKS −FLAT TYPE− CHAINS FOR END BLOCKS
MGSPS MGLPS CEB CSB EBS EBW CEB□ CSB□ EBYS EBAS RSC

833 835 837 838

809
HOLDER GUIDE POST SETS
−GUIDE 1−

■Overview of integrated type holder guide post sets


With conventional holder guide post sets, the post and holder are each machined separately and then assembled. However
with integrated type holder guide post sets, the post and holder are integrated into a single part, and provide superior
strength and rigidity than the conventional sets.(Patent pending)

■Features Post
Material: S45C
① Superior strength and rigidity
See the below data from the strength test.
Integrated
② Interchangeable with conventional products unit
Outer diameter, hole diameter and hole pitch are the same Material:
as conventional products. S45C

③ Tapping hole for attaching a stroke end block is machined Holder


as part of the standard specifications.It is not necessary to Material: FC250
select alteration M, as it is with conventional products.
Conventional product Integrated type
Post and holder are machined
separately and assembled later.

■Strength test of holder guide post set


Figure 2 shows the results from strength/rigidity tests of holder guide post sets conducted using the test method shown in Figure 1.
As shown, the strength and rigidity of the integrated type holder guide post set are superior.

(Figure 1)Strength test for holder guide post set (Figure 2)Results from strength test of holder guide post set

150 80
Pressure rod
100
Deflectionδ

60
P
〔KN〕
38

Load P

40
Test piece
Hexagon socket head cap screw ①N-MYP38−250(Integrated type)
Load application speed: 0.5mm/sec. ②MYP38−250(Conventional product) N-MYP38−250(Integrated type)
Test instrument: SHIMAZU (UH−F100A) 20 MYP38−250(Conventional product)
Fixing jig Fracture point
Mounting bolt broken
Holder(cast part)broken
0
0 5 10
Deflectionδ〔mm〕
■Comparison of holder guide post sets
Item
Strength1) Rigidity1) Standard variations Applicable alterations
Type

LC・W・B・BKC
Integrated type plain guide post sets Post diameter: φ25 ∼ 60
1.3 1.5 (M and HKC are included as part of
N−MYP・N−MYZP Full length: 90 ∼ 280
the standard specifications.)

Plain guide post sets Post diameter: φ25 ∼ 80 LC・W・M・B・H


1 1
MYP・MYZP Full length: 80 ∼ 450 BKC・HKC・C

Note 1)Based on the above test results.Numeral values indicate the comparison when the existing product is 1.

810
HOLDER GUIDE POST SETS
−GUIDE 2−

■Replacement parts of holder guide post sets


Catalog No. Replacement parts(catalog No. and page)
Type
of set Post Holder Bushing Retainer Spring Stopper

Plain guide post set MY MGH (P.826) MGB (P.826)


− − −
−Oil type− MYP MGHP(P.826) MGBP(P.826)
MGP (P.825)
Plain guide post set MYZ MGH (P.826) MGBZ (P.826)
− − −
−Oil-free type− MYZP MGHP(P.826) MGBZP (P.826)
Integrated type plain
guide posts N−MYP N−MGBP(P.822)
−Oil type−
N−MGP (P.821) − − −
Integrated type plain
guide posts N−MYZP N−MGBZP(P.822)
−Oil-free type−
MYA MGH (P.826) MAB (P.827)
MBS (P.827)
MYAP MGHP(P.826) MABP (P.827)
STMY(P.828)
MYJ MGH (P.826) MAB (P.827)
MBJ (P.827)
Ball guide MYJP MGHP(P.826) MABP (P.827)
post set
Not available SWMY(P.828)
MYAK MGH (P.826) MAB (P.827)
MBS (P.827)
MYKP MGHP(P.826) MABP (P.827)
Not available
MYJK MGH (P.826) MAB (P.827)
MBJ (P.827)
MJKP MGHP(P.826) MABP (P.827)
MGOH MGH (P.826)
Guide post sets with oil MGO (P.823) − − − −
grooves
MGOHP MGHP(P.826)
GPZE MGP (P.825) − GBZE (P.830) − − −

811
HOLDER GUIDE POST SETS
−ALTERATIONS GUIDE / ACCURACY STANDARDS−

■Holder guide post set alterations −Guide− The following alterations cannot be used for some types. Refer to the relevant pages.
Alteration Code Spec. D 1Code
1mm increments D LCmin.
20 75 20・25・32

Plain type
LCmin.≦LC<Lmax. 25 75
32 95 38・50
38 120
50 165 60・80
Post length change LC 60 170
L

20・25・32

Ball type
LC
80 240
If the length is shorter than the standard L dimension 38・50
for a ball type, check the height at BDC. 60
P.839 ∼ 842
Tap holes are machined for attaching a
H±0.1

stroke end block. 25・32


Bushing
( For the specifications of stroke end blocks, 38・50
ℓ1

W refer to P.835 ∼ 838.)


M 60・80
Tap hole for Bushing M

S D M ℓ1 S
25 37
attaching stroke 32
4 12
45
end block S 38 5 60
M 15
Holder 50 6 72
Holder 60 92
80
8 20
116 25 ∼ 80
1

H±0.1

M
Cannot be used for D20.
Alteration W cannot be used for ball guide types.
The flange surfaces are altered.Use of the reversed bushing
and/or holder allows the die height to be reduced.
Bushing Bushing Reduction in die height (mm)
B D Plain bushing Ball bushing Holder side
Machining for 20 25 35 15
25 25 30 10 20・25・32
reversed bushing Holder 32 30 40 20
38 35 45 25 38・50
and/or holder
Holder bottom 50 60 65 40 60・80
orientation 60 70 70 45
Be sure to select this alteration when 80 95 − 65
Holder
using in the reversed orientation.
H Can be combined with alterations W and M.
The post length is measured from the
In this case, the tap hole will be machined from the opposite direction.
holder bottom.
Alteration H cannot be used for integrated types.
Bushing H1 Bushing height H1 dimension tolerance is 25・32
H1±0.1

dimension BKC changed from±0.2 to ±0.1. 38・50


tolerance change H1±0.2⇨±0.1 60・80
Holder H Holder height H dimension tolerance is 25・32
H±0.1

dimension HKC changed from±0.2 to ±0.1. 38・50


tolerance change H±0.2⇨±0.1 60・80

N 2 locating dowel holes are D ℓ e


20 56 6
2−φeH7
machined on the holder.
Addition of locating 25 66 8 20・25・32
Dowel pins are not 32 76 8
dowel holes N 38 100 10 38・50
provided.
(2 holes) (ℓ/2)±0.01 50 125 10 60・80
Can be used only for types 60 150 13
ℓ 80 190 16
without dowel holes.

1 locating dowel hole is machined at the


Addition of locating 20・25・32
center of the post.
dowel hole C 38・50
25

(1 hole at center) 60・80


A Dowel pin is not provided.
φ10H7
φ0.04 A

1Code
The provided ball retainer is changed to a
D Retainer length MBSH MBJH
high rigidity type. 20 50
Ball retainer Aluminum: MBSH 25 50
BSC
achange Resin : MBJH 32 60
38 70
50 90
60 100

■Accuracy standards
Inspection item Measurement Tolerance

Perpendicularity of guide
holder bottom 0.02/100 or less
and guide post

812
PLAIN GUIDE POST SETS
−OIL・OIL-FREE TYPES−

MY(Oil type) MYP(With dowel hole, oil type)

A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01

2−φe

b1
4−φd

B
b

b1

6.3 a1 a1

T
H1±0.2

25
④ ⑤

25
D
② ②

L
25

③ 25
H±0.2

Replacement parts P.811


H

H
2

2

6.3
① FC250
② S45C
55HRC∼(Induction hardening)
③ FC250

MYZ(Oil-free type) MYZP(With dowel hole, oil-free type)

A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01

2−φe

b1

4−φd
B
b


b1

6.3 a1 a1
T
H1±0.2

25

④ ⑤
25
D
② ②
L

25

③ 25
H±0.2

Replacement parts P.811


H

H
2

6.3
① FC250
Special solid lubricant
(embedded)
② S45C
55HRC∼ (Induction hardening)
③ FC250

Perpendicularity of guide holder bottom and guide post: 0.02mm/100mm or less


(Refer to P.812.)
813
D A B a b d H H1 T ℓ a1 b1 eH7 ④Provided bolt ⑤Provided dowel pins
+0.012
20 74 44 56 30 6.6 30 40 15 56 28 15 6 0 CB 6−30 MSTM 6−20
25 84 48 66 30 9 30 45 20 66 33 15 8 CB 8−35 MSTM 8−30
32 100 58 76 36 11 40 50 20 76 38 18 8 +0.015 CB10−40 MSTM 8−30
38 130 75 100 44 11 50 60 25 100 50 22 10 0 CB10−45 MSTM10−40
50 155 90 125 60 14 65 85 25 125 62.5 30 10 CB12−50 MSTM10−40
60 190 120 150 80 18 75 100 30 150 75 40 13 +0.018 CB16−60 MSTM13−50
80 230 150 180 110 22 100 130 35 190 90 55 16 0 CB20−75 MSTM16−60
Catalog No. Base unit price 1∼9 pieces
L
Type D MY MYP MYZ MYZP
80 90 100 110 120
20
130 140 150 160
80 90 100 110 120
25
130 140 150 160 170 180 200
90 100 110 120 130 140
MY 32
150 160 170 180 200 220 250
MYP 110 120 130 140 150 160 170 180
38
MYZ 200 220 250 280 300
160 170 180 200 220 250
MYZP 50
280 300 350
180 200 220 250 280 300
60
350 400
250 280 300 350
80
400 450
In accordance with safety standards for the transport of heavy items, φ80 posts include M12 tap holes, and can be hoisted up for transport by means of lifting eye bolts.

