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Misumi Press Die Standard
Misumi Press Die Standard
RSGPS
①Guide pin
D −0.005
−0.03
D −0.05
1.5 (HP)
0
R 2−M×ℓ
No.20・25
(Hexagonal guide)
−0.010
D1 −0.012
H
3
Matchmark (HP)
5 B No.16
LB LA (Square guide)
(1 pcs.)
②Bushing 0
(HS) BL−0.1
S 3
BD−0.005
−0.03
BD−0.05
0
90°
0.3
Details of groove
●
0.5
Matchmark
(1 pcs.)
③Roller cage
RL
①Guide pin ②Bushing ③Roller cage Catalog No. LB Base unit price
Number LA
D D1 B R M×ℓ H (HP) BD BL (HS) S of
grooves
RL d ℓ Type No. 10mm increments 1∼9 pieces
70 40∼60
16.5 16 16 1.5 M6×15 23 14.5 28 40 18.5 30 16 80 40∼70
90 50∼80
7 6.8
80 50∼70
20.5 20 20 2 27 19 34 50 23 3 46 2.0 RSGPS 20 90 50∼80
100 60∼90
M8×20
90 60∼80
25.5 25 25 3 32 24 40 60 28 8 56 7.8 25 100 60∼90
110 70∼90
Catalog No. − LA − LB
Order Price
RSGPS 25 − 100 − 70
■Features
Days to Ship The use of a round shape for the guide on the punch plate side, where the
amount of movement is small, reduces the cost by approximately 30% in
comparison with RSGPW.
【Notes】 ● The roller guide pin D dimension is 0.5mm larger than the nominal diameter (No.)
● When using the set, align the matchmarks and symbols on the guide pin flange and bushing end face.
(Concentricity when properly aligned: 3µm or less)
● Set the bushing so that its matchmark (on end face) is aligned with the guide pin flange.
● Select an appropriate guide pin length so that the guide bushing will not separate from the guide pin at top dead center during
press processing.
● Do not modify the roller guide.
(Doing so may make it impossible to achieve the designated accuracy and performance.)
● On the LB side, use a high rigidity ball cage
(MBJH: P.810) , bushing for ball cage(SGBBW: P.809)or precision oil-free
bushing(P.819, P.820).
● For the features of guide pins that are fixed to the stripper plate and the method of mounting, refer to P.771.
774
ROLLER CAGES / ROLLER STOPPERS, FIXED TYPE / ROLLERS SPRINGS
Catalog No. − RL
PD
Order
φd−ℓ RBJ 20 − 46
Days to Ship
SUJ2
Polyacetal
Price
Catalog No. − S
┆ No surface Order
treatment on D RSTKH 16 − 12
bottom face
S 3 D
S45C
Days to Ship
Electroless nickel plating
①CB ②Spring washer
①Provided bolt CB
PD S Price
(No.) 11∼13 14∼18 19∼23 24∼28 29∼30
16 M6×15 M6×20 M6×25 − −
20 M8×15 M8×20 M8×25 M8×30 −
25 M8×15 M8×20 M8×25 M8×30 M8×35
Catalog No. − FL
Order
D1
PD
D
RSWP 20 − 80
Days to Ship
SWP−B
775
CLAMPS FOR STRIPPER GUIDE PINS
D
13.5
18
4.5
10
D+
8
5
=
S45C
.D.
Black oxide
(Fe3O4)
P.C
10 8 M CB4−10
Catalog No. Base unit price(1 piece) FCLP can be used as a clamp for SGPWH・RSGPW・RSGPS.
M Use 3 pieces for D20 or less, or 4 pieces for D25 or more.
Type T 1∼9 pieces
FCLP 5 4
Catalog No. − M
Order
FCLP 5 − 4
Days to Ship
Price
776
GUIDE POSTS & BUSHINGS FOR DIE SETS
Product name ROLLER GUIDE POST SETS FOR DIE SETS ROLLER CAGES MOVABLE STOPPERS FIXED STOPPERS SPRINGS RINGS FOR PREVENTING CAGE LIFTING
Catalog No. RGBL RGSL RGKL RBJ RSTM RSTK RSWP RWR
BALL GUIDE POST SETS FOR HIGH-RIGIDITY DIE SETS −DETACHABLE POST TYPE− BALL GUIDE POST SETS FOR DIE SETS −DETACHABLE POST TYPE−
RBSH QBSH RMSH QMSH RKSH QKSH RB QB RM QM RK QK
787 787
BALL GUIDE POST SETS FOR HIGH-RIGIDITY DIE SETS −PRESS-FIT POST TYPE− BALL GUIDE POST SETS FOR DIE SETS −PRESS-FIT POST TYPE−
PBSH GBSH PMSH GMSH PKSH GKSH PB GB PM GM PK GK
789 789
PLAIN GUIDE POST SETS FOR DIE SETS GUIDE POSTS FOR DIE SETS
RD RF RZ RFZ PD PF PZ PFZ MRP BRPM BRPK MSP BSPM BSPK
GUIDE POSTS FOR DIE SETS −LONG TYPE, CONFIGURABLE FULL LENGTH− BALL GUIDE BUSHINGS FOR DIE SETS −LONG TYPE, CONFIGURABLE FULL LENGTH− BALL GUIDE BUSHINGS FOR DIE SETS −DETACHABLE TYPE− BALL GUIDE BUSHINGS FOR LOWER DIE SETS
MRP BRPM BRPK MSP BSPM BSPK MBB LBB LBB RBB LBBS
SPRINGS BALL CAGES FOR DIE SETS MOVABLE STOPPERS FIXED STOPPERS SPRINGS
SWPB MBSH MBJH MBS MBJ STM STK SWP SWPL
777
RINGS FOR PREVENTING CAGE LIFTING PLAIN GUIDE BUSHINGS FOR DIE SETS SHANKS FOR DIE SETS DIE ADHESIVES
RWB MDB LDB LFB LDBZ LFBZ MSK MSKS MSKTP LOC638
778
GUIDE POST SETS FOR DIE SETS
−GUIDE−
■Comparison of roller guides, high-rigidity ball guides, ball guides, and plain guides (Excellent A←→D Poor)
Seizure Cost Max. allowable speed Recommended lubricant
Type Item Rigidity
resistance ratio※ Oil type Oil-free type Oil Grease
Roller guide A B 8.1 A − −
High-rigidity ball guide A C 1.9 A − −
Ball guide A D 1.8 A − Bearing oil −
Copper alloy+MoS2 B A 1.7 B C ISO
Plain guide Copper alloy B A 1.5 C − VG68 Lithium type
Guide SUJ2+MoS2 B A 1.4 C C No.2
Plain guide D A 1.0 D −
※Cost ratio with 1 as the price of a detachable plain guide RD32-160.
■Effect of the guide type on die set rigidity
Figure 2 shows the rigidity provided by different guide types, examined using a back post type die set
(Figure 1).
Deflectionδof the die set increases in the following order: Plain<Roller<High-rigidity ball<Ball.
(Figure 1)Die set rigidity test (Figure 2)Effect of guide type on die set rigidity
40 200 120
550
130 P 60
500
Pressure rod Dial gauge measurement point
φ12−R20 450
[µm]
400
35
Deflectionδ
350
Deflectionδ
300
250
185
Plain guide
50
250 200 0
0 500 1000 1500 2000 2500
Support rod φ30−L100−R30
(Located between posts) [N]
Load
FL
Parallel block
■Installing guide bushings
・ Place the bushing onto the guide post. Punch
holder
(For a roller guide, align the matchmark and symbol.)
・ Place a parallel block on the die holder and place the punch holder on it.
・ Slide the guide bushing to check for any interference.
・ Use solvent to clean any oil or dirt from the contact surface, then apply Matchmark
an anaerobic adhesive agent(Loctite 638 P.808 is recommended) (In case of roller guide) ABC
into the guide bushing’ s adhesive groove, and insert the bushing into the ABC
mounting hole. Set the guide bushing so that it will not come out from the
punch holder and allow the adhesive to harden under those conditions.(3 Die holder
to 6 hours at normal temperatures)
■Installing stoppers
・Movable stopper…After the adhesive agent has completely hardened, insert
the spring and cage, and tighten the hexagon shaft of
movable stopper RSTM・STM using a spanner.
・Fixed stopper…After the adhesive agent has completely hardened, insert
the spring and cage, and attach the fixed stopper RSTK・
STK.
Retaining washer
・ Remove the movable stopper, ball cage and spring from the guide post.
・ Loosen the bolt and remove the retaining washer. Block
・ In order to avoid damaging the internal surfaces of the mounting hole or
tap holes, position a cushion block(such as a copper alloy block)and tap
the block with a hammer to remove the guide post.
Installing
・ Attach the spring, cage and movable stopper to the guide post, then insert Punch holder
the guide post into the guide bushing.
・ Place a parallel block onto the punch holder and position the die holder
on top of it so that the die holder does not contact the roller guide or ball Removing post Installing post
guide.
・ Slide each guide post up and down to check for any interference with the
mounting hole. If necessary, adjust the punch holder position.
・ After cleaning the mounting hole, fix the guide post in place using a bolt.
780
ROLLER GUIDE POST SETS FOR DIE SETS
−GUIDE−
A roller guide has rollers positioned on 6 faces, producing a contact area that is several times larger than that of
a ball guide, also provides rigidity that is nearly equivalent to a plain guide. This results in rigidity and accuracy
that are not possible with ball guides. Roller guides not only improve the overall rigidity and straightness of the
die set, they can also maintain smooth vertical strokes and stable accuracy over long periods of time. They also
feature improved durability in response to high-speed intermittent operation and vibration.
The ball guide improves the Because the contact is linear, the
rigidity by increasing the preload preload of the rollers is much
to 10 to 25µm. However, the smaller, at 4 to 12µm. This
large preload causes a large contributes to smooth movement
thrust shock to the ball, resulting and reduced thrust shock.
in vibration.
