Service Manual

Service anual
Leica M F

elease 200
Leica Microsystems (Schweiz) AG Telephone +41 71 726 31 11

Business Unit S Fax +41 71 726 32 49
Max Schmidheiny-Strasse 201 www.leica-microsystems.com

CH-9435 Heerbrugg
Legal questions / Safety (10 665 629) 1
Service News, Modifications 2

Service Manual
Leica M220 F12 (10 665 770) 3
M220 F12
4
Microscope System for
Ophthalmology
Release 03 / 2009 5
LED Exchange Instruction (10 665 769) 8
User Manual (10 716 922) 9
Installation Manual (10 716 922) 10

M220 F12
10 665770 – Release 03/2009
Table of content
1. Technical Description
2. Locations and Wiring
3. Service Programs / Adjustments
4. Fault Finding
5. Replacing Modules
6. Maintenance Service
7. Inspection
8. Spare Parts
9. Special tools
SML M220 F12 Technical Description
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1. Technical description – M220 F12
Table of content
Chapter Page
1.1 System overview 1-1
1.2 Product history 1-2
1.3 Overview components 1-3
1.4 Technical description 1-5
1.5 Electrical specifications 1-18

Technical Description SML M220 F12
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M220 F12 Technical Description
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1. Technical Description – Leica M220 F12
1.1 System overview

M220 F12
M220 F12 with XY unit

Technical Description M220 F12
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1.2 Product history M220 F12
December 2008 Product release Leica M220 F12 approved by Project Manager R&D:
Released with software version1.6 Rolf Schüpbach, 23th December 2008
Released service manual version 1.0 signature:
March 2009 Released service manual version 2.0 approved by Project Manager R&D:
Rolf Schüpbach, 31th March 2009
signature:
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1.3 Overview components M220 F12
M220 F12 Standard
1 Footswitch
2 Base
3 Column
4 Horizontalarm
5 Parallelogram
6 Focus / Tilt unit
7 Optics Carrier
8 Binocular tube
9 Eyepiece
10 Illumination
11 Cable horizontalarm
Optional XY unit
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Accessory for microscope system Leica M220 F12:
10446565 Beamsplitter 70/30%, observation
10446525 Adapter for accessory,M600 to M500
10446992 Stereo adapter
10455241 UV-barrier filter GG475, M651
10455240 UV-barrier filter GG435, M651
10446058 Protective glass,multifoc.
10446843 Holder for protection glass to fixobj.
10448374 Spare LED module for Leica M220

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1.4 Technical description M220 F12
1.4.1 General
The Leica surgical microscope M220 F12 is an optical instrument tailored for Ophthalmology applications to improve
the visibility of objects through magnification and LED illumination.
It can be applied for observation and documentation and for human and veterinary medical treatment.
The F12 stand is available with a stabile base with 4 brake castors for easy and save movements and
a robust column with footswitch holder.
The swingarm consists of the horizontalarm with integrated power modules and the parallelogram with a gas spring inside.
The mains switch, the plugs of all electrical connections and the power supply are on a panel on the bottom of the horizontal arm.
The swingarm has 5 mechanical brakes with hand knobs for free positioning and an adjustable turning knob
for vertical movements.
The gas spring in the parallelogram is responsible for balancing the swingarm in this vertical direction.
The focus/tilt unit is mounted on the end of the parallelogram, on a shaft. If the XY-unit option is chosen by customer,
that unit will be attached between parallelogram shaft and focus/tilt.
The focus function of the optics is controlled by a compact, flat linear guided table with a spindle drive motor inside the housing.
The tilt function of the microscope is provided by a manual lever on the side.
The processor board, which is connected via the horizontal cable to the power supply, is also located into this unit.
Here the service can directly update a software or change the footswitch functions if necessary.
In the inside of the cover is engraved the processor board layout for fault finding by user.
The XY-unit consists of 2 flat linear guided tables, which are moved by linear actuators.
The XY-cable connects the switch board with the processor board.
The speed is adjustable with 1 potentiometers on the processor board by the user.
The microscope carrier at the bottom of the focus/tilt holds the optics carrier, which is divided in two parts:
Optic and Illumination.
The illumination path is originated on a LED-light on the rear of the carrier, directed by a condenser to a mirror and
beamed through the objective - on the bottom of the carrier. The light intensity is adjustable via the potentiometer knob,
which also pulls on-off the light.
It’s possible to add maximal 2 filters in the illumination path. The LED is a spare part which can be replace by the user.
The optical magnification changer is located inside of the optics carrier.

The user is able to choose from 5 magnifications via motor drive or from outside via emergency drive.
Motor drive, switch changer, potentiometer and LED are connected at the same cable to the processor board.
The binocular tube and the eyepieces are set on the top of the microscope as usually. The system is capable to be equipped
with one of the standard beam splitters to take a second observer as well as a video adapter.
The rubber footswitch allows commands to the microscope and consists of one pedal button for the focus drive,
one pedal button for the magnification changer drive and one pedal joystick for the XY movements.
The footswitch cable of 4 meters connects the panel of the horizontalarm with the footswitch, which can be saved
on the column holder when not used.
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1.4.2 Technical data
System
 Electrical wiring diagram 1071909
 Mains input 90…….264 V AC, 47………63 Hz
 Leakage current <100 A at 115 V
 Fuse x2 T6.3A
 Max weight load at swingarm 3.5 kg
 Storage conditions -30 to +70 °C 85% Humidity
 Transportation conditions -30 to +70 °C 85% Humidity
 Usage conditions +10 to +40 °C 85% Humidity
 Draping no draping is foreseen
 Sterilization of sterile covers autoclave according to med. standard
 Optics all apochromatic, except main lens
Optics carrier
 Stock n° 10716670
 Magnification changer 5 steps
 Movement motorized with manual overdrive for emergency use
 Magnification 6.4, 10, 16, 25, 40 (with f=100; eyepiece 10x)
 Display of mag. position Yes, mechanically
 Telescope magnification  = 0.39, 0.63, 1, 1.56, 2.56
 Field of view 11.3 to 67.5mm with10x eyepieces and
main objective of f = 200mm
 Filter 2 slot / sliders for optional standard filter
 Illumination Direct LED illumination integrated in the optics carrier
with intensity attenuator also mounted in the optics carrier
 Rotation around vertical axis(z-axis) 135° with limit stop
 Interface outlet Dovetail ring and dovetail slide
 Weight 2.2 kg incl. handles
Main objective
 Stock n° 10382162
 standard f = 200 mm, (MOB 113)
 Optional f=175 / 225 mm
Illumination
 Type Direct LED illumination without emergency light
 Color temperature 4’500°K
 Filter no filter necessary
 Light intensity( LUX) with f=200mm 60’000 lx at focus level
 Illumination field with f=200mm 1-5 mm bigger than field of view
 LED nominal life time 60’000 hours
 Optical Filter no filter necessary
Focus tilt drive
 Stock n° 10716634
 Focus movement motorized by DC motor
 Range 40 mm
 Speed 1.6mm/s... 6.9 mm/s
 Reset function no
 Tilt movement manually adjustable
 Range + / - 15°
 Weight 1.6 kg
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Control unit M220

There is no separated control unit, but the central processor board driving and controlling all functions
is mounted in the focus drive.
 Stock n° Processor board 10716645

 Focus speed control Potentiometer
 XY speed control Potentiometer
XY-unit (optional)
 Stock n° 10448369
 Movement motorized by actuators equipped with motor and
analogue coder
 Range 20 mm in X and Y
 Speed 2.4 mm/s ... 5.2mm/s
 Controller no, central controller processor in focus drive
 Reset key reset function ½ built on switch/display board with LED
 Mechanical interface mechanical adaptation by means of screw
(top and bottom identical)
 dimensions 185 x 185 x 65 mm
 Weight 2 kg
Foot switch M220
 Stock n° 10717434
 Type 8 function
 Class IPX 8
Swingarm M220
 Stock n° 10716908
 Type horizontal arm + parallelogram with integrated cable
Power module with power supply, mains switch mounted in the horizontal arm
 Stock n° 10716896
 Input 90…….264 V AC, 47………63 Hz
 Output 24V DC
 Leakage current <100 A at 115 V
 Main switch System On/Off
 Interfaces 1x for foot switch
 Additional function no
 Potential equalization no
 CAN-port no, system not CAN controlled
Base
 Stock n° 10716863
 Type one piece X type
 Color RAL 5004 blue-black
 Castors 4 castors with integrated brakes
 Weight 64 +/- 1 kg
Column
 Stock n° 10716864
 Construction tube with solid shaft taking the swing arm
 Weight 12.5 kg
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Binocular tube (standard)

 Stock n° 10448404
 Type 45 inclined
 Focal length of tube 162.66 mm
 Diameter of intermediate image 21 mm
 Stereo base 24 mm
 Viewing angle 45
 PD adjustment manually by moving eye tubes
 Interface inlet Dovetail ring
 Interface outlet for type I eye pieces
 Weight 0.64 kg
Eye pieces (standard)

 Stock n° 13613532
 Type Type I
 Interface Type I for 20 mm intermediate image
 Weight 0.07 kg
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1.4.3 Horizontalarm
The horizontal arm to be mounted onto the column

and holding the power module. It contains 2 mechanical
brakes.
Electrical components:
 the power module, equipped with
 mains inlet
 mains switch,
 primary fuses,
 mains filter
 power supply providing 24V DC for the system.
 interface connector (9 pin sub-d) for the foot switch
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1.4.4 Optics carrier
The M220 optics carrier is equipped with a motorized 5-step

magnification changer with manual overdrive for emergency use.
The 5-step changer provides a magnification in five steps: 6.4, 10,

