Professional Documents
Culture Documents
Ex Labels and Reference Data
Ex Labels and Reference Data
Ex Labels and Reference Data
CE Marking .......................................................................................................................... 6
ATEX .................................................................................................................................... 7
Equipment Marking ......................................................................................................... 7
Certificate Numbering ..................................................................................................... 7
Equipment ........................................................................................................................ 8
Group I........................................................................................................................... 8
Group II ......................................................................................................................... 8
IEC........................................................................................................................................ 9
Equipment Marking ......................................................................................................... 9
IECEx Scheme Certificate Numbering ........................................................................... 9
Hazardous Areas ............................................................................................................... 10
Equipment Protection Levels (EPL) ............................................................................. 10
Equipment Group .......................................................................................................... 10
Gas .............................................................................................................................. 10
Zones........................................................................................................................... 10
Dust ............................................................................................................................. 10
3 © 2013 AEMT
‘‘o’’ Oil immersion ......................................................................................................... 16
Dust, D............................................................................................................................ 16
‘‘t’’ Enclosure ................................................................................................................ 16
Ex Standards ..................................................................................................................... 20
Electrical Protection Concepts ..................................................................................... 20
4 © 2013 AEMT
Labels, Nameplate markings ............................................................................................ 35
IEC, Metric...................................................................................................................... 35
Duty Cycles .................................................................................................................. 35
Supply .......................................................................................................................... 36
Rating .......................................................................................................................... 36
Efficiency ..................................................................................................................... 36
Starting ........................................................................................................................ 37
Run .............................................................................................................................. 37
Noise ........................................................................................................................... 37
Weight ......................................................................................................................... 38
Mounting, IM ................................................................................................................ 38
Cooling, IC ................................................................................................................... 39
Bearings ...................................................................................................................... 40
Important Note
This guide is for information only. Whilst every effort has been made to check the accuracy of
the contents the AEMT can take no responsibility for any errors or omissions. In particular
there is no direct equivalence between North American and International/European standards
and practices.
5 © 2013 AEMT
CE Marking
CE marking is a declaration by the equipment manufacturer that the product meets all the
appropriate provisions of the relevant legislation implementing certain European Directives.
Rotating machinery may need to meet the requirements of some or all of the following
European Directives:
• There are two ATEX Directives, one for the manufacturer and one for the user,
relating to what equipment and work is allowed in an environment with an explosive
atmosphere.
6 © 2013 AEMT
ATEX