Catalog No. − L
Order MYZP 50 − 250 Price

Days to Ship

Catalog No. − L
(LC)− (M・B・H・N・C, etc.)
Alterations MYZP 50 − LC240 − B−H

Alteration Code Spec. D 1Code Alteration Code Spec. D 1Code


Post length change Bushing H1 dimension tolerance 25・32
H1±0.1

20・25・32 change
1mm increments BKC 38・50
LC 38・50 H1±0.2 ⇨ ±0.1
L

LCmin.≦LC<Lmax.
LC

Cannot be used for D20. 60・80


Details of alteration P.812 60・80
Holder H dimension tolerance 25・32
Bushing Machining for mounting of a stroke end block 25・32 change
H±0.1

S Tap holes are machined for 38・50 HKC 38・50


M W attaching a stroke end block. H±0.2 ⇨ ±0.1
60・80 60・80
Cannot be used for D20.
Holder
ℓ1

Cannot be used for D20.


H±0.1

25∼80 Addition of locating dowel holes


M Details of alteration P.812
N 2 locating dowel holes are machined
Machining of flange for reversed 2−φeH7 on the holder.
Bushing Bushing bushing and/or holder orientation
Use of the reversed bushing and/or holder 20 25 32 D ℓ e 20・25・32
B allows the die height to be reduced. ・ ・ 20 56 6
Alterations B and H can be 38・50 N Can be used 25 66 8 38・50
combined at the same time. (ℓ/2)±0.01 32 76 8 60・80
Holder Holder 60・80 for MY・MYZ. 38 100 10
The post length is measured ℓ
from the holder bottom. Dowel pins are 50 125 10
Holder bottom H Details of alteration P.812 60 150 13
not provided. 80 190 16

Addition of locating dowel hole


(1 hole at center) 20・25・32
C Locating dowel hole is machined 38・50
25

at center of post. 60・80


A φ10H7
φ0.04 A Dowel pin is not provided.

814
INTEGRATED TYPE PLAIN GUIDE POSTS
−OIL・OIL-FREE TYPES−(For high-strength and high-rigidity types, refer to P.810.)

N−MYP(Oil type)

A

ℓ ℓ
4−φd 2 ±0.01 2 ±0.01

2−φe

b1
B
b1

a1 a1
6.3

T
H1±0.2
25

※Part C
25
③ ④
D

L
M×ℓ1
25
H±0.05

25

T
Replacement parts P.811
6.3
S

① FC250
② S45C
The holder and post are integrated into a single part.
※C part 55HRC∼(Induction hardening)
The post includes tap holes for mounting a stroke end block.
Features P.810

N−MYZP(Oil-free type)

A

ℓ ℓ
4−φd 2 ±0.01 2 ±0.01

2−φe
b1
B
b1

a1 a1
6.3
T
H1±0.2

25
※Part C

25
③ ④ D

L

M×ℓ1
25
H±0.05

25
T

Replacement parts P.811 6.3


S

① FC250
Special solid lubricant
(embedded)
② S45C The holder and post are integrated into a single part.
※C part 55HRC∼(Induction hardening) The post includes tap holes for mounting a stroke end block.
Features P.810

Perpendicularity of integrated type post bottom and post: 0.02mm/100mm or less( Refer to P.812.)

815
D A B d H H1 T ℓ a1 b1 S M ℓ1 eH7 ③Provided bolt ④Provided dowel pins
25 84 48 9 30 45 20 66 33 15 37 4 12 8 CB 8−35 MSTM 8−30
32 100 58 11 40 50 20 76 38 18 45 4 12 8 +0.015
CB10−40 MSTM 8−30
0
38 130 75 11 50 60 25 100 50 22 60 5 15 10 CB10−45 MSTM10−40
50 155 90 14 65 85 25 125 62.5 30 72 6 15 10 CB12−50 MSTM10−40
+0.018
60 190 120 18 75 100 30 150 75 40 92 8 20 13 0 CB16−60 MSTM13−50

Catalog No. Base unit price 1∼9 pieces


L
Type D N−MYP N−MYZP
90 100 110 120
25
130 140 150 160 170 180 200
100 110 120 130 140 150
32
N−MYP 160 170 180 200
120 130 140 150
N−MYZP 38 160 170 180
200 220 250
160 170 180 200
50
220 250
N−MYZP 60 180 200 220 250 280

Catalog No. − L
Order Price
N−MYP 50 − 250

Days to Ship

Catalog No. L LC) −(W・B, etc.)


− (
Alterations N−MYP 50 − LC240 − B

Alteration Code Spec. D 1Code Alteration Code Spec. D 1Code

Post length change


1mm increments 25・32
LC 38・50
L

LCmin.≦LC<Lmax. Bushing H1 dimension tolerance 25・32


LC

H1±0.1

Details of alteration P.812 60


BKC change 38・50
H1±0.2 ⇨ ±0.1 60
Machining for mounting of a stroke
end block
H±0.1

25・32
Bushing Tap holes are machined for 38・50
ℓ1

M M
W attaching a stroke end block. 60
S
Details of alteration P.812 A Addition of locating dowel hole
Machining of flange for reversed (1 hole at center) 25・32
bushing orientation 25・32
C Locating dowel hole is machined 38・50
Bushing
25

Bushing Use of the reversed bushing allows at center of post. 60


38・50
B the die height to be reduced. φ10H7 Dowel pin is not provided.
60 φ0.04 A
Details of alteration P.812

816
BALL GUIDE POST SETS
−MOVABLE STOPPER−(ALUMINUM・RESIN BALL CAGE)

MYA(Aluminum type) MYAP(Aluminum type with dowel hole)

A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01

2−φe

b1
5
0 .00

0

4−φd

B
b
D1

b1

6.3 a1 a1

T
H1±0.2

M
① 25

⑥ ⑦
Ls

25 ③ ③

④ ④

L
25

Replacement parts P.811 25


H±0.2

Spring sizes P.828


T

①⑤ FC250
D 6.3
② SUJ2
58HRC∼ ⑤ ⑤
③ Aluminum alloy
④ SUJ2
58HRC∼(Induction hardening)

MYJ(Resin type) MYJP(Resin type with dowel hole)

A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01

2−φe
5

b1
0 .00


0

4−φd
B
b

D1 ②
b1

6.3 a1 a1
T
H1±0.2

① 25

⑥ ⑦
Ls

25 ③ ③

④ ④
L

25

25
H±0.2

Replacement parts P.811


Spring sizes P.828
T

D 6.3
①⑤ FC250
② SUJ2 ⑤ ⑤
58HRC∼
③ POM(Polyacetal resin)
④ SUJ2
58HRC∼(Induction hardening)

Perpendicularity of guide holder bottom and guide post: 0.02mm/100mm or less


(Refer to P.812.)
817
Stopper
D D1 A B a b d H H1 T Ls M distance ℓ a1 b1 eH7 ⑥Provided bolts ⑦Provided dowel pins
+0.012
20 26 74 44 56 30 6.6 30 50 15 50 0∼20 56 28 15 6 0 CB 6−30 MSTM 6−20
25 31 84 48 66 30 9 30 50 20 50 0∼20 66 33 15 8 CB 8−35 MSTM 8−30
32 40 100 58 76 36 11 40 60 20 60 0∼25 76 38 18 8 +0.015 CB10−40 MSTM 8−30
0
38 48 130 75 100 44 11 50 70 25 70 0∼29 100 50 22 10 CB10−45 MSTM10−40
50 60 155 90 125 60 14 65 90 25 90 0∼42 125 62.5 30 10 CB12−50 MSTM10−40

Catalog No. Base unit price 1∼9 pieces


L
Type D MYA MYAP MYJ MYJP
90 100 110 120
20
130 140 150 160
90 100 110 120
25 130 140 150 160
MYA 170 180 200
110 120 130 140 150
MYAP 32 160 170 180 200
220 240 260
MYJ
130 140 150 160
MYJP 38 170 180 200 220
240 260 300
170 180 200
50 220 240 260
300 350

Catalog No. − L
Order Price
MYJ 25 − 90

Days to Ship

Catalog No. − (
L LC)−(M・B・H・N・C…etc.)
Alterations MYAP 50 − LC230 − B−H

Alteration Code Spec. D 1Code Alteration Code Spec. D 1Code


Post length change Bushing H1 dimension tolerance
25・32
change
H1±0.1

1mm increments 20・25・32


BKC H1±0.2 ⇨ ±0.1
LC
L

LCmin.≦LC<Lmax. 38・50
LC

38・50 Cannot be used for D20.


