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HEMPEL Date: 30.09.

2018
PAINT
FACTORY Ref/Rev. No.: 1576/ 0

Sheet No.: Sh. 1 of 14


TITLE : Method Statement for the Installation, testing & commissioning of
Fire Fighitng system

Method statement
For The

Installation, testing and commissioning of Fire


Fighting system

Project:
HEMPEL PAINT FACTORY

Initial Release
0 30.09.2018
( Issued for Approval )
REV DATE DESCRIPTION Prepared by Checked by Approved by
HEMPEL Date: 30.09.2018
PAINT
FACTORY Ref/Rev. No.: 1576/ 0

Sheet No. Sh. 2 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM

TABLE OF CONTENTS
SECTION DESCRIPTION PAGES.

1.0 OBJECTIVE 3

2.0 SCOPE OF WORKS 3

3.0 REFERENCES 3

4.0 RESPONSIBILITY / SUPERVISION 3

5.0 TOOLS AND EQUIPMENTS 4

6.0 MATERIALS HANDLING 5

7.0 SITE PLANNING & PREPARATION 5

8.0 WORK PROCEDURE 6

9.0 TESTING AND COMMISSIONING PROCEDURE 12

10.0 QUALITY CONTROL 13

11.0 HEALTH, SAFETY AND ENVIRONMENT 13

12.0 ATTACHMENTS 14
HEMPEL Date: 30.09.2018
PAINT
FACTORY Ref/Rev. No.: 1576/ 0

Sheet No. Sh. 3 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM

1 OBJECTIVE

The objective of this method statement is to establish the necessary guidelines for
installation, testing & commissioning of fire fighting system in accordance with the contract
requirements.

This method statement aims that quality assurance and control activities are conducted in a
systematic and safe manner, works are inspected and conformance is verified and
documented.

2 SCOPE OF WORKS

This method statement is applicable for the Installation, testing & commissioning of
firefighting system for Hempel Paint Factory.

3 REFERENCES

3.1 Project Specification

3.2 NFPA 13,14,20,16

3.3 Shop Drawing

3.4 Drawings: Fire Fighting QCDD Drawing as per Contract

3.5 Qatar Construction Specification and QCDD

3.6 Approved Material Submittal for Fire Fighting System

4 RESPONSIBILITY / SUPERVISION

4.1 Project Manager

In overall, the Project manager will be responsible in project execution and ensuring
quality and safety in all the activities. Also, maintaining the planning progress and
coordination of works with the main contractor.

4.2 QA/QC Engineer / Inspector

He is the responsible for the overseeing the quality requirements and quality control
measures for the project in coordination with the project engineers. He shall conduct
inspection as per method statement and ensure all the procedures in the method
statement are implemented and followed. He will ensure that all necessary record such
as request for inspection and test report and material approval must be in place prior to
commence with the works.
HEMPEL Date: 30.09.2018
PAINT
FACTORY Ref/Rev. No.: 1576/ 0

Sheet No. Sh. 4 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM

4.3 Project Engineer

He is responsible for ensuring the project is fit for the purpose and adheres to the
project budget and schedule. Ensuring all relevant safety objectives and legal
requirements are observed and accounting for engineering tasks to ensure they meet
the contract requirements. He will develop project specific procedures for the work to be
carried out. Interpreting client’s requirements, identifying and addressing design
parameters and engineering problems and ensuring solutions are implemented.
Ensuring all justifications for contractual variations during project is maintained to
support subsequent commercial claim. Evaluating, organizing and prioritizing work
within the overall project schedule. He will be direct reporting to project manager.

4.4 HSE Officer


Responsible for the overall Health and Safety aspects on site as per managing
contractor requirements (From Client).

4.5 Foreman

Responsible to assist the project engineer in implementing the installation as per


approved drawing and monitor all the project execution and installation works. Attend
inspection, testing and commissioning work together with QA/QC Engineer / Inspector.