Equipment Marking
a)
Notified Body Number Equipment Group (II-Surface, I- Mines)
a) Notified Body issuing the Quality Assurance Notice (QAN) for a manufacturing
facility.
Certificate Numbering
X – special conditions
7 © 2013 AEMT
Equipment
Category Protection
Protection / Zone
Hazard Presence G D
1 Very high / 0 20
Continuous (Two faults present)
3 Normal / Unlikely 2 22
(Normal operation)
8 © 2013 AEMT
IEC
Equipment Marking
Similar to ATEX but includes Equipment Protection Levels (EPL)
Gas
Ex de IIB T4 Gb
or
Ex db eb IIB T4
Dust
9 © 2013 AEMT
Equipment Protection
Hazardous Areas Levels (EPL)
IEC, ATEX
Gas Zones
G 0 Explosive gas/air mixture present Ga • Very high level of protection
continuously or for long periods
• High level of protection
1 Present in normal operation Gb e.g. Ex d, Ex e, Ex pxb, Ex pyb
10 © 2013 AEMT
Gas Groups
IEC, EN, BS
(Extract from IEC BS EN 60079-20-1:2010)
Name Relative Flash Lower Flam. Upper Flam. Auto Ignition MESG T Class Gas
Density Point Limit (LFL) Limit (UFL) Temperature mm Group
(air =1) °C % volume % volume °C
Acetic acid 2.07 39 4.0 19.9 510 1.76 T1 IIA
Acetone 2.00 < -20 2.5 14.3 @100°C 539 1.01 T1 IIA
Acetylene 0.90 gas 2.3 100 305 0.37 T2 IIC
Ammonia 0.59 gas 15.0 33.6 630 3.18 T1 IIA
Benzene 2.70 -11 1.2 8.6 498 0.99 T1 IIA
Butadiene 1.87 gas 1.4 16.3 420 0.79 T2 IIB
Butane 2.05 gas 1.4 9.3 372 0.98 T2 IIA
Carbon disulphide 2.64 -30 0.6 60 90 0.34 T6 IIC
Carbon monoxide 0.97 gas 10.9 74.0 607 0.84 T1 IIB
Ethanol 1.59 12 3.1 19 @ 60°C 400 0.89 T2 IIB
Ethylene 0.97 gas 2.3 36 440 0.65 T2 IIB
Hydrogen 0.07 gas 4.0 77.0 560 0.29 T1 IIC
Hydrogen Sulphide 1.19 gas 4.0 45.5 260 0.93 T3 IIB
Sewer gas
Kerosene 38 to 72 0.7 5.0 210 T3 IIA
Diesel No 1
Methane 0.55 gas 4.4 17 595 1.14 T1 I
Firedamp
Methane 0.56 gas 4.4 17.0 600 1.12 T1 IIA
Industrial
Methanol 1.11 9 6.0 36 @ 60°C 440 0.92 T2 IIA
Naphthalene 4.42 77 0.6 @ 150°C 29 @ 150°C 540 T1 IIA
Petrol 3.00 -46 1.4 7.6 280 T3
11 © 2013 AEMT
Name Relative Flash Lower flam. Upper flam. Auto Ignition MESG T Class Gas
density Point limit Limit temperature mm Group
(air =1) °C % vol % vol °C
Phenol 3.24 75 1.3 9.5 595 T1 IIA
Propane 1.56 gas 1.7 10.9 450 0.92 T2 IIA
Propylene 1.50 gas 2.0 11.1 455 0.91 T1 IIA
Styrene 3.60 30 1.0 8.0 490 T1 IIA
Toluene 3.20 4 1.0 7.8 530 1.06 T1 IIA
Turpentine oil 35 0.8 253 T3 IIA
Xylene 3.65 25 0.9 7.6 535 1.9 T1 IIA
12 © 2013 AEMT
Dust Groups
IEC, EN, BS (To be covered by IEC BS EN 60079-20-2 when published)
13 © 2013 AEMT
Maximum Surface
Temperature classes Code Temperature °C Examples
IEC, T1 450
T2 300
CENELEC, (ATEX) T3 200
USA (NEC 505) T4 135
T5 100
T6 85
1 -
Ammonia
German (pre-ATEX) G1 360 2 -
Ethylene
(VDE 0171/2-61) G2 240 3a -
Hydrogen
G3 160 3b -
Carbon
G4 110 disulphide
G5 80 3c - Acetylene
3n - All class 3
gases
14 © 2013 AEMT
Electrical Ex Protection IEC,
(Electrical equipment) EN, BS
15 © 2013 AEMT
1,2 Pressurized to prevent entry of hazardous atmosphere
‘‘p’’ Pressurized Ex p
(BS EN IEC 60079-2) into the apparatus.
Ex px
See IEC 60079-2 for protection levels.
Ex py 1,2
(Mb, Gb, Gc, equipment protection level, EPL, options)
Ex pz
Dust, D
Ex ta Dust protection by enclosure, formerly ‘‘tD’’. Provides dust
20,21,22
‘‘t’’ Enclosure Ex tb ingress protection and a means to limit surface
(BS EN IEC 60079-31)
Ex tc temperatures
16 © 2013 AEMT
Mechanical Ex Protection
EN, BS
(Non-Electrical equipment)
European, ATEX
Suitable for Zones
Gas, Vapours, and Dust (G (Construction Standard)
and D)
17 © 2013 AEMT
Gas/Dust Groups, International Comparison
Europe,
International
Group
Area Classification I II II(ATEX) III (IEC)
Equipment Protection Levels Mining Surface Surface
(EPL)
Gas Gas Dust
IEC, ATEX
ATEX ATEX ATEX
Protection IEC IEC
Equipment Zone Equipment Zone Equipment
Ex Risk Level EPL EPL
Category Category Category
Energised Very High M1
De-energised in
presence of Ex High M2
atmosphere
Continuous
> 1000h Very high 0 1G Ga 20 1D Da
per year
Likely, Normal
> 10h < 1000h High 1 2G Gb 21 2D Db
per year
Unlikely
> 1h < 10h Normal 2 3G Gc 22 3D Dc
per year
18 © 2013 AEMT
Gas/Dust Groups, International Comparison
Location
Classification Surface Surface Surface Surface
Class
Division NEC Zone Class Zone Class
Ex Risk NEC500 NEC 505 NEC 500 NEC 506 NEC 500
500/505
Continuous 1 I 0 II 20 III
Unlikely 2 I 2 II 22 III
19 © 2013 AEMT
Ex Standards
World EU IEC EN
UK BS 61241-1
60079-0 60079-1 60079-7 60079-15 60079-2 60079-11 60079-18 60079-6 60079-5 61241-4
USA ISA 60079-31
Canada CSA
Europe EN 50014 50018 50019 50021 50016 50020 50028 50015 50017 50281-1-1
UK BS 5501-1 5501-5 5501-6 - 5501-3 5501-7 5501-8 5501-2 5501-4
UK BS 6941
UK BS 5000-15 5000-16
UK BS 4683-2 4683-4
UK BS 229
Germany VDE 0171-1 0171-5 0171-6 0171-16 0171-3 0171-7,8 0171-9 0171-6 0171-4 0171-15-1-1
France NF C 23-514 C23-518 C23-519 C23-516 C23-520 C23-515 C23-517
XP NI* DIP/NI*
USA FM 3600 3615 3611 3620 3610 3610/3611 3620
USA ISA/UL ISA12.12.01 UL 913 UL1203/913
C22.2 C22.2 C22.2 C22.2 C22.2 NFPA
Canada CSA
No.0 No.30 No.213 No.157 No.25 496
* NI Non-Incendive; DIP Dust-Ignition Proof; XP Explosion-proof
BS EN 1127 1 2007 Explosive Atmospheres. Explosion Prevention & protection. Basic concepts & methodology
BS EN 1127 1 2011 Explosive Atmospheres. Explosion Prevention & protection. Basic concepts & methodology
BS EN 1127 2 2002 (+A1:2008 amend) Explosive Atmospheres & protection. Basic concepts and methodology for mining.