16, 25, and 40 (with 10x eyepieces and f=200mm main objective)
The direct LED illumination also is mounted in the optics carrier as well as the intensity attenuator.
 motor optics carrier wired (Motor drive, switch changer, potentiometer and cable )
 LED illumination complete
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1.4.5 LED Illumination and optical path
The
illumination is a direct LED illumination with attenuation by means of a potentiometer controlling the DC power to the LED;
all mounted in the optics carrier.
As a LED illumination is a highest reliable and long life technology, no back up illumination system is built in.
As by principle it produces no infra red light, no filter is necessary. Optional filters possible by 2 filter slides.
Service part:
The LED assembly is mounted and adjusted on heat-sink for easy replacement.
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1.4.6 Focus / Tilt unit
Focus
The optics carrier is moved in the direction of the optic axis along a linear bearing
within a 40 mm range, driven by a DC motor, spindle and nut.
The drive range is limited by means of 2 limit switches located

on the central processor board mounted in the drive housing.
 the processor board providing all controls
 Focus motor wired
Tilt
The optics carrier can be manually
tilted within a working range of + / - 15°.
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1.4.7 XY unit
X/Y-unit
The XY coupling is foreseen as an option in the system.
Therefore the top and bottom mechanical interfaces
are identical.
The X-and Y-tables are running on two linear bearing,
driven by two spindle linear actuators with analog
linear potentiometers.
All control and drive electronics is located on the processor

board mounted in the focus drive.
Center positioning is achieved by means of a switch board mounted button with control LED indicating the center position
at the front side of the XY coupling.
Note
Special configuration for binocular tube and eye pieces with XY-unit:
Inclined binocular tube = 10446574 (MTU 207)
Eye pieces 10x21/ B = 10448028
 Switch board
 XY-cable
 2 Spindle linear actuators, wired, with linear potentiometer
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1.4.8 Parallelogram
The parallelogram with cable, gas spring and

front interface to take the XY coupling or
– in case of the system not being equipped with XY – directly taking the focus-tilt drive.
Cable channel for extra cable (next to horizontalarm cable)

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1.4.9 Brakes and axes
1 mechanical brake on column rotation axis

2 mechanical brakes on horizontal rotation axis
3 no mechanical brake on vertical axis – knob for balancing of swing arm
4 mechanical brake up/down movement
5 mechanical brake pivot axis
6 mechanical brake tilt axis
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1.4.10 Base and Column
The new designed base is a “one piece element”

with 64kg total weight and equipped with
4 castors with integrated brakes.
A centered mechanical Interface takes the one-piece column
1.4.11 Footswitch
The footswitch provides 8 functions:

joystick-XY-unit => “+/- X, +/- Y “
focus buttons => “+/- focus”
magnification buttons => “+/- magnification”.
All steps are analog single switched without electronics.

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1.4.12 Ocular and tube
Binocular tube
As standard tube “ inclined binocular tube, low TC (Type Compound)” is foreseen.
Eye pieces
As standard eye pieces, the existing 10x20 focusing eyepiece w/eye guard are foreseen
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1.5 Electrical specifications M220 F12
1.5.1 Overview Refer to block diagram in section wiring/locations page 2/10
A central processor-board controls the electrical functions and contains all drivers and interfaces. It is
supplied with 24VDC and generates the 5V for the logic supply. It reads the user interfaces (a connected
footswitch, the light control, located in the optics carrier and the center switch of the YX-unit). The LED-
illumination is driven by a current source from the processor board. DC-motors drive the focus slide and
the magnification changer. The X- and Y motors are linear actuators with enclosed potentiometers for
position detection. A service port on the processor board provides a RS232 interface for connecting a
terminal or for SW download.
1.5.2 Illumination
The illumination is realized by means of an LED array, consisting of 6 single SMT-LEDs, which are
connected together serially. The array is mounted on a heat sink (service part). It is driven by a current
regulator from the processor board. The minimum voltage (given by SW version 1.6) is 16.3V, the
maximum current/voltage is 700mA/21V. After the expiration of the typical life time the intensity is
reduced to 70%. The demanded values are read by means of a push button potentiometer /switch
(10kOhm). The switch is used for switching on/off, the potentiometer for dimming the light. The
processor-board reads these demanded values and drives the current source accordingly.
1.5.3 Magnification changer
The 5 step magnification changer is driven by means of a 12 VDC motor with gear (120:1). The changer
optics is sitting on a rotating drum and has 6 “snap in positions”. When a change of the magnification is
commanded via the footswitch, the motor turns for a half rotation. It drives a clutch which forwards a
short impulse to the changer drum, so it will be pushed into the next snap-in hole. After the impulse the
motor has to stop immediately. A micro switch detects if the half rotation is done and feeds back a signal
to the processor board – for disabling the motor current. For another activation of the magnification
changer the footswitch has to be released and pressed again - above procedure will start again.
1.5.4 Focus drive
A 12 VDC motor with gear (19:1) drives the focus spindle drive. The range is limited to 40mm by means
of 2 end switches, located on the processor board. The switches directly do interrupt the motor current –
if once reached, the motor can be moved to the opposite direction only. The speed is adjustable by
means of a potentiometer, located on the processor board.
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1.5.4 XY drive
Two linear actuators drive the X- and Y slides. The actuators consist of a 12 VDC motor, a spindle with
gear reduction ratio of 1:210 and with a stroke length of 50mm. An integrated potentiometer delivers an
analog position feedback signal. The motors are driven by a dual full bridge motor driver, located on the
processor board. The speed of both motors is adjustable by means of one potentiometer, located on the
processor board.
Both motors are plugged into the switch board. It contains the center push button/LED and
inductors/capacitors for interference suppression (motor current). The center button and the center LED
are directly connected to the microcontroller on the processor board.
No limit- or center-switches are required – the range is stored on the processor board by means of
reading the analog position signal. Therefore once a calibration has to be performed – refer to Service
programs/adjustments in section 3.3 of this manual.
1.5.5 Power supply
The power supply converts the filtered and fused mains voltage into 24 VDC. It is a medical approved
AC/DC switching power supply with overvoltage- and overload-protection. The maximum output current
is limited to 3.33A (80W).
1.5.6 Footswitch
The footswitch consists of 8 single switches. The appropriate switch signals are normally pulled up to 5V
(pull-up circuits are located on the processor board). When a switch is pressed, the appropriate signal
becomes grounded. The single switches don’t allow a service access, in case of a failure only the
footswitch cable can be replaced.
1.5.7 Processor board
Power management
24 VDC, received from the power supply are used for the supply of the LED-current-source, for the
motor drivers and, protected by an electronic fuse (300mA), for a DC/DC converter. It delivers the 5 VDC
for the logic supply. Both, 24 and 5 V are indicated by diagnostic LED’s.
Footswitch interface
For each footswitch signal a pull-up circuit with an LED – indicating whether the switch is pressed or not
- is present. The signals are permanently monitored by the microcontroller. In case of an activated
switch ( means a “low signal”) the microcontroller will start the demanded action.
8-bit Microcontroller
The microcontroller manages all motor- and the LED-driver, reads the footswitch, light control and XY-
button. It converts analog signals (potentiometers, current feedback from motor drivers) into a digital
value for further processing. Via a service port SW can be loaded and status information can be
received. A diagnostic LED indicates if program is running.
Multiplexer
The multiplexer provides the XY- and focus speed information (derived from potentiometers), the
brightness information (from brightness potentiometer) and current feedback (from motor drivers)
signals to the microcontroller.
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Dual full bridge motor driver

2 complete driver circuits are incorporated in 1 device. So 1 is used for X- and Y circuit, another device
for the focus and the magnification circuit. The drivers are overcurrent protected and have a thermal
shutdown function. The drivers deliver a +Mot / –Mot signal to the connected DC motors. Each of the
signals is visible on diagnostic LED’s, indicating the polarity ( = direction) of the motor signal.
The direction- and speed signals, received from the microcontroller, determine direction and strength of
the motor signal. Sense lines for current feedback to the microcontroller are used for the X-, Y- and
focus circuits.
LED current regulator
The current regulator is a monolithic switching regulator designed to deliver constant currents to high
power LEDs. It is driven from the microcontroller by means of a PWM signal.
SML M220 F12 Locations / Wiring
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2. Locations / Wiring – Leica M220 F12
Table of content
Chapter Page
2.1 Overview locations 2-1
2.2 Boards 2-2
2.3 Wiring Diagrams 2-7
2.4 Block Diagram 2-10
2.5 Cables 2-11

Locations / Wiring SML M220 F12
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M220 F12 Location / Wiring
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2. Location / Wiring – M220 F12
2.1 Overview locations
1 Processor board focus-tilt unit

2 Connector side in horizontal arm no boards
3 Switch board in xy-unit
4 Motor optics-carrier no boards
5 Footswitch no boards
7 Cable XY
Location / Wiring M220 F12
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2.2 Boards
Processor board
SW1 focus motor limit top

SW2 focus motor limit down
R5 XY motor speed
R6 focus motor speed
P3 not used -
P11 to connector side P2 and P4 (power supply and footswitch)
P12 to XY unit P21
P13 to optics-carrier J13
P14 to focus motor J14
P15 for update-cable J15 (10717340)
P16 not used -
S1 DIP-switch 2 upper OFF upload software disabled
S1 DIP-switch 1 lower OFF footswitch: magnification right & focus left
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Connector side
Input to power entry P3

P3 to mains switch S1
S1 to power supply J1/P1
P2 to processor board P11 (focus-tilt)
J4 to footswitch-cable P4 (footswitch)
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XY Switch board
P21 to processor board P12 (Focus-tilt)

P22 to X-motor J22 (XY-Unit)
P23 to Y-motor J22 (XY-Unit)
S1 for reset XY switch board
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Motor optics carrier
J13 to processor board P13 (focus/ tilt)

J30 to LED illumination P30 (optics carrier)
MC Motor optics carrier
SR1 Light control
S3 Changer position switch
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Footswitch
Showing the bottom side of the footswitch w/o the stainless base plate.
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2.3 Diagrams
Wiring Footswitch
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Wiring complete 10719093

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2.4 Block diagram

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2.5 Cables and Wiring
2.5.1 Wiring diagram optics motor (10716633)

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2.5.2 Wiring diagram focus motor wired (10716629)

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2.5.3 Wiring diagram XY motor wired (10716778)
Switch Board XY
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2.5.4 Wiring diagram XY Cable (10716632)
Processor Board
Switch Board XY
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2.5.5 Wiring diagram cable horizontalarm (10716626)

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2.5.6 Wiring diagram footswitch cable (10717338)

SML M220 F12 Service Programs
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3. Service programs / adjustments Leica M220 F12
Table of content
Chapter Page
3.1 Software update program 3-1
3.2 Change of foot switch assignment 3-3
3.3 Calibration of XY unit 3-4
3.4 Speed adjustment XY, focus 3-4

Service programs SML M220 F12
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M220 F12 Service Programs
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3. Service programs / adjustments – M220 F12
3.1 Software upgrade program
Software update overview
 The M220 F12 allows a software update by PC / Laptop / Notebook.