■Component names
①Guide bushing ①
Hardness: 60 ∼ 62HRC
Raceway surface: Ra0.2µm ④
■Applications
●Precision punch dies for ultra thin metal and resin materials
Switches, relay components, lead frames, printed circuits, films, etc.
●Punch dies for relatively thick materials
Motor components, connectors, fine blanking, etc.
● Guides for specialized machines and precision machines
For press units, positioning control, jigs, etc.
781
■Accuracy standards for roller guides and die sets
Inspection item Measurement method Tolerance
Perpendicularity of die
holder bottom surface and 0.01/100 or less
guide post
【Notes】 ● Select an appropriate guide post length so that the guide bushing will not separate from the guide post at top dead
center during press processing.
● The minimum stroke of the roller guide must be equal to or larger than the roller diameter φd×π.
A stroke shorter than this will cause stress to be applied at certain rollers only; resulting in rapid deterioration of roller
guide performance.
● Be sure to periodically lubricate the roller guide.
● If scraps or other debris collect in the roller guide, protect the guide using a cover.
● Do not modify the roller guide.(Doing so may make it impossible to achieve the designated accuracy and performance.)
782
ROLLER GUIDE POST SETS FOR DIE SETS
(HP) Components
Catalog No.
① ② ③ ④ ⑤ ⑥ ⑦
RGBL ○ ○ ○ ○ ○ − −
RGSL ○ ○ ○ ○ ○ ○ −
RGKL ○ ○ ○ ○ ○ − ○
A square guide is
used for D16 only.
D1
⑥RSTM
(P.785) ⑦RSTK
(P.785)
−0.2
0
(D1−0.5)
(HS)
(HP)
S1
S
A square guide is
used for D16 only.
U
U
U
(HS)
L −0.3
L −0.3
L −0.3
0
0
③ BD
① ① ①
LA/2 T 10
LA/2 T 10
LA/2 T 10
0 0
D −0.005 D −0.005
BL −0.1
−0.1
−0.3
0
D −0.005
0
LA
LA
LA
BD
−0.03 −0.03
−0.03
D−0.05 D−0.05 D−0.05
M M M
*20
H
H
H2
H2
H
H1
H1
H2
H1
(P.785)
④RBJ ⑤RSWP
(P.786)
Name φd−ℓ
① Guide post SKS3 60 ∼ 62HRC
② Retaining washer S45C −
③ Guide bushing SKS3 60 ∼ 62HRC
(Free length)
Assemble the set in accordance with “Accuracy standards for roller guides and die sets” on page 782.
783
Post Bushing
D
D1 D2 LA H H1 H2 (HP) T M Provided bolt U t S S1 BD BL (HS)Number of
grooves
13 19 17 12 7 3 5.5 11.2 5 5× 8 CB 5×10 2.5 − − − 23 0 15.2
40
16 24 22 16 10 4 6.5 14.6 6 6×10 CB 6×10 4.3 1.2 11 14 30 −0.006 18.6
20 29 28 16 18.8 3.0 20 23 37 60 22.8 3
14 7 8.5 8×20 CB 8×15 0
25 35 35 18 23.8 8 25 28 45 70 27.8
1.6 −0.007
28 37 36 20 26.6 10×20 3.5 27 30 47 75 31.6
16 8 10.5 CB10×20
32 42 40 23 31.2 10×25 28 31 55 78 36.2 4
10
40 54 50 35 37.1 4.0 33 36 68 0 92 45.1
18 9 12.5 12×30 CB12×25 5
50 64 60 35 48.9 12 2.0 35 38 80 −0.008 96 54.9
5.0
60 74 72 42 20 12 14.5 59.1 15 14×30 CB14×30 51 54 95 120 67.1 6
Catalog No. 5mm increments Base unit price 1 ∼ 9 sets Catalog No. 10mm increments Base unit price 1 ∼ 9 sets
Type D L FL RGBL RGSL・RGKL Type D L FL RGBL RGSL・RGKL
70 ∼ 100 120 ∼ 140
13 30 ∼ 100
105 ∼ 120 150 ∼ 170
40 70 ∼ 200
75 ∼ 100 180 ∼ 200
16 105 ∼ 120 30 ∼ 110
RGBL 210 ∼ 220
(No stopper)
125 ∼ 135 150 ∼ 170
RGBL 75 ∼ 100 RGSL 180 ∼ 200
50 90 ∼ 230
(No stopper) 20 105 ∼ 120 40 ∼ 120 (For movable stopper) 210 ∼ 230
125 ∼ 140 240 ∼ 250
RGSL 95 ∼ 120 RGKL 150 ∼ 170
(For movable stopper) (For fixed stopper)
25 125 ∼ 140 60 ∼ 140 180 ∼ 200
60 70 ∼ 210
RGKL 145 ∼ 160 210 ∼ 230
(For fixed stopper) 95 ∼ 120 240 ∼ 250
28 125 ∼ 140 50 ∼ 140
145 ∼ 160
115 ∼ 140
32 145 ∼ 160 70 ∼ 155
165 ∼ 180
Catalog No. − L − FL
Order Days to Ship
RGBL 25 − 120 − FL80
Price
Catalog No. − L
(LC)− FL −(LAC)
Alterations RGBL 20 − LC78 − FL40
Price
784
ROLLER CAGES AND STOPPERS FOR ROLLER GUIDE POSTS
RBJ(Roller cage)
RL
PD
φd−ℓ
SUJ2
Polyacetal
Catalog No. − RL
Order Price
RBJ 20 − 52
Days to Ship
①
S1 3 D1
ℓ 5 B D
S45C
S45C, SPC−1 (Stopper cap) Electroless nickel plating
Electroless nickel plating ①CB ②Spring washer
Catalog No. − RL
Order Price
RSTM 20 − 52
Days to Ship
785
SPRINGS FOR ROLLER GUIDE POSTS / RINGS FOR PREVENTING CAGE LIFTING
RSWP(Spring)
(Free length)
FL
P d
D1
PD
D
SWP−B
Catalog No. − FL
Order Price
RSWP 20 − 90
Days to Ship
Polyacetal resin
(POM), black
Inner diameter Outer diameter Catalog No. Base unit price Catalog No. ■Features P.804
d d1 Type PD 1 ∼ 9 pieces Order
RWR 25
20.1 35 +1.5
+0.3 20
25.2 40 25
27.6 45 +2.0 28 Days to Ship
+0.5
32.3 50 RWR 32
(For roller guide)
40.2 60 +3.0 40
50.3 75 +1.0 50 Price
+4.0
60.5 85 +1.5 60
786
BALL GUIDE POST SETS FOR DIE SETS
−DETACHABLE POST TYPE−
BL
L
L
Catalog Components
① MRP (P.845) ① BRPM (P.845) ① BRPK (P.845)
No. ① ② ③ ④ ⑤ ⑥
⑤ STM (P.853) ⑥ STK (P.853)
RBSH MRP − − R
3
RMSH BRPM MBSH STM − t
RKSH BRPK MBB − STK R R
ℓ1
S
SWP
QBSH MRP LBB − −
QMSH BRPM MBJH STM −
L −0.3
D
0
L −0.3
QKSH
L −0.3
BRPK − STK D
0
D 0
D−0.005
RB MRP
−0.03
D−0.05
− −
L2
0
RK
2
SWP
QB MRP LBB − −
M
H1
QK BRPK − STK
D1
② MBB (P.849) ② LBB (P.849)
D1 D2
+0.005 +0.005
③ MBSH (P.852) ③ MBJH (P.852) ④ SWP (P.853)
d 0 d 0 MBS (P.852) MBJ (P.852)
BL −0.3
BL −0.3
0
0
RL
RL
FL
MRP・BRPM・BRPK MBB・LBB RL S ℓ1
D D1 L1 L2 H H1 H2 T t M R Provided bolt d D1・D2 D1 D2 50 0 ∼ 19 15
20 28 15 5 8 2.0 26 37 60 0 ∼ 23 20
+0.020
22 30 16 14 7 8.5 × CB8−25 28 40 0 75 0 ∼ 30 25
+0.015 10 8 18 3.0
25 35 18 1.6 31 45 −0.007 90 0 ∼ 37 30
28 +0.025 36 20 10 36 50 110 0 ∼ 47 35
16 8 10.5 10 × 3.5 CB10−30 +0.5
32 +0.020 40 23 22 40 55
12 +0.3 0
38 +0.030 49 27 12 48 64
18 10 12.5 12 × 4.0 CB12−35 −0.008
45 +0.025 55 32 27 55 74
2.0
50 +0.035 62 35 15 14 60 83 0
20 12 14.5 15 × 4.5 CB14−40
60 +0.030 72 42 31 70 95 −0.010
■Installing the bushing(Adhesives P.808) ■About high-rigidity ball guide post sets
MBB Devcon adhesive − These products utilize a high-rigidity ball cage( MBSH, MBJH)containing
approximately 1.6 times more balls, achieving rigidity that is nearly equivalent to
LBB Loctite adhesive Loctite No.638
(LOC638)
that of a plain guide at low cost.
787
RELATED PRODUCTS ※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
P.797~799
( P.795 ∼ 806)to individual parts.