5 TOOLS AND EQUIPMENTS

5.1 Standard Mechanical / Electrical Tools


A. Socket Wrenches Set
B. Torque Wrench
C. Electric Drill and Impact Drill
D. Measuring Tape
E. Marker Pen
F. Chain block / Rope Pulley
G. Lever Bar
H. Adjustable Wrenches
I. Hammer
J. Threading and Grooving Machine
K. Calibrated Pressure Gauges
L. Portable Grinder
M. Screw Drivers
N. Welding Machine

5.2 Standard Safety PPE for all the Labours


A. Helmet / Hard Hat
B. Safety Shoes
C. Gloves
D. Safety Harness
E. Face Shield
F. Welding Helmet, Gloves
G. Other PPE’s depending on the scope of work

5.3 Ladder / Scaffolding


HEMPEL Date: 30.09.2018
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Sheet No. Sh. 5 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM

6 MATERIAL HANDLING

a. QA/QC Inspector will be responsible on checking and receiving all the materials delivered
at site prior to storage area.
b. All Materials delivered to site must have all relevant supporting documents as per
approved standard.

6.1 Material Storage Area / Workshop

c. All Material will be stored at Main Storage Area and/or Client assigned storage area. It will
deliver at site as when required. This case the materials will be free from any foreign
materials and it will not be exposed to bad weather condition. In case inspection required,
all materials are available at site and storage area.
d. Site Supervisor will be responsible on overlook of all materials while inside storage area
and keep always the area clean so that the materials will be free from any damages and
prevent any accident on storage area as well.

7 SITE PLANNING & PREPARATION

7.1 Daily Preparation

a. Check and verify the actual site condition.


b. Prepare all the materials, equipment’s and tools that will be necessary during the
execution time.
c. Check all the materials that will be used together will the Contractor if that are
complying method statement and approved material specifications.
d. Check the workers daily before reporting to site if they wore complete Personal
Protective Equipment.
e. Prepare all shop drawings for Contractor’s approval before commencing any
activities.
f. Prepare daily work permit and conduct daily Toolbox Meeting with the workers for
preventing any unwanted incidents.
g. Co-ordinate the daily work activities as is indicated in the method statement.
h. Inform immediately the QA/QC Manager for initial work inspection if the work
execution is as per approved shop drawings and method statement.
i. Co-ordinate with the associated parties if there are any concerns related to the work
location.
j. Check daily all the tools and equipment’s to be use on working to prevent any
untoward accidents during implementation.
k. Every work place must ensure proper housekeeping before leaving the activity area,
all tools are on proper place and secure the materials from deterioration or damaged.
l. Implement the ZERO ACCIDENT PROGRAM protocol every time on site.
HEMPEL Date: 30.09.2018
PAINT
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Sheet No. Sh. 6 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM
7.2 Co-ordination of Works

a. Before any work activities commence, Co-ordinate with the contractor for daily work
permit approval.
b. Inform immediately the contractor of work co-ordination to the other contractor for
proper execution of the activities.
c. Ensure that all activities are in compliance with the other Contractor H & S POLICY.

7.3 Permit Requirements

a. Work permits shall be obtained prior to any activities being carried-out and work shall
commence in accordance to the work permit submitted.
b. Safety Officer will check and advised the Site Engineer to ensure the activities
indicated on the work permit will be done with respect to safety of all personnel,
workers and property.
c. Permits must be obtained before commencing any activities as follows:

i. Daily Work Permit


ii. General work plan Permit
iii. Confined Space Permit
iv. Disposal Permit
v. Tools and Equipment Permit
vi. Materials Delivery Permit

7.4 Communication on Site

a. All communication on site will be by means of telephone expect inside production and
testing area (i.e. Phones are not allowed inside the Production area).
b. Every Engineer at site will carry mobile phone for immediate verbal communication
and site co-ordination

8 WORK PROCEDURE

8.1 PAINTING OF PIPE

8.1.1 .1 Clean the surface of the pipe with cotton rag to remove any dust or grease on the
pipes.
8.1.2 After cleaning, paint the pipes with Red Oxide Primer. Please ensure both sides (top
& bottom) are painted evenly.
8.1.3 Wait for 12 hrs before applying Synthetic Enamel Gloss
8.1.4 Apply first coat of Synthetic Enamel Gloss paint. Please ensure both sides (top &
bottom) are painted evenly.
8.1.5 Put the painted pipes in a good ventilation condition for 24 hours for the paint dry.
8.1.6 After the paint dried, apply the Coat of Synthetic Enamel Gloss for final coat. Please
ensure both sides (top & bottom) are painted evenly.
8.1.7 Allow the surface to dry within 24 hrs. Before install the pipes.
HEMPEL Date: 30.09.2018
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Sheet No. Sh. 7 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM
8.2 PREPARATION & INSTALLTION OF PIPE