 The processor board accepts data via the RS232 service interface at the plug P15.
 An update program, running on a PC sends the SW via serial port (RS232, 57600/8/1/no).
Program is available on the SD-Intranet.
Caution
Possible damage to electronic devices due to electrostatic charge.
Protect dismantled devices from charging electrostatically.
Fig. 1
Service Programs M220 F12
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Software update procedure
1 Open the cover of the focus/tilt-unit from the M220 F12 system.
2 Connect your Notebook to the processor board with the download cable (10717340). (Fig.1)
3 Set the DIP-Switch S1 number 2 of the processor board on „service mode”: ON. (Fig.2 and 3)
4 Switch on the M220 F12.
5 Run the download program “Updater.exe”

(Version 2.1 or higher). (Fig. 4)
6 Select there the folder “M220” and

your free Serial Port (Com1 or other).
7 Start downloads with appropriate hex file

and wait until the Updater finished.
Fig. 4
8 Close the Updater and remove the download cable from processor board.
9 Set the DIP-Switch S1 number 2 of the processor board on ”service mode”: OFF. (Fig. 5)
10 Replace the cover.
Fig. 3 Fig.5
Fig. 2
M220 F12 Service Programs
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3.2 Footswitch: changing functions left / right
Standard configuration of footswitch as engraved : set DIP-switch1 with number 1:

FOCUS = focus MAG = magnification OFF
Possibility of changing this footswitch function via DIP-switch1 on the processor board.
(Fig.1)
Caution
Inverse configuration of footswitch: set DIP-switch1 with number 1:

FOCUS = magnification MAG = focus ON
Fig. 1
Service Programs M220 F12
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3.3 Calibration of XY unit

Description
The processor board needs once to register the range of the X- and the Y-analog encoders (linear potentiometers). These
information is stored on the processor board during the “calibration routine”. When the routine is started, the X- and Y-slides
move from one mechanical limit to the other, while the analog signals from the potentiometers are registered. These values do
represent the SW-range, used for the mode during operation and the determination of the center position.
When to do a calibration
- after replacement of XY unit
- after replacement of X- or Y motor
- after replacement of processor board
- after replacement of focus/tilt unit
- during maintenance and inspection procedures
How to perform the calibration

- Switch system on and wait until it is initialized.
- Press the XY-unit center button and keep it pressed for more than 10 seconds.
- The calibration starts - the LED of the center button flashes with 5Hz. The X- and Y-motor drive into the mechanical
limits, from there to the opposite mechanical limits. Finally the motors drive to their center position.
3.4 Adjustment of Speed for Focus and XY

Remove the focus cover.
On upper potentiometer (1) set speed for XY to desired value.
On lower potentiometer (2) set speed for focus to desired value.
1… XY speed
2…focus speed
SML M220 F12 Fault Finding
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4. Fault finding – Leica M220 F12
Table of content
Chapter Page
4.1 Power supply 4-1
4.2 Illumination 4-2
4.3 Focus drive 4-5
4.4 Magnification drive 4-6
4.5 Footswitch 4-7
4.6 XY-unit 4-8
4.7 Optic 4-10
4.8 LED-illumination 4-11
4.9 Diagnostic LED’s 4-12

Fault Finding SML M220 F12
03/2009 Gahe -3243 4-II Doc Code 10 665 770 - V2.0
SML M220 F12 Fault Finding
Doc Code 10 665 770 – V2.0 4-1 03/2009 - Gahe 3234
4. Fault finding – Leica M220 F12
Before starting fault finding, check power supply as described in 4.1.
4.1 Power Supply

Power switch
Green, switched on “I”

Dark, switched off “0”
Basic checks: 2 mains fuse ok? Filter ok? Power switch ok?
Symptom:
No DC power (no function at all, no LED’s
active on processor board), power switch
is illuminated.
Proper
NO
condition of
cables in the
power module?
Check / tighten cables in power module.
The power
NO
supply has an
output voltage
of 24VDC?
Replace power supply.
YES
Problem is obviously the cable of horizontal

arm – check connections / replace cable.
03/2009 - Gahe 3234 4-2 Doc Code 10 665 770 - V2.0
4.2 Illumination
WARNING! Never look directly into the light source!
WARNING! High temperatures around Led assembly and lamp module!
WARNING! The illumination LED array is a class 1 LED product.
How to control the illumination
Start up: When system is switched on, the illumination starts and dims to the selected
brightness.
Switch on/off: Press brightness button (1).
Dim light: Turn brightness button.
Symptom:
No illumination.
Is brightness
button ok? NO
(Measure J13
pin11 & 12;
appr. 1 Ohm)
Replace button/potentiometer assembly in
optics carrier (spare part includes focus
motor)
YES
Disconnect and measure on J30

Power source
of LED ok? NO
(open circuit-
voltage on J30
appr. 23VDC)
Problem is obviously on the processor board
– replace processor board.
YES
Replace LED module.

Option: replace illumination module or optics
carrier.
03/2009 - Gahe 3234 4-3 Doc Code 10 665 770 - V2.0
Symptom:
Not enough brightness.
Objective and
illumination NO
mirror clean and
free of dust?
Clean objective and/or illumination mirror.
YES
Measure on J30
Power source of
LED ok? (min. & YES
max. voltage on
J30: 16.3..20.7
VDC)
Obviously the LED module is faulty or the

lifetime is expired - replace LED module.
NO Option: replace illumination module or optics
carrier.
Is brightness J13: disconnect and

potentiometer NO measure pins
ok? (J13 pin 8-9
and 9-10:
0…9.5 kOhm)

motor)
YES

03/2009 - Gahe 3234 4-4 Doc Code 10 665 770 - V2.0
Symptom:
Brightness not adjustable / not
continuously adjustable.
J13: disconnect and

measure between pins
Is brightness
potentiometer NO
ok? (J13 pin 8-9
and 9-10:
0…9.5 kOhm)

YES motor)

03/2009 - Gahe 3234 4-5 Doc Code 10 665 770 - V2.0
4.3 Focus drive
Symptom:
No movement.
Footswitch LED’s
active while NO
focus function is
pressed?
Continue with footswitch diagnostic.
YES
LED’s of focus
driver green NO
while focus
function is
active?
Obviously the processor board is faulty –
replace processor board.
YES
Turn at motor Turn here

gear: Does it NO
run smooth
through the
entire range?
Obviously there is a mechanical problem in

the focus slide – replace focus / tilt unit
YES
Problem is obviously in the focus motor -

replace the focus motor.
03/2009 - Gahe 3234 4-6 Doc Code 10 665 770 - V2.0
4.4 Magnification drive
Symptom:
No movement.
Footswitch LED’s
active while NO
magnification
function is
pressed?
Continue with footswitch diagnostic.
YES
LED’s of magn.
driver green NO
while focus
function is
active?
YES
Problem is obviously in the optics motor /

optics mechanic. Replace optics motor
wired.
Symptom:
Drives continuously.
open
Disconnect and
measure J13 closed closed
Turn emergency slit :

Changer switch horizontal position - switch closed
ok? Measure at YES open
vertical position – switch open
J13, pin4 and 5:
closed: 1Ohm
open: >100MOhm

NO
Problem is obviously in the optics motor /

optics mechanic. Replace optics motor
wired.
03/2009 - Gahe 3234 4-7 Doc Code 10 665 770 - V2.0
4.5 Foot switch
Symptom:
No function can be released with footswitch.
Do diagnosis YES
LED’s on
processor board
respond?
Fault on processor board or periphery:

NO Replace processor board / follow
troubleshooting charts for particular
functions.
Possible fault in
footswitch or in “cable
horizontalarm “.
Cable
horizontalarm is YES
ok? (Do continuity
check with
ohmmeter).
Fault on footswitch (or footswitch cable)

Replace footswitch. Option: If footswitch
cable is obviously damaged, replace
NO
footswitch cable.
Fault on horizontal cable – replace cable.

03/2009 - Gahe 3234 4-8 Doc Code 10 665 770 - V2.0
4.6 X/Y unit
Symptom:
X or Y axis does not move at all – neither while
switching on, nor while released by footswitch.
Do XY-movement NO
LED’s on
processor board
respond?
Fault on processor board:

YES Replace processor board.
Possible fault in “cable

XY “ or in “X Y-Linear
motor”.
Cable XY ok ? (do
continuity check YES
with Ohmmeter).
Fault on XY-Linear motor:

Replace appropriate motor.
NO
Fault on cable XY – replace cable.