Price
788
BALL GUIDE POST SETS FOR DIE SETS
−PRESS-FIT POST TYPE−
BL
BL
L
Catalog Components ① MSP (P.795) ① BSPM (P.795) ① BSPK (P.795)
No. ① ② ③ ④ ⑤ ⑥ ⑤ STM (P.803) ⑥ STK (P.803)
PBSH MSP − − R
3
5
t
PMSH BSPM MBSH STM −
PKSH BSPK MBB − STK R R
ℓ1
S
SWP
GBSH MSP LBB − −
GMSH BSPM MBJH STM −
GKSH BSPK − STK
L −0.3
L −0.3
0
L −0.3
0
0
PB MSP − −
D D D
PM BSPM MBS STM −
D −0.03
−0.05
D −0.03
−0.05
PK
−0.03
SWP
GB MSP LBB − −
GM BSPM MBJ STM −
A
A
GK BSPK − STK
② MBB (P.799) ② LBB (P.799)
D1 D2 ③ MBSH (P.802) ③ MBJH (P.802) ④ SWP (P.803)
+0.005 +0.005 MBS (P.802) MBJ (P.802)
d 0 d 0
BL −0.3
BL −0.3
0
RL
RL
FL
789
RELATED PRODUCTS ※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
P.797~799
( P.795 ∼ 806)to individual parts.
20 100 110 120 130 140 150 160 170 180 50 50 40 ∼ 140
PBSH
PMSH 50 50
22 120 130 140 150 160 170 180 40 ∼ 140
60 60
PKSH 60 60
25 120 130 140 150 160 170 180 40 ∼ 150
GBSH 80 75
60 60
GMSH 28 140 150 160 170 180 190 200 M 50 ∼ 150
80 75
GKSH (MBB)
80 75
32 160 170 180 190 200 220 240 70 ∼ 190
PB 100 90
L
80 75
PM 38 180 190 200 220 240 260 (LBB)
100 90
80 ∼ 190
PK 100 90
45 180 190 200 220 240 260 80 ∼ 190
GB 120 110
100 90
GM 50 200 220 240 260 80 ∼ 190
120 110
GK 60 200 220 240 260
100 90
80 ∼ 190
120 110
Price
790
PLAIN GUIDE POST SETS FOR DIE SETS
−DETACHABLE POST TYPE−
Components ① MRP(P.795)
Catalog No.
① ② R
MDB
RD
LDB
RZ MRP LDBZ
RF LFB
D
L −0.3
RFZ LFBZ
0
D −0.005
−0.03
D −0.05
LDB
LDBZ
L1
LFB
M
LFBZ
H
H1
H2
D1
② MDB (P.805) ② LDB (P.805) ② LDBZ (P.805) ② LFB (P.805) ② LFBZ (P.805)
D1 D2 D2 D2 D2
d d d d d
BL −0.3
BL −0.3
BL −0.3
BL −0.3
BL −0.3
0
0
0
791
RELATED PRODUCTS ※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
P.797~799
( P.795 ∼ 806)to individual parts.
Ordering code RD 20 12 M5
RZ 20 12 5
Days to Ship
Price
792
PLAIN GUIDE POST SETS FOR DIE SETS
−PRESS-FIT POST TYPE−
Components
Catalog No. ① MSP (P.795)
① ②
R
MDB
PD
LDB
PZ MSP LDBZ
PF LFB
PFZ LFBZ
L −0.3
D
LDBZ
Loctite adhesive Loctite No.638(LOC638)
LFB
A
LFBZ
② MDB (P.805) ② LDB (P.805) ② LDBZ (P.805) ② LFB (P.805) ② LFBZ (P.805)
D1 D2 D2 D2 D2
d d d d d
BL −0.3
BL −0.3
BL −0.3
BL −0.3
BL −0.3
0
793
RELATED PRODUCTS ※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
P.797~799
( P.795 ∼ 806)to individual parts.
Ordering code PD 28 16 M8
PZ 28 16 8
Days to Ship
Price
794
GUIDE POSTS FOR DIE SETS
−0.03 L1 0
D −0.05 2 D −0.005 R D
H2
MRP M 0.2
D2
D3
−Detachable post type−
D1
H1 T L2
0
H L1 L −0.3
−0.03 L1 0
BRPM D −0.05 2 D −0.005 M1 R
H2 D
(For movable stopper STM) M 0.2
60°
D2
D3
ℓ D1
H1 T L2
0
H L1 L −0.3
L1
BRPK −0.03
D −0.05 2
0
D −0.005 M8 R
(For fixed stopper STK)H2 D
M 0.2
D2
D3
d
5
D1
H1 T L2 25
0
H L1 L −0.3
−Press-fit post type− R D
0.2
MSP
−0.03
A D −0.05
0
L −0.3
BSPM M1 R D
(For movable stopper STM) 0.2
60°
−0.03
A D −0.05 ℓ
0
L −0.3
BSPK M8 R D
0.2
(For fixed stopper STK)
d
−0.03
A D −0.05 5
25
0
L −0.3 SUJ2 58HRC∼Induction hardening
(Depth 1.5∼2.0mm)
795
Catalog No. Base unit price 1∼9 pieces
L
Type D MRP BRPM・BRPK
80 90 100
20
110 120
80 90 100
22
110 120
80 90 100
25
110 120 130
MRP 100 110 120 130
28
140 150 160
120 130 140
BRPM 32
150 160
140 150 160
38
BRPK 170 180
140 150 160
45
170 180
160 170
50
180 200
160 170
60
180 200
Days to Ship
Price
Catalog No. − L
(LC)
Alterations MRP 20 − LC77
1Code
Alteration Code Spec. MRP・MSP BRPM
D BSPM・BSPK BRPK
796
GUIDE POSTS FOR DIE SETS
−LONG TYPE, CONFIGURABLE FULL LENGTH−
−0.03 L1 0
D −0.05 2 D −0.005 R D
H2
MRP M 0.2
D2
D3
D1
H1 T L2
0
H L1 LC −0.3
−0.03 L1 0
BRPM D −0.05 2 D −0.005 M1 R
H2 D
(For movable stopper STM) M 0.2
60°
D2
D3
ℓ D1
H1 T L2
0
H L1 LC −0.3
L1
BRPK −0.03
D −0.05 2
0
D −0.005 M8 R
(For fixed stopper STK)H2 D
M 0.2
D2
D3
d
5
D1
H1 T L2 25
0
H L1 LC −0.3
−Press-fit post type− R D
0.2
MSP
−0.03
A D −0.05
0
LC −0.3
BSPM M1 R D
(For movable stopper STM) 0.2
60°
−0.03
A D −0.05 ℓ
0
LC −0.3
BSPK M8 R D
0.2
(For fixed stopper STK)
d
−0.03
A D −0.05 5
25 SUJ2
0
LC −0.3 58HRC ∼ Induction hardening
(Depth 1.5 ∼ 2.0mm)
797
■Detachable post type ■Press-fit post type
Catalog No. Base unit price 1 ∼ 9 pieces Catalog No. Base unit price 1 ∼ 9 pieces
1mm increments 1mm increments
LC BRPM LC BSPM
Type D MRP Type D MSP
BRPK BSPK
121 ∼ 160 181 ∼ 200
20 161 ∼ 200 20 201 ∼ 240
*201 ∼ 250 241 ∼ 300
121 ∼ 160 181 ∼ 200
22 161 ∼ 200 22 201 ∼ 240
*201 ∼ 250 241 ∼ 300
131 ∼ 160 181 ∼ 200
161 ∼ 200 201 ∼ 240
25 25
201 ∼ 240 241 ∼ 300
MRP
*241 ∼ 300 *301 ∼ 350
161 ∼ 200 MSP 201 ∼ 240
BRPM 28 201 ∼ 240 241 ∼ 300
28
*241 ∼ 300 301 ∼ 350
BSPM
161 ∼ 200 *351 ∼ 400
BRPK
32 201 ∼ 240 241 ∼ 300
*241 ∼ 350 BSPK 32 301 ∼ 350
181 ∼ 200 *351 ∼ 400
201 ∼ 240 261 ∼ 300
38
241 ∼ 260 301 ∼ 350
38
*261 ∼ 400 351 ∼ 400
181 ∼ 260 *401 ∼ 450
45
*261 ∼ 400 261 ∼ 300
201 ∼ 260 45 301 ∼ 400
50
*261 ∼ 400 *401 ∼ 450
201 ∼ 260 261 ∼ 400
60 50
*261 ∼ 400 *401 ∼ 500
261 ∼ 400
60
*401 ∼ 500
Catalog No. − LC
Order
BSPM 22 − LC205
Days to Ship
Price
798
BALL GUIDE BUSHINGS FOR DIE SETS
+0.005
+0.5
D +0.3
25 60 80
MBB
0
(Devcon adhesive type) 28 60 80
d
32 80 100
6.3 B B A LBB 38 80 100
0
L −0.3 (Loctite adhesive type)
45 100 120
50 100 120
SUJ2
58HRC∼
60 100 120
28 36 50
0
+0.025
5 12 7
d
32 +0.020 40 55
0
38 +0.030 48 64
1.6 B B A A −0.008
G
0
L −0.3 45 +0.025 55 74
6 15 10
SUJ2 50 +0.035 60 83 0
58HRC∼ 60 +0.030 70 95 −0.010
Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable.
Catalog No. − L Catalog No. L LC)
− (
Order Alterations LBB 22 − LC45
MBB 50 − 120
0.2
d+1
0
Dh4
Cut in 1mm
1.6 B B A increments from
A 0
G LC −0.3 this direction.
SUJ2
58HRC∼
Do not use a cooling-fit for the bushings.In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable.
Effective
Catalog No. LC Base unit price
d Dh4 ℓ A B sliding length
Catalog No. − LC
ℓ1 Type PD 1mm increments 1∼9 pieces Order
LBB 22 − LC100
26 37 20 51 ∼ 120
7×7 60
28 40 0 4 12 22 61 ∼ 120
−0.007 pieces
31 45 25 81 ∼ 120
80 Days to Ship
36 50 10×5 28 81 ∼ 150
5
40 55 pieces LBB 32 101 ∼ 150
0 100
48 64 −0.008 10×6 38 101 ∼ 180
15
55 74 pieces 45 121 ∼ 180
6
60 83 0 10×8 120 50 121 ∼ 200 Price
70 95 −0.010 pieces 60 121 ∼ 200
If there is only one groove remaining as the result of cutting, a second groove is added.