General Standards
BS 5501 1 1977 Electrical Apparatus for explosive atmospheres. General requirements.
EN 50014 1977 Identical to BS 5501:1977
BS EN IEC 60079 0 2004 Electrical Apparatus for explosive atmospheres. General requirements.
BS EN IEC 60079 0 2006 Electrical Apparatus for explosive atmospheres. General requirements.
BS 5345 1 1989 Selection, Installation & maintenance of electrical apparatus for explosive atmospheres, General recommendations.
BS 5345 3 1979 Installation & Maintenance requirements of electrical equipment with protection 'd'
21 © 2013 AEMT
BS 5345 4 1977 Installation & Maintenance requirements of electrical equipment with protection 'i'
BS 5345 5 1983 Installation & Maintenance requirements of electrical equipment with protection by pressurisation, 'p'
BS 5345 6 1978 Installation & Maintenance requirements of electrical equipment with protection 'e'
BS 5345 7 1979 Installation & Maintenance requirements of electrical equipment with protection 'N'
BS 5345 8 1980 Installation & Maintenance requirements of electrical equipment with special protection 's'
BS EN 60079 14 2003 Electrical apparatus for explosive gas atmospheres. Electrical installations in hazardous areas (other than mines).
IEC 60079 14 2002 Identical to BS EN 60079-14:2003
BS EN 60079 14 2008 Explosive atmospheres. Electrical installations design, selection & erection.
IEC 60079 14 2007 Identical to BS EN 60079-14:2008
BS IEC 60079 19 1993 Electrical apparatus. Repair & Overhaul for apparatus used in explosive atmospheres(other than mines)
(Derived from AEMT/BEAMA Code of practice).
22 © 2013 AEMT
Testing of HV machines
DD ENV 50269 1997 Assessment & representative testing of high voltage machines.
Zoned Areas
BS 5345 2 1983 Code of practice for selection, installation and maintenance of electrical apparatus for use in potentially explosive
atmospheres (other than mining applications) General recommendations.
BS EN 60079 10 2003 Electrical apparatus for explosive gas atmospheres. Classification of hazardous areas
IEC 60079 10 2002 Identical to BS EN 60079-10:2003
BS EN 60079 10-1 2009 Explosive atmospheres. Classification of areas. Explosive gas atmospheres
IEC 60079 10-1 2008 Identical to BS EN 60079-10-1:2009
BS EN 60079 10-2 2009 Explosive atmospheres. Classification of areas. Combustible dust atmospheres
IEC 60079 10-2 2009 Identical to BS EN 60079-10-12:2009
Specification for electrical apparatus for explosive atmospheres. The construction and testing of flameproof
BS 4683 2 1971
enclosures of electrical apparatus
BS 5501 5 1977 Electrical apparatus for potentially explosive atmospheres. Flameproof enclosure 'd'
EN 50018 1977 Identical to BS5501-5: 1977
BS EN 50018 1995 Electrical apparatus for potentially explosive atmospheres. Flameproof enclosures 'd'
BS EN 50018 2000 Electrical apparatus for potentially explosive atmospheres. Flameproof enclosure 'd'
BS EN 60079 1 2004 Electrical apparatus for explosive gas atmospheres. Flameproof enclosures 'd'
23 © 2013 AEMT
IEC 60079 1 2003 Identical to BS EN 60079-1:2004
BS EN 60079 1 2007 Explosive atmospheres. Equipment protection by flameproof enclosures ‘d’
IEC 60079 1 2007 Identical to BS EN 60079-1:2007
UL 674 2011 Electric motors and Generators for use in Division 1 Hazardous (Classified) locations.