8.2.1 All pipes should be installed by as per approved drawings


8.2.2 Remove fire protection pipe from store and move to work site as required
8.2.3 All incoming fire protection pipe are subject to inspection so that it will ensure that materials
are complying with the approved submittal.
8.2.4 Check the fire protection pipe and fittings received are inspected and cleared for installation
as per relevant code ASTM A-135.
8.2.5 Fire protection pipes 2 inch and smaller threaded/grooved or plain ended fittings as per
standards.
8.2.6 Fire protection pipes 2 ½ inch and larger rolled grooved couplings or certified welded joints
per standards.
8.2.7 Use scaffold/step ladder to access the soffit or fixing location.
8.2.8 Mark piping run including hanger positions with dory line.
8.2.9 Use electric drill/Pneumatic Drill to drill soffit making sure correct PPE is being worn. Insert
anchor bolt, Use threaded rod to connect hanger or clamp to anchor bolt.
8.2.10 After painting has taken place, Pipes will be moved from storage area to their installation
area by means of a pipe trolley or manually lifting it (in case of smaller size pipes.
8.2.11 Chain and pulley system shall be attached to the soffit or any fixable location as to allow the
pipe to be lifted in a safe manner.
8.2.12 Lifting rope/sling rope shall be attached around pipe which is required to be lifted and equal
spaces as not to allow pipe to slip.
8.2.13 Ensure lifting area is clear from other work activities as to allow the pipe to be lifted and to
minimize any risk to others.
8.2.14 Advise other contractors (if any) of the activity being undertaken as to not hinder their
progress of work and to minimise harm to others.
8.2.15 Use the chain of the pulley to lift the pipe work, slowly pulling down on the chain as not to
allow any sudden movement of the pipe and therefore being in control at all times.
8.2.16 If the pipe lift is greater than one man so he is unable to steer pipe and keep control of pipe
a guide rope shall be attached to one end of the pipe.
8.2.17 Continue to pull down on the pulley chain till the pipe is in line with the pipe work clamps.
8.2.18 Remove pipe clamp nuts/bolts and open the clamp as to allow the pipe entry into the clamp.
8.2.19 With the aid of the lifting rope/sling rope traverse the pipe into the clamp.
8.2.20 Close the clamp and reinsert bolts and nuts and tighten till the pipe is secure, Pull up
on the pulley change as to relieve the weight from lift rope/sling rope and remove.

8.3 THREADED CONNECTION

8.3.1 Remove fitting from storage and check to see if it is as per approved standards and the
correct fitting as per the task in hand.
8.3.2 Apply shellac tape to the male end of the thread.
8.3.3 Check and clean if required the female end of the thread and apply lubrication grease as to
ease the male entry.
8.3.4 Once hand tight apply one wrench to the pipe and one to the female fitting.
8.3.5 Hold the male end wrench secure and one hold while you turn female fitting wrench
clockwise with the other hand.
8.3.6 Tighten till there is approximately 2 threads showing this allows for a good seal and no future
leakage or cracking by over tightening.
HEMPEL Date: 30.09.2018
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FACTORY Ref/Rev. No.: 1576/ 0

Sheet No. Sh. 8 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM
8.3.7 Confirm the valve size and location based on the shop drawings. Ensure that the
selected valve is screw type.
8.3.8 Fabricate Pipe to the required length and thread it accordingly.
8.3.9 Positioning Place the valve between the pipe and make sure the threads are free of
dust
8.3.10 Jointing Guide one of the pipe ends onto the valve’s thread, slowly run pipe in clock-
wise direction.
8.3.11 Tightening Hold the valve firmly by a spanner on the flat nearest joint and then rotate
the pipe with a plumbing wrench. Rotate the pipe until the end of the spindle
operating joint. Repeat the above steps for the other pipe.
8.4 MECHANICAL GROOVED COUPLING

