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®

NECA 409-2009
Standard for

Installing and Maintaining


Dry-Type Transformers

An Americ an Nation al Stan dar d

Published by
National Electrical Contractors Association
An American National Standard

NECA 409–2009
Standard for
Installing and Maintaining
Dry-Type Transformers

Published by
TM

National Electrical
Contractors Association

National
Electrical
Installation
Standards

National Electrical Installation Standards™


© 2009 National Electrical Contractors Association
<This page intentionally left blank>
Table of Contents

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v

1. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Products and Applications Included . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Products and Applications Excluded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.3 Regulatory and Other Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3. Safety Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.2 Safe Work Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.3 Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.4 De-energizing Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4. Receiving, Handling, and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5


4.1 Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.2 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.4 Pre-Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.1 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.2 Coordination with Other Trades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.3 Supporting Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.4 General Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.5 Electrical Circuit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.6 Grounding and Bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.7 Transformer Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

6. Cleaning, Testing, and Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10


6.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.2 Visual and Mechanical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.3 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6.4 Energizing Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

7. Site Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13


7.1 Restoring Transformer Finishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7.2 Test Data and Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

iii ■
7.3 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7.4 Spare Parts and Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

8. Inspections and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14


8.1 Frequency of Inspections and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
8.2 Routine Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
8.3 External Cleaning, Inspection, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
8.4 Internal Cleaning, Inspection, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.5 Transformer Maintenance Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.6 Re-energizing Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.7 Final Infrared Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

9. Inspection and Re-energization After Adverse Operating Conditions . . . . . . . . . . . . . . . . . . . . . 18


9.1 Inspection and Testing Following a Short-Circuit or Ground-Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
9.2 Transformer Soaked By or Submersed Under Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
9.3 Inspecting and Re-energizing Transformer Sprayed or Splashed with Clean Water . . . . . . . . . . . . . . . .18

10. Drying Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19


10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10.2 Drying by Internal Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10.3 Drying by External Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10.4 Drying by Internal and External Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
10.5 Determining Drying Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

11. Transformer Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21


11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
11.2 Contact Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
11.3 Insulation Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
11.4 Polarization Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
11.5 Turns Ratio Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
11.6 Excitation Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
11.7 Winding Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
11.8 Core Insulation Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
11.9 High Potential Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
11.10 Infrared Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Annex A: Transformer Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24


Table A.1. Transformer Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Annex B: Reference Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

■ iv
(This foreword is not a part of the standard)

Foreword

National Electrical Installation Standards™ are Suggestions for revisions and improvements to this
designed to improve communication among speci- standard are welcome. They should be addressed to:
fiers, purchasers, and suppliers of electrical construc-
tion services. They define a minimum baseline of NECA Standards & Safety
quality and workmanship for installing electrical 3 Bethesda Metro Center, Suite 1100
products and systems. NEIS™ are intended to be ref- Bethesda, MD 20814
erenced in contract documents for electrical con- (301) 657-3110
struction projects. The following language is recom- (301) 215-4500 Fax
mended: www.neca-neis.org
neis@necanet.org
Dry-type transformers should be installed and
maintained in accordance with NECA 409-2009,
Standard for Installing and Maintaining Dry- To purchase National Electrical Installation Standards,
Type Transformers (ANSI). contact the NECA Order Desk at (301) 215-4504 tel,
Use of NEIS is voluntary, and the National Electrical (301) 215-4500 fax or orderdesk@necanet.org. NEIS
Contractors Association assumes no obligation or lia- can also be purchased in .pdf download format at
bility to users of this publication. Existence of a www.neca-neis.org/standards.
standard shall not preclude any member or non- Copyright© 2009, National Electrical Contractors
member of NECA from specifying or using alternate Association. All rights reserved. Unauthorized
construction methods permitted by applicable regu- reproduction prohibited.
lations.
National Electrical Installation Standards, NEIS, and the
This publication is intended to comply with the edi- NEIS logo are trademarks of the National Electrical
tion of the National Electrical Code® (NEC®) in Contractors Association. National Electrical Code and
effect at the time of publication. Because they are NEC are registered trademarks of the National Fire
quality standards, NEIS may in some instances go Protection Association, Quincy, Massachusetts.
beyond the minimum safety requirements of the
NEC. It is the responsibility of users of this publica-
tion to comply with applicable federal, state, and
local electrical codes when installing electrical prod-
ucts and systems. Installers should also follow all
manufacturer’s installation instructions and ensure
conformity to electrical ratings marked on such
equipment.

v ■
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1. Scope

1.1 Products and Applications Included 1.3 Regulatory and Other Requirements
This standard describes the installation and mainte- All information in this publication is intended to
nance procedures for single- and three-phase general conform to the National Electrical Code®
purpose dry-type distribution and power transform- (ANSI/NFPA Standard 70). Installers should always
ers and associated accessories rated 600 Volts AC or follow the NEC®, applicable state and local codes,
less, and 0.25 kVA or more. and manufacturer's instructions when installing and
maintaining dry-type transformers.
This publication applies to indoor and outdoor, ven-
tilated and non-ventilated, single-phase and three- Only qualified persons familiar with the construction
phase transformers used for supplying power, heat- and operation of dry-type transformers should per-
ing, and lighting loads for commercial, institutional, form the work described in this publication. The
and industrial use in nonhazardous locations both term “qualified person” is defined in Article 100 of
indoors and outdoors. the NEC. Administrative functions and tasks such as
receiving, handling and storing, required in Section 4
It also covers periodic routine maintenance and trou- and other tasks can be performed under the supervi-
bleshooting procedures for transformers, and special sion of a qualified person.
procedures used after adverse operating conditions
such as a short-circuit, ground-fault, or immersion in Other National Electrical Installation Standards pro-
water. vide additional guidance for installing particular
types of electrical products and systems. A complete
list of NEIS is provided in Annex B.
1.2 Products and Applications Excluded
This publication does not cover single- and three-
phase general purpose dry-type distribution and
power transformers and associated accessories rated
above 600 Volts AC, or any liquid-filled transformers
(see NECA 410).

1 ■
2. Definitions

Dry-Type A transformer in which the core Ventilated A transformer constructed to


Transformer and windings are cooled by a Transformer provide ambient air circulation
medium other than a liquid through its enclosure to cool the
such as a gaseous or dry com- transformer core and windings.
pound insulating medium.
Weathershields Transformer accessories that
Distribution Any transformer rated 500 kVA allow indoor transformers to be
Transformer and less, except for specialty installed outdoors.
transformers.

Indoor A transformer which, because of


Transformer its construction, must be pro-
tected from the weather.

Non-Ventilated A transformer constructed to


Transformer provide no intentional circula-
tion of external air through the
transformer, and operating at
zero gauge pressure.

Outdoor A transformer of weather-resis-


Transformer tant construction suitable for
service without additional pro-
tection from the weather.

High Intensity Any transformer rated over 500


Transformer kVA.

Transformer A static electrical device which,


by electromagnetic induction,
transforms energy from one cir-
cuit to another, usually with
changed values of voltage and
current.

■ 2
3. Safety Procedures

Before performing cleaning, inspections, testing, e. Do not enter equipment enclosures when com-
maintenance, or repairs, electrically isolate all con- ponents are energized. Do not remove access covers,
ductors and equipment in accordance with estab- doors, panels, etc., when equipment is energized. Do
lished written procedures. All work and actions must not expose conductors, connections, or terminations
conform to the requirements of NFPA 70E, Standard when components are energized. Using established
for Electrical Safety in the Workplace in addition to all safety procedures guard energized conductors and
applicable Federal and State OSHA regulations. equipment in close proximity to work.