th
5 Ed
BS 5501 6 1977 Electrical apparatus for potentially explosive atmospheres. Increased safety 'e'
EN 50019 1977 Identical to BS 5501-6: 1977
Rotating electrical machines of particular types or for particular applications. Machines with type of protection 'e'
BS 5000 15 1980
(increased safety)
BS EN 50019 1994 Electrical apparatus for potentially explosive atmospheres. Increased safety 'e'
BS EN 50019 2000 Electrical apparatus for potentially explosive atmospheres. Increased safety 'e'
BS EN 60079 7 2003 Electrical apparatus for explosive gas atmospheres. Increased safety 'e'
IEC 60079 7 2001 Identical to BS EN 60079-7:2003
24 © 2013 AEMT
BS EN 50020 2002 Electrical apparatus for potentially explosive atmospheres. Intrinsic safety 'i'
BS EN 60079 25 2004 Electrical apparatus for explosive gas atmospheres. Intrinsically safe systems
IEC 60079 25 2003 Identical to BS EN 60079-25:2004
BS EN 60079 25 2010 Electrical apparatus for explosive gas atmospheres. Intrinsically safe systems
IEC 60079 25 2010 Identical to BS EN 60079-25:2010
BS EN 60079 11 2007 Explosive atmospheres . Equipment protection by intrinsic safety 'i'
IEC 60079 11 2006 Identical to BS EN 60079-11:2007
BS EN 60079 11 2012 Explosive atmospheres . Equipment protection by intrinsic safety 'i'
IEC 60079 11 2011 Identical to BS EN 60079-11:2012
BS 5000 16 1985 Rotating electrical machines of particular types or for particular applications. Rotating electrical machines with type
of protection 'N'
BS 6941 1988 Specification for electrical apparatus for explosive atmospheres with type of protection ‘N’
Rotating electrical machines of particular types or for particular applications. Rotating electrical machines with type
BS 5000 16 1997
of protection 'N'
BS EN 50021 1999 Electrical apparatus for potentially explosive atmospheres. Type of protection 'n'
BS EN 60079 15 2003 Electrical apparatus for explosive gas atmospheres. Type of protection 'n'
BS EN 60079 15 2005 Electrical apparatus for explosive gas atmospheres. Construction, test and marking of type of protection ‘n’
IEC 60079 15 2005 Identical to BS EN 60079-15:2005
BS EN 60079 15 2010 Electrical apparatus for explosive gas atmospheres. Construction, test and marking of type of protection ‘n’
IEC 60079 15 2010 Identical to BS EN 60079-15:2010
25 © 2013 AEMT
Encapsulation, Ex 'm' Zones 1 & 2
Isolates apparatus from atmosphere. Type 'm'
BS EN 60079 18 2004 Electrical apparatus for explosive gas atmospheres. Construction, test and marking of type of protection
encapsulation ‘m’ electrical apparatus
IEC 60079 18 2004 Identical to BS EN 60079-18:2004
BS EN 60079 18 2009 Explosive atmospheres. Equipment protection by encapsulation ‘m’
IEC 60079 18 2009 Identical to BS EN 60079-18:2009
BS EN 50015 1998 Electrical apparatus for potentially explosive atmospheres. Oil immersion 'o'
BS EN 50016 1996 Electrical apparatus for potentially explosive atmospheres. Pressurized apparatus 'p'
BS EN 50016 2002 Electrical apparatus for potentially explosive atmospheres. Pressurized apparatus 'p'
BS EN 60079 2 2004 Electrical apparatus for explosive gas atmospheres. Pressurized enclosures 'p'
26 © 2013 AEMT
Powder filled, Ex 'q' Zones 1 & 2
Quenches ignition and prevents propagation. Type "q"
BS 5501 4 1977 Electrical apparatus for potentially explosive atmospheres. Powder filling 'q'
BS EN 50017 1977 Identical to BS5501-4: 1977
BS EN 50017 1994 Electrical apparatus for potentially explosive atmospheres. Powder filling 'q'
BS EN 50017 1998 Electrical apparatus for potentially explosive atmospheres. Powder filling 'q'
BS EN 61241 1 2004 Electrical apparatus for use in the presence of combustible dust. Protection by enclosures 'tD'
IEC 61241 1 2004 Identical to BS EN 61241:2004
BS EN 61241 10 2004 Electrical apparatus for use in the presence of combustible dust. Classification of areas where combustible dusts
are or may be present
BS EN 61241 18 2004 Electrical apparatus for use in the presence of combustible dust. Protection by encapsulation 'mD'
IEC 61241 18 2004 Identical to BS EN 61241-18:2004
BS EN 61241 4 2006 Electrical apparatus for use in the presence of combustible dust. Type of protection 'pD'
IEC 61241 4 2006 Identical to BS EN 61241:2006
BS EN 61241 14 2004 Electrical apparatus for use in the presence of combustible dust. Selection and installation
IEC 61241 14 2004 Identical to BS EN 61241-10:2004
Explosive atmospheres. Equipment dust ignition protection by enclosure "t"