8.4.1 Remove one nut and bolt from housings. Loosen the other nut until it is flush with the end of
the bolt. Remove the gasket from the housings.
8.4.2 Check suitability of gasket for intended service and apply a thin Coat of silicone or other
compatible pipe lubricant to gasket lips and outside of the gasket. Apply lubricant to inside of
housing.
8.4.3 Insert and push the gasket over one of the grooved ends of the two pipes to be joined.
8.4.4 Align and bring the pipe ends together and slide gasket into position central between the
grooves on each pipe.
8.4.5 Place housings over gasket and apply pressure by hands to engage the keys into the
grooves. Insert bolts and apply nuts finger tight.
8.4.6 Tighten nuts alternately and equally until housing bolts pads are firmly together, metal-to-
metal.

8.5 MECHANICAL BRANCH OUTLET

8.5.1 Cut or drill hole in pipe, hole diameter for each mechanical branch outlet is listed on the chart
pertaining to the product. Holes must be drilled on the centre-line of the pipe. Remove the cut
piece and cutting chips. Make sure that the pipe surface within 7/8" of the hole is clean,
smooth and free of indentations or projections which would affect proper sealing.
8.5.2 Remove one nut and bolt from assembled housings. Loosen the other nut until it is flush with
the end of bolt, Remove the tape and lift the gasket.
8.5.3 Apply a thin coat of silicone or other suitable pipe lubricant to all surfaces of the gasket.
Reposition the gasket into the housing using alignment tabs on the sides for proper
positioning.
8.5.4 Rotate the lower housing approximately 90 degrees away from the upper or outlet section.
Place the upper on to the surface of the pipe in line with the outlet hole prepared per
instructions and rotate the lower section around the pipe and close the two halves.
8.5.5 Insert bolt in its hole and finger tightens both nuts, making sure that the locating collar is in
the outlet hole. Also make sure that the positioning lugs are aligned properly.
8.5.6 Tighten nuts uniformly until the gasket pocket area of the upper housing is in
complete contact with pipe surface and the assembly is rigid. Nuts must be tightened
with even gaps between bolt pads.
HEMPEL Date: 30.09.2018
PAINT
FACTORY Ref/Rev. No.: 1576/ 0

Sheet No. Sh. 9 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM

8.6 GROOVED FLANGE

8.6.1 Open the Flange Adapter and place hinged flange around the grooved pipe end with
the circular key section locating into the groove.
8.6.2 Insert a standard bolt through the mating holes of the Flange to secure the Flange in
the groove.
8.6.3 Check suitability of gasket for the intended service and apply a thin coat of silicone
or other compatible lubricant to gasket lips and outside of the gasket.
8.6.4 Press the gasket into cavity between the pipe outside diameter and Flange recess.
8.6.5 Insert a standard Flange bolt in the hinge hole opposite the lock-bolt and direct the
two bolt assembly to mate with the Flange of the device to be joined.
8.6.6 Add the remaining standard Flange bolts and tighten all nuts evenly until faces
contact firmly or bolts attain recommended joint torque values.

8.7 HANGER AND SUPPORT INSTALLATION

8.7.1 Identify the actual location of the hanger based on the approved shop drawing. Mark
the position for installing the drop in anchor.
8.7.2 Install drop in anchor in case of rigid ceiling and use Site Fabricated supports made
of L-angles in case the ceiling is not rigid
8.7.3 Install the pipe either by screw fitting or welding.
8.7.4 Install Hanger Rod based on the pipe size. Install the hanger rod to the drop in
anchor.
8.7.5 Install the Hanger to the pipe and the hanger rod.
8.7.6 Tightening the bolts and nut that hold the hanger rod and hanger evenly

8.8 DROP IN ANCHOR INSTALLATION

8.8.1 Identify the actual location of the hanger based on the approved shop drawing. Mark
the position for installing the drop in anchor.
8.8.2 Check the hanger size to confirm the depth of the hole to be drilled based on
approved shop drawings and manufacturer’s specification. Adjust depth gauge so
anchor will be flush with the base material surface.
8.8.3 Check the hanger size to select the right drill bit. Then drill the hole according to the
manufacturer’s specification on the marked position.
8.8.4 Clean the drilled hole to ensure it is free of dust.
8.8.5 Insert the drop in anchor into the hole.
8.8.6 Hammering down the conical plug inside the anchor with setting punch.
8.8.7 Install the hanger rod into the drop in anchor.