The process of de-energizing is considered “live” work f. Expect hazardous voltages in all interconnecting
and can result in an arc flash due to equipment fail- components and conductors. Electrical equipment
ure. When de-energizing conductors and equipment, may have multiple sources of power, capacitors with
follow safety procedures for working on/near live cir- stored electric charge, and control circuits from sepa-
cuits. Failure to observe these precautions may result rate sources.
in severe personal injury or death. See the applicable
warnings and information in Section 3.1 a. through f.
3.2 Safe Work Practices
a. Perform preliminary inspections and tests prior
3.1 General
to beginning work to determine existing conditions.
a. For electrical equipment to work properly, it Check existing conditions against available docu-
must be handled carefully and installed, operated, mented records.
and maintained correctly. Neglecting fundamental
installation and maintenance requirements may lead b. Visually verify all cable connections to equipment.
to personal injury or death, and damage to conduc- Confirm that supply and load cables are connected
tors, electrical equipment, and other property. properly. Keep in mind that transposed cables may be
connected to different terminals than expected.
b. Consider all circuits, ungrounded and grounded
metal parts of equipment and devices to be energized c. Resolve discrepancies between installed conditions
at the highest voltage to which they are exposed and electrical drawings. Have drawings corrected, if
unless they are de-energized, tested, locked out of required. Provide warning labels on equipment,
operation, and red tagged in accordance with OSHA cables, etc., where necessary to indicate unexpected
requirements. and potentially hazardous conditions.

c. Do not work on energized conductors or equip- d. Maintain as much distance as practical from
ment. Electrically isolate all conductors and equip- equipment and devices that may arc during opera-
ment in accordance with established procedures and tion or handling, but not less than the arc flash pro-
manufacturer’s instructions and recommendations. tection boundary specified in NFPA 70E.

d. Use care in opening and closing doors to ener- e. Use insulated hand tools when working on or
gized equipment. Conductors and terminations may around energized equipment. Use only properly
be exposed and within the reach of openings. rated tools for the energy present. Maintain tool

3 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

inventories to ensure that all tools are accounted for Use electrical testing equipment rated for the operat-
prior to energizing equipment. ing voltage of the system. Test the voltage sensing
equipment on a known, energized source immediate-
f. Ensure that egress from the work area is unob- ly before and after testing the equipment to be tested
structed, and that fire extinguishers approved for use to ensure that the voltage sensing equipment is oper-
in electrical fires are readily available. ating properly.
g. Do not make any modifications to the equip- d. Apply lockout/tagout devices in accordance with
ment or operate the system with interlocks or safety a formal, written policy and in accordance with
barriers removed. Engage lock-bars for compart- NFPA 70E, Standard for Electrical Safety in the
ment doors so equipped to prevent the door from Workplace. Padlock and red tag all source switching
accidentally closing. devices in the open position. Remove locks and tags
only after work is complete and tested, and all per-
3.3 Personal Protective Equipment (PPE) sonnel are clear of the area. Protect against acciden-
tal energization of automatic or remotely controlled
a. Use appropriate Personal Protective Equipment equipment by identifying, opening, locking, and tag-
(PPE) and established safety procedures when work- ging starting devices. Open and lock or tag all load
ing on or near energized electrical equipment or isolation devices to ensure that there are no loads
equipment that has not been de-energized, tested, connected to the equipment.
grounded, locked out of operation, and red tagged in
accordance with NFPA 70E. Follow all applicable e. Use listed personal protective grounds that are
Federal and State OSHA regulations. sufficient for the available short circuit current of the
system. Connect personal protective grounds to the
b. Wear appropriate PPE in accordance with the line terminals of the main circuit breaker or main
incident energy levels of the equipment. lugs, to the neutral terminal bus bar, if so equipped,
and to the grounding terminals of the equipment.
c. Wear 100 percent natural fiber clothing or flame
Provide warning signs at all primary disconnects
resistant apparel. Do not wear conductive articles
indicating that the terminals are grounded. Do not
such as watches, rings, etc.
remove the personal protective grounds until ready
to test or energize conductors and equipment.
3.4 De-energizing Electrical Equipment Ground all possible sources of induced voltage and
stored electric energy, such as, conductors in close
a. Follow all manufacturer’s instructions and rec- proximity to energized parts and capacitors. Short-
ommendations for electrically isolating equipment circuit and ground each transformer winding for a
and components. Render equipment electrically safe. minimum of one minute to drain any static voltage.
Follow lock-out/tag-out procedures. Disconnect all
sources of power before opening any enclosures or f. Carefully inspect the work area and remove any
compartments. Verify that source circuit breakers tools and objects left inside before energizing con-
and switches are open. ductors and equipment. Install all devices, panels,
doors, covers, etc., before energizing.
b. Identify all sources of power to the conductors
and equipment. Interrupt the load current before
opening the disconnecting means for each power
source. Where possible, visually verify that blades of
disconnecting means are fully open and that dra-
wout-type circuit breakers are fully withdrawn.

c. Test conductors and equipment at both sources


and equipment terminals for the presence of voltage.

■ 4
4. Receiving, Handling, and Storage

4.1 Receiving 4.2 Handling


a. Upon delivery of transformers and prior to a. Handle transformers carefully and in accordance
unloading, verify that readings from transportation with manufacturer recommendations to avoid dam-
shock recorders, if equipped, are within manufactur- age to the enclosure, base, frame and internal compo-
er's recommendations. If shock recorder readings are nents. Avoid subjecting transformers to impact, jolt-
not within manufacturer's recommendations, notify ing, jarring, rough handling, etc.
the shipper and the manufacturer in writing immedi-
ately. b. Use the recommended lifting points for lifting,
jacking, and/or pulling transformers. Verify that the
b. Compare the transformers and accessories weight of transformers is within the rated capacity of
received with the bill of materials to verify that the the handling equipment to be used.
shipment is complete. If the shipment is not com-
plete, notify the manufacturer in writing immediately. c. Use care to balance and distribute weight when
handling transformers with platform dollies, plat-
c. Verify that the transformers and accessories form lifts, forklift trucks, skids, and rollers to prevent
received conform with the manufacturer’s quotation overturning. Use hand trucks or forklifts only when
and shop drawings. If they do not, notify the manu- the blades or forks are long enough to pass complete-
facturer in writing immediately. ly under the transformer enclosure.

d. Unload carefully, observing all packing label d. Ensure that transformers are transported in the
warnings. Unpack transformers and accessories suf- upright position. Avoid tilting or tipping transform-
ficiently to inspect for concealed damage resulting ers. Contact the manufacturer for acceptable tilt
from shipping and handling. Remove accessible cov- angles where a transformer is required to be tilted for
ers or panels as necessary to inspect internal compo- movement through restricted passages.
nents for damage or displacement of parts, loose or
broken connections, cracked or chipped insulators, e. Use nylon straps to balance and distribute weight
dirt or foreign material, and for the presence of water when handling transformers with a crane.
or moisture. If damage has occurred, notify the ship- f. Use spreaders to protect the enclosure when han-
per in writing immediately. Repair or replace dam- dling transformers with cables or chains to avoid
aged components in accordance with manufacturer damage to the finish or parts. Lifting cable pull
recommendations. angles should not be greater than 30 degrees from
e. If transformers are to be stored prior to installa- vertical.
tion, restore original packing materials or cover venti- g. Protect ventilated indoor transformers against
lation openings with heavy plastic or canvas to protect the entrance of dust, rain, and snow when handling
against exposure to moisture, dust, and contaminants. outdoors during inclement weather.
When conditions permit, leave the packing materials
intact until transformers are ready for installation.
(See 4.3 for more information on storage.)

5 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

4.3 Storage c. Measure the turns ratio of all tap positions (see
11.5).
a. Store transformers in accordance with manufac-
turer recommendations. Protect transformers from d. Measure the transformer core resistance to
dirt, water, moisture contamination, and physical ground (see 11.8).
damage during storage.

b. Only outdoor transformers may be stored out-


doors without protective covering. Install electric
heating to maintain a uniform temperature above
ambient to prevent condensation. Consult the trans-
former manufacturer for recommendations.

c. Store indoor transformers in a clean, dry, heated


building having a uniform temperature and adequate
air circulation to prevent condensation. Where stor-
age in a heated building is not possible, store indoor
transformers indoors in a clean, dry shelter having
provisions for maintaining a uniform temperature
and adequate air circulation to prevent condensation.

d. Where it is not possible to store indoor trans-


formers indoors, protect transformers from weather
and contaminants. Install electric heating to main-
tain a uniform temperature above ambient to prevent
condensation. Consult the transformer manufactur-
er for recommendations.

4.4 Pre-Installation Checks


Complete the following checks prior to setting trans-
formers in place. Contact the manufacturer if any
test results are deficient.

a. Compare the manufacturer's shop drawings or


wiring diagrams to ensure that the transformer
and accessories are connected so that it will per-
form its intended function. Correct any discrep-
ancies. Compare nameplate ratings and wiring
diagram with the manufacturer’s shop drawings.

b. Perform an insulation resistance test to deter-


mine whether the transformer windings have
absorbed moisture (see 11.3). Consult the manu-
facturer for acceptable test results. If test results
indicate that the transformer has absorbed mois-
ture, dry the transformer in accordance with
Section 10.