Details of alteration P.812
Holder H dimension tolerance
25・32
Machining for mounting of a stroke change
H±0.1

S end block HKC H±0.2 ⇨ ±0.1


M 38・50
Holder Tap holes are machined for 25∼50 Cannot be used for D20.
M attaching a stroke end block.
ℓ1

H±0.1

Cannot be used for D20.


Details of alteration P.812 N Addition of locating dowel holes
Machining of flange for reversed 2−φeH7 2 locating dowel holes are machined
Bushing
Bushing bushing and/or holder orientation on the holder. D ℓ e 20・25・32
B Use of the reversed bushing and/or holder N Can be used for 20 56 6
allows the die height to be reduced. 20・25・32 (ℓ/2)±0.01 25 66 8
Alterations B and H can be MYA and MYJ. 32 76 8 38・50
Holder ℓ Dowel pins are 38 100 10
combined at the same time. 38・50
Holder The post length is measured from not provided. 50 125 10
Holder bottom H the holder bottom.
Details of alteration P.812

Addition of locating dowel hole


(1 hole at center) 20・25・32
C Locating dowel hole is machined
25

at center of post. 38・50


A φ10H7
φ0.04 A Dowel pin is not provided.

1Code
Ball retainer change
Provided ball cage is changed to D Retainer length MBSH MBJH
20 50
BSC the high-rigidity type. 25 50
Aluminum: MBSH 32 60
Resin : MBJH 38 70
50 90

818
BALL GUIDE POST SETS
−FIXED STOPPER−(ALUMINUM・RESIN BALL CAGE)

MYAK(Aluminum type) MYKP(Aluminum type with dowel hole)

A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01

5
2−φe

b1
② 00
0.
+ 0

B
b
4−φd D1

b1

a1 a1
6.3

K E
T
H1±0.2

25
⑥ ⑦ ① ①
Ls

25 ③ ③

④ ④

L
25
Replacement parts P.811
25
H±0.2

Spring sizes P.828


T

①⑤ FC250
② SUJ2 D 6.3
58HRC∼ ⑤ ⑤
③ Aluminum alloy
④ SUJ2
58HRC∼(Induction hardening)

MYJK(Resin type) MJKP(Resin type with dowel hole)

A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01

2−φe
5

b1
0 .00


0

B
b

4−φd D1
b1

a1 a1
6.3
K E
T
H1±0.2

25
⑥ ⑦ ① ①
Ls

25 ③ ③

④ ④
L

25

Replacement parts P.811 25


H±0.2

Spring sizes P.828


T

①⑤ FC250
D 6.3
② SUJ2
⑤ ⑤
58HRC∼
③ POM(Polyacetal resin)
④ SUJ2
58HRC∼(Induction hardening)

Perpendicularity of guide holder bottom and guide post: 0.02mm/100mm or less


(Refer to P.812.)
819
Stopper
D D1 A B a b d H H1 T K fixed E Ls ℓ a1 b1 eH7 ⑥Provided bolt ⑦Provided dowel pins
25 31 84 48 66 30 9 30 50 20 20 5 50 66 33 15 8 CB 8−35 MSTM 8−30
32 40 100 58 76 36 11 40 60 20 25 5 60 76 38 18 8 +0.015 CB10−40 MSTM 8−30
0
38 48 130 75 100 44 11 50 70 25 30 10 70 100 50 22 10 CB10−45 MSTM10−40
50 60 155 90 125 60 14 65 90 25 40 10 90 125 62.5 30 10 CB12−50 MSTM10−40
+0.018
60 70 190 120 150 80 18 75 100 30 50 15 100 150 75 40 13 0 CB16−60 MSTM13−50

Catalog No. Base unit price 1∼9 pieces


L
Type D MYAK MYKP MYJK MJKP
90 100 110 120
25 130 140 150 160
170 180 200
110 120 130 140 150
MYAK 32 160 170 180 200
220 240 260
MYKP 130 140 150 160
38 170 180 200 220
MYJK 240 260 300
170 180 200
MJKP 50 220 240 260
300 350
200 220
60 240 260
300 350

Catalog No. − L
Order Price
MYKP 50 − 200

Days to Ship

Catalog No. − L
(LC) −(M・B・H・N・C…etc.)
Alterations MYJK 50 − LC230 − B−H

Alteration Code Spec. D 1Code Alteration Code Spec. D 1Code


Post length change Bushing H1 dimension tolerance 25・32
H1±0.1

25・32
1mm increments BKC change 38・50
LC 38・50
L

LCmin.≦LC<Lmax. H1±0.2 ⇨ ±0.1


LC

60
Details of alteration P.812 60
Holder H dimension tolerance 25・32
Machining for mounting of a stroke
H±0.1

S end block
HKC change 38・50
M Holder Tap holes are machined for H±0.2 ⇨ ±0.1 60
25∼60
M attaching a stroke end block.
H±0.1
ℓ1

Addition of locating dowel holes


Details of alteration P.812 N Locating dowel holes are machined on holder.
Machining of flange for reversed 2−φeH7 (2 positions)
Bushing Bushing bushing and/or holder orientation 25・32
Can be used for D ℓ e
Use of the reversed bushing and/or holder
B allows the die height to be reduced. 25・32 N MYAK and MYJK. 25 66 8 38・50
32 76 8
Alterations B and H can be 38・50 (ℓ/2)±0.01 Dowel pins are 38 100 10 60
Holder combined at the same time. ℓ not provided. 50 125 10
Holder The post length is measured 60
60 150 13
H from the holder bottom.
Holder bottom
Details of alteration P.812

Addition of locating dowel hole


(1 hole at center) 25・32
C Locating dowel hole is machined 38・50
25

at center of post. 60
A φ10H7 Dowel pin is not provided.
φ0.04 A

1Code
Ball retainer change
Provided ball cage is changed to D Retainer length MBSH MBJH
25 50
BSC the high rigidity type. 32 60
Aluminum: MBSH 38 70
Resin : MBJH 50 90
60 100

820
INTEGRATED TYPE PLAIN GUIDE POSTS
(For high-strength and high-rigidity types, refer to P.810.)

N−MGP

※Part C
Dn5

L
M×ℓ1
25

25

H±0.05

T
S 6.3

a1 a1
4−φd

2−φe

b1

B
b1
The holder and post are integrated into a
single part.
The post includes tap holes for ℓ ℓ
2±0.01 2±0.01
mounting a stroke end block.
Perpendicularity of integrated type post ℓ
bottom and post: A S45C
※Part C 55HRC∼(Induction hardening)
0.02mm/100mm or less( Refer to P.812.)