03/2009 - Gahe 3234 4-9 Doc Code 10 665 770 - V2.0
Symptom:
Limited range in X or Y axis.
Perform YES
calibration
procedure:
Problem solved?
Problem solved - calibration was missing.
NO
Possible fault in
mechanics or in “X(Y)-
Linear motor”.
Disengage motor
and check
YES
movement: does it
run smooth?
Fault on X(Y)-Linear motor:

NO
Obviously a mechanical problem in the

XY-unit – the entire unit has to be
replaced.
Symptom:
Axis moves to one limit and stays
there, blinking center LED.
Can it be moved NO
out from limit by
footswitch?
Obviously the processor board is defective –

replace the processor board.
YES
Obviously the position

signal is not received
properly.
Cable XY ok ? (do
continuity check YES
with Ohmmeter).
Fault on potentiometer in X(Y)-Linear motor:

NO
Fault on cable XY – replace cable.

03/2009 - Gahe 3234 4-10 Doc Code 10 665 770 - V2.0
4.7 Optic
Symptom:
Optical disturbing or headache by
using microscope.
YES
Binocular tube
looks damaged?
Change the binocular tube.

NO
Problem might be inside

the tube, on the optics.
Check procedure
inspection plan NO
chapter 7.5 of this
manual, with
MAG 16:
OKAY?
Change the binocular tube.
YES
Check procedure
inspection plan NO
chapter 7.5 of this
manual, with
MAG 40:
OKAY?
Change the step changer complete:
10716650
YES
Change the eyepieces.

03/2009 - Gahe 3234 4-11 Doc Code 10 665 770 - V2.0
4.8 LED-illumination
Symptom:
Red reflex is too less.
Enough light (lux)

in the field of NO
view?
(Measure it!)
Change the current LED with a new LED-module,

according the exchange instruction 10665769.
YES
LED is not right installed.

Reinstall according
exchange instruction.
Check LED position

(According procedure
inspection plan YES
chapter 7.4 of this
manual.)
OKAY?
Replace illuminations module complete: 10716660.
NO
Move the LED-module with 4 Allen screws in

the long hole up and down as showing in the 3
pictures below.
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4.9 Diagnostic LED´s

Processor board
2
2
2
4
1
4
Details:
1 LED Processor 3 LED’s footswitch

Green blinking 1Hz: Program running Green while footswitch is pressed, else dark
Green blinking 5Hz: during SW-download Pattern equals footswitch layout:
Always dark or on: Processor failure
2 LED’s motor driver LED’s supply voltage

4
Green while output is active ON/yellow: Voltage present
OFF: no activation OFF: Voltage missing
Green, but darker*: failure, over-current
*depending on speed alignment)
03/2009 - Gahe 3234 4-13 Doc Code 10 665 770 - V2.0
XY switch board
1 LED XY reset
Green blinking 1Hz: while moving to reset position
Green blinking 5Hz: during calibration
Green / ON: in center position
OFF: when out of center position (or no power)
03/2009 - Gahe 3234 4-14 Doc Code 10 665 770 - V2.0
SML M220 F12 Replacing Modules
Doc Code 10 665 770 - V2.0 5-I 03/2009 Mser - 3243
5. Replacing modules – Leica M220 F12
Table of content
Chapter Page
5.1 Gas spring 5.1-1
5.2 Focus motor 5.2-1
5.3 Motor optics carrier 5.3-1
5.4 XY motor 5.4-1
5.5 Parallelogram 5.5-1
5.6.1 Brake castor, serial base # <= 090309009 5.6.1-1
5.6.2 Brake castor, serial base # => 090309010 5.6.2-1
5.7 Footswitch cable 5.7-1
5.8 Optics carrier 5.8-1
5.9 Processor board 5.9-1
5.10 LED-Illumination see user exchange instruction: 10 665769

Replacing Modules SML M220 F12
03/2009 Mser - 3243 5-II Doc Code 10 665 770 - V2.0
M220 F12 Replacing Modules
Doc Code 10 665 770 – V2.0 5.1-1 03/2009 – Mser 3243
5. Replacing modules – M220 F12
5.1 Dismantling / assembling Gas Spring 1100N in parallelogram

High pressure in gas spring!
Do not dissemble directly the gas spring!
Follow step by step our instructions to avoid injury!
1. Switch off the stand and disconnect mains voltage.
2. Remove the binocular tube and

all equipments from microscope.
3. Remove the plastic U-cover for the “cable horizontalarm”,

4 Phillips screws (M4x8). (Fig.3)
3
4. Remove 2 hexagon spacer from the lower profile

of the parallelogram with spanner 7mm.
(Fig.4)
5. Remove the cable tie fixed on the shaft of the

Parallelogram. (Fig. 5)
5
Replacing Modules M220 F12
03/2009 – Mser 3243 5.1-2 Doc Code 10 665754 - V2.0
6. Loose (1 or 10) 4 Allen screws (M6x20 DIN 965.)

Remove the holder focus/tilt (2) or the XY drive
from the top of the parallelogram. (Fig 6)
6b
6a
Important for assembling:

Align the arrows and secure the 4 Allen screws with Loctite 222.
7. Do not remove the cable horizontalarm from the control unit board in focus/tilt.
Carefully put the whole system “focus/tilt, XY-drive, microscope” on a near table.
Attention:
the cable horizontalarm is still connected to the horizontal arm.
Doc Code 10 665 770 – V2.0 5.1-3 03/2009 – Mser 3243
8. Pull off the “cover front” from the head joint.

(Fig. 8)
9. Loose the grub screw on the upper profile.

(Fig.9)
Important:
The grub screws must screwed-out by 3-4mm.
10. Loose the grub screw on the lower profile.

(Fig.11)
10
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11. Push out the 2 bolts carefully with

hammer and pin. (Fig. 11)
11a
11b
12. Take the head joint away.

(Fig. 12)
12
13. Attention:
Clip both profiles with your hand.
(Fig. 13)
13
Doc Code 10 665 770 – V2.0 5.1-5 03/2009 – Mser 3243
14. Pull the “cover rear” off from the head joint.
(Fig. 14)
14
15. Important:
remove both covers. (Fig.15)
15
16. Carefully lift down the lower profile.

(Fig. 16)
16
03/2009 – Mser 3243 5.1-6 Doc Code 10 665754 - V2.0
17. Lift up the upper profile (Fig. 17a)

thereby the gas spring
will move itself out of the support.
(Fig. 17 b-c)
17a
17b
17c
18. Screw off the gas spring from the fork head.
(Fig. 18)
18a
18b
19. Follow the dismantling steps in reverse order to complete the assembly.
M220 F12 System Replacing modules
Doc Code 10 665 770 - V2.0 5.2-1 03/2009 - Mser 3243
5.2 Dismantling / assembling motor focus
Caution
5.2.1 Dismantling the focus/tilt unit

2. Dismantle the binocular tube 1 and remove all accessories.
3. Remove 4 Phillips screws 2 (M3x4 DIN 7985) and the cover 3 of the focus/tilt unit.
Fig. 1a
Replacing modules M220 F12 System
03/2009 - Mser 3243 5.2-2 Doc Code 10 665 770 - V2.0
4. Remove 4 Allen screws 6 (M3x5 DIN 912) and 2 clamps 7.

5. Pull the plug 4 of the XY-cable and the plug 5 of the cable horizontalarm (10716626) from the processor board.
Fig. 1b
6. Remove 4 Allen screws 8 (M6x12 DIN 912) and the focus/tilt unit with the optics-carrier.
Fig. 1c
Doc Code 10 665 770 - V2.0 5.2-3 03/2009 - Mser 3243
5.2.2 Dismantling the processor board

1. Remove the cable ties 3.
2. Remove the optics carrier cable 2 (10716633) and the focus motor cable 4.
3. Unscrew 4 Allen screws 1 (M3x5 DIN 912).
Fig. 2a
4. Thread the optics carrier cable 2 through the slot 6 and the focus motor cable 4 through the hole 7.
5. Remove the processor board 5.
Fig. 2b
03/2009 - Mser 3243 5.2-4 Doc Code 10 665 770 - V2.0
5.2.3 Dismantling the focus motor
Fig. 3a
Securing note
Item Action
Assembly note c
Allen screws
a Secured with Loctite 222
(Fig. 3a / Pos. 4)
Tightening torque of hexagon nut: 3.0 Nm
Brass spur gear Grease UH1 84-201 from (Fig. 3a / Pos. 1); secure the nut with
b (Fig. 3a / Pos. 2) Klüber (10708717) shellac.
Adjustment note d
The tooth flank clearance between the 2 spur gears should be near zero, but both gears have to rotating easily.
Adjust the backlash manually with 2 Allen screws 4.
Doc Code 10 665 770 - V2.0 5.2-5 03/2009 - Mser 3243
Dismantling note
Do not unscrew the hexagon nut on the side of the spindle!
1. Unscrew hexagon nut 1 (M5 DIN 439).