■ 6
5. Installation

5.1 Environmental Conditions 5.2 Coordination with Other Trades


a. Install ventilated transformers indoors unless a. Locate and coordinate transformer installations
they are labeled as suitable for outdoor installation in accordance with manufacturer recommenda-
and are installed with appropriate environmental tions. Provide sufficient clearances to permit
protection. opening hinged or removable doors, covers, and
panels for routine inspection, maintenance, and
b. Avoid opening transformers during inclement testing.
weather conditions, unless the opening is completely
protected from weather. b. Verify transformer housing dimensions. Locate
obstructions and combustible materials outside
c. Locate all transformers away from sources of of the required clearances and installation toler-
water. When this is not possible, provide suitable ances.
protective shields to prevent water from entering
transformer enclosures. c. Locate transformers to provide sufficient spac-
ings to permit free circulation of air. Install ven-
1. Install weather shields on indoor transformers tilated transformers such that ventilating open-
exposed to liquids. ings are not blocked by walls or other obstruc-
2. Protect indoor transformers from condensate tions in accordance with markings on the trans-
where pipes pass directly above transformers. former enclosure.
Insulate the piping or install transformer weath- d. Coordinate the installation of transformers with
ershields. other trades to maintain the required trans-
d. Unless specifically designed for such locations, former clear space and to permit the removal of
do not locate transformers where they will be the transformer without the removal or major
exposed to dust, vapors, abnormal vibration, shock disassembly of other equipment.
or other such unusual operating conditions. e. Coordinate the installation of transformers with
e. Do not install ventilated transformers in envi- other equipment vendors to ensure power quality
ronments containing contaminants including dust, and minimize EMI interference.
excessive moisture, chemicals, corrosive gases, oils, or f. Where energized work is anticipated for dry-type
chemical vapors. transformers install transformers to allow ample
f. Do not install transformers near heat-generating working space in accordance with NEC minimums.
equipment or heat-sensitive equipment.

g. Install dry-type transformers in accordance with 5.3 Supporting Transformers


all manufacturers’ installation instructions and all a. Install mounting brackets, concrete pads, hang-
electrical ratings marked on the equipment. ers, and other supports prior to setting transformers
in place.

7 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

b. Use brackets, hangers, supports, anchors, etc., in tions. Adjust transformer core and coil mounting
accordance with manufacturer recommendations. bolts, and ensure that all other transformer bolts,
nuts, fasteners, etc., are tight. Securely fasten remov-
c. Evaluate transformer support structures prior to able panels and access covers.
installation. Verify that structures are suitable for the
weight of transformers, supports, mounting brackets, d. Install bollards, shields, fences, barriers, etc., as
accessories, etc. required to protect transformers and transformer
accessories where exposed to physical damage.
d. Provide support channels or concrete house-
keeping pads for indoor floor-mounted transformers. e. Arrange rooms and spaces in which transformers
Provide level concrete pads for outdoor transformers. are installed with railings, fences, screens, partitions,
Use suitable anchors to attach floor-mounted and walls, or other means or barriers to prevent entrance
pad-mounted transformers to the mounting surface by unauthorized persons.
where required. Verify that anchors and bolts are
suitable for the conditions of installation. f. Display warning signs prominently at all
entrances to rooms and spaces containing transform-
5.3.1 Independent supports ers. Use OSHA standard warning signs.

a. Support transformers independently from sup- 5.4.1 Outdoor installations


ports for other building systems such as ceilings, pip-
ing, ductwork, conduits, etc. a. Install weather-resistant transformers in outdoor
locations.
b. Support conduits, raceways, cable trays, and
busways attached to transformers independently b. Verify adequate site drainage to prevent ground-
from the transformers themselves. water from entering transformers.

5.3.2 Vibration and Sound Isolation c. Install factory baffles, grills, or barriers to protect
all transformer ventilation openings from vandalism
a. Install vibration isolators between the trans- and rodents.
former enclosure and supports in accordance with
manufacturer recommendations. d. Install bollards, fences, barriers, etc., as required
to protect transformers and transformer accessories
b. Provide supplemental seismic supports, from vehicular traffic.
restraints, and anchors where required by building
code, approved plans, or project specifications.
5.5 Electrical Circuit Connections
a. Connect raceways and conductors to transform-
5.4 General Installation Requirements ers at locations designated by the manufacturer.
a. Install transformers in accordance with manu-
b. Use flexible raceways, conduits, and connectors
facturer recommendations, specific transformer
for attachment to transformer enclosures.
markings, and installation instructions.
c. Observe NEC minimum wire bending space
b. Install transformers level and plumb. Install
requirements within the transformer terminal enclo-
shims under frames or bases to level transformers, if
sure. Bundle associated phase, neutral, and equip-
necessary.
ment grounding conductors together within the
c. After the transformer is anchored in its perma- transformer enclosure.
nent position, remove shipping braces, wedges, ties,
d. Follow the manufacturer’s recommendations for
and blocks, and loosen or remove shipping bolts, if
installing connecting lugs on transformer terminal
present, in accordance with manufacturer instruc-
pads.

■ 8
Standard for Installing and Maintaining Dry-Type Transformers NECA 409

e. Use a calibrated torque wrench to tighten electri- 5.7 Transformer Accessories


cal connectors and terminals according to the manu-
a. Install manufacturer-supplied transformer acces-
facturer's published torque-tightening values.
sories in accordance with manufacturer recommen-
f. Seal connections with an electrical joint com- dations.
pound as recommended by the manufacturer for
b. Install air filters over ventilation openings in
transformers installed outdoors or in a harsh envi-
accordance with manufacturer recommendations.
ronment.
c. Connect branch circuits for transformer space
g. Verify that wiring methods for transformer pri-
heaters, thermostats, forced-air cooling fans, controls,
mary and secondary conductors connected to trans-
etc.
former enclosure are made in locations designated by
the manufacturer.

5.6 Grounding and Bonding


a. Connect transformer and related accessories and
components to ground in accordance with manufac-
turer recommendations and in accordance with the
NEC 250.30.

b. Ensure that factory-installed transformer


grounding and bonding straps and conductors are
properly connected.

c. Terminate all grounding and bonding conduc-


tors on a common equipment grounding terminal on
the transformer enclosure. Install supplemental ter-
minal bars, lugs, and bonding jumpers as required to
accommodate the number of conductors for termi-
nation and in accordance with manufacturer recom-
mendations.

d. Bond the transformer grounded conductor or


neutral connection, if so equipped, to ground.
Coordinate the neutral-to-ground bonding location
with service entrance equipment, switchboards, pan-
elboards, and on-site generation, if applicable.

e. Bond exposed noncurrent-carrying metal parts


of transformer installations, including fences, guards,
etc., to the system ground per NEC requirements.

f. Tighten grounding connectors and terminals,


including screws and bolts, according to the manu-
facturer’s published torque tightening values for
equipment connectors.

9 ■
6. Cleaning, Testing, and
Commissioning

6.1 Cleaning b. Verify proper connection of taps in accordance


with the manufacturer’s published literature.
Use appropriate PPE in accordance with established
safety procedures when working on or near energized c. Check the tightness and clearance of all electrical
electrical equipment. connections using a calibrated torque wrench.
a. Before performing any cleaning, testing, or d. Perform specific inspections and tests as recom-
maintenance procedure, electrically isolate the trans- mended by the transformer manufacturer.
former in accordance with established procedures
and Section 3. e. Visually inspect transformer for physical dam-
age. Repair physical damage, if practical, and provide
b. Remove trash, combustible material, and other suitable protective barriers to prevent future damage.
debris from areas around transformer.
f. Inspect accessible components for cleanliness, for
c. Remove access covers, plates, and weathershields. mechanical and electrical integrity, and for damage
or deterioration. Do not proceed with tests until
6.1.1 Transformer cleaning procedures
deficiencies are corrected. Consult the transformer
a. Vacuum away as much dust as possible. Vacuum manufacturer for recommendations.
clean screens, louvers, or baffles covering ventilation
g. Visually check the core, frame, enclosure, con-
openings.
duits, raceways, and conductors for proper ground-
b. Clean supports, terminals, and other major insu- ing and bonding (see 5.6).
lating surfaces with lint-free rags or soft-bristled
h. Verify that resilient mounts are free and that all
brushes. Do not use liquids, solvents or detergents.
shipping brackets have been removed.
c. Remove any remaining dust accumulations by
I. Check all accessories for proper installation and
blowing with clean, dry compressed air or nitrogen
operation. Verify that cooling fans operate and that
with a dew point of -50oF (-45oC) or less and with a
fan motors have correct overcurrent protection
pressure at or below 25 psi.
where installed. Verify that control and alarm set-
d. Maintain adequate ventilation during cleaning. tings on temperature indicators are as specified.