799
BALL GUIDE BUSHINGS FOR DIE SETS
−DETACHABLE TYPE−
RBB(Detachable type)
M
1.6
0.2
φK
+0.005
−0.03
φD−0.05
P.C.D.
φDh4
0
φD1
φd
12
6 6 ℓ
45°
LB LA
SUJ2
58HRC∼ Clamp, CB6-20
(If PD≦32, 3 pcs.; If PD=38, 4 pcs.)
Catalog No. − LA − LB
Order Days to Ship
RBB 25 − 40 − 40
Price
28 1.65 30
0
32 4.5 33.2
d1
1.9
LB dimension change 38 40
LBC
LBC 6≦LBC<LB For applications, see P.849.
1mm increments
LB
800
BALL GUIDE BUSHINGS FOR LOWER DIE SETS
Catalog No. − L
LBBS(With snap ring, −Loctite adhesive type−) Order
L1 LBBS 50 − 120
R 1.6 N
Days to Ship
+0.005
Dh4
d1
0 d
0.2
Price
ℓ
−0.03
B B A D−0.05
0 Press-in lead
L −0.3 SUJ2 58HRC∼
Snap ring(Spring steel 44∼52HRC)
■Features of ball guide bushings for lower die sets Catalog No. − L(LC)
・Stable guide … The distance between punch and die blades and the guide (post and bushing) Alterations LBBS 22 − LC45
can be shortened.(A<B)
・Easy regrinding of punch & die … Due to the short distance between the punch/die blade and
guide post end, it is possible to perform regrinding without detaching the guide post. Alteration Code Spec. 1Code
Ease of regrinding
Bushing installation
Full length
Lower dieUpper die (Grinder) change
LC
L/2≦LC<L
BR
Punch ○ ○ LC
Die ○ △
1mm increments
R
L
A
Regrinding is
possible if R>AR and Do not use a cooling-fit for the bushings. In the same way as with sub-zero
treatment, cooling causes residual austenite to transform into martensite and
AR
R>BR.
expand. This expands both the bushing inner and outer diameters, rendering
the bushing unusable.
Figure 1: Lower die bushing and normal bushing Figure 2: Regrinding of punch
Catalog No. − FL
SWPB(Special spring for LBBS) Order
SWPB 25 − 50
(Free length)
FL
P d
Days to Ship
PD
D1
D
Price
SWP−B
Note
SWPB is a spring specially designed for LBBS(bushing reference)
.
For post-reference springs
(SWP, SWPL), refer to P.853.
801
BALL CAGES FOR DIE SETS
PD
D1
D
MBJ), these products contain 1.6 times more balls.
①A5056(Aluminum)
L ②POM(Polyacetal resin)
③SUJ2 Sphericity 0.25µm
③62∼67HRC
PD
For holder guide posts P.827
D1
D
(Aluminum)
①A5056
L ②POM(Polyacetal resin)
③SUJ2 Sphericity 0.25µm
③62∼67HRC
38 47.5 38.5
238 144 1.65 MBS 38
75
280 176 1.67 (Aluminum) 90
+0.030
+0.025 320 198 1.70 90
45 54.5 45.5 MBJ 45
400 234 1.71 110
5 (Resin)
360 220 1.72 90
50 59.5 50.5 50
+0.035 450 260 1.73 110
+0.030 400 242 1.74 90
60 69.5 60.5 60
500 286 1.75 110
Catalog No. − L
Order Price
MBJ 50 − 110
Days to Ship
Catalog No. − L
(LC)
Alterations MBJH 22 − LC45
802
STOPPERS AND SPRINGS FOR BALL GUIDES
D2
8.5
16
PD
D
①
4 3 D1
ℓ* 5 B ℓ* D
28 100 ∼ 150
70 ∼ 140
SWP 32 150 ∼ 190
FL 80 ∼ 140
38 150 ∼ 190
SWP−B 80 ∼ 140
45 150 ∼ 190
80 ∼ 140
50 150 ∼ 190
PD D D1 +10 d P
Post diameter 80 ∼ 140
60 150 ∼ 190
20 22.5 20.5 1.0 14
22 24.5 22.5 1.0 14 Catalog No. FL Base unit price
25 27.9 25.5 1.2 14 Type PD 10mm increments 1∼9 pieces
28 31.3 28.5 1.4 16 150 ∼ 190
32 35.7 32.5 1.6 16 20 200 ∼ 240
38 42.5 38.5 2.0 18 22 150 ∼ 190
45 50.1 45.5 2.3 20 200 ∼ 240
160 ∼ 200
50 55.7 50.5 2.6 20 25 210 ∼ 260
60 66.9 60.5 3.2 20 160 ∼ 200
28 210 ∼ 260
● Solid height≒ FL×d
P +2d SWPL 200 ∼ 220
32 230 ∼ 260
(Long type)
Catalog No. − FL 200 ∼ 240
Order 38 250 ∼ 300
SWP 32 − 100 200 ∼ 240
45 250 ∼ 300
200 ∼ 240
50 250 ∼ 300
200 ∼ 240
Days to Ship 60 250 ∼ 300
Price
803
RINGS FOR PREVENTING CAGE LIFTING
PD
+0.3
φd +0.1 3
φd1
Polyacetal resin(POM)
, white
Inner diameter Outer diameter Catalog No. Base unit price Catalog No.
d d1 Type Order
PD 1∼9 pieces RWB 25
20 35 +1.5 20
22 35 +0.3 22
25 40 25
28 45 +2.0 28 Days to Ship
+0.5 RWB
32 50 32
(For ball guide)
38 60 38
45 70 +3.0 45
+1.0 Price
50 75 50
60 85 +4.0
+1.5 60
■Features Prevents lifting of the cage caused by the upward force of the spring, extending the lifetimes of guide post and bushing.
Figure 1: Cage lifting and movable stopper damage Figure 2: Effect of rings for preventing cage lifting
The spring’ s upward force Cage lifting occurs. If cage lifting progresses, a load is The ring for preventing cage
becomes larger near the applied to the movable stopper at top lifting separates the spring
bottom dead center, causing dead center. As a result, the movable from the cage at bottom dead
the cage to slip. stopper may undergo fatigue fracture center, preventing slippage
or it may not be possible to remove caused by the upward force of
the upper die during maintenance. the spring.
804
PLAIN GUIDE BUSHINGS FOR DIE SETS
d
38 80 100
45 100 120
6.3
B B A 50 100 120
0
L −0.3 60 100 120
SUJ2 Grease nipple GPA6A
58HRC∼
LDB(Loctite adhesive type)
−0.03 Catalog No. Base unit price
E ℓ(Press-in lead)D −0.05 L
M6×P1.0 Type d 1∼9 pieces
20 50
22 50 60
25 60 80
d1
28 60 80
LDB 32 80 100
1.6 38 80 100
G B B A
A 0 45 100 120
L −0.3
50 100 120
φ0.01 A
60 100 120
LFB(Copper alloy type) SUJ2 Grease nipple GPA6A
−0.03 58HRC∼
Copper alloy E ℓ(Press-in lead)D −0.05
M6×P1.0 Catalog No. Base unit price
L
Type d 1∼9 pieces
20 50
d1
22 50 60
LFB 25 60 80
28 60 80
1.6
G B B A 32 80 100
A 0
L −0.3 SUJ2+Copper alloy Grease nipple GPA6A
45HRC∼(SUJ2 part)
φ0.01 A
LDBZ
32 80 100
38 80 100
1.6 45 100 120
G B B A
A 0 50 100 120
L −0.3
SUJ2
φ0.01 A MoS(embedded)
2
58HRC ∼
28 60 80
32 80 100
SUJ2+Copper alloy
1.6
G B B A MoS(embedded)
2
A 0 45HRC∼
(SUJ2 part)
L −0.3
φ0.01 A
Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable.
805
■Bushing bonding method
(Adhesives P.808)
d1 tolerance
d d1 ℓ A B E Catalog No. Adhesive
MDB LDB・LFB・LDBZ・LFBZ
20 31 MDB −
+0.027 LDB
22 34 4 10 6
+0.022 0 10 LDBZ
25 37 −0.007 (LOC638)
Loctite No.638
LFB
28 42
+0.032 5 12 7
+0.027 +0.5 LFBZ
32 46 L 80→E10
+0.037
+0.3
38 54 L100→E15
+0.032
+0.040 0
45 +0.035
62 −0.008 6 15 10
50 70 15
+0.045
+0.040 0
60 80 −0.010
Catalog No. − L
Order Days to Ship
LFBZ 28 − 80
Price
28 42 28 81∼150
d
+0.032 10×5
+0.027
5
32 46 pieces LDB 32 101∼150
Cut in 1mm 100
increments from +0.037
1.6 this direction.
38 +0.032
54 10×6 38 101∼180
A G B B A 15
+0.040 0 pieces
0 45 +0.035
62 −0.008 45 121∼180
LC −0.3 6 15
φ0.01 A 50 +0.045 70 10×8 120 50 121∼200
SUJ2
+0.040 0 pieces
58HRC∼ 60 80 −0.010 60 121∼200
Grease nipple GPA6A If there is only one groove remaining as the result of cutting, groove(s)are added so that a minimum of two grooves are present.
Catalog No. − LC
Order Days to Ship
LDB 22 − LC100
806
SHANKS FOR DIE SETS
B
0 0 0
D −0.1 C D −0.1 C D −0.1 C
A A A
11
11
1.6
R2
L −0.3
L −0.3
L −0.3
0
L2
5°
1.6
1.6
L1
0.025 A
0.025 A
0.025 A
ML
ML
ML
M M M
S45C
Catalog No.