2. Remove the brass spur gear 2 by heating (maximum 70 °Celsius) and take care not to damage the gear teeth.
3. Remove the clamping cone 3.
4. Unscrew 2 Allen screws 4 (M2x3 DIN 912) and remove the focus motor 5 with the cable.
Wiring diagram focus motor wired (10716629)

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Processor board (10716645) : connection between P14 and J14
5.2.4 Assembling the focus motor

1. Follow the dismantling steps in reverse order to complete the assembly.
2. Finally control the motor speed with the new gear adjustment.
Doc Code 10 665 770 - V2.0 5.3-1 03/2009 - Mser 3243
5.3 Dismantling /assembling Optics Motor Carrier
Caution

Fig. 1a
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Fig. 1b
6. Remove 4 Allen screws 8 (M6x12 DIN 912) and the focus/tilt unit with the optics-carrier.
Fig. 1c
Doc Code 10 665 770 - V2.0 5.3-3 03/2009 - Mser 3243

Fig. 2a
Fig. 2b
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6. Loosen 4 Phillips screws 9 (M3x5 DIN 965) and remove the angled cover 8.
Fig. 2c
Doc Code 10 665 770 - V2.0 5.3-5 03/2009 - Mser 3243
5.3.3 Dismantling the whole illumination module

7. Remove 3 Allen screws 2 (M3x10 DIN 912).
8. Carefully loosen the illumination module 1 (1071660).
Fig. 3a
9. Pull the plug 3 of the cable for the optics motor (black/red).
10. Now remove the illumination module 1 entirely.
Fig. 3b
03/2009 - Mser 3243 5.3-6 Doc Code 10 665 770 - V2.0
5.3.4 Dismantling the optics motor

11. Pull out all filter sliders 1 from the side casing.
12. Remove 4 Allen screws 2 (M3x5 DIN 912) and 2 cable clamps 3.
Fig. 4a
Doc Code 10 665 770 - V2.0 5.3-7 03/2009 - Mser 3243
13. Remove 2 Allen screws 5 (M3x8 DIN 912) and the emergency drive 4.
Fig. 4b
14. Remove 2 screws 6 (M3x8 DIN 912) from the motor holder 7.
Fig. 4c
03/2009 - Mser 3243 5.3-8 Doc Code 10 665 770 - V2.0
5.3.5 Unscrewing the light control potentiometer
Caution
Risk of injury when removing the cap 2!
15. Detach the knob sterilisable 1.

16. Remove the plastic cover 2 with appropriate tools (small, flat screwdriver or knife).
17. Remove hexagonal nut 3 (M5 DIN 439) with a socket wrench of 8mm.
18. Detach the rotary knob 4.
19. Remove the special hexagonal nut 5 with a spanner of 14mm.
20. Pull the light control potentiometer 6 out of the mount.
Fig. 5a
Assembly note a
Secure the nut 3 with shellac.
Make sure that the mounting orientation of the light control potentiometer 6 is correct.
Mounting orientation of the three contacts 7 of the light control potentiometer 6 as shown in Fig. 5a.
Doc Code 10 665 770 - V2.0 5.3-9 03/2009 - Mser 3243
5.3.6 Disassembling the whole optics motor

Important note
Do not remove the limit switch 3.
21. Remove the whole optics motor 1 together with the light control potentiometer 2 and the limit switch 3 from the housing.
Fig. 6a
Assembly note
When assembling, engage pin 4 (on the optics motor disk 6) into the notch 5 of the magnification slice (Fig. 6b).
It’s not important which notch will be chosen.
Fig. 6b
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Wiring diagram optics motor (10716633)

Doc Code 10 665 770 – V2.0 5.4-1 03/2009 - Mser 3243
5.4 Dismantling/assembling X-/Y-Motor
Caution
5.4.1 Dismantling the XY casing

2. Remove 8 Phillips screws 1 (M3x8 BU 5952).
3. Remove the cover 2 downwards and leave it on the top of the focus/ tilt unit.
Fig. 1a
03/2009 - Mser 3243 5.4-2 Doc Code 10 665 770 - V2.0
5.4.2 Dismantling the XY switch board

Remove 2 Phillips screws 1 (M2,5x4 DIN 7985) and
disconnect the XY switch board 2 from the 3 cable connectors shown zoom in Fig. 2a.
Fig. 2a
P21: cable Y-motor
P22: cable X-motor
P23: cable XY (10716632)
XY switch board (10716899)
Connector coding:
P21-Pin15
P22-in5
P23-Pin5
Fig. 2b
Doc Code 10 665 770 – V2.0 5.4-3 03/2009 - Mser 3243
5.4.3 Dismantling the X-motor

X-motor overview:
1 Yoke motor side

2 Yoke spindle side
Fig. 3a
1. Dismantle XY switch board see chapter 5.4.2.

2. Remove hexagonal nut 3 (#8-32 Locknut) and Phillips screw 4 (#8-32×5/8“) from the yoke 2 at the spindle side.
Fig. 3b
Assembly note
During assembly make sure not to press the yoke 2 together and that the drive can move freely in the yoke.
03/2009 - Mser 3243 5.4-4 Doc Code 10 665 770 - V2.0
3. Remove 2 Phillips screws 6 (M3x8 DIN 7985) and the cable clamp 5.
Fig. 3c
4. Remove hexagonal nut 7 (#8-32 Locknut) and Phillips screw 8 (#8-32×5/8“) from the yoke 1 at the motor side.
Fig. 3d
Doc Code 10 665 770 – V2.0 5.4-5 03/2009 - Mser 3243
5. Remove one Allen screw 10 (M4x6 DIN 7984) and remove the yoke 9 at the motor side.
Fig. 3e
Securing note
Assembly note a
Item Action
Tightening torque of Allen screw: 1.2 Nm
Allen screw (Fig. 3e / Pos. 10);
a Secured with Loctite 243
(Fig. 3e / Pos. 10)
Assembly note
During assembly make sure not to press the yoke 9 together and that the drive can move freely in the yoke.
03/2009 - Mser 3243 5.4-6 Doc Code 10 665 770 - V2.0
6. Remove 2 Phillips screws 12 (M3x8 DIN 7985) and the cable clamp 11.
Fig. 3f
7. Remove the X-motor 13.
Fig. 3g
Doc Code 10 665 770 – V2.0 5.4-7 03/2009 - Mser 3243
Assembly overview X-motor
Fig. 3h
IMPORTANT :
AFTER ASSEMBLING YOU MUST CALIBRATE THE XY-UNIT ACCORDING SERVICE PROGRAM 3.3
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5.4.4 Disassembling the Y-Motor

Y-motor overview:
1 Yoke motor side

2 Yoke spindle side
Fig. 4a
1. Dismantle XY switch board see chapter 5.4.2.

2. Remove hexagonal nut 3 (#8-32 Locknut) and Phillips screw 4 (#8-32×5/8“) from the yoke 2 at the spindle side.
Do not remove the yoke 2 at the Y-motor.
Fig. 4b
Doc Code 10 665 770 – V2.0 5.4-9 03/2009 - Mser 3243
3. Remove hexagonal nut 6 (#8-32 Locknut) and Phillips screw 5 (#8-32×5/8“) from the yoke 1 at the motor side.
Do not remove the yoke 1 at the Y-motor!
Fig. 4c
Assembly notes
– During assembly make sure not to press the yoke 1 together and that the drive can move freely.
4. Remove the Y-motor 7.
Fig. 4d
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Assembly note
When assembling, fasten the cable 9 with a cable tie 8 as shown in Fig. 4e.
Fig. 4e
Assembly overview Y-motor
Fig. 4f
IMPORTANT :
Doc Code 10 665 770 - V2.0 5.5-1 03/2009 – Mser 3243
5.5 Dismantling / assembling the Parallelogram M220 F12
High pressure in gas spring!

Do not dissemble the gas spring!
2. Remove the binocular tube and

3. Remove the plastic U-cover for the “cable horizontalarm”,

2 Phillips screws (M4x8).
(Fig.3)
4. Remove 2 hexagon spacer from the lower profile

of the parallelogram with spanner 7mm.
(Fig.4)
5. Remove the cable tie fixed on the shaft of the

parallelogram.
(Fig. 5)
5
03/2009 – Mser 3243 5.5-2 Doc Code 10 665754 - V2.0
Caution
6. Remove 4 Phillips screws 2 (M3x4 DIN 7985)

and the cover 3 of the focus/tilt unit.
(Fig. 6)
6
7. Remove 2 Allen screws 6 (M3x5 DIN 912) and the clamp 7.
(Fig. 7)
8. Pull the plug 5 of the cable horizontalarm (10716626)

from the processor board.
(Fig.7)
7
9. Loose (1 or 10) 4 Allen screws (M6x20 DIN 965).
Remove the holder focus/tilt (2) or the XY drive
from the shaft of the parallelogram. (Fig 9)
9b
9a
Important for assembling:

Align the arrows and secure the 4 Allen screw with Loctite 222.
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10. Remove the connector panel from the bottom of

the horizontalarm, with 6 Phillips screws (M3x8 DIN7985).
(Fig. 10)
10a
10b
11. Carefully put the connector panel on a near table.
12. Pull and push the horizontal cable through the slotted-hole of the
parallelogram until the connector arrives. (Fig. 12)
12a
12b
13. Protect the shielded part of the cable with a tape

and pull out the cable from the horizontalarm.
(Fig.13)
13
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14. Unlock the parallelogram with the knob brake.

(Fig.14)
14
15. Lift out the parallelogram from the horizontalarm bearing.

(Fig.15)
15
16. Take the new parallelogram and

put it carefully in the horizontal bearing.
(Fig.16)
16
Doc Code 10 665 770 - V2.0 5.5-5 03/2009 – Mser 3243
17. Lock the parallelogram with the knob brake.

(Fig.17)
17
18. Fasten a string (about 0.5 meters)

next to the connector.
(Fig.18)
18
19. Contrive the string from the bottom hole of the horizontalarm
to the slotted-hole of the parallelogram.
(Fig.19)
19a
19c
19b
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20. Pull carefully the string until the connector is over

the slotted-hole. (Fig.20)
20b 20a
21. Mount the connector panel to the horizontal arm and

and push the cable through the bearing hole.
(Fig.21)
Attention: a mark is fixed on the cable.
21
22. Then pull the cable from the top side.