BS EN IEC 60079 31 2009
BS EN 60079 10-2 2009 Explosive atmospheres. Classification of areas. Combustible dust atmospheres
IEC 60079 10-2 2009 Identical to BS EN 60079-10-2:2009
27 © 2013 AEMT
Mechanical Protection Concepts Zones 1 & 21 or 2*& 22*(fr)
BS EN 13463 1 2001 Non-electrical equipment for potentially explosive atmospheres. Basic method and requirements
BS EN 13463 1 2009 Non-electrical equipment for use in potentially explosive atmospheres. Basic method and requirements
BS EN 13463 2 2004 Non-electrical equipment for use in potentially explosive atmospheres. Protection by flow restricting enclosure 'fr' *
BS EN 13463 3 2005 Non-electrical equipment for use in potentially explosive atmospheres. Protection by flameproof enclosure 'd'
Non-electrical equipment intended for use in potentially explosive atmospheres. Protection by constructional safety
BS EN 13463 5 2003
'c'
Non-electrical equipment intended for use in potentially explosive atmospheres. Protection by constructional safety
BS EN 13463 5 2011
'c'
BS EN 13463 6 2005 Non-electrical equipment for potentially explosive atmospheres. Protection by control of ignition source 'b'
BS EN 13463 8 2003 Non-electrical equipment for potentially explosive atmospheres. Protection by liquid immersion 'k'
BS EN IEC 61508 2 2010 Requirements for electrical/electronic/ programmable electronic safety-related systems
BS EN IEC 61508 5 2010 Examples of methods for the determination of safety integrity levels
BS EN IEC 61508 6 2010 Guidelines on the application of IEC 61508-2 and IEC 61508-3
28 © 2013 AEMT
European Notified Bodies
Number Name Country
0408 TÜV AUSTRIA SERVICES GMBH Austria
www.tuev.at
0035 TÜV RHEINLAND INDUSTRIE SERVICE GMBH - TÜV Rheinland Group http://www.tuv.com Germany
0044 TÜV NORD CERT GmbH Germany
http://www.tuev-nord-cert.de
29 © 2013 AEMT
0102 PHYSIKALISCH-TECHNISCHE BUNDESANSTALT-- (PTB) Germany
http://www.ptb.de
30 © 2013 AEMT
0948 TUV ITALIA SRL Italy
www.tuv.it
1131 CONSORZIO EUROPEO CERTIFICAZIONE - CEC Italy
www.consorziocec.com
1282 ENTE CERTIFICAZIONE MACCHINE SRL Italy
info@entecerma.it
2049 EUROFINS - MODULO UNO SPA Italy
http://tech.eurofins.it
0499 SOCIETE NATIONALE DE CERTIFICATION ET D'HOMOLOGATION S.À.R.L. (SNCH) Luxembourg
www.snch.lu
0344 DEKRA Certification B.V. Netherlands
www.dekra-certification.com
0470 NEMKO AS Norway
www.nemko.com
31 © 2013 AEMT
0163 LABORATORIO OFICIAL JOSE MARIA DE MADARIAGA Spain
www.lom.upm.es
0402 SP SVERIGER TEKNISKA FORSKNINGSINSTITUIT AB Sweden
www.sp.se
1252 QS SCHAFFHAUSEN AG Switzerland
www.qsinternational.ch
1254 QS ZURICH AG Switzerland
www.quality-service.ch
1258 ELECTROSUISSE SEV Switzerland
www.electrosuisse.ch
2194 LEUMANN & UHLMANN AG Switzerland
www.leumann.ch
2284 IEP Uluslararası Enerji Petrol Gozetim Sertifikasyon ve Teknik Hizmetler Organizasyonu Ticaret Limited Turkey
Şirketi www.iep.com.tr
2336 SCA Belgelendirme ve Ozel Egitim Hizmetleri Limited Sirketi Turkey
www.scaatex.com
0038 LLOYD’S REGISTER VERIFICATION LIMITED United Kingdom
www.lr.org
0086 BSI PRODUCT SERVICES United Kingdom
www.bsigroup.com
0359 INTERTEK TESTING & CERTIFICATION LTD United Kingdom
www.intertek.com
0518 SIRA CERTIFICATION SERVICE United Kingdom
www.siracertification.com
0891 TRaC GLOBAL LTD United Kingdom
www.tracglobal.com
0600 (Old) BASEEFA LIMITED United Kingdom
www.baseefa.com
1180 (New)
32 © 2013 AEMT
North American Certifying Authorities
33 © 2013 AEMT
General Electrical and Mechanical Motor Standards
Electrical Mechanical
Ingress
Rating & Tests & Terminal Starting Dimensions Cooling Mount
Territory Standard Protection Noise Vibration
Performance Efficiency Markings Performance & Outputs IC IM
IP
World IEC 60034-1 60034-2 60034-8 60034-12 60072 60034-5 60034-6 60034-7 60034-9 60034-14
Europe EN 60034-1 60034-2 60034-8 60034-12 60072 60034-5 60034-6 60034-7 60034-9 60034-14
UK BS 5000-99 822-6
4999-
UK BS 4999-33,34 4999-3 4999-41 4999-10 4999-20 4999-21 4999-22 4999-51 4999-50
1,4,30,31,32,69
4999- 4999- 4999-
UK BS 4999-101 4999-102 4999-108 4999-112 4999-141 4999-105 4999-142
106 107 109
42677,
IEC 34-
Germany DIN VDE 0530-1 0530-2 0530-8 0530-12 42673 0530-5 IEC 34- 0530-9 ISO 2373
6
7
Italy CEI 2-3 2-6 2-8 2-15 IEC60072 2-16 2-7 2-14 2-24 2-23
34 © 2013 AEMT
Labels, Nameplate markings
IEC, Metric
Symbol Description Example
Frame size IEC 60072-1,2,3
Numeric Shaft centre height in mm (foot mounted motor) 63, 71, 80, 90, 100, 112,
‘H’ dimension 132, 160, 180, 200, 225 etc.