Order
MSK 50
Days to Ship
Price
ML dimension change
MLC
MLC M≦MLC<ML
ML
1mm increments
807
DIE ADHESIVE
Days to Ship
Price
808
HOLDER GUIDE POST SETS
HOLDER GUIDE
POST SETS
Product name PLAIN GUIDE POST SETS OIL-FREE GUIDE POST SETS INTEGRATED TYPE PLAIN GUIDE POST SETS −OIL TYPE− INTEGRATED TYPE PLAIN GUIDE POST SETS −OIL-FREE TYPE−
Catalog No. MY MYP MYZ MYZP N−MYP N−MYZP
BALL GUIDE POST SETS −MOVABLE STOPPER− BALL GUIDE POST SETS −FIXED STOPPER−
MYA MYAP MYJ MYJP MYAK MYKP MYJK MJKP
INTEGRATED TYPE PLAIN GUIDE POSTS BUSHINGS FOR INTEGRATED TYPE PLAIN GUIDE POST SET GUIDE POST SETS WITH OIL GROOVES GUIDE POSTS
N−MGP N−MGBP N−MGBZP MGOH MGOHP MGO MGP
GUIDE HOLDERS PLAIN GUIDE BUSHINGS OIL-FREE GUIDE BUSHINGS BALL GUIDE BUSHINGS BALL RETAINER STOPPERS
MGH MGHP MGB MGBP MGBZ MGBZP MAB MABP MBSH MBJH MBS MBJ STMY
WASHERS FOR PREVENTING DOWEL PIN FALL-OUT SPRINGS OIL-FREE GUIDE POST SETS OIL-FREE GUIDE BUSHINGS SPACERS FOR GUIDE POST SETS
MW SWMY GPZE GBZE MGBPS MABPS MGHPS
SPACERS FOR GUIDE POST SETS STROKE END BLOCKS STROKE END BLOCKS −FLAT TYPE− CHAINS FOR END BLOCKS
MGSPS MGLPS CEB CSB EBS EBW CEB□ CSB□ EBYS EBAS RSC
809
HOLDER GUIDE POST SETS
−GUIDE 1−
■Features Post
Material: S45C
① Superior strength and rigidity
See the below data from the strength test.
Integrated
② Interchangeable with conventional products unit
Outer diameter, hole diameter and hole pitch are the same Material:
as conventional products. S45C
(Figure 1)Strength test for holder guide post set (Figure 2)Results from strength test of holder guide post set
150 80
Pressure rod
100
Deflectionδ
60
P
〔KN〕
38
Load P
40
Test piece
Hexagon socket head cap screw ①N-MYP38−250(Integrated type)
Load application speed: 0.5mm/sec. ②MYP38−250(Conventional product) N-MYP38−250(Integrated type)
Test instrument: SHIMAZU (UH−F100A) 20 MYP38−250(Conventional product)
Fixing jig Fracture point
Mounting bolt broken
Holder(cast part)broken
0
0 5 10
Deflectionδ〔mm〕
■Comparison of holder guide post sets
Item
Strength1) Rigidity1) Standard variations Applicable alterations
Type
LC・W・B・BKC
Integrated type plain guide post sets Post diameter: φ25 ∼ 60
1.3 1.5 (M and HKC are included as part of
N−MYP・N−MYZP Full length: 90 ∼ 280
the standard specifications.)
Note 1)Based on the above test results.Numeral values indicate the comparison when the existing product is 1.
810
HOLDER GUIDE POST SETS
−GUIDE 2−
811
HOLDER GUIDE POST SETS
−ALTERATIONS GUIDE / ACCURACY STANDARDS−
■Holder guide post set alterations −Guide− The following alterations cannot be used for some types. Refer to the relevant pages.
Alteration Code Spec. D 1Code
1mm increments D LCmin.
20 75 20・25・32
Plain type
LCmin.≦LC<Lmax. 25 75
32 95 38・50
38 120
50 165 60・80
Post length change LC 60 170
L
20・25・32
Ball type
LC
80 240
If the length is shorter than the standard L dimension 38・50
for a ball type, check the height at BDC. 60
P.839 ∼ 842
Tap holes are machined for attaching a
H±0.1
S D M ℓ1 S
25 37
attaching stroke 32
4 12
45
end block S 38 5 60
M 15
Holder 50 6 72
Holder 60 92
80
8 20
116 25 ∼ 80
1
H±0.1
M
Cannot be used for D20.
Alteration W cannot be used for ball guide types.
The flange surfaces are altered.Use of the reversed bushing
and/or holder allows the die height to be reduced.
Bushing Bushing Reduction in die height (mm)
B D Plain bushing Ball bushing Holder side
Machining for 20 25 35 15
25 25 30 10 20・25・32
reversed bushing Holder 32 30 40 20
38 35 45 25 38・50
and/or holder
Holder bottom 50 60 65 40 60・80
orientation 60 70 70 45
Be sure to select this alteration when 80 95 − 65
Holder
using in the reversed orientation.
H Can be combined with alterations W and M.
The post length is measured from the
In this case, the tap hole will be machined from the opposite direction.
holder bottom.
Alteration H cannot be used for integrated types.
Bushing H1 Bushing height H1 dimension tolerance is 25・32
H1±0.1
1Code
The provided ball retainer is changed to a
D Retainer length MBSH MBJH
high rigidity type. 20 50
Ball retainer Aluminum: MBSH 25 50
BSC
achange Resin : MBJH 32 60
38 70
50 90
60 100
■Accuracy standards
Inspection item Measurement Tolerance
Perpendicularity of guide
holder bottom 0.02/100 or less
and guide post
812
PLAIN GUIDE POST SETS
−OIL・OIL-FREE TYPES−
A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01
2−φe
①
b1
4−φd
B
b
b1
①
6.3 a1 a1
T
H1±0.2
25
④ ⑤
25
D
② ②
L
25
③ 25
H±0.2
H
2
2
③
6.3
① FC250
② S45C
55HRC∼(Induction hardening)
③ FC250
A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01
2−φe
①
b1
4−φd
B
b
①
b1
6.3 a1 a1
T
H1±0.2
25
④ ⑤
25
D
② ②
L
25
③ 25
H±0.2
H
2
6.3
① FC250
Special solid lubricant
(embedded)
② S45C
55HRC∼ (Induction hardening)
③ FC250
Catalog No. − L
Order MYZP 50 − 250 Price
Days to Ship
Catalog No. − L
(LC)− (M・B・H・N・C, etc.)
Alterations MYZP 50 − LC240 − B−H
20・25・32 change
1mm increments BKC 38・50
LC 38・50 H1±0.2 ⇨ ±0.1
L
LCmin.≦LC<Lmax.
LC
814
INTEGRATED TYPE PLAIN GUIDE POSTS
−OIL・OIL-FREE TYPES−(For high-strength and high-rigidity types, refer to P.810.)
N−MYP(Oil type)
A
ℓ
ℓ ℓ
4−φd 2 ±0.01 2 ±0.01
2−φe
b1
B
b1
①
a1 a1
6.3
T
H1±0.2
25
※Part C
25
③ ④
D
②
L
M×ℓ1
25
H±0.05
25
T
Replacement parts P.811
6.3
S
① FC250
② S45C
The holder and post are integrated into a single part.
※C part 55HRC∼(Induction hardening)
The post includes tap holes for mounting a stroke end block.
Features P.810
N−MYZP(Oil-free type)
A
ℓ
ℓ ℓ
4−φd 2 ±0.01 2 ±0.01
2−φe
b1
B
b1
a1 a1
6.3
T
H1±0.2
25
※Part C
25
③ ④ D
②
L
M×ℓ1
25
H±0.05
25
T
① FC250
Special solid lubricant
(embedded)
② S45C The holder and post are integrated into a single part.
※C part 55HRC∼(Induction hardening) The post includes tap holes for mounting a stroke end block.
Features P.810
Perpendicularity of integrated type post bottom and post: 0.02mm/100mm or less( Refer to P.812.)
815
D A B d H H1 T ℓ a1 b1 S M ℓ1 eH7 ③Provided bolt ④Provided dowel pins
25 84 48 9 30 45 20 66 33 15 37 4 12 8 CB 8−35 MSTM 8−30
32 100 58 11 40 50 20 76 38 18 45 4 12 8 +0.015
CB10−40 MSTM 8−30
0
38 130 75 11 50 60 25 100 50 22 60 5 15 10 CB10−45 MSTM10−40
50 155 90 14 65 85 25 125 62.5 30 72 6 15 10 CB12−50 MSTM10−40
+0.018
60 190 120 18 75 100 30 150 75 40 92 8 20 13 0 CB16−60 MSTM13−50
Catalog No. − L
Order Price
N−MYP 50 − 250
Days to Ship
H1±0.1
25・32
Bushing Tap holes are machined for 38・50
ℓ1
M M
W attaching a stroke end block. 60
S
Details of alteration P.812 A Addition of locating dowel hole
Machining of flange for reversed (1 hole at center) 25・32
bushing orientation 25・32
C Locating dowel hole is machined 38・50
Bushing
25
816
BALL GUIDE POST SETS
−MOVABLE STOPPER−(ALUMINUM・RESIN BALL CAGE)
A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01
2−φe
b1
5
0 .00
②
0
+
4−φd
B
b
D1
b1
②
6.3 a1 a1
T
H1±0.2
M
① 25
①
⑥ ⑦
Ls
25 ③ ③
④ ④
L
25
①⑤ FC250
D 6.3
② SUJ2
58HRC∼ ⑤ ⑤
③ Aluminum alloy
④ SUJ2
58HRC∼(Induction hardening)
A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01
2−φe
5
b1
0 .00
②
0
+
4−φd
B
b
D1 ②
b1
6.3 a1 a1
T
H1±0.2
① 25
①
⑥ ⑦
Ls
25 ③ ③
④ ④
L
25
25
H±0.2
D 6.3
①⑤ FC250
② SUJ2 ⑤ ⑤
58HRC∼
③ POM(Polyacetal resin)
④ SUJ2
58HRC∼(Induction hardening)
Catalog No. − L
Order Price
MYJ 25 − 90
Days to Ship
Catalog No. − (
L LC)−(M・B・H・N・C…etc.)