6.2 Visual and Mechanical Inspection 6.3 Testing


a. Compare equipment nameplate with drawings Test transformers in accordance with the manufac-
and specifications. Verify the presence of trans- turer’s recommendations. Maintain all test results for
former surge protection devices (SPDs) if specified. future comparisons. At a minimum, perform the fol-
Verify that the ground lead on each SPD is individu- lowing tests on all transformers. Where test proce-
ally attached to the ground bus or ground electrode. dures are not specified by the transformers manufac-
turer, follow the procedures described in Section 11.

■ 10
Standard for Installing and Maintaining Dry-Type Transformers NECA 409

a. Contact resistance (see 11.2) former primary disconnect that indicates that the
transformer terminals are grounded.
b. Insulation resistance (see 11.3)
b. Ensure that enclosure covers, baffles, weather-
c. Polarization index (see 11.4) shields, etc., are installed and tightened.
d. Turns ratio test for all tap settings (see 11.5) c. Ensure that ventilation openings are clear.
6.3.1 Additional Tests for Large Transformers d. Verify that all required transformer safety labels
In addition, perform the following tests on single- are installed.
phase transformers rated 167 kVA and above, and e. Ensure that all affected persons are notified that
three-phase transformers rated 500 kVA and above: equipment will be energized.
a. Excitation current (see 11.6) f. Ensure that all load isolation devices are open,
b. Winding resistance (see 11.7) padlocked, and tagged.

c. Core insulation resistance (see 11.8) g. Remove the tag and padlock from the transformer
primary disconnect. Energize the transformer.

6.4 Energizing Transformers 6.4.1 Transformer primary and secondary volt-


ages and phase rotation
Follow the safety procedures outlined in Section 3.
Immediately de-energize the transformer if there is Measure the primary and secondary phase-to-phase
any evidence of arcing at any time during initial and phase-to-neutral voltages, where applicable,
energization. The transformer must remain de-ener- along with the secondary phase-to-ground and neu-
gized until the source of arcing has been identified tral-to-ground voltages, to verify that the voltages are
and the condition has been corrected. within specified tolerances after energizing the trans-
former and prior to loading. Check the phase rota-
Consult the transformer manufacturer and Annex A, tion of the transformer secondary using secondary
Transformer Troubleshooting Guide, for any abnor- phase rotation testers. On transformers equipped
mal operating conditions encountered. Qualified with taps, adjust them in accordance with manufac-
personnel should be present when the equipment is turer’s recommendations and with the following:
energized for the first time. If short-circuit condi-
tions caused by damage or poor installation practices a. Do not change taps with transformer energized.
have not been detected in the preliminary inspection Electrically isolate the transformer in accordance
and testing procedures specified above, serious per- with established procedures and Section 3.
sonal injury and property damage can occur when
b. Adjust transformer taps, if so equipped, to match
the equipment is energized.
actual primary and specified nominal secondary
Properly installed transformers will have a moderate operating voltages, as required. Remove any insulat-
hum. Mechanical rattles, hums, or excessive noise ing material from terminals prior to changing taps.
may be an indication of hardware that has not been
c. Correct reversed phase rotation by disconnecting
tightened or metal parts that have been improperly
and swapping any two conductors at the transformer
assembled. Investigate hardware that has not been
primary terminals. Where phase matching is
tightened or metal parts that are improperly assem-
required, remove and reconnect phase conductors as
bled as possible sources of extraneous noise.
necessary to match phases. Use a calibrated torque
a. Ensure that all temporary grounding devices are wrench to tighten terminals to manufacturer’s pub-
removed. Remove the warning sign from the trans- lished torque values.

11 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

d. Energize the transformer in accordance with specifications to ensure that readings are within
Section 6.4 and recheck no-load voltages and phase acceptable limits.
rotation.
g. Perform an infrared scan (see 11.10 for testing
6.4.2 Energize equipment supplied from the procedure).
transformer
a. Energize equipment supplied from the trans-
former starting at the source end of the transformer
and working toward the load. Close main devices,
feeder devices, and branch circuit devices in
sequence.

b. Energize lighting circuits, contactors, motors,


and heaters after all main, feeder, and branch circuit
devices have been closed. Verify proper rotation of
three-phase motors. Correct phase rotation in accor-
dance with Section 6.4.1.

c. Inspect the transformer for unusual or excessive


noise. Electrically isolate the transformer in accor-
dance with established procedures and then investi-
gate hardware that has not been tightened or metal
parts that are not properly assembled as possible
sources of extraneous noise. Verify that the shipping
bolts on the vibration sound dampers have been loos-
ened according to the manufacturer’s instructions.

d. Measure secondary phase-to-phase, phase-to-


neutral, phase-to-ground, and neutral-to-ground
voltages after loading transformer to ensure proper
operating voltage under load and proper neutral-to-
ground bonding. Consult the transformer manufac-
turer prior to adjusting transformer taps to compen-
sate for significant voltage drop under load.

e. Measure primary and secondary phase and neu-


tral current using a true RMS meter to ensure that
transformer is not overloaded and that phases are
properly balanced. Consult manufacturer for accept-
able loading and imbalances. If required, reconfigure
feeder and branch circuits supplied by transformers
to closely balance loads in accordance with proce-
dures outlined in NECA 407, Recommended Practice
for Installing and Maintaining Panelboards.

f. Measure voltage and current harmonics on the


transformer secondary, including secondary neutral
current. Consult the transformer manufacturer’s

■ 12
7. Site Cleanup

7.1 Restoring Transformer Finishes 7.3 Training


Inspect exposed transformer finish. Remove burrs, Provide training for the Owner’s maintenance per-
dirt and construction debris, and repair damaged fin- sonnel in accordance with contract documents, if
ishes including chips, scratches and abrasions to required. Discuss routine maintenance, operating
match original finish. procedures, cleaning, etc., using the manufacturer’s
standard installation, operation, and maintenance
manuals as references. Notify the Owner or General
7.2 Test Data and Manuals Contractor a minimum of seven days in advance of
a. Submit test results and data from all factory and training.
field testing of transformers.

b. Deliver transformer manufacturer's standard 7.4 Spare Parts and Special Tools
installation, operation, and maintenance manuals to Deliver spare parts and special tools to the Owner or
the Owner or General Contractor in accordance with General Contractor in accordance with contract doc-
contract documents. In the absence of contractual uments. In the absence of contractual requirements,
requirements, deliver a minimum of one set of the deliver the transformer manufacturer’s supplied
transformer manufacturer’s standard installation, spare parts and special tools.
operation, and maintenance manuals.

13 ■
8. Inspections and Maintenance

This section describes recommended procedures for ing in transformer windings during extended out-
the inspection, maintenance, and testing of trans- ages.
formers. The installer is only responsible for these
tasks if required or referenced by contract docu-
ments. Otherwise, these inspection and maintenance 8.2 Routine Inspections
recommendations are provided as guidance for the Perform external visual observations and record
owner. transformer operational data with transformers ener-
gized and in service.
Cleaning, inspection, maintenance, and testing
should only be performed by qualified personnel on a. Remove any materials or obstructions preventing
transformers to which power has been turned-off, free air circulation and access around transformers.
disconnected, and electrically isolated, unless
required for testing, so that no accidental contact can b. Inspect transformer enclosures for evidence of
be made with energized parts. Follow the safety pro- localized thermal damage to the paint. Eliminate
cedures in Section 3. Follow all manufacturer’s external sources of heat to transformers. Investigate
warnings and instructions. internal sources of thermal damage to transformer
enclosures in accordance with Section 8.5.