Enclosure Prefix
Open Drip Proof ODP Windings open to cooling medium IP rating 21, 22, 23
Totally Enclosed TE Windings enclosed from cooling medium IP rating 44, 54, 55, 65
Flameproof E, FLP Can withstand an internal explosion
35 © 2013 AEMT
Supply
Voltage V, UN Volts, V
Frequency f Hertz, Hz e.g. 50Hz, 60Hz
Rating
Power PN kW, hp e.g. 132kW, 125 hp
Speed n Rpm, min-1, r/min e.g. 1500 rpm
Poles Numeric 2, 4, 6 , 8, 10, 12 etc..
Phases Ph 1 or 3
Power Factor Cos φ, Per unit, p.u. e.g. 0.86
PF
e.g. 94.5%,
Efficiency η % or per unit (p.u.)
0.945
CEMEP Efficiency EFF1 High Withdrawn
Levels EFF2 Standard
EFF3
Thermal
Temperature Rise Winding temperature rise by resistance Maximum total temperature
Class
A 65K
E 75K
B 80K 130°C
F 105K 155°C
H 125K 180°C
36 © 2013 AEMT
Embedded temperature detector (ETD)
B 85K – 90K
F 110K – 115K
H 130K – 135K
Starting
Starting Torque MA, TA Newton Metres, Nm
Pull out Torque MK, TMAX Newton Metres, Nm
Pull up Torque MS, TS Newton Metres, Nm
Starting current IA Amps, A
Direct on line starting DOL
Star delta starting Y/ Δ
Moment of Inertia J kgm2 Wk2, WR2, GD2
Run
Full load current IN Amps, A
Full load Torque MN, TN Newton Metres, Nm
Star connected Y
Delta connected Δ
37 © 2013 AEMT
Weight mass kg, lb
Mounting, IM
BS, IM code BS IM IEC 60034-7
B3 IM1001 • Foot, horizontal
B5 IM 3001 • Flange, horizontal
B14 IM 3601 • Face, horizontal
B35 IM 2001 • Foot, flange, horizontal
V5 IM 1011 • Vertical, foot, shaft down
V6 IM 1031 • Vertical, foot, shaft up
V1 IM 3011 • Vertical, flange, shaft down
V3 IM 3031 • Vertical, flange, shaft up
V18 IM 3611 • Vertical, face, shaft down
V19 IM 3631 • Vertical, face, shaft up
Ingress Protection, IP
IP code IP IEC 60034-5
Solid ingress IP0x No protection e.g. IP23
IP1x Large body protection Open Drip Proof
First digit IP2x Finger contact protection
IP3x Solids protection > 12mm
IP4x Solids protected > 1mm
IP5x Dust protected
IP6x Totally dust protected
Water ingress IPx0 No protection e.g. IP55 Weatherproof
IPx1 Vertical dripping water IP56 Hose-proof
Second digit IPx2 Water dripping up to 15°
IPx3 Water dripping up to 60° **Historically a Third Digit
IPx4 Water splash represented Impact Protection
IPx5 Water nozzle e.g. IP445
IPx6 Water on ship’s deck .
IPx7 Temporary immersion Now covered in the IK code.