The cable mark has to be viewed from outside
to the inside of the slotted-hole.
(Fig.22)
22a
22b
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23. Fix the “cable horizontalarm” with a cable tie

on the parallelogram shaft and
remove the tape from the shield of the cable.
(Fig.23)
23
24. Mount 2 hexagon spacer to the lower profile

of the parallelogram with spanner 7mm and
secure the spacer with Loctite 222.
(Fig.24)
24
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25. Mount the plastic U-cover

for the “cable horizontalarm”,
with 2 Phillips screws (M4x8) and
secure the screws with Loctite 222
(Fig.25)
25
26. Mount the holder focus/tilt or the XY drive to the shaft of the parallelogram.
(Fig.9)
27. Connect the “cable horizontalarm” to the plug 5 on the processor board and mount the clamp 7.
(Fig.7)
28. Mount the cover 3 to focus/tilt.

(Fig. 6)
29. Mount the binocular tube and all equipments to the microscope.
30. Check all functions.

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5.6.1 Dismantling / assembling Brake Castor
only for serial-base-number: <= 090309009 (but w/o 090309001 and 090309002)
2. Remove the footswitch, binocular tube and

3. Loose the brake knob 1 on the horizontalarm

and lift the swingarm out the column.
(Fig.3)
Put the swingarm carefully on a table.
Attention:
Heavy- weight => about 80 kg.
4. Carefully tilt 90° the base/ column flat

to the bottom.
(Fig.4)
4
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5. Loosen the locknut M8 with a spanner 13mm

and remove the bolt and thewheel from the castor support.
(Fig. 5)
5a
5b
6. Unscrew the special Allen screw M12 (10714240)

with an Allen key 10mm and the Washer (for M12-A2 DIN 125).
Remove the castor support from the base.
(Fig. 6)
6a
6b
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8. Take the new Brake Castor and first dismantle

it as shown in step 5.
Put the whee, bolt and locknut next the column.
(Fig 8)
9. Assemble the castor support to the base as

shown in step 6.
(Fig 9)
Attention:
First: tighten carefully with an Allen key 10mm till the castor support is light clamped to the base.
Second: slaken the screw about 90° (1/4 rotations).
The pivot must be easily rotating.
10. Assemble the roll with bolt and loknut

to the castor support as shown in step 5
(Fig 10)
10
Attention:
First: tighten carefully with a spanner 13mm till the wheel is light clamped between the castor support arms.
The wheel must be easily running.

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9. Follow steps 4, 3, 2 and 1 in reverse sequence.

(Fig. 3 & 2)
11. Check the brake function of the new Castor.
10. Check the moveability of the base.

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5.6.2 Dismantling / assembling Brake Castor
only for serial-base-number: => 090309010 (and 090309001 & 090309002 also)
2. Remove the footswitch, binocular tube and

3. Loose the brake knob 1 on the horizontalarm

and lift the swingarm out the column.
(Fig.3)
Put the swingarm carefully on a table.
Attention:
Heavy- weight => about 80 kg.
4. Carefully tilt 90° the base/ column flat

to the bottom.
(Fig.4)
4
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5. Loosen the locknut M8 with a spanner 13mm

and remove the bolt and thewheel from the castor support.
(Fig. 5)
5a
5b
6. Unscrew the special Allen screw M12 (10714240)

with an Allen key 10mm and the Washer (for M12-A2 DIN 125).
Remove the castor support from the base.
(Fig. 6)
6a
6b
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8. Take the new Brake Castor and first dismantle

it as shown in step 5.
Put the whee, bolt and locknut next the column.
(Fig 8)
9. Assemble the castor support to the base as

shown in step 6.
(Fig 9)
9
Assembling instruction:
Tighten carefully with an Allen key 10mm the screw M12 and washer with 30Nm torque.
The pivot must be easily rotating.
10. Assemble the roll with bolt and loknut

to the castor support as shown in step 5
(Fig 10)
10
Attention:
First: tighten carefully with a spanner 13mm till the wheel is light clamped between the castor support arms.
The wheel must be easily running.

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9. Follow steps 4, 3, 2 and 1 in reverse sequence.

(Fig. 3 & 2)
11. Check the brake function of the new Castor.
10. Check the moveability of the base.

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5.7 Dismantling / assembling Footswitch Cable
Caution
Replacement Cable Kit (10717338) consists of:

1 piece Cable Assembly with molded 9 Pin Miniature D Plug, Cable Gland and Nut
10 pieces Water resistant IDC Butt Splices
2. Disconnect the footswitch cable from the horizontalarm.

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3. Remove the stainless base plate from the footswitch

by first unscrewing 4 stainless Phillips screws (M4x6 –A4),
(Fig.3)
4. and then by unscrewing 2 stainless Phillips countersunk

screws (M4x6 – A4) from the top side.
(Fig.4)
Important note:
Only stainless screws with high
material quality “A4” are permitted!
5. Lift the stainless base plate carrefully

with a flat screwdriver from the plastic housing.
(Fig.5)
5
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Cable Removal:
6. Cut the exposed wires close to the end of the cable sheath, as shown in Fig. 4.
Undo the nut on the cable gland and remove the cable, complete with the cable gland, from the base of the switch.
(Fig.6)
Cable Replacement:
7. Remove the cable gland nut from the gland on the new cable and pass the cable through the entry hole
in the switch base.
Slide the cable gland nut over the end of the cable and secure the cable gland.
Slacken the cable gland to allow the cable to slide freely through the gland.
(Fig.7)
7
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8. Connect the wires from the new cable to the wires in the switch, color to color, using the Butt Splices provided.
Do NOT strip the wires.
To secure the wires to the butt splices, insert both wires to be joined fully into the splice (the wires can be seen
through the transparent butt splice) then close the butt splice by pinching it with a pair of pliers.
A small amount of sealant may be expelled from the splice as it is closed.
(Fig.6)
9. Continue fitting the butt splices to all 9 wires.

A spare butt splice is provided in case of an incorrect fitting.
If more splices are required, they are manufactured by 3MScotchlok™, Part No. UY2.
10. Adjust the length of the cable inside of the switch to ensure that the joints are not under any tension and tighten the
cable gland to secure the cable.
10. Refit the stainless base plate to the footswitch.

(Fig.4 + 3)
11. Connect the footswitch cable to the horizontalarm and check all switch functions.
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5.8 Dismantling /assembling Optics Carrier Complete
Caution

Fig. 1a
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Fig. 1b
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Fig. 2a
Fig. 2b
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6. Loosen 4 Phillips screws 9 (M3x5 DIN 965) and remove the angled cover 8.
Fig. 2c
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5.8.3 Dismantling the whole optics carrier complete

1. Loosen 4 Allen screws 2 (M3X50 DIN 912).
2. Carefully remove the optics carrier 1 (10716670) from the support 3 .
Fig. 3a
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5.9 Dismantling /assembling Processor Board
Caution

Fig. 1a
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Fig. 1b
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Fig. 2a
Fig. 2b
IMPORTANT (if XY-unit is present in the system) :
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M220 F12 Maintenance
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6. Maintenance – M220 F12
6.1 General maintenace

Instruments and their accessories are generally exposed to dust and dirt.
Each time, before you use them, you should therefore carry out an external inspection of accessible mechanical
and optical parts such as eyepieces, optics carrier, objectives, binocular tubes and accessories and then clean
them if necessary.
Dust and dirt have a negative effect on the results of your work.
When the instruments are not in use, you should use the dust covers and dust plugs provided.
In addition to the provisions of these general guidelines,

we recommend to service the microscope system every 3 years.
6.3 Maintenance of Microscope M220

Cleaning and re-greasing of the individual dismantled optical and mechanical modules.
Perform the safety tests and the entire inspection.
Refer to capter 7 of this manual.
6.2 Maintenance of Swingarm F12

Cleaning and re-greasing of mechanical modules.
6.4 Maintenance of Base and Column

Cleaning and re-greasing of mechanical modules.
Maintenance M220 F12
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M220 F12 Inspection
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7. Inspection Leica M220 F12
Table of content
Chapter Page
7.1 Safety test description 7-3
7.2 Safety test protocol 7-4
7.3 Inspection protocol 7–5
7.4 Appendix 1: Check LED position 7- 11
7.5 Appendix 2: Check for deviations 7- 12
7.6 Test certificate 7-13

Inspection M220 F12
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M220 F12 Inspection
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7. Inspection Leica M220 F12

The following inspection is concerning the system M220 F12: stand and microscope.
The inspection has to be completed with the particular inspection lists of the appropriate service manuals for the
optional accessories.
7.1 Safety tests

General
Leica Microsystems takes no liability for compliance of these inspections with your local regulations. We highly
recommend to contact your national authorities for further information on medical equipment safety and national
regulations. Refer to EN60601-1 / UL60601-1 and/or DIN VDE 0751 and 0702 concerning measurements and normal
conditions / single fault conditions (NC/SFC).
The safety test is recommended to be performed:
 First time after installation, then in accordance with the preventive maintenance. Pay attention to your local
regulations, you might need to do the safety test more frequently!
 After a repair or replacement of main components.
Main components are: DC-power supply, transformer, illumination power supplies, control units with power
supplies.
Principle of earth grounding safety test:
Fig. 1
Details for M220 F12:
Select blank/conductive points (no paint)
In relevant area.
Fig. 2
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7.2 Safety test protocol
Tolerances below are according to EN60601-1 / UL60601-1 and/or DIN VDE 0751 and 0702.
No Inspection Inspection instructions Comments/meas. values Actual OK Corrective

specified Yes No
1 Protection Equipment: Resistance must be Check ground

Earth Safety Tester, e.g. below 0.2 connectors for
Secutest S3 or perfect
equivalent. conductivity.
Disconnect the stand
system from the main
power and connect to
safety tester using
suitable adapters.
Measure on a few points

as described in fig. 1 & 2.
2 Earth Disconnect the stand NC (normal condition): Unplug / switch off