Dn5 A B d H T ℓ a1 b1 S M ℓ1 eH7
+0.024
25 +0.015 84 48 9 30 20 66 33 15 37 4 12 8
32 100 58 11 40 20 76 38 18 45 4 12 8 +0.015
+0.028 0
38 +0.017 130 75 11 50 25 100 50 22 60 5 15 10
50 155 90 14 65 25 125 62.5 30 72 6 15 10
+0.033 +0.018
60 +0.020 190 120 18 75 30 150 75 40 92 8 20 13 0

Catalog No. Base unit price


L
Type D 1∼9 pieces
90 100 110 120
25
130 140 150 160 170 180 200
100 110 120 130 140 150
32
160 170 180 200
120 130 140 150
N−MGP
38 160 170 180 200
220 250
160 170 180 200
50
220 250
60 180 200 220 250 280

Catalog No. − L Alteration Code Spec. D 1Code


Order
N−MGP 32 − 200
Post length change
1mm increments 25・32
LC
L

LCmin.≦LC<Lmax. 38・50
LC

Days to Ship Details of alteration P.812 60

A
Addition of locating dowel hole
Price (1 hole at center) 25・32
C Locating dowel hole is machined 38・50
25

at center of post. 60
Catalog No. − L
(LC) −(C) φ10H7 Dowel pin is not provided.
φ0.04 A
Alterations N−MGP50 − LC240 − C

821
BUSHINGS FOR INTEGRATED TYPE PLAIN GUIDE POST SET

N−MGBP N−MGBZP 2−φe


(Oil type) (Oil-free type)
4−φd

2 ±0.01
a1

A
D


2 ±0.01
a1


6.3

6.3
T 25 T

25
b1 b1
H1±0.2 H1±0.2
B

FC250 FC250
Special solid lubricant
(embedded)

Catalog No. Base unit price 1∼9 pieces


A B d H1 T eH7 ℓ a1 b1
Type D N−MGBP N−MGBZP
+0.041
84 48 9 45 20 66 33 15 25 +0.031
8 N−MGBP +0.047
100 58 11 50 20 +0.015
76 38 18 32 +0.037
0 +0.049
130 75 11 60 25 100 50 22 N−MGBZP 38 +0.037
10 +0.052
155 90 14 85 25 125 62.5 30 50 +0.037
+0.018 +0.061
190 120 18 100 30 13 0 150 75 40 N−MGBZP 60 +0.043

Catalog No.
Order
N−MGBP 25
N−MGBZP 32

Days to Ship

Price

Catalog No. − (W・B・BKC)


Alterations N−MGBP 25 − B

Alteration Code Spec. D 1Code Alteration Code Spec. D 1Code


Machining for mounting of a stroke
H±0.1

end block 25・32 Bushing H1 dimension tolerance 25・32


H1±0.1

Bushing Tap holes are machined for


ℓ1

38・50 BKC change 38・50


M W attaching a stroke end block. H1±0.2 ⇨ ±0.1
S 60 60
Details of alteration P.812
Machining of flange for reversed
25・32
Bushing bushing orientation
Bushing Use of the reversed bushing allows 38・50
B the die height to be reduced. 60
Details of alteration P.812

■Integrated type plain guide posts −Guide− P.810


■Integrated type plain guide posts P.815

822
GUIDE POSTS WITH OIL GROOVES

MGOH MGOHP(With dowel hole)

E
F F
G
① ①
Dn5

L
25

② 25 ②
H±0.2

H
2

T
6.3 a1 a1
③ ④ 4−φd

2−φe

b1
B
b

b1
ℓ ℓ
a 2 ±0.01 2 ±0.01
① S45C
55HRC∼(Induction hardening) A ℓ
② FC250

Perpendicularity of guide holder bottom and guide post: 0.02mm/100mm or less


(Refer to P.812.)

MGO(Guide post with oil grooves)

Dn5
R30 M12
(In case of φD80)
30
E
F
F
G

Dn5
L −0.3
0
G
0.2

When assembling on site, press-fit using a


hydraulic press.
h

S45C −0.03
55HRC∼(Induction hardening) D−0.3

823
Dn5 M D A B a b d H T E F G h ℓ a1 b1 eH7 ③Provided bolts ④Provided dowel pins
+0.024
25 +0.015 − 25 84 48 66 30 9 30 20 13 13 15 66 33 15 8 CB 8−35 MSTM 8−30
32 − 32 100 58 76 36 11 40 20 15 15 3 20 76 38 18 8 +0.015 CB10−40 MSTM 8−30
+0.028 0
38 +0.017 − 38 130 75 100 44 11 50 25 18 18 25 100 50 22 10 CB10−45 MSTM10−40
50 − 50 155 90 125 60 14 65 25 25 20 32.5 125 62.5 30 10 CB12−50 MSTM10−40
60 +0.033 − 60 190 120 150 80 18 75 30 25 20 5 37.5 150 75 40 13 +0.018 CB16−60 MSTM13−50
+0.020 0
80 12 80 230 150 180 110 22 100 35 30 25 50 190 90 55 16 CB20−75 MSTM16−60

Catalog No. Base unit price 1∼9 pieces


L
Type D MGOH MGOHP MGO
80 90 100 110 120
25
130 140 150 160 170 180 200
100 110 120 130 140
32
150 160 170 180 200 220 250
MGOH 120 130 140 150 160 170 180
38
200 220 250 280 300
MGOHP
160 170 180 200 220 250
50
MGO 280 300 350
180 200 220 250 280 300
60
350 400
250 280 300 350
80
400 450
In accordance with safety standards for the transport of heavy items, φ80 posts include M12 tap holes, and can be hoisted up for transport by means of lifting eye bolts.

Catalog No. − L
Order Price
MGOH 32 − 200

Days to Ship

Catalog No. − L −(M・H・HKC・C)


Alterations MGOHP 50 − 250 − H

Alterations cannot be used for MGO.

Alteration Code Spec. D 1Code Alteration Code Spec. D 1Code

Machining for mounting of a


S stroke end block
M Holder H dimension tolerance 25・32
H±0.1

Holder Tap holes are machined for 25∼80 HKC change 38・50
M
ℓ1

H±0.1

attaching a stroke end block. H±0.2 ⇨ ±0.1 60・80


Details of alteration P.812

Machining of flange for reversed


holder orientation Addition of locating dowel hole
25・32 25・32
Use of the reversed holder allows (1 hole at center)
Holder Holder the die height to be reduced. C
25

38・50 Locating dowel hole is machined 38・50


H The post length is measured at center of post.
60・80 A φ10H7 60・80
Holder bottom from the holder bottom. φ0.04 A Dowel pin is not provided.
Details of alteration P.812

824
GUIDE POSTS / GUIDE HOLDERS / GUIDE BUSHINGS

Guide post MGP

R30
0.2
M12

−0.03
(In case of φD80)

D −0.3
h 30
0
L −0.3 Dn5

R S45C
When assembling on site, press-fit using a hydraulic press. Q 55HRC∼(Induction hardening)

Catalog No. Base unit price


Dn5 h L
Type D 1∼9 pieces
80 90 100 110 120
20 15 20
+0.024 130 140 150 160
+0.015 80 90 100 110 120
25 15 25
130 140 150 160 170 180 200
90 100 110 120 130 140
32 20 32
150 160 170 180 200 220 250
+0.028 110 120 130 140 150 160 170 180
38
+0.017
25 MGP 38
200 220 250 280 300
160 170 180 200 220 250
50 32.5 50
280 300 350
180 200 220 250 280 300
60 37.5 60
+0.033 350 400
+0.020 250 280 300 350
80 50 80
400 450

Catalog No. − L
Order Price
MGP 32 − 160
MGH 32

Days to Ship

L LC)−(W・B…etc.)
Catalog No. − (
Alterations MGP80 − LC290 − B

Alteration Code Spec. D 1Code Alteration Code Spec. D 1Code


Machining of flange for reversed
Bushing Bushing bushing and/or holder orientation
Use of the reversed bushing and/or holder
Post length change 20・25・32 B allows the die height to be reduced. 20・25・32
LC LC LC<L 38・50 Alterations B and H can be 38・50
Holder combined at the same time.
L 1mm increments 60・80 The post length is measured 60・80
Holder
from the holder bottom.
Holder bottom H Details of alteration P.812

25・32 Bushing H1 dimension tolerance 25・32


Bushing Machining for mounting of a
H1±0.1

change
S 38・50 BKC 38・50
M W stroke end block H1±0.2 ⇨ ±0.1
Tap holes are machined for 60・80 Cannot be used for D20. 60・80
attaching a stroke end block.
ℓ1

H±0.1

Holder H dimension tolerance 25・32


Cannot be used for D20.
Holder change
H±0.1

Details of alteration P.812 25∼80 HKC 38・50


M H±0.2 ⇨ ±0.1
Cannot be used for D20. 60・80

825
Guide holder MGH MGHP(With dowel hole)
4−φd 2−φe

ℓ ±0.01
a1

2
Dk6

A
a


ℓ ±0.01
a1

2
M
6.3

T b b1 b1
25

25
H±0.2 B

When assembling on site, press-fit using a hydraulic press. R FC250

Catalog No. Base unit price 1∼9 pieces


A B a b d H T M eH7 ℓ a1 b1
Type Dk6 MGH MGHP
+0.012
20 +0.002 74 44 56 30 6.6 30 15 6 0 56 28 15
25 −0.011 84 48 66 30 9 30 20 66 33 15
8 8
MGH 32 100 58 76 36 11 40 20 +0.015 76 38 18
38 +0.003
−0.013 130 75 100 44 11 50 25 0
100 50 22
10
MGHP 50 155 90 125 60 14 65 25 125 62.5 30
60 +0.004 190 120 150 80 18 75 30 12 13 +0.018 150 75 40
0
80 −0.014 230 150 180 110 22 100 35 16 190 90 55