8.1 Frequency of Inspections and c. Inspect transformer enclosure ventilation open-


Maintenance ings, louvers, screens, and baffles, along with any visi-
ble portions of internal coil cooling ducts for accu-
a. Perform routine external transformer inspec- mulated dust or dirt. If accumulation is excessive,
tions monthly to determine detrimental physical clean the transformer and replace air filters in accor-
conditions or changes in operating conditions. dance with Sections 8.3 and 8.4.
b. Perform periodic inspections, maintenance, and d. Note the level and characteristics of transformer
testing of transformers not less than once a year, but vibration and sound, considering the contribution of
as often as the operating environment requires to forced-air cooling fan operation. Record and investi-
keep transformers clean. gate any changes in vibration or sound level or char-
c. Perform routine and periodic inspections, main- acteristics. Consult the transformer manufacturer for
tenance, and testing after any severe electrical short- recommendations, or see Annex A, Transformer
circuit or ground-fault. Troubleshooting Guide.

d. Clean transformers before performing internal e. Measure and record transformer primary and
inspections, maintenance, and testing. secondary operating voltages. Investigate and imme-
diately correct causes of overvoltage or undervoltage
e. Plan cleaning, inspections, maintenance, and conditions. If required, adjust transformer taps in
testing to minimize transformer outages. Provide accordance with Section 6.4.1.
strip heaters to maintain transformer temperature
above ambient to prevent condensation from form- f. Measure and record transformer load currents
noting the date and time of day. Consult the manu-

■ 14
Standard for Installing and Maintaining Dry-Type Transformers NECA 409

facturer for acceptable loading and imbalances. If accumulation of dust, dirt, or other foreign matter.
required, reconfigure feeder and branch circuits sup-
plied by transformers to closely balance loads in c. Remove trash, combustible material, and other
accordance with procedures outlined in NECA 407, debris from areas around transformers.
Standard for Installing and Maintaining Panelboards. d. Inspect ventilation openings for blockages.
g. Measure and record load levels noting the date e. Visually inspect the transformer enclosure for
and time of day. Provide comments regarding physical damage. Repair physical damage, if practi-
known causes of variations in loading, such as load cal, and provide suitable protective barriers to pre-
additions or equipment maintenance outages, to vent future damage.
track transformer loading over time.
f. Inspect the transformer enclosure for signs of
h. On transformers equipped with winding temper- overheating, rust, corrosion, or deteriorating paint.
ature indicators, record the values indicated and Repair painted surfaces.
record the ambient temperature near the transformer
enclosure noting the date and time of day. g. Check for any equipment installed near the
transformer that might cause damage from external
8.2.1 Transformer vaults or rooms heating. Eliminate external sources of heat to trans-
a. Measure and record the temperature of the vault formers.
or room where indoor transformers are installed. h. Inspect vibration isolators for deterioration.
b. Verify proper vault or room ventilation. Verify I. Check all accessible exterior hardware for tight-
proper operation of power-driven ventilating fans, ness
HVAC (heating, ventilating, and air-conditioning)
units, and controls. 8.3.1 Exposure to Liquids
c. Inspect the vault or room for evidence of water Visually check indoor transformer enclosures for evi-
or moisture. Eliminate sources of water or moisture, dence of exposure to liquids. Look for any recent
or provide suitable protection for transformers from changes in sprinklers or other plumbing that might
sources of water. now expose indoor transformers to a source of liq-
uids. Eliminate sources or provide necessary protec-
d. Inspect the vault or room for any accumulation tion for indoor transformers exposed to liquids:
of dirt or dust. Remove any accumulation of dirt or
dust. Use the rate of accumulation of dust and dirt ■ Install weathershields on indoor transformers
on visible surfaces as a guide for scheduling inspec- exposed to liquids.
tions, maintenance, and testing.
■ Protect indoor transformers from condensate
where pipes pass directly above transformers.
8.3 External Cleaning, Inspection, and Insulate the piping or install transformer weath-
Maintenance ershields.
a. De-energize transformer in accordance with ■ Protect indoor transformers from leaking pipes
established safety procedures and Section 3. or roofs by installing temporary sheet metal
Consider the transformer enclosure energized until shields or other protective covers to prevent
the case-ground connection is inspected and found water from falling onto transformers until the
to be adequate. pipes are repaired.
b. Clean the transformer enclosure with a brush, Repair or replace transformers exposed to water in
vacuum cleaner, or clean, lint-free rags to remove any accordance with Section 9.

15 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

8.4 Internal Cleaning, Inspection, and j. Use a calibrated torque wrench to check all bolts,
Maintenance nuts, washers, and pins for tightness. Tighten or
replace parts as required.
Maintain adequate ventilation during cleaning.
k. Check insulators, clamps, and coil spacers for
a. Perform internal cleaning, inspection, and main- looseness. Tighten or replace parts as required.
tenance upon completion of external cleaning,
inspection and maintenance. 8.4.1 Electrical, grounding, and bonding con-
nections
b. De-energize the transformer in accordance with
Section 3. a. Visually check transformer, cables, and raceways
for proper bonding and grounding. Verify that the
c. Remove access covers, plates, weathershields, etc. ground lead on each SPD, if installed, is individually
Protect transformers from moisture and contami- attached to the ground bus or ground electrode.
nants when removing access covers, plates, weather- Correct improper bonding and grounding.
shields, etc.
b. Inspect all conductors and connections, includ-
d. Vacuum away as much dust from transformer ing grounding connections, for tightness, erosion,
windings as possible. Vacuum clean screens, louvers, corrosion, physical damage, etc. Use a calibrated
or baffles covering ventilation openings. torque wrench to check all wire connections accord-
e. Clean supports, terminals, and other major insu- ing to manufacturer's instructions. Re-terminate
lating surfaces with lint-free rags or soft-bristled loose or damaged conductors and connections,
brush. Do not use liquids, solvents or detergents removing damaged portions of conductors and
when cleaning internal transformer components. replacing damaged terminals, lugs, etc..

f. Remove any remaining dust accumulations by c. Inspect the interior of transformers for arc spat-
blowing with clean, dry compressed air or nitrogen ter, sooty deposits, and tracking. Inspect core lami-
with a dew point of -45°C (-50°F) or less and with a nations for signs of arcing or overheating. Investigate
pressure at or below 25 psi. sources of arcing or overheating. Consult the trans-
former manufacturer for recommendations.
g. Inspect winding air ducts for the accumulation of
dust and foreign substances. Blow out accumulation, d. Inspect insulators, terminals, and terminal
if necessary. Replace dirty air filters. If not equipped boards for signs of discoloration, thermal damage,
with air filters, consult the transformer manufacturer deterioration, carbonization, burns, cracks, chips,
for recommendations for installing air filter materials breaks, or partial discharge. Investigate sources of
over the ventilation openings of transformer enclo- insulator damage. Consult the transformer manufac-
sures where dust or dirt has significantly accumulated turer for recommendations.
within the enclosure or on the windings. e. Inspect transformer insulating materials for any
h. Clean forced-air cooling fans, heaters, or other indication that insulating material or sealing com-
auxiliary devices, if equipped, and check for proper pound is deteriorated or melted. Consult the trans-
operation. Verify proper operation of temperature former manufacturer for recommendations.
control and alarm settings. Consult the transformer f. Inspect terminals for alignment, tightness, pres-
manufacturer for recommendations. sure, burns, or corrosion. Investigate and correct
i. Inspect interior of transformer for moisture. cause of damage. Replace pitted or badly burned ter-
Eliminate sources of moisture (see 8.4.1 and 9). minals. Minor pitting or burning may be repaired,
provided the terminal plating is not damaged, using

■ 16
Standard for Installing and Maintaining Dry-Type Transformers NECA 409

fine sandpaper to smooth down the surface. Follow


manufacturer recommendations for repairing and
replacing damaged terminals.

8.5 Transformer Maintenance Testing


Perform transformer testing in accordance with
Section 6.3.

8.6 Re-energizing Transformers


Transformers that are de-energized for an extended
period of time for cleaning, inspection, and testing,
and that cool to ambient temperature may have con-
densed moisture in the windings. Perform insulation
resistance testing in accordance with Section 11, and
dry transformers in accordance with manufacturer
recommendations and Section 10, if required, prior
to re-energizing transformers. Re-energize trans-
formers in accordance with Section 6.4.

8.7 Final Infrared Scan


a. Perform a final infrared scan (see 11.10) after
performing all inspections, maintenance, and testing,
after making all necessary repairs, and after the trans-
former is re-energized and has reached a stabilized
operating temperature.

b. Investigate differences in temperature gradient in


accordance with transformer and test instrument
manufacturer recommendations.

17 ■
9. Inspection and Re-energization
After Adverse Operating Conditions

Consult the transformer manufacturer and Annex A, 9.1.1 Re-energizing transformer


Transformer Troubleshooting Guide, for any abnor-
mal operating conditions encountered. If test results are satisfactory, energize the trans-
former in accordance with Section 6.4.