Leakage system from the main < 0.5 mA (220-240VAC)* major components
Current power and connect to < 0.3 mA (100/120VAC)* to isolate the one
safety tester using that precedence
suitable adapters. the excessive leak
SFC (single fault condition): current. Exchange
< 1 mA (220-240VAC) the faulty
< 0.6 mA (100-120VAC) component
* NC Leica production tolerances for leakage

current:
< 300 A (220/240V)
< 100 A (100/120V)
Inspected by Date Signature

M220 F12 Inspection
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7.3 Inspection protocol
Step Description Required results O.K. Fails
1 General
WARNING!
Never look directly into the light source!
1.1 Check 2 fuse. 2 fuse T6.3 A are in.
1.2 Switch stand system on. Main switch shines green.
1.3 Check the status of initialization. - Light ON

and
- XY-unit in reset position & Led ON.
1.4 Check warning labels and signs. Labels present and readable according to
user manuals.
2 Cables
2.1 Inspect for damages: cables and their Seem undamaged.

connectors.
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3 Illumination
3.1 Check all optional filters on the side. Filters present and w/o cracks;
w/o filters: filter-holder present.
3.2 Press the illumination knob off /on and Illumination knob is functional and can be
turn it. turned smoothly.
3.3 Change brightness from minimum to Intensity increases / decreases

maximum. accordingly and illumination is working
well.
3.4 Inspect visually the output spotlight at A sharp circle on the whole circumference
WD and 50% of illumination. and spotlight homogeny over the whole
area.
3.5 Check spotlight extension and visual field The visual field of the eyepieces should be
through eyepieces by magnification x10. included completely in the circle of the
spotlight: no shadows at the borders.
3.6 Measure light intensity in the field of view f=200mm => between 60’000 and 72’000 lux.
by well focused microscope:
set light to maximum intensity and light f=225mm => between 47’000 and 57’000 lux.
spot centered to the sensor field of the
light meter. f=175mm => between 78’000 and 94’000 lux.
3.7 Check LED position according appendix 1. Field X at the centre and A=B, approx.
4 Optics
4.1 Inspect the optical image quality. The optical image shows no irregularity.
4.2 Inspect for reflexes. No disturbing stray light in the field of

view.
4.3 Inspect optics cleanliness. No fingerprint, no dust.
4.4 Check the sharpness of the image Top sharpness on: 6.4/ 10/ 16/ 25/ 40.
throughout all the magnification steps.
4.5 Move the magnification changer step by All steps are smooth and w/o noise and
step from the footswitch. lock properly in the different position.
4.6 Move the magnification changer step by All steps are smooth and w/o noise,
step from the mechanical overdrive. forwards and backwards.
4.7 Mount crosshairs eyepieces on the tube. Convergence <0.3mm

Check for deviations in binocular tube Divergence <0.05mm
according appendix 2. Height deviations <0.1mm (+ and -)
M220 F12 Inspection
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5 Balancing
5.1 Balance optics carrier with 3.5kg load Well balanced in all directions.
No distracting noise during adjust the
D-Balance and the rotary knob turns easy.
5.2 Balance optics carrier with 0.5kg load Well balanced in all directions.
No distracting noise during adjust the
(Note: 0.5kg = objective+ ocular+ tube) D-Balance and the rotary knob turns easy.
5.3 Move parallelogram vertical up with load <17.4Nm (<30 N; reference distance 0.58m)
3.5kg/ lay horizontal: torque (force)
5.4 Move parallelogram vertical down with <17.4Nm (<30 N; reference distance 0.58m)
load 3.5kg/ horizontal: torque (force)
6 Movements on axes while swingarm open
6.1 Turn axis 1 with brake 1 off and load 3.5kg: <8Nm (<21.6N; reference distance 0.37m)
torque (lateral force).
6.2 Turn axis 2 with brake 2 off and load 3.5kg: <8Nm (<13.8 N; reference distance 0.58m)
torque (lateral force).
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7 Mechanical stops
7.1.1 Turn axis 1 Move on 360°; no stop
7.1.2 Turn axis 2 Move on left 150° and right 180°.
7.1.3 Turn axis 5 Move on left 155° and right155°.
7.1.4 Turn axis 6 (tilt axis) Move +/- 15° (forwards and backwards).
7.2 Active brake 4: lock the parallelogram. The parallelogram is locking in each
position.
7.3 Active brake 4: pull down force on axis 5. 30N, and the parallelogram are holding.
7.4 Release brake 4: unlock the parallelogram. The off function goes easy.
M220 F12 Inspection
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8 Focus / Tilt
8.1 Move the focus motor up and down, with The focus drives w/o noise.
minimum speed and maximum3.5kg load. The focus drives w/o vibrations.
maximum speed and maximum 3.5kg load. The focus drives w/o vibrations.
minimum speed and user minimum 0.5kg The focus drives w/o vibrations.
load.
Maximum speed and user minimum 0.5kg The focus drives w/o vibrations.
load.
8.5 Tilt the microscope backwards and The tilt fixation works properly.
forwards.
8.6 Check the tilt force: tilt in 0° position and Max.3.6 Nm (20 N with reference
focus motor in the “Reset position”, with distance 0.18m).
brake released.
9 XY-unit
9.1 Move unit in X direction with footswitch No noise from the X-Motor.
joy-stick: maximum travel on both side, No vibrations in the optics image after
with average speed and load 3.5 kg. 5 seconds.
9.2
Move unit in X direction with footswitch No noise from the X-Motor.
9.3 Move unit in Y direction with footswitch No noise from the X-Motor.
9.5 Move unit in Y direction with footswitch No noise from the X-Motor.
9.6 Do the calibration of XY-unit: according Calibrations work well.

“service programs 3.3”. No noise from the motors.
No vibrations in the optics image after
5 seconds.
Inspection M220 F12
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10 Stand
10.1 Press 4 footbrake pedals. The stand system is standing stable.
10.2 Release all footbrakes. The stand can be moved easily.
10.3 Move the entire stand on a stabile floor, <70N (all 4 castor turned in the same
no carpet: forward/ back /left /right direction).
11 Footswitch / Input System
11.1 Press the footswitch button for 6.4/ 10/ 16/ 6.4/ 25/ 40.
magnification “+ “(6 times).
11.2 Press the footswitch button for 6.4/ /40725/6.4/10/ 16.

magnification “-“(6 times).
11.3 Press the footswitch button for focus “+ “. Focus drives to maximum position.
11.4 Press the footswitch button for focus “-“ . Focus drives to minimum position.
11.5 Move the joystick in “+ X“, in “- X“, in “+Y“ XY-unit moves in all direction.
and in “-YX“ direction.
12 Accessories
Refer to appropriate service manuals.

M220 F12 Inspection
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7.4 Appendix 1: Check the LED position to get an optimized “Red Reflex”.
1.) Take a black or dark sheet and pierce a pinhole, about 1-2mm,
in the middle of the sheet.
2.) Hold that black sheet about 150mm from the microscope’s light output
and about 150mm from the table.
(Fig. 1)
3.) Observe the mirror reflection on the table’s surface.

(Fig. 1)
Note: the mirror is integrated in the illumination path and fixed

into the optics carrier.
1
4.) The reflection of the mirror should looks approximately the same
as shown in Figure 2.
Good example: the filed X is at the centre of the mirror and

the lateral lengths are A = B, approximately.
(Fig. 3)
Bad example 1: the lateral lengths are A > B, field X is too low.
(Fig. 4)
Note: for LED adjusting see chapter “fault finding” 4.8 of this service manual.
4
Bad example 2: the lateral lengths are A < B, field X is too high.
(Fig. 5)
Note: for LED adjusting see chapter “fault finding” 4.8 of this service manual.
5
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7.5 Appendix 2: Check for deviations in binocular tube
1.) Replace both standard eyepieces by

the special “crosshairs & scale-type”
eyepieces.
2.) The dioptre scale has to be adjusted to 0.
3.) Setup a medium pupil distance (PD).
4.) Microscope has to be in max. magnification and

min. working distance.
5.) Place the crosshairs object straight under the

microscope objective, on the table.
6.) Use your dominant eye for all procedure.
7.) Bring manually the RIGHT crosshairs eyepiece

in agreement with the crosshairs object.
8.) For convergence & divergence measurement

use the eyepiece scale in horizontal lay and
for height measurement in vertical lay.
9.) The deviation is shown on the LEFT eyepiece: +/-height, convergence and divergence.
10.) The 4 deviation tolerances are illustrated in the following pictures.