Plain guide bushing


MGB MGBP(With dowel hole)
2−φe
4−φd

2 ±0.01
a1


D

A
a


2 ±0.01
a1


6.3

T b
25

b1 b1
H1±0.2 B R FC250

Oil-free guide bushings MGBZ MGBZP(With dowel hole)


4−φd 2−φe
2 ±0.01
a1


D

A
a


2 ±0.01
a1


6.3

T b
25

b1 b1 R FC250
H1±0.2 B
Special solid lubricant(embedded)

Catalog No. Base unit price 1∼9 pieces


A B a b d H1 T eH7 ℓ a1 b1
Type D MGB MGBP MGBZ MGBZP
+0.012
20 +0.041 74 44 56 30 6.6 40 15 6 0 56 28 15
25 +0.031 84 48 66 30 9 45 20 66 33 15
MGB 8
32 +0.047
+0.037 100 58 76 36 11 50 20 +0.015 76 38 18
MGBP 0
38 +0.049
+0.037 130 75 100 44 11 60 25 100 50 22
MGBZ 10
50 +0.052
+0.037 155 90 125 60 14 85 25 125 62.5 30
MGBZP 60 +0.061 190 120 150 80 18 100 30 13 150 75 40
+0.043 +0.018
0
80 +0.063
+0.043 230 150 180 110 22 130 35 16 190 90 55
826
BALL GUIDE BUSHINGS / BALL RETAINER

Ball guide bushings MAB MABP(With dowel hole)


4−φd 2−φe

±0.01
a1

2

D +0.005

PD

A
a
0


±0.01
a1

2

6.3

T b

25
25
b1 b1
H1±0.2 B
Built-in bushing
FC250 SUJ2 58HRC∼

Catalog No. Base unit price 1∼9 pieces


D A B a b d H1 T eH7 ℓ a1 b1
Type PD MAB MABP
+0.012
20 26 74 44 56 30 6.6 50 15 6 0 56 28 15
25 31 84 48 66 30 9 50 20 66 33 15
MAB 8
32 40 +0.005 100 58 76 36 11 60 20 +0.015 76 38 18
38 48 0 130 75 100 44 11 70 25 0 100 50 22
MABP 10
50 60 155 90 125 60 14 90 25 125 62.5 30
+0.018
60 70 190 120 150 80 18 100 30 13 0 150 75 40

Catalog No.
Order Days to Ship Price
MAB 32

MBSH(High-rigidity aluminum ball retainer)


① ② MBJH(High-rigidity resin ball retainer)
③d

Compared with conventional ball retainer(MBS,


MBJ), these products contain 1.6 times more balls.
PD
D1
D

(Aluminum)
①A5056
②POM(Polyacetal resin)
L ③SUJ2 Sphericity 0.25µm
③62∼67HRC

MBS(Aluminum ball retainer)


① ②
MBJ(Resin ball retainer)
③d
PD
D1
D

(Aluminum)
①A5056
L ②POM(Polyacetal resin)
③SUJ2 Sphericity 0.25µm
③62∼67HRC

PD Outer diameter Inner diameter Ball diameter Number of balls Catalog No. Base unit price 1∼9 pieces
Post MBSH MBS Ratio L
diameter φD φD1 φd MBJH MBJ Type PD MBSH MBJH MBS MBJ
20 25.5 20.5 165 96 1.72 20 50
3
25 30.5 25.5 224 125 1.79 MBSH MBS 25 50
32 39.5 32.5 4 238 144 1.65 (Aluminum)
(Aluminum) 32 60
38 47.5 38.5 210 128 1.64 MBJH MBJ 38 70
50 59.5 50.5 5 360 220 1.64 (Resin) (Resin) 50 90
60 69.5 60.5 460 264 1.74 60 100

Catalog No. − L
Order Price
MBSH 32 − 60

Days to Ship
827
STOPPERS / WASHERS FOR PREVENTING DOWEL PIN FALL-OUT / SPRINGS FOR BALL GUIDE POST SETS

Stoppers H S t
STMY
M×P
MBS/MBJ STMY
Ball cage length S ℓ
50 0∼20 32
60 0∼25 40

φPD

φD

B
70 0∼29 44
90 0∼42 57

Spring pin ℓ 5

Catalog No. Base unit price Catalog No.


D M×P H B t
Type PD−L 1∼9 pieces Order Price
20−50 24 14×1.5 7 STMY 32−60
12
25−50 29 16×1.5 8 1.6
STMY 32−60 37
38−70 44 20×1.5 15 10 Days to Ship
2.0
50−90 56

Washers for preventing MW MW


dowel pin fall-out Thickness=1.6mm

●Installation method:
After setting the guide bushing in place,
loosen the bolt and install the washer.

●One set contains two washers.

Base unit price for


Post diameter
Catalog No. 1 set
(2 pcs.) Catalog No.
PD 1∼19 sets Order Price
20・25 25 MW 38
32 32
38 38
50 MW 50 Days to Ship
60 60
80 80

Springs for ball guide post sets SWMY PD


Post diameter D D1 d P
P d
20 22.5 20.5 +1.0 1.0 14
25 27.9 25.5 0 1.2 14
32 35.7 32.5 +1.5 1.6 16
D1
PD

38 42.5 38.5 0 2.0 18


50 55.7 50.5 +2.0 2.6 20
FL 60 66.9 60.5 0 3.2 20
FL×d
● Solid height≒ P +2d
SWP−B

Guide post sets Catalog No. Base unit price Guide post sets Catalog No. Base unit price Guide post sets Catalog No. Base unit price
D L Type PD
FL 1∼9 pieces D L Type PD
FL 1∼9 pieces D L Type PD
FL 1∼9 pieces
90 40 110 50 170 70
100 50 120 60 180 90
110 70 130 70 200 110
120 80 140 90 220 140
20 130 20 100 150 110 50 240 50 170
140 110 160 120 260 190
150 120 32 170 32 130 300 230
160 140 180 140 350 SWMY 280
90 40 200 170 200 90
100 SWMY 50 220 190 220 130
110 70 240 210 240 150
120 80 260 SWMY 230 60 260 60 180
130 100 130 60 300 230
25 140 25 110 140 70 350 250
150 120 150 80
160 140 160 90
170 150 170 110
180 160 38 180 38 120
200 180 200 150
220 170
240 190
260 210
300 230

Catalog No. − FL
Order
SWMY 32 − 190

Days to Ship Price

828
OIL-FREE GUIDE POST SETS
−PRESS-FIT TYPE−

GPZE −0.1
Press-in lead D−0.3
h L
① A
H1

−0.03
D−0.30
Dn5
D1
d
0.2

0.2

6.3
φ0.01 A 1.6 h1

6.3
L1
① FC250
Special solid lubricant(embedded)
② S45C
55HRC∼ (Induction hardening)

② ①
D1JS5
Dn5 H1 d h h1 L1
GPZE
+0.047
32 20 32 +0.037 52 8 4 48
+0.028 +0.049
38 +0.017 25 38 +0.037 60 10 5 55
+0.052
±0.0065
50 32.5 50 +0.037 70 15 75
+0.061
60 +0.033
37.5 60 +0.043 80 20 10 90
+0.020 +0.063
80 50 80 +0.043 100 ±0.0075 25 120

Catalog No. Base unit price


D1 L
Type D 1∼9 pieces
90 100 110 120 130 140
52 32
150 160 170 180 200 220 250
110 120 130 140 150 160 170 180
60 38
200 220 250 280 300
160 170 180 200 220 250 280
70 GPZE 50
300 350
180 200 220 250 280 300
80 60
350 400
250 280 300 350
100 80
400 450

Catalog No. − L
Order Price
GPZE 80 − 300

Days to Ship

Catalog No. − L
(LC)
Alterations GPZE 80 − LC 290

Alteration Code Spec. D 1Code


D LCmin.
Post length change 32 85 32
38 105
LC LCmin.≦LC<Lmax. 50 140 38・50
LC
1mm increments 60 165 60・80
L 80 220

829
OIL-FREE GUIDE BUSHINGS
−PRESS-FIT TYPE−

GBZE
−0.1
Press-in lead D −0.3 h

0.2

D1

D
1.6 h1 φ0.01 A
A

6.3
L1

6.3
FC250
Special solid lubricant(embedded)

Catalog No. D1JS5 Base unit price 1∼9 pieces


h h1 L1
Type D GBZE GBZE

+0.047
32 +0.037 52 8 4 48

+0.049
38 +0.037 60 10 5 55
±0.0065
+0.052
GBZE★ 50 +0.037 70 15 75

+0.061
60 +0.043 80 20 10 90

+0.063
80 +0.043 100 ±0.0075 25 120

Catalog No.
Order Price
GBZE 50

Days to Ship

830
SPACERS FOR GUIDE POST SETS
−CAST TYPE−

Spacers for guide bushings

MGBPS(For plain types, with dowel holes)