9.1 Inspection and Testing Following a


Short-Circuit or Ground-Fault 9.2 Transformers Soaked By or Submersed
Under Water
a. Identify and remove the cause of short-circuit or
ground-fault. Remove transformers from service and replace with
new transformers.
b. Clean, inspect, and test the transformer in accor-
dance with Section 8.
9.3 Inspecting and Re-energizing
c. Examine the transformer windings carefully. Transformers Sprayed or Splashed with Clean
Look for any indication that the windings have been Water
physically displaced or damaged from magnetic
forces. Consult the manufacturer for recommenda- Consult the manufacturer for proper procedures for
tions. specific transformer components. In the absence of
manufacturer recommendations, perform insulation
d. Perform the following electrical testing in addi- resistance testing to determine the presence of water
tion to those tests specified in 6.3. Consult the man- according to Section 11.3, and follow the procedure
ufacturer for recommendations if any test results are described in Section 10 for drying transformers. Re-
deficient. Testing procedures are described in Section energize transformers and loads in accordance with
11. Section 6.4.

■ Perform a winding resistance test (see 11.7)

■ Perform a high potential test (see 11.9)

■ 18
10. Drying Transformers

Provide supplemental barriers and safety precautions b. Short-circuit one winding with an adequately
while drying transformers to protect personnel from sized conductor and apply sufficient voltage at nor-
dangerous voltages and energized parts and compo- mal frequency to the other winding to circulate
nents. Follow the safety procedures in Section 3. between 50 and 100% of nameplate current through
the winding. Adjust the tap setting as necessary to
Dry-type transformers that have been splashed or connect the voltage source across the full winding.
sprayed with clean water or have become wet from
condensation may be dried in preparation for con- c. Control the rate of temperature rise and limit
tinued service. Follow the manufacturer’s recom- the maximum winding temperature. Do not exceed
mendations. Transformers that have been fully sub- the average winding temperature rise or 100°C
merged in water or have been contaminated with (212°F), whichever is greater, as measured by resis-
flood water must be replaced. tance or by thermometers.

10.1 General 10.3 Drying by External Heat


a. Supervise the transformer drying process con- Apply external heat to the transformer by any of the
stantly. following methods. Protect the transformer core and
coil assembly and any accessories from direct contact
b. Maintain access to a suitable fire extinguisher for with or direct radiation from heating elements.
use in an emergency. Limit the air temperature to 110°C (230°F).
c. Wipe the transformer windings with a clean, dry a. Place the transformer core and coil assembly in a
cloth to remove excess moisture from the windings. suitably ventilated oven.
Use compressed air to further remove moisture from
the windings. b. Use resistance grids or space heaters located
either inside the transformer enclosure or outside to
d. Measure the transformer temperature using ther- direct heated air into the bottom air inlets of the
mometers. Place the thermometers in the ventilation transformer enclosure or under the coils.
ducts between the transformer windings in direct
contact with the winding insulation. Do not use c. Blow heated air over the transformer core and
mercury thermometers. coils. Apply heat from both the front and back of the
transformer.
10.2 Drying by Internal Heat d. Place the transformer core and coil assembly in a
nonflammable enclosure with openings at the top
a. Remove access covers, plates, weathershields, etc.,
and bottom through which heated air can be circu-
and locate transformer to allow free circulation of air
lated.
through the coils from the bottom to the top of the
transformer enclosure.

19 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

10.4 Drying by Internal and External Heat


a. Place the transformer core and coil assembly in a
nonflammable enclosure or leave it in its enclosure.

b. Circulate current through the windings as


described in 10.2, and apply external heat as
described in 10.3.

10.5 Determining Drying Time


a. Perform insulation resistance testing for each
winding to ground at two-hour intervals during the
drying process (see 11.3). Short-circuit and ground
the winding to be tested for a minimum of one
minute to drain static voltage prior to performing
insulation resistance tests. Ground each winding not
being tested. Measure the insulation resistance one
minute following the application of test voltage.

b. Plot insulation resistance values over time.


Continue the drying process until the transformer
temperature has stabilized and the insulation resis-
tance values level off and remain relatively constant
for a minimum of four hours.

■ 20
11. Transformer Testing

11.1 General b. Connect a megohmmeter between each high-


voltage winding and ground, between each low-volt-
a. De-energize and electrically isolate the trans-
age winding and ground, and between each high-
former from the distribution system in accordance
voltage and low-voltage winding.
with established safety procedures and Section 3.
c. Measure the insulation resistance at one minute
b. Record and maintain all test results for future
and ten minutes following the application of the test
comparison.
voltage.

d. Ground each winding for a minimum of one


11.2 Contact Resistance Test
minute to drain any static voltage after each test.
Inspect all bolted electrical connections for high
resistance using one of the following methods: e. Record the megohm values of each winding to
ground and between each set of windings, along with
a. Use a low-resistance ohmmeter. Compare bolted the description of the instrument, voltage level,
connection resistance measurements to values of humidity and temperature at the time of the test.
similar connections. Consult the transformer manu-
facturer's published data for acceptable test results. If f. Compare the test results with previous test
published data is not available, investigate any values results and with the original factory test data correct-
which deviate from previous test results under simi- ed for temperature variations using the manufactur-
lar conditions by more than 50 percent of the lowest er’s recommended correction factors. Consult the
value. transformer manufacturer's published data for
acceptable test results. If published data is not avail-
b. Verify tightness of accessible bolted electrical able, investigate any values which deviate from previ-
connections using a calibrated torque-wrench in ous test results under similar conditions by more
accordance with manufacturers published data. than 50 percent of the lowest value.

c. Perform an infrared scan of transformer (see g. If insulation resistance testing results indicate the
11.10). presence of moisture, dry the transformer in accor-
dance with Section 10.

11.3 Insulation Resistance Test


11.4 Polarization Index
Perform insulation-resistance tests from winding-to-
winding and from each winding-to-ground in accor- a. Using the results from the insulation resistance
dance with transformer and test instrument manu- test, calculate the polarization index by dividing the
facturer recommendations. measured insulation resistance at ten minutes by the
measured result at one minute.
a. Short all terminals of each winding together.
Ground all windings not being tested. b. Polarization index should be greater than 1.0.
Consult the transformer manufacturer for recom-
mendations for any values of 1.0 or less.

21 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

11.5 Turns Ratio Test b. Measure and record the resistance of each trans-
former winding at each tap connection. Allow read-
a. Perform turns ratio testing in accordance with
ings to stabilize for a minimum of 30 seconds before
transformer and test instrument manufacturer rec-
recording results.
ommendations.
c. Because winding resistance varies with tempera-
b. For acceptance testing, measure the turns ratio
ture, record the winding temperature at the time of
for each tap and for the full winding of all phases.
the test.
For maintenance testing, measure the turns ratio of
all phases with the transformer tap connections as d. Compare results with prior test results, factory
found prior to testing. test results, and results from identical transformers.
c. The measured turns ratios should not deviate e. Test results, after adjusting for temperature dif-
more than 0.5% from the adjacent coils or from the ferences using manufacturer recommended correc-
transformer nameplate ratio. Investigate measured tion factors, should compare within 1% of factory-
turns ratios outside of this limit. Consult the trans- obtained results and should be comparable between
former manufacturer for recommendations. phases of multiphase transformers.
d. Verify that tap connections are reconnected as f. Investigate variations of more than 1% between
initially found. After the transformer is re-energized, phases or from historical data for the transformer.
measure the transformer primary and secondary Consult the transformer manufacturer for recom-
voltages. Adjust tap connections as required to close- mendations.
ly match transformer primary operating voltage in
accordance with Section 6.4.1.
11.8 Core Insulation Resistance Test

11.6 Excitation Current Test a. Perform core insulation resistance testing in


accordance with transformer and test instrument
a. Perform excitation current tests in accordance manufacturer recommendations and only where the
with transformer and test instrument manufacturer core ground strap is accessible and removable.
recommendations.
b. Remove the core grounding conductor.
b. Measured results for individual windings should
not deviate by more than 15% on any single excita- c. Connect the megohmmeter between the core
tion current test, with similar results for the two grounding conductor and the core grounding lug.
outer legs of the typical three-legged core trans- Measure and record the core insulation resistance.
former, and lower results for the center leg.
d. Measured core insulation resistance values
c. Measured results for individual windings should should be comparable to factory-obtained results,
not deviate by more than 5% when comparing with but not less than one megohm at 500 volts DC.
prior test results. Consult the transformer manufac- Consult the transformer manufacturer for recom-
turer for recommendations. mendations.