Alterations MYAP 50 − LC230 − B−H
LCmin.≦LC<Lmax. 38・50
LC
H±0.1
1Code
Ball retainer change
Provided ball cage is changed to D Retainer length MBSH MBJH
20 50
BSC the high-rigidity type. 25 50
Aluminum: MBSH 32 60
Resin : MBJH 38 70
50 90
818
BALL GUIDE POST SETS
−FIXED STOPPER−(ALUMINUM・RESIN BALL CAGE)
A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01
5
2−φe
b1
② 00
0.
+ 0
B
b
4−φd D1
b1
②
a1 a1
6.3
K E
T
H1±0.2
25
⑥ ⑦ ① ①
Ls
25 ③ ③
④ ④
L
25
Replacement parts P.811
25
H±0.2
①⑤ FC250
② SUJ2 D 6.3
58HRC∼ ⑤ ⑤
③ Aluminum alloy
④ SUJ2
58HRC∼(Induction hardening)
A ℓ
ℓ ℓ
a 2 ±0.01 2 ±0.01
2−φe
5
b1
0 .00
②
0
+
B
b
4−φd D1
b1
a1 a1
6.3
K E
T
H1±0.2
25
⑥ ⑦ ① ①
Ls
25 ③ ③
④ ④
L
25
①⑤ FC250
D 6.3
② SUJ2
⑤ ⑤
58HRC∼
③ POM(Polyacetal resin)
④ SUJ2
58HRC∼(Induction hardening)
Catalog No. − L
Order Price
MYKP 50 − 200
Days to Ship
Catalog No. − L
(LC) −(M・B・H・N・C…etc.)
Alterations MYJK 50 − LC230 − B−H
25・32
1mm increments BKC change 38・50
LC 38・50
L
60
Details of alteration P.812 60
Holder H dimension tolerance 25・32
Machining for mounting of a stroke
H±0.1
S end block
HKC change 38・50
M Holder Tap holes are machined for H±0.2 ⇨ ±0.1 60
25∼60
M attaching a stroke end block.
H±0.1
ℓ1
at center of post. 60
A φ10H7 Dowel pin is not provided.
φ0.04 A
1Code
Ball retainer change
Provided ball cage is changed to D Retainer length MBSH MBJH
25 50
BSC the high rigidity type. 32 60
Aluminum: MBSH 38 70
Resin : MBJH 50 90
60 100
820
INTEGRATED TYPE PLAIN GUIDE POSTS
(For high-strength and high-rigidity types, refer to P.810.)
N−MGP
※Part C
Dn5
L
M×ℓ1
25
25
H±0.05
T
S 6.3
a1 a1
4−φd
2−φe
b1
B
b1
The holder and post are integrated into a
single part.
The post includes tap holes for ℓ ℓ
2±0.01 2±0.01
mounting a stroke end block.
Perpendicularity of integrated type post ℓ
bottom and post: A S45C
※Part C 55HRC∼(Induction hardening)
0.02mm/100mm or less( Refer to P.812.)
Dn5 A B d H T ℓ a1 b1 S M ℓ1 eH7
+0.024
25 +0.015 84 48 9 30 20 66 33 15 37 4 12 8
32 100 58 11 40 20 76 38 18 45 4 12 8 +0.015
+0.028 0
38 +0.017 130 75 11 50 25 100 50 22 60 5 15 10
50 155 90 14 65 25 125 62.5 30 72 6 15 10
+0.033 +0.018
60 +0.020 190 120 18 75 30 150 75 40 92 8 20 13 0
LCmin.≦LC<Lmax. 38・50
LC
A
Addition of locating dowel hole
Price (1 hole at center) 25・32
C Locating dowel hole is machined 38・50
25
at center of post. 60
Catalog No. − L
(LC) −(C) φ10H7 Dowel pin is not provided.
φ0.04 A
Alterations N−MGP50 − LC240 − C
821
BUSHINGS FOR INTEGRATED TYPE PLAIN GUIDE POST SET
2 ±0.01
a1
A
D
ℓ
2 ±0.01
a1
ℓ
6.3
6.3
T 25 T
25
b1 b1
H1±0.2 H1±0.2
B
FC250 FC250
Special solid lubricant
(embedded)
Catalog No.
Order
N−MGBP 25
N−MGBZP 32
Days to Ship
Price
822
GUIDE POSTS WITH OIL GROOVES
E
F F
G
① ①
Dn5
L
25
② 25 ②
H±0.2
H
2
T
6.3 a1 a1
③ ④ 4−φd
2−φe
b1
B
b
b1
ℓ ℓ
a 2 ±0.01 2 ±0.01
① S45C
55HRC∼(Induction hardening) A ℓ
② FC250
Dn5
R30 M12
(In case of φD80)
30
E
F
F
G
Dn5
L −0.3
0
G
0.2
S45C −0.03
55HRC∼(Induction hardening) D−0.3
823
Dn5 M D A B a b d H T E F G h ℓ a1 b1 eH7 ③Provided bolts ④Provided dowel pins
+0.024
25 +0.015 − 25 84 48 66 30 9 30 20 13 13 15 66 33 15 8 CB 8−35 MSTM 8−30
32 − 32 100 58 76 36 11 40 20 15 15 3 20 76 38 18 8 +0.015 CB10−40 MSTM 8−30
+0.028 0
38 +0.017 − 38 130 75 100 44 11 50 25 18 18 25 100 50 22 10 CB10−45 MSTM10−40
50 − 50 155 90 125 60 14 65 25 25 20 32.5 125 62.5 30 10 CB12−50 MSTM10−40
60 +0.033 − 60 190 120 150 80 18 75 30 25 20 5 37.5 150 75 40 13 +0.018 CB16−60 MSTM13−50
+0.020 0
80 12 80 230 150 180 110 22 100 35 30 25 50 190 90 55 16 CB20−75 MSTM16−60
Catalog No. − L
Order Price
MGOH 32 − 200
Days to Ship
Holder Tap holes are machined for 25∼80 HKC change 38・50
M
ℓ1
H±0.1
824
GUIDE POSTS / GUIDE HOLDERS / GUIDE BUSHINGS
R30
0.2
M12
−0.03
(In case of φD80)
D −0.3
h 30
0
L −0.3 Dn5
R S45C
When assembling on site, press-fit using a hydraulic press. Q 55HRC∼(Induction hardening)
Catalog No. − L
Order Price
MGP 32 − 160
MGH 32
Days to Ship
L LC)−(W・B…etc.)
Catalog No. − (
Alterations MGP80 − LC290 − B
change
S 38・50 BKC 38・50
M W stroke end block H1±0.2 ⇨ ±0.1
Tap holes are machined for 60・80 Cannot be used for D20. 60・80
attaching a stroke end block.
ℓ1
H±0.1
825
Guide holder MGH MGHP(With dowel hole)
4−φd 2−φe
ℓ ±0.01
a1
2
Dk6
A
a
ℓ
ℓ ±0.01
a1
2
M
6.3
T b b1 b1
25
25
H±0.2 B
2 ±0.01
a1
ℓ
D
A
a
ℓ
2 ±0.01
a1
ℓ
6.3
T b
25
b1 b1
H1±0.2 B R FC250
ℓ
D
A
a
ℓ
2 ±0.01
a1
ℓ
6.3
T b
25
b1 b1 R FC250
H1±0.2 B
Special solid lubricant(embedded)
±0.01
a1
2
ℓ
D +0.005
PD
A
a
0
ℓ
±0.01
a1
2
ℓ
6.3
T b
25
25
b1 b1
H1±0.2 B
Built-in bushing
FC250 SUJ2 58HRC∼
Catalog No.
Order Days to Ship Price
MAB 32
(Aluminum)
①A5056
②POM(Polyacetal resin)
L ③SUJ2 Sphericity 0.25µm
③62∼67HRC
(Aluminum)
①A5056
L ②POM(Polyacetal resin)
③SUJ2 Sphericity 0.25µm
③62∼67HRC
PD Outer diameter Inner diameter Ball diameter Number of balls Catalog No. Base unit price 1∼9 pieces
Post MBSH MBS Ratio L
diameter φD φD1 φd MBJH MBJ Type PD MBSH MBJH MBS MBJ
20 25.5 20.5 165 96 1.72 20 50
3
25 30.5 25.5 224 125 1.79 MBSH MBS 25 50
32 39.5 32.5 4 238 144 1.65 (Aluminum)
(Aluminum) 32 60
38 47.5 38.5 210 128 1.64 MBJH MBJ 38 70
50 59.5 50.5 5 360 220 1.64 (Resin) (Resin) 50 90
60 69.5 60.5 460 264 1.74 60 100
Catalog No. − L
Order Price
MBSH 32 − 60
Days to Ship
827
STOPPERS / WASHERS FOR PREVENTING DOWEL PIN FALL-OUT / SPRINGS FOR BALL GUIDE POST SETS
Stoppers H S t
STMY
M×P
MBS/MBJ STMY
Ball cage length S ℓ
50 0∼20 32
60 0∼25 40
φPD
φD
B
70 0∼29 44
90 0∼42 57
Spring pin ℓ 5
●Installation method:
After setting the guide bushing in place,
loosen the bolt and install the washer.