MABPS(For ball types, with dowel holes)
A
a

2−φe

b/2
F

B
b
b/2
*ℓ±0.01(Dowel hole)
(T≧60 ℓ±0.02)
φe 4−φd G
0.8
T=10・20・30

T±0.1
0.8
φe 4−M G G
0.8
T=40・50

T±0.1
0.8
φe 4−M G
G
0.8
T=60・70・80
*Dowel pitch

T±0.1
accuracy
ℓ±0.02

0.8
Flatness of plate thickness: 0.02mm/100mm or less G
Draft angle
(2∼3°) for casting is present in the direction of height T. FC250

Spacers for guide holders

MGHPS(With dowel holes)

Post diameters: 20・25・32 Post diameters: 38・50


A A
a a

2−φe 2−φe
b/2

F
B

B
b

b
b/2

*ℓ±0.01(Dowel hole)
φe 4−φd G
φe 4−φd G
0.8 (T≧60 ℓ±0.02) 0.8
T=10・20・30 T=20・30
T±0.1

T±0.1

0.8 0.8
φe 4−M G G
φe 4−M G G
0.8 0.8
T=40・50 T=40・50
T±0.1

T±0.1

0.8 0.8
G φe 4−M G G
0.8
T=60・70・80
*Dowel pitch
T±0.1

accuracy
ℓ±0.02

0.8
Flatness of plate thickness: 0.02mm/100mm or less G

Draft angle
(2∼3°) for casting is present in the direction of height T. FC250

831

F For ℓ±0.01
Post
A B a b d M eH7 T
diameter
MGBPS MABPS MGHPS (
*T60・70・80,
ℓ±0.02 )
+0.012
20 74 44 56 30 6.6 6 22 28 − 56 6 0 10 20 30 40
25 84 48 66 30 9 8 28 34 − 66 8 10 20 30 40 50
32 100 58 76 36 11 10 34 42 − 76 8 +0.015 10 20 30 40 50
0
38 130 75 100 44 11 10 42 52 32 100 10 20 30 40 50 60 70 80
50 155 90 125 60 14 12 52 62 45 125 10 20 30 40 50 60 70 80

Catalog No. − T
Catalog No. Order
T MGBPS 20 − 30
Post
Type
diameter
20 10 20 30 40
Days to Ship
For plain type bushings MGBPS
25 10 20 30 40 50

For ball type bushings MABPS 32 10 20 30 40 50


Price

38 20 30 40 50 60 70 80
For holders MGHPS
50 20 30 40 50 60 70 80

Example

T=40・50・
60・70・80

T=10・20・30

832
SPACERS FOR GUIDE POST SETS
−STEEL TYPE−

Spacers for guide bushings

MGSPS(With dowel holes)


Post diameters: 20・25・32 Post diameters: 38・50
A A
a a

2−φe 2−φe

b/2

b/2
F

F
B

B
b

b
b/2

b/2
*ℓ±0.01(Dowel hole) *ℓ±0.01(Dowel hole)
φe 4−φd φe (T≧60 ℓ±0.02)
G 4−φd G
0.8 0.8
T=10・20・30 T=20・30

T±0.1
T±0.1
0.8 0.8
φe 4−M G
G
φe 4−M G
G
0.8 0.8
T=40・50 T±0.1 T=40・50

T±0.1
0.8 0.8
G φe 4−M G G
0.8
ℓ(effective
1 tap length) T=60・70・80

ℓ1
T Post diameter
*Dowel pitch
38 50

T±0.1
60 accuracy
70 20 24 ℓ±0.02

ℓ1
80
4−M 0.8
G

Flatness of plate thickness: 0.02mm/100mm or less SS400

Spacers for guide holders

MGLPS(With dowel holes)


Post diameters: 20・25・32 Post diameters: 38・50
A A
a a

2−φe 2−φe
b/2

b/2
b

b
B

B
b/2

b/2

ℓ±0.01(Dowel hole) ℓ±0.01(Dowel hole)


φe 4−φd G φe (T≧60 ℓ±0.02) 4−φd G
0.8 0.8
T=10・20・30 T=20・30
T±0.1

T±0.1

0.8 0.8
φe 4−M G
G φe 4−M G
G
0.8 0.8
T=40・50 T=40・50
T±0.1
T±0.1

0.8 0.8
G φe 4−M G
G
0.8

ℓ(effective
1 tap length) T=60・70・80
ℓ1

T Post diameter *Dowel pitch


T±0.1

38 50 accuracy
60
70 20 24 ℓ±0.02
ℓ1

80
4−M 0.8
G

Flatness of plate thickness: 0.02mm/100mm or less SS400

833

F For ℓ±0.01
Post
A B a b d M eH7 T
diameter
MGSPS ( *T60・70・80
, ℓ±0.02 )
+0.012
20 74 44 56 30 6.6 6 28 56 6 0 10 20 30 40
25 84 48 66 30 9 8 34 66 8 10 20 30 40 50
32 100 58 76 36 11 10 42 76 8 +0.015 10 20 30 40 50
0
38 130 75 100 44 11 10 52 100 10 20 30 40 50 60 70 80
50 155 90 125 60 14 12 62 125 10 20 30 40 50 60 70 80

Catalog No. Catalog No. − T


T Order
Type Post diameter MGSPS 20 − 30
20 10 20 30 40

25 10 20 30 40 50 Days to Ship
For bushings MGSPS
32 10 20 30 40 50
For holders MGLPS
38 20 30 40 50 60 70 80 Price

50 20 30 40 50 60 70 80

Example

T=40・50・
60・70・80

T=10・20・30

834
STROKE END BLOCKS

①CEB(End block)
Bolt ℓ

PD

PD
D2

D
S
D1
SS400
PD:Outside diameter of post H1±0.1 2 bolts

②CSB(Stock block)

r3

r2
r1

A H2±0.1 h
SS400

PD D D1 D2 S h r1 r2 r3 A Bolt ℓ
25 46 31.5 36 37 2 15.75 18 23 22 M4×P0.7 10
32 56 41 45 45 2 20.5 22.5 28 27 M4×P0.7 10
38 72 49 56 60 3 24.5 28 36 35 M5×P0.8 10
50 86 62 68 72 3 31 34 43 42 M6×P1.0 10
60 112 76 84 92 3 38 42 56 55 M8×P1.25 12
80 140 100 108 116 3 50 54 70 69 M8×P1.25 12

■End blocks ■Stock blocks


Catalog No. H1 Base unit price Catalog No. H2 Base unit price
Color Color
Type PD 5mm increments 1 ∼ 9 pieces Type PD 5mm increments 1 ∼ 9 pieces
10 ∼ 20
25 10 ∼ 50 25
25 ∼ 40
10 ∼ 50 10 ∼ 20
32 32
55・60 25 ∼ 40
R R
15 ∼ 50 10 ∼ 20
38 (Red) 38 (Red)
55 ∼ 70 25 ∼ 50
①CEB 20 ∼ 50
②CSB 10 ∼ 20
50 Y 50 Y
55 ∼ 80 25 ∼ 50
(Yellow) (Yellow)
20 ∼ 50 10 ∼ 20
60 60
55 ∼ 80 25 ∼ 50
20 ∼ 50 10 ∼ 20
80 80
55 ∼ 80 25 ∼ 50

Catalog No. − H1 (R・Y)


− Color
Order
CEB 32 − 35 − R

Days to Ship

Price

835
Catalog No. ①CEB(End block) (Stock block)
②CSB Base unit price 1∼9 sets
Type PD H1 5mm increments Color H2 5mm increments Color EBW EBS
10 ∼ 20
25 10 ∼ 50
25 ∼ 40
10 ∼ 20
10 ∼ 50
25 ∼ 40
32
10 ∼ 20
55・60
25 ∼ 40
EBS 10 ∼ 20
15 ∼ 50
25 ∼ 50
①CEB+②CSB 1 piece 38
( Set product ) 55 ∼ 70 R
10 ∼ 20
25 ∼ 50
R
(Red)
(Red)
10 ∼ 20
20 ∼ 50
25 ∼ 50
50 Y
10 ∼ 20 Y
EBW 55 ∼ 80 (Yellow)
25 ∼ 50 (Yellow)
2 piece
(①CEB+②CSB
Set product ) 20 ∼ 50
10 ∼ 20
25 ∼ 50
60
10 ∼ 20
55 ∼ 80
25 ∼ 50
10 ∼ 20
20 ∼ 50
25 ∼ 50
80
10 ∼ 20
55 ∼ 80
25 ∼ 50
The guide post sets must be machined so that the blocks can be attached. P.812.