IPx8 Continuous immersion
38 © 2013 AEMT
Cooling, IC
IC code IC Abbreviated List See IEC 60034-6
Third digit xx0 Free convection IC411, Surface own fan ventilated
xx1 Self-circulation IC416, Separately driven fan
xx6 Motor mounted independent cooling cooled
xx8 Relative displacement
Impact Protection, IK
IK code IK Impact Energy Joules See EN 50102
39 © 2013 AEMT
Bearings e.g. 6309Z C3
Structure Type 1 Self-aligning ball 6309Z C3
2 Wide self-aligning ball
3 Double row angular contact ball
4 Double row ball
5 Thrust ball
6 Single row deep groove ball
Series 1 Extra light thrust 6309Z C3
2 Light
3 Medium
4 Heavy
Bore Size abXY 3rd and 4th digit 6309Z C3
i.e. 5 x 09 = 45mm
Features Z Single shield 6309Z C3
ZZ Double shield
RS Single seal
2RS Double seal cage
Drive end DE D-end
Non-drive end NDE N-end
Radial Clearance C1 Clearance smaller than C2 6309Z C3
C2 Clearance smaller than Standard
STD Not marked
C3 Clearance larger than Standard
C4 Clearance larger than C3
C5 Clearance larger than C4
Temperature detectors
Thermistors PTC Positive Temperature Coefficient PT100, operating at 100°C
• 3 digit references, divide first 2 digits by 4 143, 182, 213, 254, 284, 324, 364, 404, 444,
504,
e.g. 504 = 50/4 = 12.5’’
Mounting Suffix
C • NEMA C face 143C
D • NEMA D flange
• Short shaft
S
• Non standard NEMA mounting
Y
• Non-NEMA standard shaft
Z
41 © 2013 AEMT
Enclosures Type
Open Drip-Proof ODP Open motor, protects from falling objects up to 15° Dry, clean areas, normally indoors
to vertical
Weather protected WPII As WPI plus angled air passages to protect from
Type II high velocity particles
Totally Enclosed Air TEAO Dust tight motor situated in driven fan’s airstream
Over
Totally Enclosed Non- TENV Dust tight motor relying on convection and radiation Suitable for outside use, similar to IP54/55
Ventilated for cooling
Totally Enclosed Fan TEFC Dust tight motor with external fan cooling Suitable for outside use, similar to IP54/55
Cooled
Totally Enclosed TEBC Dust tight cooled with separately driven external fan Used on inverter applications
Blower Cooled
42 © 2013 AEMT
Motor Suppliers
43 © 2013 AEMT
Lancashire Dynamo and Crypto
Laurence Scott & Electromotors http://www.laurence-scott.com
Leeson Electric http://www.leeson.com
Leroy-Somer http://www.leroy-somer.com
http://www.leroy-somer.co.uk/
Lincoln Motors http://www.leeson.com
Loher http://www.automation.siemens.com
Louis Allis http://www.louisallis.com
Marathon Electric http://www.marathonelectric.com
Marelli http://www.marellimotori.com
Mather and Platt
Menzel http://www.menzel-elektromotoren.com
Metropolitan-Vickers
Morley Electric http://www.morleymotors.com
Newman Electric Motors http://www.brookcrompton.com
Parsons Peebles http://www.parsons-peebles.com
Reliance Electric http://www.reliance.com
Reuland Electric Co. http://reuland.com
Schorch http://www.schorch.de
Sever http://www.sever.rs
SEW Eurodrive Ltd http://www.sew-eurodrive.co.uk
Siemens http://www.siemens.com
TECO Westinghouse http://www.tecowestinghouse.com
Thrige Electric http://www.thrige-electric.com
Toshiba http://www.toshiba.co.jp
US Motors http://www.usmotors.com
VEM Motors http://www.vem-group.com
WEG Electric Motors http://www.weg.net
Westinghouse http://www.tecowestinghouse.com
Worthington Simpson http://www.flowserve.com
44 © 2013 AEMT
Miscellaneous Electrical Formulae
Quantity Direct current Single phase Three phase
Quantity Formula
9550
5250
VxI
Slip, s, p.u. Ns –N
Ns
45 © 2013 AEMT
Slip, s, % (Ns –N) x 100
Ns
Torque, Nm kW x 9550
rpm
46 © 2013 AEMT
AEMT INTERNATIONAL Ex REGISTER, 2013
Register of AEMT members able to repair Hazardous Area Equipment to the relevant
Ex certificate and/or standards.
The following companies are full members of the AEMT. They have at least two
employees who have attended AEMT courses on the repair of Hazardous Area Ex
equipment. These technicians have been successfully assessed and awarded a
certificate by the AEMT and Loughborough College. The certificate requires updating
every three years by a refresher course and a re-assessment.
The listed companies hold an approved quality control system such as ISO 9001
incorporating all aspects of repairs to Hazardous Area Ex motors and other
apparatus, ensuring that work is carried out to the latest BS EN or IEC 60079-19 repair
standards. All equipment used for the repairs is calibrated, and the data concerning
each repair is recorded and a report issued.
The IEC 60079-19 international repair standard was derived from an earlier Code of
Practice published by the AEMT and BEAMA in consultation with the Health and
Safety Executive.
Each registered company must have a competent person appointed within the
management of the organisation, with a working knowledge of the concepts and
standards applying to the repair of Hazardous Area Apparatus. They are responsible
for ensuring that the repaired equipment remains safe and conforms to the original
standard, and/or certificate.