11.7 Winding Resistance Test 11.9 High Potential Test


a. Perform winding resistance testing in accordance The high potential test can cause insulation failure
with transformer and test instrument manufacturer and should be used with caution. Conduct high
recommendations. potential testing as a proof test when there has been
an abnormal operating condition that makes the
insulation integrity of a transformer suspect.

■ 22
Standard for Installing and Maintaining Dry-Type Transformers NECA 409

a. Complete all insulation resistance testing prior to firm that it is de-energized. Remove accessible cov-
high potential testing. Review insulation resistance ers, plates, weathershields, etc. Re-energize trans-
test results to determine suitability of the transformer former and loads in accordance with Section 6.4, and
for high potential testing. perform an infrared scan of all transformer electrical
connections and terminals while the transformer is
b. Perform high potential testing in accordance energized and operating under maximum load con-
with transformer and test instrument manufacturer ditions.
recommendations.
e. Use an infrared scanning device designed to
c. Connect all terminals of each individual winding measure actual operating temperatures, or designed
together and apply a voltage between the windings to detect significant deviations from surrounding
and from each winding to ground in separate tests. conditions. Provide documentation of the device
d. Ground untested windings during each applica- calibration.
tion of voltage. Ground each winding to drain any f. Prepare a certified report identifying the trans-
static voltage after each test for a minimum of one former tested and describing the results of the
minute. infrared scan. Include notation of deficiencies
e. Limit AC acceptance high potential tests to 75% detected, remedial action taken, and results from
of the factory AC test value. Limit AC maintenance retesting after remedial action.
high potential tests to 65% of the factory AC test g. Maintain a permanent record of all infrared scan
value. Limit DC high potential tests to 100% of the results to track electrical characteristics of transform-
factory AC test value. Apply the test voltage for one ers over time.
minute.
h. Consult the transformer manufacturer for repair
f. The transformer insulation should withstand the or replacement recommendations if infrared scan
high potential test voltage applied. Consult the results indicate overheating of components.
transformer manufacturer for recommendations.
i. De-energize the transformer. Observe the safety
procedures in Section 3. Test the transformer to con-
11.10 Infrared Scan firm that it is de-energized. Install all accessible cov-
Provide supplemental barriers and safety precautions ers, plates, weathershields, etc. Re-energize trans-
during infrared scan to prevent accidental contact former and loads in accordance with Section 6.4.
with exposed energized components.

a. Verify minimum NEC working space is provided


for transformer prior to performing thermograph
procedures with the transformer in the energized
condition.

b. Perform infrared scanning in accordance with


transformer and test equipment manufacturer rec-
ommendations.

c. Perform an infrared scan of the transformer


enclosure while transformer is energized and operat-
ing under maximum load conditions.

d. De-energize the transformer. Observe the safety


procedures in Section 3. Test the transformer to con-

23 ■
Annex A: Transformer
Troubleshooting Guide

Use Table 1, Transformer Troubleshooting Chart, as a guide in conjunction with the inspection, maintenance,
and testing procedures outlined in this publication.

Table A-1. Transformer Troubleshooting Chart

Symptom Possible Cause Remedy


Improve ventilation, relocate
High ambient temperature transformer to cooler location, or
reduce transformer loading.
Blocked or restricted ventilation Remove blockages. Clean
openings or ducts ventilation openings and ducts.
Ensure proper operation of sup-
Cooling system failure plemental forced-air cooling fans
and controls.
Measure harmonic contribution to
load profile. Consult transformer
Voltage and/or current harmonics manufacturer for harmonic miti-
gating recommendations.
Elevated Transformer Measure power factor. Reduce
Operating Temperature Load current in excess of ratings loading of transformer.
Low power factor Improve power factor.
Verify proper transformer
Improper electrical connections connections.
Measure primary and secondary
Improper operating voltage operating voltage and adjust
transformer taps as required.
Elevated transformer primary current Test transformer for internal faults.
Test for excitation current and no-
load losses per manufacturer recom-
mendations. Tighten core bolts and
Short-circuited core clamps. Check for welded core lami-
nations. Repair or replace damaged
transformers in accordance with
manufacturer recommendations.

■ 24
Standard for Installing and Maintaining Dry-Type Transformers NECA 409

Symptom Possible Cause Remedy


Measure primary operating voltage
High input voltage and change transformer taps as
required.
Measure operating frequency. Adjust
frequency of generators. Consult
High input frequency transformer manufacturer for recom-
mendations.
Adjust feeder and branch circuiting
Unbalanced loads to closely balance loads.
Reduce load or improve power factor
Transformer overload as required.
Measure harmonic contribution to
Excessive Transformer load profile. Consult transformer
Noise and Vibration Voltage and/or current harmonics manufacturer for harmonic mitigat-
ing recommendations.
Check clamps, core, and connection
parts for loose or broken connections,
Loose transformer components missing fasteners, bolts, nuts, etc.
Tighten loose clamps, fasteners, bolts,
and nuts. Replace missing components.
Test in accordance with Sections 8
Incipient fault in transformer and 9 to determine electrical condi-
core or coils tion of transformer.
Check for surfaces that reflect sound.
Check vibration isolators and sound
Transformer location and dampeners. Check for flexible race-
mounting surfaces way connections to transformer
enclosure. Check proximity of trans-
formers to each other for resonant
conditions. Consult transformer
manufacturer for recommendations.

25 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

Symptom Possible Cause Remedy


Tighten terminals, lugs, and connec-
Loose transformer connections tions in accordance with transformer
manufacturer recommendations.
Test transformer for internal faults.
Repair or replace windings in accor-
Winding failure dance with transformer manufacturer
Low or Zero Voltage recommendations.
Check continuity of conductors.
Open circuit conductors Replace failed conductors. Correct
open terminations.
Measure primary and secondary
Improper operating voltage operating voltage and adjust trans-
former taps as required.
Measure primary and secondary
Elevated Secondary operating voltage and adjust trans-
Improper operating voltage
Voltage former taps as required.
Excess varnish or encapsulation At time of initial energizing, no long
material term risk. Monitor for escalation.
Smoking Transformer
Test transformer for continued
Winding fault serviceability in accordance with
Section 8 and Section 9.
Measure primary operating voltage
High operating voltage and adjust transformer taps as
Core Thermal Damage required.
Measure operating frequency. Adjust
frequency of generators. Consult
NOTE: Test transformer High operating frequency the transformer manufacturer for
for serviceability in recommendations.
accordance with Section 8
and Section 9. Measure harmonic contribution to
load profile. Consult transformer
High harmonic content manufacturer for harmonic
mitigating recommendations.

■ 26
Standard for Installing and Maintaining Dry-Type Transformers NECA 409

Symptom Possible Cause Remedy


Measure primary operating voltage
High operating voltage and adjust transformer taps as
required.
High Core Losses Measure operating frequency. Adjust
frequency of generators. Consult
High operating frequency transformer manufacturer for
recommendations.
Reduce load or improve power factor
Extended operating overload as required.
Measure harmonic contribution to
load profile. Consult the transformer
Voltage and current harmonics manufacturer for harmonic
mitigating recommendations.
Improve ventilation or relocate unit
Insulation Thermal to cooler location. Remove blockages
Overheating from ventilation openings. Clean
Damage
ventilation openings and ducts.
Check lightning protection and
NOTE: Test transformer grounding systems, SPDs, connect-
Lightning surge ions, lugs, and conductors. Test
for serviceability in
transformer for winding damage.
accordance with Section 8
and Section 9. Check grounding system and SPDs.
Utility switching or line disturbance Test transformer for winding
damage.
Check terminals, lugs, and connec-
Damaged or broken terminals, lugs, tors. Repair or replace in accordance
or connectors with transformer manufacturer
recommendations.
Test transformer for winding
Winding damage damage.

27 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

Symptom Possible Cause Remedy


Measure primary operating voltage
High input voltage and adjust transformer taps as
required.
Measure operating frequency. Adjust
frequency of generators. Consult
Low frequency the transformer manufacturer for
High Excitation Current recommendations.
Perform turns ratio testing of trans-
Turn-to-turn winding fault former. Consult the transformer
manufacturer for recommendations.
Visually inspect transformer core for
Core damage damage. Consult the transformer
manufacturer for recommendations.
Reduce load or improve power factor
Overload as required.