Guide post sets Catalog No. Base unit price Guide post sets Catalog No. Base unit price Guide post sets Catalog No. Base unit price
D L Type PD
FL 1∼9 pieces D L Type PD
FL 1∼9 pieces D L Type PD
FL 1∼9 pieces
90 40 110 50 170 70
100 50 120 60 180 90
110 70 130 70 200 110
120 80 140 90 220 140
20 130 20 100 150 110 50 240 50 170
140 110 160 120 260 190
150 120 32 170 32 130 300 230
160 140 180 140 350 SWMY 280
90 40 200 170 200 90
100 SWMY 50 220 190 220 130
110 70 240 210 240 150
120 80 260 SWMY 230 60 260 60 180
130 100 130 60 300 230
25 140 25 110 140 70 350 250
150 120 150 80
160 140 160 90
170 150 170 110
180 160 38 180 38 120
200 180 200 150
220 170
240 190
260 210
300 230
Catalog No. − FL
Order
SWMY 32 − 190
828
OIL-FREE GUIDE POST SETS
−PRESS-FIT TYPE−
GPZE −0.1
Press-in lead D−0.3
h L
① A
H1
−0.03
D−0.30
Dn5
D1
d
0.2
0.2
②
6.3
φ0.01 A 1.6 h1
6.3
L1
① FC250
Special solid lubricant(embedded)
② S45C
55HRC∼ (Induction hardening)
② ①
D1JS5
Dn5 H1 d h h1 L1
GPZE
+0.047
32 20 32 +0.037 52 8 4 48
+0.028 +0.049
38 +0.017 25 38 +0.037 60 10 5 55
+0.052
±0.0065
50 32.5 50 +0.037 70 15 75
+0.061
60 +0.033
37.5 60 +0.043 80 20 10 90
+0.020 +0.063
80 50 80 +0.043 100 ±0.0075 25 120
Catalog No. − L
Order Price
GPZE 80 − 300
Days to Ship
Catalog No. − L
(LC)
Alterations GPZE 80 − LC 290
829
OIL-FREE GUIDE BUSHINGS
−PRESS-FIT TYPE−
GBZE
−0.1
Press-in lead D −0.3 h
0.2
D1
D
1.6 h1 φ0.01 A
A
6.3
L1
6.3
FC250
Special solid lubricant(embedded)
+0.047
32 +0.037 52 8 4 48
+0.049
38 +0.037 60 10 5 55
±0.0065
+0.052
GBZE★ 50 +0.037 70 15 75
+0.061
60 +0.043 80 20 10 90
+0.063
80 +0.043 100 ±0.0075 25 120
Catalog No.
Order Price
GBZE 50
Days to Ship
830
SPACERS FOR GUIDE POST SETS
−CAST TYPE−
2−φe
b/2
F
B
b
b/2
*ℓ±0.01(Dowel hole)
(T≧60 ℓ±0.02)
φe 4−φd G
0.8
T=10・20・30
T±0.1
0.8
φe 4−M G G
0.8
T=40・50
T±0.1
0.8
φe 4−M G
G
0.8
T=60・70・80
*Dowel pitch
T±0.1
accuracy
ℓ±0.02
0.8
Flatness of plate thickness: 0.02mm/100mm or less G
Draft angle
(2∼3°) for casting is present in the direction of height T. FC250
2−φe 2−φe
b/2
F
B
B
b
b
b/2
*ℓ±0.01(Dowel hole)
φe 4−φd G
φe 4−φd G
0.8 (T≧60 ℓ±0.02) 0.8
T=10・20・30 T=20・30
T±0.1
T±0.1
0.8 0.8
φe 4−M G G
φe 4−M G G
0.8 0.8
T=40・50 T=40・50
T±0.1
T±0.1
0.8 0.8
G φe 4−M G G
0.8
T=60・70・80
*Dowel pitch
T±0.1
accuracy
ℓ±0.02
0.8
Flatness of plate thickness: 0.02mm/100mm or less G
Draft angle
(2∼3°) for casting is present in the direction of height T. FC250
831
*
F For ℓ±0.01
Post
A B a b d M eH7 T
diameter
MGBPS MABPS MGHPS (
*T60・70・80,
ℓ±0.02 )
+0.012
20 74 44 56 30 6.6 6 22 28 − 56 6 0 10 20 30 40
25 84 48 66 30 9 8 28 34 − 66 8 10 20 30 40 50
32 100 58 76 36 11 10 34 42 − 76 8 +0.015 10 20 30 40 50
0
38 130 75 100 44 11 10 42 52 32 100 10 20 30 40 50 60 70 80
50 155 90 125 60 14 12 52 62 45 125 10 20 30 40 50 60 70 80
Catalog No. − T
Catalog No. Order
T MGBPS 20 − 30
Post
Type
diameter
20 10 20 30 40
Days to Ship
For plain type bushings MGBPS
25 10 20 30 40 50
38 20 30 40 50 60 70 80
For holders MGHPS
50 20 30 40 50 60 70 80
Example
T=40・50・
60・70・80
T=10・20・30
832
SPACERS FOR GUIDE POST SETS
−STEEL TYPE−
2−φe 2−φe
b/2
b/2
F
F
B
B
b
b
b/2
b/2
*ℓ±0.01(Dowel hole) *ℓ±0.01(Dowel hole)
φe 4−φd φe (T≧60 ℓ±0.02)
G 4−φd G
0.8 0.8
T=10・20・30 T=20・30
T±0.1
T±0.1
0.8 0.8
φe 4−M G
G
φe 4−M G
G
0.8 0.8
T=40・50 T±0.1 T=40・50
T±0.1
0.8 0.8
G φe 4−M G G
0.8
ℓ(effective
1 tap length) T=60・70・80
ℓ1
T Post diameter
*Dowel pitch
38 50
T±0.1
60 accuracy
70 20 24 ℓ±0.02
ℓ1
80
4−M 0.8
G
2−φe 2−φe
b/2
b/2
b
b
B
B
b/2
b/2
T±0.1
0.8 0.8
φe 4−M G
G φe 4−M G
G
0.8 0.8
T=40・50 T=40・50
T±0.1
T±0.1
0.8 0.8
G φe 4−M G
G
0.8
ℓ(effective
1 tap length) T=60・70・80
ℓ1
38 50 accuracy
60
70 20 24 ℓ±0.02
ℓ1
80
4−M 0.8
G
833
*
F For ℓ±0.01
Post
A B a b d M eH7 T
diameter
MGSPS ( *T60・70・80
, ℓ±0.02 )
+0.012
20 74 44 56 30 6.6 6 28 56 6 0 10 20 30 40
25 84 48 66 30 9 8 34 66 8 10 20 30 40 50
32 100 58 76 36 11 10 42 76 8 +0.015 10 20 30 40 50
0
38 130 75 100 44 11 10 52 100 10 20 30 40 50 60 70 80
50 155 90 125 60 14 12 62 125 10 20 30 40 50 60 70 80
25 10 20 30 40 50 Days to Ship
For bushings MGSPS
32 10 20 30 40 50
For holders MGLPS
38 20 30 40 50 60 70 80 Price
50 20 30 40 50 60 70 80
Example
T=40・50・
60・70・80
T=10・20・30
834
STROKE END BLOCKS
①CEB(End block)
Bolt ℓ
PD
PD
D2
D
S
D1
SS400
PD:Outside diameter of post H1±0.1 2 bolts
②CSB(Stock block)
r3
r2
r1
A H2±0.1 h
SS400
PD D D1 D2 S h r1 r2 r3 A Bolt ℓ
25 46 31.5 36 37 2 15.75 18 23 22 M4×P0.7 10
32 56 41 45 45 2 20.5 22.5 28 27 M4×P0.7 10
38 72 49 56 60 3 24.5 28 36 35 M5×P0.8 10
50 86 62 68 72 3 31 34 43 42 M6×P1.0 10
60 112 76 84 92 3 38 42 56 55 M8×P1.25 12
80 140 100 108 116 3 50 54 70 69 M8×P1.25 12
Days to Ship
Price
835
Catalog No. ①CEB(End block) (Stock block)
②CSB Base unit price 1∼9 sets
Type PD H1 5mm increments Color H2 5mm increments Color EBW EBS
10 ∼ 20
25 10 ∼ 50
25 ∼ 40
10 ∼ 20
10 ∼ 50
25 ∼ 40
32
10 ∼ 20
55・60
25 ∼ 40
EBS 10 ∼ 20
15 ∼ 50
25 ∼ 50
①CEB+②CSB 1 piece 38
( Set product ) 55 ∼ 70 R
10 ∼ 20
25 ∼ 50
R
(Red)
(Red)
10 ∼ 20
20 ∼ 50
25 ∼ 50
50 Y
10 ∼ 20 Y
EBW 55 ∼ 80 (Yellow)
25 ∼ 50 (Yellow)
2 piece
(①CEB+②CSB
Set product ) 20 ∼ 50
10 ∼ 20
25 ∼ 50
60
10 ∼ 20
55 ∼ 80
25 ∼ 50
10 ∼ 20
20 ∼ 50
25 ∼ 50
80
10 ∼ 20
55 ∼ 80
25 ∼ 50
The guide post sets must be machined so that the blocks can be attached. P.812.