M220 F12 Inspection
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7.6
Test Certificate
Leica Swingarm M220 F12
Leica Microsystems (Schweiz) AG

Surgical Division
M220 F12
Select type: CH-9435 Heerbrugg
M220 F12 with XY-unit Switzerland
Date
Purpose of test
System Configuration
Serial no. of optics carrier Serial no. of stand
User settings of buttons on footswitch
performed inspection / steps:
Remarks
Inspected by Date Signature

Inspection M220 F12
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SML M220 F12 Spare parts
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8. Spare parts – M220 F12
Table of content
Chapter Page
8.1 Optics carrier 8-1
8.2 Focus / tilt 8-4
8.3 XY unit 8-5
8.4 Horizontalarm 8-7
8.5 Parallelogram 8-8
8.6 Column, base, footswitch 8 - 10
8.7 Eyepiece, tube 8 - 11

Spare parts SML M220 F12
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M220 F12 Spare parts
Doc Code 10 665 770 - V2.0 8-1 03/2009 Mser - 3243
Stock n° Description Remark Picture
8. Spare parts – Leica M220 F12
8.1 Optics carrier
10716670 Optics carrier complete /
10716660 Illumination module complete /
note:
10716659 Cover illumination plastic,
black
included:
1x Allen wrench 2.5mm
10448374 LED illumination complete
note:
LED fastened on the
support.
03/2009 Mser - 3243 8-2 Doc Code 10 665 770 - V2.0
note:
with potentiometer,
10716648 Motor optics carrier wired motor, motor gear,
motor holder, switch,
cables, connectors.
note:
19000642 Clamping screw
black
note:
10716690 Rotary knob complete plastic,
black
note:
10272033 Cover to rotary knob plastic,
black
note:
10433828 Filter slider housing plastic,
black
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note:
10433829 Filter slider plastic,
black
note:
10716650 Step changer complete
with motor carrier optics
note:
10428328 Knob sterilizable plastic,
black
note:
10384656 Knob transparent sterilizable
plastic
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8.2 Focus / tilt
Focus / tilt unit,

10716634 /
complete
10716645 Main processor board /
10716625 Focus motor wired /
note:
m0.5 - Z32,
10715462 Spur gear complete
with nut and
clamping cone
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10716620 Lever tilt /
10716624 Cover processor board /
8.3 XY unit
10448369 X/Y Unit /
10716882 X/Y Cover /

03/2009 Mser - 3243 8-6 Doc Code 10 665 770 - V2.0
included:
1x Yoke
10716878 X/Y Linear motor wired
2x Phillips screw
2x Locknut
10716899 X/Y Switch board /
Cable X/Y note:

10716632
to processor board Length about 390mm
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8.4 Horizontalarm
included:
10716865 Horizontalarm
Cable horizontalarm
10716896 Power supply /
note:
Power entry module,
10717164 10710102
with cable
as spare part w/o cable
10167656 Fuse /
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10710103 Main switch /
note:
10717363 Knob complete
M10x0.5
note:
10716898 Rotation limit insert
25x22x8mm
8.5 Parallelogram
10716866 Parallelogram /
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note:
Length about 1200mm
note:
10746543 Gas spring 1400N
length = 263mm
note:
10717335 Knob brake
M8x50mm
note:
M10x1
with:
10717336 Knob weight
1x Washer
1x Nut
1x Spacer
note:
10717337 Knob bearing
M6x15mm
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8.6 Column, base and footswitch
10716864 Column /
10716863 Base /
note:
10716892 Brake Castor
w/o Screw 10714240
Note:
10714240 Screw for Brake Castor M12x40 DIN912
coating Spedcaps 85
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included:
10717434 Footswitch
Footswitch cable
included:
10717338 Foot switch cable 10x IDC connectors,
length about 4000mm
8.7 Eyepieces and tube
note:
Inclined binocular tube,
10448404 Binocular tube Low TC (Type
Compound),
MTU xxx
note:
13613532 Eye piece
10x20
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M220 F12 Special tools
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9. Special tools Leica M220 F12
Table of content
Chapter Page
9.1 Tools for inspections of binocular tubes 9-1

Special tools M220 F12
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M220 F12 Special tools
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9. Special tools Leica M220 F12
9.1 Tools for binocular tube
10715624 Crosshair for object field Ø21mm x2.3mm
For M220 F12 w. XY-unit,

Eyepiece, binocular tube 10446574.
10711801
with scale and crosshairs.
Fit for al tubes type II.
For M220 F12 Standard,

binocular tube 10448404.
10447160 Eyepiece
Fit for al tubes type I.
10376119 Scale with crosshairs For eyepiece 10447160.

Special tools M220 F12
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“With the user, for the user”
Leica Microsystems
10 M1 127 0en/- • © Leica Microsystems (Schweiz) AG • CH-9435 Heerbrugg, 2008 • Printed in Switzerland – XII.2008 – RDV – Illustrations, descriptions and technical data are not binding and may be changed without notice.
Leica Microsystems operates internationally in four divi- The statement by Ernst Leitz in 1907, “with the user, for the user,” describes the fruitful collaboration
sions, where we rank with the market leaders. with end users and driving force of innovation at Leica Microsystems. We have developed five
brand values to live up to this tradition: Pioneering, High-end Quality, Team Spirit, Dedication to
• Life Science Division Science, and Continuous Improvement. For us, living up to these values means: Living up to Life.
The Leica Microsystems Life Science Division supports the
imaging needs of the scientific community with advanced
innovation and technical expertise for the visualization, Active worldwide
measurement, and analysis of microstructures. Our strong
focus on understanding scientific applications puts Leica Australia: North Ryde Tel. +61 2 8870 3500 Fax +61 2 9878 1055
Microsystems’ customers at the leading edge of science. Austria: Vienna Tel. +43 1 486 80 50 0 Fax +43 1 486 80 50 30
• Industry Division Belgium:

Canada:
Groot Bijgaarden Tel. +32 2 790 98 50
Richmond Hill/Ontario Tel. +1 905 762 2000
Fax +32 2 790 98 68
Fax +1 905 762 8937
The Leica Microsystems Industry Division’s focus is to
support customers’ pursuit of the highest quality end result. Denmark: Herlev Tel. +45 4454 0101 Fax +45 4454 0111
Leica Microsystems provide the best and most innovative France: Rueil-Malmaison Tel. +33 1 47 32 85 85 Fax +33 1 47 32 85 86
imaging systems to see, measure, and analyze the micro-
Germany: Wetzlar Tel. +49 64 41 29 40 00 Fax +49 64 41 29 41 55
structures in routine and research industrial applications,
materials science, quality control, forensic science inves- Italy: Milan Tel. +39 02 574 861 Fax +39 02 574 03392
tigation, and educational applications. Japan: Tokyo Tel. +81 3 5421 2800 Fax +81 3 5421 2896
• Biosystems Division Korea: Seoul Tel. +82 2 514 65 43 Fax +82 2 514 65 48
Netherlands: Rijswijk Tel. +31 70 4132 100 Fax +31 70 4132 109
The Leica Microsystems Biosystems Division brings his-
topathology labs and researchers the highest-quality, People’s Rep. of China: Hong Kong Tel. +852 2564 6699 Fax +852 2564 4163
most comprehensive product range. From patient to pa- Portugal: Lisbon Tel. +351 21 388 9112 Fax +351 21 385 4668
thologist, the range includes the ideal product for each
histology step and high-productivity workflow solutions Singapore Tel. +65 6779 7823 Fax +65 6773 0628
for the entire lab. With complete histology systems fea- Spain: Barcelona Tel. +34 93 494 95 30 Fax +34 93 494 95 32
turing innovative automation and Novocastra™ reagents, Sweden: Kista Tel. +46 8 625 45 45 Fax +46 8 625 45 10
Leica Microsystems creates better patient care through
rapid turnaround, diagnostic confidence, and close cus- Switzerland: Heerbrugg Tel. +41 71 726 34 34 Fax +41 71 726 34 44
tomer collaboration. United Kingdom: Milton Keynes Tel. +44 1908 246 246 Fax +44 1908 609 992
• Surgical Division USA: Bannockburn/lllinois Tel. +1 847 405 0123 Fax +1 847 405 0164
The Leica Microsystems Surgical Division’s focus is to

partner with and support surgeons and their care of pa- and representatives in more than 100 countries
tients with the highest-quality, most innovative surgical
microscope technology today and into the future.
The Surgical Division, within Leica Microsystems (Schweiz) AG, holds the management system
certificates for the international standards ISO 9001:2000 / ISO 13485:2003, and ISO 14001:2004
relating to quality management, quality assurance and environmental management.
www.leica-microsystems.com

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Service anual

Leica M F

Leica Microsystems (Schweiz) AG Telephone +41 71 726 31 11

Service News, Modifications 2

Leica M220 F12 (10 665 770) 3

LED Exchange Instruction (10 665 769) 8

User Manual (10 716 922) 9

Installation Manual (10 716 922) 10

2. Locations and Wiring

3. Service Programs / Adjustments

1. Technical description – M220 F12

1.1 System overview 1-1

1.2 Product history 1-2

1.3 Overview components 1-3

1.4 Technical description 1-5

1.5 Electrical specifications 1-18

1. Technical Description – Leica M220 F12

1.1 System overview

M220 F12 with XY unit

1.2 Product history M220 F12

Released with software version1.6 Rolf Schüpbach, 23th December 2008

Released service manual version 1.0 signature:

Rolf Schüpbach, 31th March 2009

1.3 Overview components M220 F12

M220 F12 Standard

Accessory for microscope system Leica M220 F12:

10446565 Beamsplitter 70/30%, observation

10446525 Adapter for accessory,M600 to M500

10446992 Stereo adapter

10455241 UV-barrier filter GG475, M651

10455240 UV-barrier filter GG435, M651

10446058 Protective glass,multifoc.

10446843 Holder for protection glass to fixobj.

10448374 Spare LED module for Leica M220

1.4 Technical description M220 F12

The optical magnification changer is located inside of the optics carrier.

1.4.2 Technical data

Control unit M220

 Stock n° Processor board 10716645

Binocular tube (standard)

Eye pieces (standard)

The horizontal arm to be mounted onto the column

1.4.4 Optics carrier

The M220 optics carrier is equipped with a motorized 5-step

The 5-step changer provides a magnification in five steps: 6.4, 10,

1.4.5 LED Illumination and optical path

1.4.6 Focus / Tilt unit

The drive range is limited by means of 2 limit switches located

All control and drive electronics is located on the processor

The parallelogram with cable, gas spring and

Cable channel for extra cable (next to horizontalarm cable)

1.4.9 Brakes and axes

1 mechanical brake on column rotation axis

1.4.10 Base and Column

The new designed base is a “one piece element”

A centered mechanical Interface takes the one-piece column

The footswitch provides 8 functions:

All steps are analog single switched without electronics.

1.4.12 Ocular and tube

As standard tube “ inclined binocular tube, low TC (Type Compound)” is foreseen.

1.5 Electrical specifications M220 F12

1.5.1 Overview Refer to block diagram in section wiring/locations page 2/10

1.5.3 Magnification changer

1.5.4 Focus drive

Leica M F