High Conductor Losses Ensure that identical tap positions


Mismatched tap positions are used for all windings.
Measure turns ratio. Consult the
Turn-to-turn winding fault transformer manufacturer for
recommendations.
Tighten terminations, lugs, etc., and
rework crimped connections in
Loose connections accordance with transformer
Excessive Conductor
Heating manufacturer recommendations.
Verify proper conductor sizing and
application within temperature
Undersized conductors limitations of terminals and lugs.
Correct deficiencies.

■ 28
Standard for Installing and Maintaining Dry-Type Transformers NECA 409

Symptom Possible Cause Remedy


Reduce load or improve power factor
Overload as required.
Measure harmonic contribution to
load profile. Consult the transformer
Voltage or current harmonics manufacturer for harmonic
Breaker or Fuse
Operation mitigating recommendations.
Locate source of fault and remove
Short circuit from system.
Test transformer for serviceability.
Winding failure Consult transformer manufacturer
for recommendations.
Test transformer for serviceability in
Physical Winding accordance with Section 8 and
Damage Short circuit Section 9. Consult the transformer
manufacturer for recommendations.
Remove rust and deteriorated paint.
Weather Clean surfaces. Repaint with suitable
paints and sufficient coatings.
Remove rust and deteriorated paint.
Rust and Paint Clean surfaces. Repaint with suitable
Corrosive environment
Deterioration paint and sufficient coatings.
Remove rust and deteriorated paint.
Clean surfaces. Repaint with suitable
paints and sufficient coatings. If
Overload discoloration reoccurs, check
transformer sizing, input voltage, and
load current.

29 ■
NECA 409 Standard for Installing and Maintaining Dry-Type Transformers

Symptom Possible Cause Remedy


Reduce load or improve power factor
Overload as required.
Verify proper conductor sizing and
application within temperature
Undersized neutral conductor limitations of terminals and lugs.
Correct deficiencies.

Overloaded Neutral Redistribute feeder and branch


Imbalance between phase conductors circuit loads to closely balance loads.
Conductor
Check associated fuses. Isolate and
Open Leg of wye-connected remove cause of fuse operation and
transformer bank replace fuses. Check for open circuit
in winding of transformer in bank.
Measure harmonic contribution to
load profile. Consult the transformer
High harmonic content manufacturer for harmonic
mitigating recommendations.
Loose neutral connection Tighten neutral connections.
Open neutral or lost neutral-to- Check neutral and ground
ground bond connections.
Measure terminal voltages. Ensure
Improper operating voltages that identical winding taps are used
for all windings.
Isolate fault and remove from system.
Unbalanced Voltages Ground fault on ungrounded delta Test transformer for serviceability in
(perhaps with flashover of lightning accordance with Section 8 and
arresters, terminations, etc.) Section 9.
Isolate fault and remove from system.
Ground fault on corner-grounded Test transformer for serviceability in
delta accordance with Section 8 and
Section 9.
Single-phasing of three-phase Check availability of source voltages.
transformer or bank of single-phase Check associated fuses. Replace
transformers fuses.

■ 29
(This annex is not part of the standard)

Annex B: Reference Standards

This publication, when used in conjunction with the National Electrical Code and dry-type transformer man-
ufacturers’ literature and installation instructions provides sufficient information to install and maintain dry-
type transformers. The following publications may also provide useful information:

National Fire Protection Association


1 Batterymarch Park
P.O. Box 9101
Quincy, Massachusetts 02269-9101
(617) 770-3000 tel
(617) 770-3500 fax
www.nfpa.org

NFPA 70-2008, National Electrical Code (ANSI)

InterNational Electrical Testing Association


3050 Old Centre Ave.
Suite 102
Portage, MI 49024
888 300-6382 tel
269 488-6382 tel
269-488-6383 fax
www.netaworld.org

NETA ATS-2009, Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems

NETA MTS-2007, Maintenance Testing Specifications for Electrical Power Distribution Equipment and Systems

Underwriters Laboratories Inc.


333 Pfingston Rd.
Northbrook, IL 60062-2096
877-854-3577 tel
847-407-1395 fax

ANSI/UL 1561 Dry-Type and General Purpose Power Transformers

30 ■
NECA 409 Recommended Practice for Installing Exterior Lighting Systems

National Electrical Contractors Association


3 Bethesda Metro Center, Suite 1100
Bethesda, MD 20814
301-215-4521 tel
301-215-4500 fax
www.neca-neis.org

Other National Electrical Installation Standards™ published by NECA:

NECA 1-2006, Standard for Good Workmanship in Electrical Construction (ANSI)


NECA 90-2004, Recommended Practice for Commissioning Building Electrical Systems (ANSI)
NECA 100-2006, Symbols for Electrical Construction Drawings (ANSI)
NECA 101-2006, Standard for Installing Steel Conduits (Rigid, IMC, EMT) (ANSI)
NECA 102-2004, Standard for Installing Aluminum Rigid Metal Conduit (ANSI)
NECA/AA 104-2006, Recommended Practice for Installing Aluminum Building Wire and Cable (ANSI)
NECA/NEMA 105-2007, Recommended Practice for Installing Metal Cable Tray Systems (ANSI)
NECA 111-2003, Standard for Installing Nonmetallic Raceways (RNC, ENT, LFNC) (ANSI)
NECA/NACMA 120-2006, Standard for Installing Armored Cable (AC) and Metal-Clad Cable (MC) (ANSI)

NECA 200-2008, Recommended Practice for Installing and Maintaining Temporary Electric Power at
Construction Sites (ANSI)
NECA 202-2006, Standard for Installing and Maintaining Industrial Heat Tracing Systems (ANSI)
NECA 230-2003, Standard for Selecting, Installing, and Maintaining Electric Motors and Motor Controllers (ANSI)
NECA/FOA 301-2004, Standard for Installing and Testing Fiber Optic Cables (ANSI)
NECA 303-2005, Standard for Installing Closed-Circuit Television (CCTV) Systems (ANSI)
NECA 305-2001, Standard for Fire Alarm System Job Practices (ANSI)
NECA 331-2004, Standard for Building and Service Entrance Grounding and Bonding
NECA 400-2007, Standard for Installing and Maintaining Switchboards (ANSI)
NECA 402-2007, Recommended Practice for Installing and Maintaining Motor Control Centers (ANSI)
NECA/EGSA 404-2007, Standard for Installing Generator Sets (ANSI)
NECA 406-2003, Standard for Installing Residential Generator Sets (ANSI)
NECA 407-2002, Recommended Practice for Installing and Maintaining Panelboards (ANSI)
NECA 408-2009, Recommended Practice for Installing and Maintaining Busways (ANSI)

■ 31
Standard for Installing and Maintaining Dry-Type Transformers NECA 409

NECA 409-2009, Recommended Practice for Installing and Maintaining Dry-Type Transformers (ANSI)
NECA 410-2005, Standard for Installing and Maintaining Liquid-Filled Transformers (ANSI)
NECA 411-2006, Standard for Installing and Maintaining Uninterruptible Power Supplies (UPS) (ANSI)
NECA 420-2007, Standard for Fuse Applications (ANSI)
NECA 430-2006, Standard for Installing Medium-Voltage Metal-Clad Switchgear (ANSI)
NECA/IESNA 500-2006, Standard for Installing Indoor Commercial Lighting Systems (ANSI)
NECA/IESNA 501-2006, Standard for Installing Exterior Lighting Systems (ANSI)
NECA/IESNA 502-2006, Standard for Installing Industrial Lighting Systems (ANSI)
NECA 503-2005, Standard for Installing Fiber Optic Lighting Systems
NECA/BICSI 568-2006, Standard for Installing Commercial Building Telecommunications Cabling (ANSI)
NECA/MACSCB 600-2003, Recommended Practice for Installing and Maintaining Medium-Voltage Cable (ANSI)
NECA/NEMA 605-2005, Recommended Practice for Installing Underground Nonmetallic Utility Duct (ANSI)

32 ■
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National Electrical Contractors Association
3 Bethesda Metro Center, Suite 1100
Bethesda, Maryland 20785
301-657-3110 • 301-214-4500 fax
www.necanet.org
Index # NECA 409 (R-09) | 5C-3/10

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