Catalog No. − ① − ②
Order
Type PD H1 Color(R・Y) H2 − Color(R・Y)
EBS 38 − 40 R − 40 − Y
Days to Ship
Price
Alteration Machining for chain attachment Machining for reinforced chain(RSC)attachment H1 dimension change
Code S RS HC
200 2.5
30
836
STROKE END BLOCKS
−FLAT TYPE−
PD
PD
D1
D
S
H1±0.1 SS400
PD:Outside diameter of post 2 bolts
C1
r2
2r1
r1
H2±0.1 SS400
Days to Ship
CSB□
Price CEB□ CEB□
837
Catalog No. ①・② (End block) ③・④ (Stock block) Base unit price
Type PD H1 5mm increments Color H2 5mm increments Color 1∼9 sets
10 ∼ 20
10 ∼ 30
25 ∼ 40
25
10 ∼ 20
35 ∼ 50
25 ∼ 40
10 ∼ 20
10 ∼ 30
25 ∼ 40
EBYS 32
10 ∼ 20
35 ∼ 50
25 ∼ 40
(①CEBY+③CSBY
Set product ) 15 ∼ 30 R
10 ∼ 20
R
25 ∼ 50
38 (Red) (Red)
10 ∼ 20
35 ∼ 50
25 ∼ 50
10 ∼ 20
20 ∼ 30
Y 25 ∼ 50 Y
50
(Yellow) 10 ∼ 20 (Yellow)
EBAS 35 ∼ 50
25 ∼ 50
②CEBA+④CSBA 10 ∼ 20
( Set product ) 60
20 ∼ 30
25 ∼ 50
10 ∼ 20
35 ∼ 50
25 ∼ 50
10 ∼ 20
20 ∼ 30
25 ∼ 50
80
10 ∼ 20
35 ∼ 50
25 ∼ 50
The guide post sets must be machined so that the blocks can be attached. P.812.
Catalog No.
30 Order
RSC 3
② φ12
Days to Ship
25
①SS400
Bright chromate plating
13 ②SPCC
③SS400(Lifting eye bolt M10×20)
with nut Price
838
EFFECTIVE MOVEMENT RANGE OF MOVABLE STOPPERS(MYA, MYAP, MYJ, MYJP)
〔DATA〕Relationship between the BDC height of MYA, MYAP, MYJ and MYJP, and the post length
■Selection standards for ball guides
1. Make sure that the contact length(α)between post/bushing ●Relationship between bushing movement
range S and ball cage movement range S1.
and ball cage at press BDC satisfies the requirement α≧D.
(If α<D, the lifetime of the die may be shortened. See S1= S
2
Figure A.)
2. Be sure that the guide post length and mounting height h
at press BDC are within the blue ranges shown in the tables
S
S1
on the page at right.
3. Select a post length so that the h dimension yields the
HS
longest possible contact length, as shown in Figure C.
Figure A Upper limit position for minimum Figure B Limit position when the punch holder Figure C Position providing the maximum
contact length required for the has no relief hole. In addition to 5mm contact length between post/
post/bushing to function α≧D for the stopper thickness, this position bushing and ball cage
(Position Dmm lower than HS) also includes 10mm as an allowance (Recommended height)
for regrinding and for safety purposes.
15
α
α
h
φD
Figure D Lower limit of ball cage movement range Figure E Lower limit of bushing Figure F Lower limit position for minimum
M=Solid height of spring movement range contact length required in order for
5mm=Allowance for regrinding 10mm=Allowance for post/bushing to functionα≧D
and safety purposes regrinding and safety purpose (When post length is long)
(When post length is short)
α
h
φD
M+5
h
10
839
■Effective movement range of MYA, MYAP, MYJ, MYJP(Movement ranges based on conditions A, B, C, D, E, and F shown on the page at left)
Die height h
Post size 60 80 100 120 140 160 180 200 220
90 E C B A
100 E C B A
110 E C B A
120 E C B A
20
130 E C B A
140 F C B A
150 F C B A
160 F C B A
Die height h
Post size 80 100 120 140 160 180 200 220 240
90 E C B A
100 E C BA
110 E C BA
120 E C BA
130 F C BA
25 140 F C BA
150 F C BA
160 F C BA
170 F C BA
180 F C BA
200 F C BA
Die height h
Post size 100 120 140 160 180 200 220 240 260 280 300
110 D B A
120 E C B A
130 E C B A
140 E C B A
150 E C B A
160 E C B A
32
170 F C B A
180 F C B A
200 F C B A
220 F C B A
240 F C B A
260 F C B A
Die height h
Post size 120 140 160 180 200 220 240 260 280 300 320 340
130 D B A
140 D C B A
150 E C B A
160 E C B A
170 E C B A
38 180 E C B A
200 F C B A
220 F C B A
240 F C B A
260 F C B A
300 F C B A
Die height h
Post size 160 180 200 220 240 260 280 300 320 340 360 380
170 D C B A
180 E C B A
200 E C B A
220 E C B A
50
240 F C B A
260 F C B A
300 F C B A
350 F C B A
Use these values only as an approximate guide. They may vary depending on the ball pitch of the ball cage and other factors.
840
EFFECTIVE MOVEMENT RANGE OF FIXED TYPE STOPPERS(MYAK, MYKP, MYJK, MJKP)
〔DATA〕Relationship between the BDC height of MYAK, MYKP, MYJK and MJKP, and the post length
Ram
10
●How to determine T1
T1
h1
h
L
T1≧250−190
T
L : Bolt length
K+E : Height of fixed type stopper
(Refer to P.867)
Figure A Upper limit position for minimum Figure C Position providing the maximum
contact length required for the contact length between post/
post/bushing to function α≧D bushing and ball cage
(Position Dmm lower than HS) (Recommended height)
α
α
h
φD
Figure D Lower limit of ball cage movement range Figure E Lower limit of bushing Figure F Lower limit position for minimum
M=Solid height of spring movement range contact length required in order
5mm=Allowance for regrinding 10mm=Allowance for for post/bushing to function α≧D
and safety purpose regrinding and safety purpose
(When post length is short)
α
h
φD
h
h
M+5
10
841
■Effective movement range of MYAK, MYKP, MYJK, MJKP(Movement ranges based on conditions A, C, D, E, and F shown on the page at left)
Die height h
Post size 80 100 120 140 160 180 200 220 240 260 280 h1
90 D A 125
100 EC A 135
110 E C A 145
120 E C A 155
130 E C A 165
25 140 E C A 175
150 F C A 185
160 F C A 195
170 F C A 205
180 F C A 215
200 F C A 235
Die height h
Post size 100 120 140 160 180 200 220 240 260 280 300 h1
110 D A 150
120 D C A 160
130 E C A 170
140 E C A 180
150 E C A 190
160 E C A 200
32
170 E C A 210
180 F C A 220
200 F C A 240
220 F C A 260
240 F C A 280
260 F C A 300
Die height h
Post size 120 140 160 180 200 220 240 260 280 300 320 340 360 h1
130 D A 180
140 D A 190
150 E C A 200
160 E C A 210
170 E C A 220
38 180 E C A 230
200 F C A 250
220 F C A 270
240 F C A 290
260 F C A 310
300 F C A 350
Die height h
Post size 160 180 200 220 240 260 280 300 320 340 360 380 400 h1
170 D A 230
180 D C A 240
200 E C A 260
220 E C A 280
50
240 E C A 300
260 F C A 320
300 F C A 360
350 F C A 410
Die height h
Post size 180 200 220 240 260 280 300 320 340 360 380 400 420 h1
200 D A 275
220 D C A 295
240 E C A 315
60
260 E C A 335
300 F C A 375
350 F C A 425
Use these values only as an approximate guide. They may vary depending on the ball pitch of the ball cage and other factors.
842
843
GUIDING COMPONENTS FOR AUTOMOBILE DIES
GUIDING
COMPONENTS FOR
AUTOMOBILE DIES
Product name GUIDE POSTS OIL-FREE GUIDE BUSHINGS OIL-FREE GUIDE BUSHINGS WITH FLANGES GUIDE POSTS LOCKING STOPPERS FOR GUIDE POSTS
Catalog No. GPM GBF GBW HGBF GPOB GPSB
STROKE END BLOCKS LOCKING END BLOCKS FOR GUIDE BUSHINGS BALL GUIDE POST SETS DISTANCE GUIDE RINGS
GEB DSEB KEB PKHL PKHLU PKH PKH−U HKD
OIL-FREE HEEL GUIDE PLATES OIL-FREE HEEL GUIDE PLATES HEEL GUIDE PLATES WITH OIL GROOVES
OGG OGP OGPZ GWZ GWAZ GWBZ GW GWA GWB
844
GUIDE POSTS / OIL-FREE GUIDE BUSHINGS / OIL-FREE GUIDE BUSHINGS WITH FLANGES
10 E G G R30 D
0.4 0.4
D−0.5
D−1
D1p6
D2
R4.5
H/2 S
Lifting tap hole M12×25
H 10 ※B part (D60 or more)
L S45C
55HRC∼
※ B part is induction hardened. (Induction hardening)
■Oil-free guide bushings GBF (Cast type) ■Flanged type HGBF(Cast type) R1
GBW(Copper alloy type) Oil-free guide bushings
1
5
15°
ℓ R20 C0.5 C1
3.2
R3
15° φ
1.6
D3 R20 10 R3
φD H7
φD1
φD2
φD1−1
φD1
φD H7
GBF FC250
C1 Special solid lubricant
h (embedded) FC250
0 H2
L−0.2
3.2
3.2
Catalog No. Base unit price 1∼9 pieces Accessories Catalog No. Base unit price
D1 DH7 L h ℓ D2 D3 D1 DH7 L H1 H2 a b Mounting bolts
Type D GBF GBW Type D 1∼9 pieces
+0.021
50 ±0.008 30 +0.021
0 50 30 90 70 50 ±0.008 30 0 50 30
10 5 100 80 60 40 +0.025 65 40
60
±0.0095
40 +0.025 60 40 ±0.0095 20 10.8 11 17.5 CB10−30
70 50 0 75 15 GBF(Cast type) 50 125 100 75 50 0 80 4 pcs. 50
HGBF
80 60 +0.030 90 20 60 135 110 85 60 +0.030 100 60
±0.011 ±0.011
100 80 0 120 10 GBW(Copper alloy type) 80 170 140 110 80 0 130 CB12−40 80
25 13 14 20 4 pcs.
120 100 +0.035 150 25 100 190 160 130 ±0.0125 100 +0.035
0 160 100
±0.0125
140 120 0 180 120
Catalog No.
Order Price
GBF 50
HGBF 60
Days to Ship
845