The listed companies are able to service and/or repair certified Ex equipment, such as
motors, pumps, fans, generators, transformers etc., manufactured to the following
protection concepts:
Flameproof: Ex d, Ex de,
Increased Safety: Ex e,
Non Sparking: Ex n, Ex nA, Ex N,
Dust: Ex tD, pD
Where possible the apparatus will be repaired to the original Ex certificate. If the
certificate is not available, the apparatus will be repaired to the Ex protection standard
applicable at the date of certification. This ensures that the requirements of IEC BS
EN 60079-19 are met, and also meets the responsibilities under the EU ATEX
Directives.
47 © 2013 AEMT
Country Company IECEx, UL Location Website
48 © 2013 AEMT
Country Company IECEx, UL Location Website
Fairburns Group Ltd Hull www.fairburns.co.uk
Fletcher Moorland Ltd IECEx Stoke on Trent www.fletchermoorland.co.uk
Heasells Electromechanical Services Ltd Royston www.heasell.net
Houghton International Electrical Services Ltd Newcastle upon Tyne www.houghton-international.com
Hirst J (Electrical Engineering) Morley, Leeds www.jhirst.co.uk
Industrial Motors & Gears Ltd Middlesbrough www.imag-uk.com
Kirkby Lindsey Electrical Engineering Services IECEx Hull www.kirkby-lindsey.co.uk
Knowlton & Newman Ltd Portsmouth www.knowlton-newman.co.uk
Knowlton & Newman Ltd Southampton www.knowlton-newman.co.uk
Mid Kent Electrical Engineering Co Ltd Sittingbourne www.mke.co.uk
Mid Kent Electrical Engineering Co Ltd Rainham www.mke.co.uk
M R Engineering Ltd Birkenhead www.mrengineering.co.uk
Park Gate & Co Ltd Carlisle www.park-gate.co.uk
Pump Supplies Ltd Winsford www.pumpsupplies.co.uk
Pump Supplies Ltd Gloucester www.pumpsupplies.co.uk
Quartzelec Ltd IECEx Grimsby www.quartzelec.com
Quartzelec Ltd IECEx Rugby www.quartzelec.com
Quartzelec Ltd IECEx Sheffield www.quartzelec.com
Rewinds & J Windsor & Sons Ltd Liverpool www.rjweng.com
RJW Engineering (Manchester) Limited Manchester www.rjweng.com
Rotary Equipment Services Ltd Loughborough www.reslimited.com
W H Shoebridge & Sons Ltd Northampton www.shoebridges.com
Site Electrical Ltd Manchester www.site-electrical.co.uk
Sulzer Dowding & Mills IECEx Altrincham www.sulzer.com
Sulzer Dowding & Mills Ashford www.sulzer.com
Sulzer Dowding & Mills Avonmouth www.sulzer.com
49 © 2013 AEMT
Country Company IECEx, UL Location Telephone
Sulzer Dowding & Mills Birmingham www.sulzer.com
Sulzer Dowding & Mills Bromborough www.sulzer.com
Sulzer Dowding & Mills IECEx Ipswich www.sulzer.com
Sulzer Dowding & Mills IECEx Middlesbrough www.sulzer.com
Sulzer Dowding & Mills IECEx Sheffield www.sulzer.com
Taylor & Goodman Group Brierley Hill www.taylorgoodman.co.uk
Team Rewinds Ltd Gateshead www.teamrewindsltd.co.uk
Wilson Electric (Battersea) Ltd London www.wilsonelectric.co.uk
Yarmouth Rewinds Ltd IECEx Great Yarmouth www.yarmouthrewinds.co.uk
Northern Ireland Grants Electrical Services (NI) Ltd Co. Antrim www.grantselectrical.co.uk
JJ Loughran Co. Tyrone www.jjloughran.com
Malaysia Kejuruteraan Letrik Yun Loong (Sel) Sdn Bhd IECEx Selangor www.yunloongsb.com
Deleum Rotary Services Sdn Bhd IECEx Selangor Darul www.rotary.com.my
Siemens Malaysia, ICS Repair Centre IECEx Selangor Darul www.siemens.com
Wehaya Sdn Bhd IECEx Sarawak www.wehaya.com.my
Singapore Cyclect Electrical Engineering Pte Ltd IECEx, UL Singapore Tel: 0065 686 86000
GE Keppel Energy Services Pte Ltd UL Jurong Te:; 0065 6551 9500
Maintech Engineering & Supplies Pte Ltd IECEx, UL Singapore www.mes.com.sg
Megawatts Engineering Services IECEx, UL Singapore www.megawatts.com.sg
SWTS Pte Ltd IECEx, UL Jurong www.swtspl.com
51 © 2013 AEMT
Country Company IECEx, UL Location Telephone
South Korea Hankukcisco Kyeongnam www.hankukcisco.co.kr
IECEx: Companies which have been successfully audited to become IECEx Certified Service Facilities.
UL: Approved repairers of American UL equipment.
52 © 2013 AEMT