8.9 INSTALLATION OF SPRINKLER

8.9.1 Installation of sprinkler head shall be in accordance of approved material submittal,


approved drawing, manufacturer’s recommendation and NFPA Standard.
8.9.2 Sprinkler heads shall be positioned to provide protection of the area consistent with
the overall objectives of this standard by controlling the positioning and allowable
area of coverage for each sprinkler.
HEMPEL Date: 30.09.2018
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Sheet No. Sh. 10 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM
8.9.3 Clean the screw fitting and tee joint to ensure they are free of dust.
8.9.4 Prior to sprinkler installation, ensure the system have been hydro tested for
Min200psi for 2hrs, leakage (if any are rectified & Pipe header, branches are
completely flushed.
8.9.5 After the sprinklers heads have been installed, ensure that its hydro test for 175 psi -
2hrs.

8.10 INSTALLATION OF BLADDER TANK

8.10.1 Installation of Bladder Tank shall be in accordance of approved material submittal,


approved drawing, manufacturer’s instruction and NFPA Standard.
8.10.2 Check the tank system connection to be sure nothing is obstructing the inlet passage
way.
8.10.3 Set tank in place and pipe system connection to system. Be sure to include isolation
valves and drain.
8.10.4 Ensure the isolation valves, drain, bolt & nuts are properly fixed.
8.10.5 Prior to installation of Tank ensure, the Floor plinth as per Approved drawing has
been provided, Foam bladder tank has been room has been constructed as given in
the drawing and have proper floor drainage facilities.
8.10.6 Prior to Connecting foam tank with the system, ensure that supply and return side
pipes are flushed in accordance to NFPA and bladder tank valves are in closed
position.
8.10.7 After installation, verify that the system have been installed as per
standard/manufacturer codes.
8.10.8 Verify the supports for the pipe is acceptable and can withstand sudden load which
will occur during system activation.

8.11 INSTALLTION OF FIRE PUMP

8.11.1 Installation of fire pump shall be in accordance to approved material submittal,


approved drawing, manufacturer’s instruction and NFPA Standard.
8.11.2 Unload the fire pump as recommended by the manufacture
8.11.3 Prior to fire Pump installation, Ensure Fire pump room and Mounting plinth has been
constructed as per Approved drawing and room has enough space around pumps for
maintenance, and carrying out visual inspection.
8.11.4 Set the Pump on the Plinth using Anchor bolts, vibration pads can be used.
8.11.5 Ensure the fire Pump orientation are correct
8.11.6 Ensure Pump suction side is installed with Eccentric reducer and delivery side with
concentric reducer.
8.11.7 All the Flanges shall be provided with rubber gasket and bolts shall be evenly tighten.
8.11.8 All the fire pump pipe connection shall either be flanged or grooved end for easier
maintenance.
8.11.9 Suction, delivery, test line shall be sized as per approved drawing & NFPA standard.
8.11.10 Ensure the pump sensing line is of Copper and has 2nos of check valve with 3mm
hole is installed in opposite direction.
HEMPEL Date: 30.09.2018
PAINT
FACTORY Ref/Rev. No.: 1576/ 0

Sheet No. Sh. 11 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM
8.11.11All the fire pump room drain shall be properly directed to a sump pit provided in the
pump room.
8.11.12After installation Pipes shall be flushed prior to final connection with Pump and shall
be hydro test for 200 Psi (2hrs)
8.11.13 Cable sizing of fire pump shall be as per manufacture recommendation and shall be
carried out by professional electrician
8.11.14All the cable termination to be done with proper Lug and all the joints shall be
insulated properly
8.11.15Cable trays and other mechanical parts in the fire pump room shall be grounded
properly.
8.11.16 Fire Pump Controller shall be installed at appropriate height as given in the drawing
either by hanging to the wall using fix bolt or mounting it over a fabricated support
hinged to floor.
8.11.17Diesel Engine Exhaust pipe would be insulated with fire rated material and aluminium
cladding and shall be vented outside the room, unobstructed, Length of the pipe shall
be as per manufacture recommendation.