Catalog No. − ① − ②
Order
Type PD H1 Color(R・Y) H2 − Color(R・Y)
EBS 38 − 40 R − 40 − Y

Days to Ship

Price

Catalog No. − ① − ② −(S・RS・HC)


Alterations EBW 38 − 40R − 40−Y − S−HC38
CSB 50 − 35−Y − RS

Alteration Machining for chain attachment Machining for reinforced chain(RSC)attachment H1 dimension change
Code S RS HC

200 2.5

30

Spec. Lifting eye bolt φ12


M10×20 with
nut HC
H1 dimension change
A reinforced chain is attached to stock block. 13 H1 min.<HC<H1 max.
End block and stock block are connected Can be used for PD≧25, H1≧20, and H2≧20. 1mm increments
30
by a chain. Cannot be combined with alteration S. Cannot be used for CSB.
No. EBW EBS EBW CSB・EBS CEB・EBS・EBW
PD
25
32
1Code 38
50
60
80
For chain RSC of alteration RS, P.838.

836
STROKE END BLOCKS
−FLAT TYPE−

①CEBY(End block for plain guide post) ℓ


Bolt
②CEBA(End blocxk for ball guide post)

PD

PD
D1

D
S
H1±0.1 SS400
PD:Outside diameter of post 2 bolts

③CSBY(Stock block for plain guide posts)


④CSBA(Stock block for ball guide posts)

C1
r2

2r1
r1

H2±0.1 SS400

①CEBY ②CEBA ③CSBY ④CSBA


PD D S r2 Bolt ℓ
D1 D1 r1 r1
25 46 29 31.5 14.5 15.75 37 23 M4×P0.7 10
32 56 37 41 18.5 20.5 45 28 M4×P0.7 10
38 72 43 49 21.5 24.5 60 36 M5×P0.8 10
50 86 56 62 28 31 72 43 M6×P1.0 10
60 112 66 76 33 38 92 56 M8×P1.25 12
80 140 88 100 44 50 116 70 M8×P1.25 12

■End blocks ■Stock blocks


Catalog No. H1 Base unit price Catalog No. H2 Base unit price
Color Color
Type PD 5mm increments 1∼9 pieces Type PD 5mm increments 1∼9 pieces
10 ∼ 30 10 ∼ 20
25 25
35 ∼ 50 25 ∼ 40
10 ∼ 30 10 ∼ 20
32 32
35 ∼ 50 25 ∼ 40
R R
15 ∼ 30 10 ∼ 20
①CEBY 38 (Red) ③CSBY 38 (Red)
35 ∼ 50 25 ∼ 50
20 ∼ 30 10 ∼ 20
②CEBA 50 Y ④CSBA 50 Y
35 ∼ 50 25 ∼ 50
(Yellow) (Yellow)
20 ∼ 30 10 ∼ 20
60 60
35 ∼ 50 25 ∼ 50
20 ∼ 30 10 ∼ 20
80 80
35 ∼ 50 25 ∼ 50

Catalog No. − H1 − Color(R・Y)


Order Example
CEBY 32 − 35 − R
When die is stored When stroke is adjusted

Days to Ship

CSB□
Price CEB□ CEB□

837
Catalog No. ①・② (End block) ③・④ (Stock block) Base unit price
Type PD H1 5mm increments Color H2 5mm increments Color 1∼9 sets
10 ∼ 20
10 ∼ 30
25 ∼ 40
25
10 ∼ 20
35 ∼ 50
25 ∼ 40
10 ∼ 20
10 ∼ 30
25 ∼ 40
EBYS 32
10 ∼ 20
35 ∼ 50
25 ∼ 40
(①CEBY+③CSBY
Set product ) 15 ∼ 30 R
10 ∼ 20
R
25 ∼ 50
38 (Red) (Red)
10 ∼ 20
35 ∼ 50
25 ∼ 50
10 ∼ 20
20 ∼ 30
Y 25 ∼ 50 Y
50
(Yellow) 10 ∼ 20 (Yellow)
EBAS 35 ∼ 50
25 ∼ 50
②CEBA+④CSBA 10 ∼ 20
( Set product ) 60
20 ∼ 30
25 ∼ 50
10 ∼ 20
35 ∼ 50
25 ∼ 50
10 ∼ 20
20 ∼ 30
25 ∼ 50
80
10 ∼ 20
35 ∼ 50
25 ∼ 50
The guide post sets must be machined so that the blocks can be attached. P.812.

Catalog No. − ①・② − ③・④


Order Days to Ship
Type PD H1 Color(R・Y) H2 Color(R・Y)
EBYS 38 − 40 R − 40 Y
Catalog No. − ①・② − ③・④ −(S・RS・HC・NMC)
Alterations EBYS38 − 40R − 40Y − S−HC38 Price
CSBY50 − 35Y − RS
CEBA60 − 40Y − HC32
Alteration Machining for chain attachment Machining for reinforced chain(RSC)attachment H1 dimension change Machining of groove
Code S RS HC NMC

Spec. Lifting eye bolts


M10×20 HC PD H 1±0.1
with nut 25・32 10
H1 dimension change 38 ∼ 80 15
A reinforced chain is attached to stock block. H1 min.<HC<H1 max. Addition of a groove for height
End block and stock block are Can be used for PD≧25, H1≧20, and H2≧20. 1mm increments adjustment
connected by a chain. Cannot be combined with alteration S. Cannot be used for CSBY and CSBA. Cannot be used for CSBY and CSBA.
No. EBYS・EBAS CSBY・CSBA・EBYS・EBAS CEBY・CEBA・EBYS・EBAS CEBY・CEBA
PD
25
32
1Code 38
50
60
80
■Chains for end blocks
Catalog No. Base unit price
RSC
200 Type T 1∼9 pieces
3
① ③ RSC
5
2.5

This product, RSC3, is a chain for alteration RS.


T
30

Catalog No.
30 Order
RSC 3
② φ12
Days to Ship
25

①SS400
Bright chromate plating
13 ②SPCC
③SS400(Lifting eye bolt M10×20)
with nut Price

838
EFFECTIVE MOVEMENT RANGE OF MOVABLE STOPPERS(MYA, MYAP, MYJ, MYJP)

〔DATA〕Relationship between the BDC height of MYA, MYAP, MYJ and MYJP, and the post length
■Selection standards for ball guides
1. Make sure that the contact length(α)between post/bushing ●Relationship between bushing movement
range S and ball cage movement range S1.
and ball cage at press BDC satisfies the requirement α≧D.
(If α<D, the lifetime of the die may be shortened. See S1= S
2
Figure A.)
2. Be sure that the guide post length and mounting height h
at press BDC are within the blue ranges shown in the tables

S
S1
on the page at right.
3. Select a post length so that the h dimension yields the

HS
longest possible contact length, as shown in Figure C.

Position where ball cage starts to move: Ideal


(long contact length)
position for HS BDC

Figure A Upper limit position for minimum Figure B Limit position when the punch holder Figure C Position providing the maximum
contact length required for the has no relief hole. In addition to 5mm contact length between post/
post/bushing to function α≧D for the stopper thickness, this position bushing and ball cage
(Position Dmm lower than HS) also includes 10mm as an allowance (Recommended height)
for regrinding and for safety purposes.
15
α

α
h

φD

Figure D Lower limit of ball cage movement range Figure E Lower limit of bushing Figure F Lower limit position for minimum
M=Solid height of spring movement range contact length required in order for
5mm=Allowance for regrinding 10mm=Allowance for post/bushing to functionα≧D
and safety purposes regrinding and safety purpose (When post length is long)
(When post length is short)
α
h

φD
M+5
h

10

839
■Effective movement range of MYA, MYAP, MYJ, MYJP(Movement ranges based on conditions A, B, C, D, E, and F shown on the page at left)
Die height h
Post size 60 80 100 120 140 160 180 200 220
90 E C B A
100 E C B A
110 E C B A
120 E C B A
20
130 E C B A
140 F C B A
150 F C B A
160 F C B A

Die height h
Post size 80 100 120 140 160 180 200 220 240
90 E C B A
100 E C BA
110 E C BA
120 E C BA
130 F C BA
25 140 F C BA
150 F C BA
160 F C BA
170 F C BA
180 F C BA
200 F C BA

Die height h
Post size 100 120 140 160 180 200 220 240 260 280 300
110 D B A
120 E C B A
130 E C B A
140 E C B A
150 E C B A
160 E C B A
32
170 F C B A
180 F C B A
200 F C B A
220 F C B A
240 F C B A
260 F C B A

Die height h
Post size 120 140 160 180 200 220 240 260 280 300 320 340
130 D B A
140 D C B A
150 E C B A
160 E C B A
170 E C B A
38 180 E C B A
200 F C B A
220 F C B A
240 F C B A
260 F C B A
300 F C B A

Die height h
Post size 160 180 200 220 240 260 280 300 320 340 360 380
170 D C B A
180 E C B A
200 E C B A
220 E C B A
50
240 F C B A
260 F C B A
300 F C B A
350 F C B A
Use these values only as an approximate guide. They may vary depending on the ball pitch of the ball cage and other factors.

840
EFFECTIVE MOVEMENT RANGE OF FIXED TYPE STOPPERS(MYAK, MYKP, MYJK, MJKP)

〔DATA〕Relationship between the BDC height of MYAK, MYKP, MYJK and MJKP, and the post length

■Selection standards for ball guides


1. Make sure that the contact length(α)
between post/bushing and ball cage at press BDC satisfies the requirement α≧D.
(If α<D, the lifetime of the die may be shortened. Figure A)
2. Be sure that the guide post length and mounting height h at press BDC are within the blue ranges shown in the tables on the page at right.
3. Select a post length so that the h dimension yields the longest possible contact length, as shown in Figure C.

Ram
10

●How to determine T1
T1

T1≧h1−h h1=L+K+E+10…Refer to left figure.


(10mm=Regrinding+Safety)
Die height DH
L+K+E

h1
h
L

(Example)h=190 In case of MYAK38−200

T1≧250−190
T

T1≧60 T1 must be 60mm or longer.


Bolster

L : Bolt length
K+E : Height of fixed type stopper
(Refer to P.867)

Figure A Upper limit position for minimum Figure C Position providing the maximum
contact length required for the contact length between post/
post/bushing to function α≧D bushing and ball cage
(Position Dmm lower than HS) (Recommended height)
α

α
h

φD

Figure D Lower limit of ball cage movement range Figure E Lower limit of bushing Figure F Lower limit position for minimum
M=Solid height of spring movement range contact length required in order
5mm=Allowance for regrinding 10mm=Allowance for for post/bushing to function α≧D
and safety purpose regrinding and safety purpose
(When post length is short)
α
h

φD
h
h

M+5

10

841
■Effective movement range of MYAK, MYKP, MYJK, MJKP(Movement ranges based on conditions A, C, D, E, and F shown on the page at left)
Die height h
Post size 80 100 120 140 160 180 200 220 240 260 280 h1
90 D A 125
100 EC A 135
110 E C A 145
120 E C A 155
130 E C A 165
25 140 E C A 175
150 F C A 185
160 F C A 195
170 F C A 205
180 F C A 215
200 F C A 235

Die height h
Post size 100 120 140 160 180 200 220 240 260 280 300 h1
110 D A 150
120 D C A 160
130 E C A 170
140 E C A 180
150 E C A 190
160 E C A 200
32
170 E C A 210
180 F C A 220
200 F C A 240
220 F C A 260
240 F C A 280
260 F C A 300

Die height h
Post size 120 140 160 180 200 220 240 260 280 300 320 340 360 h1
130 D A 180
140 D A 190
150 E C A 200
160 E C A 210
170 E C A 220
38 180 E C A 230
200 F C A 250
220 F C A 270
240 F C A 290
260 F C A 310
300 F C A 350

Die height h
Post size 160 180 200 220 240 260 280 300 320 340 360 380 400 h1
170 D A 230
180 D C A 240
200 E C A 260
220 E C A 280
50
240 E C A 300
260 F C A 320
300 F C A 360
350 F C A 410

Die height h
Post size 180 200 220 240 260 280 300 320 340 360 380 400 420 h1
200 D A 275
220 D C A 295
240 E C A 315
60
260 E C A 335
300 F C A 375
350 F C A 425
Use these values only as an approximate guide. They may vary depending on the ball pitch of the ball cage and other factors.

842
843
GUIDING COMPONENTS FOR AUTOMOBILE DIES

GUIDING
COMPONENTS FOR
AUTOMOBILE DIES

Product name GUIDE POSTS OIL-FREE GUIDE BUSHINGS OIL-FREE GUIDE BUSHINGS WITH FLANGES GUIDE POSTS LOCKING STOPPERS FOR GUIDE POSTS
Catalog No. GPM GBF GBW HGBF GPOB GPSB

Page 845 845 845 846 846

STROKE END BLOCKS LOCKING END BLOCKS FOR GUIDE BUSHINGS BALL GUIDE POST SETS DISTANCE GUIDE RINGS
GEB DSEB KEB PKHL PKHLU PKH PKH−U HKD

847 848 850 852

OIL-FREE HEEL GUIDE PLATES OIL-FREE HEEL GUIDE PLATES HEEL GUIDE PLATES WITH OIL GROOVES
OGG OGP OGPZ GWZ GWAZ GWBZ GW GWA GWB

853 854 855

PAD KEEPERS −WITH OIL GROOVES− PAD GUIDE BLOCKS


KEPN KEPNZ PGWN

856 856 857

844
GUIDE POSTS / OIL-FREE GUIDE BUSHINGS / OIL-FREE GUIDE BUSHINGS WITH FLANGES

■Guide posts GPM


90°

10 E G G R30 D
0.4 0.4

D−0.5

D−1
D1p6

D2
R4.5
H/2 S
Lifting tap hole M12×25
H 10 ※B part (D60 or more)
L S45C
55HRC∼
※ B part is induction hardened. (Induction hardening)

Catalog No. Base unit price Catalog No. − L


D D1p6 D2 H E S L Order
Type D 1∼9 pieces
100 GPM 80 − 300
+0.035
120
30 30 26 40 30 140
+0.022
160 Days to Ship
−0.005 180
8 5 120
−0.015
+0.042
140
40 40 36 50 40 160
+0.026
180 Price
200
160
−0.005 +0.042
180
50 50 45 70 10 10 50 200 Catalog No. − L
(LC)−(MC)
−0.015 +0.026
250 Alterations GPM 40 − LC110 − MC
GPM 300
200
−0.010 +0.051
220
60 60 55 90 12 60 250 Alteration Code Spec. 1Code
−0.020 +0.032
300 D Lmin.
350 Post length change 30 85 D=30
250 Lmin.≦LC<L 40 105
LC 1mm increments 50 140 D=40・50
−0.010 +0.051 300 LC
80 80 75 120 12 10 80 350 L Can be used for D≦50.
−0.025 +0.032
400 Addition of tap to fixing side
300 D=30・40・50
D M ℓ
−0.010 +0.059 350 30∼80 M12 25
100 100 95 150 12 100 400 MC D=60・80
−0.025 +0.037
100 M16 32
450 M×ℓ D=100
500

■Oil-free guide bushings GBF (Cast type) ■Flanged type HGBF(Cast type) R1
GBW(Copper alloy type) Oil-free guide bushings
1

5
15°

ℓ R20 C0.5 C1
3.2

R3
15° φ
1.6
D3 R20 10 R3
φD H7
φD1
φD2
φD1−1
φD1
φD H7

GBF FC250
C1 Special solid lubricant
h (embedded) FC250
0 H2
L−0.2
3.2
3.2

GBW Copper alloy


Special solid lubricant Special solid lubricant(embedded) H1
0
Sliding is in the linear (embedded) Hexagon socket head cap screws L−0.2
direction only.

Catalog No. Base unit price 1∼9 pieces Accessories Catalog No. Base unit price
D1 DH7 L h ℓ D2 D3 D1 DH7 L H1 H2 a b Mounting bolts
Type D GBF GBW Type D 1∼9 pieces
+0.021
50 ±0.008 30 +0.021
0 50 30 90 70 50 ±0.008 30 0 50 30
10 5 100 80 60 40 +0.025 65 40
60
±0.0095
40 +0.025 60 40 ±0.0095 20 10.8 11 17.5 CB10−30
70 50 0 75 15 GBF(Cast type) 50 125 100 75 50 0 80 4 pcs. 50
HGBF
80 60 +0.030 90 20 60 135 110 85 60 +0.030 100 60
±0.011 ±0.011
100 80 0 120 10 GBW(Copper alloy type) 80 170 140 110 80 0 130 CB12−40 80
25 13 14 20 4 pcs.
120 100 +0.035 150 25 100 190 160 130 ±0.0125 100 +0.035
0 160 100
±0.0125
140 120 0 180 120
Catalog No.
Order Price
GBF 50
HGBF 60

Days to Ship

845

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