8.12 INSTALLTION OF FIRE WATER TANK

8.12.1 Installation of fire water sectional tank shall be in accordance to approved material
submittal, approved drawing, manufacturer’s instruction and NFPA Standard.
8.12.2 Prior to installation ensure the plinth is constructed as per approved drawing and
epoxy coated.
8.12.3 Pre-Fabricated Galvanised Panels shall be assembled by an approved supplier using
bolts & Nut.
8.12.4 No Site welding is allowed over the prefabricated G.I panels.
8.12.5 Ensure the Fire Tank Outlets are placed at the designated location as in the approved
drawing.
8.12.6 After completion of Installation, water test for the tank should be carried out by
gradually filling the tank to the effective capacity (in accordance to manufacture
standards).
8.12.7 Any Leakages shall be rectified.
HEMPEL Date: 30.09.2018
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Sheet No. Sh. 12 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM

9 TESTING AND COMMISSIONING PROCEDURE

9.1 TEST INSTRUMENTS

The following calibrated test instruments shall be used to perform the required test

 Test Manifold
 Pressure Gauge
 Pressure Test Pump (Hydrostatic Pump)
 Digital Multi Meter
 Flow Test Meter

9.1.1 HYDROTEST PROCEDURE

a. Test limits will be indicated on drawings. Test may comprise a complete system or a
section of piping within a system. Test limits shall be at flanged or similar mechanical
joints.
b. All in – line instruments (pressure gauges, thermometers, etc.) shall be removed during
testing. Temporary spreads/blinds will be installed where necessary at the test limits
points.
c. All test equipment’s (test pumps, manifolds, gauges etc.) will be inspected prior to use
to make sure they comply with the site safety requirements. All gauges shall have a
valid calibration certificate available for inspection. Generally, two gauges will be
provided per test, one at the high point possible and one at the lowest point possible.
d. Before testing commences, the client will be advised twenty four hours in advance, by
request for inspection (RFI) of the intention to proceed with such testing and the
intended location of any such test. Testing will be coordinated through the main
contractor so as not to affect construction schedules of other contractors at site.
e. Prior to introducing water into the system, all piping installations shall be checked
thoroughly for tightness.
f. Testing shall be in accordance with the project specifications and guidelines in NFPA
13.
g. The piping shall be hydrostatic tested in a closed circuit for a period of 2 hours at
200psi (13.8 bar). At the end of 2 hours, the pressure shall not drop to +5 psi.
h. Equipment shall be omitted from tests and bypass arrangements shall be tested.
Temporary spades/blinds will be installed where necessary at the test limit
points.(bladder tanks shall not be included in pressure test)
i. Prior to testing, a demarcation area will be taped off and warning signs placed
prominently, stating that hydrostatic testing is in progress.
j. These demarcation areas will be on entry areas for all personnel with the exception of
testing inspectors and test personnel. The demarcation area limits may vary greatly in
relation to hydrostatic testing that is in progress.
k. Pressurizing of the system will proceed on an incremental basis in the interest of
safety.
l. Test pressure results will be recorded on a pressure test certificate.
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Sheet No. Sh. 13 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM
m. Test pressure results will be assessed on a test-by test basis to be agreed on the site
and shall be carried out without environmental contamination. When all aspects of
testing are completed, the demarcation area will be removed and all barriers and signs
stored in a safe / tidy manner

9.1.2 FLUSHING

9.1.2.1 Flushing of Firefighting Pipes shall be in accordance with NFPA 13


9.1.2.2 Pipe shall be flushed with recommended flow rate tabulated in NFPA13 as
specified for each pipe.
9.1.2.3 Pipe shall be Flushed at a rate 3.1m/sec and till the water is clear and free
from debris.
9.1.2.4 Zone wise flushing shall be carried out and shall be recorded in a certificate
which shall be witnessed by Client Representative.
9.1.2.5 No Pipe shall be connected to system without flushing.

9.1.3 SYSTEM PERFORMANCE COMMISSIONING / FUNCTIONAL TEST

Before performing this test which will result in operation of alarms, notify all the
concerned personnel who may be affected.
Following Test should be carried out as a part of Commissioning.
1. Fire Pump – Functionality & Flow Test as per NFPA 20
2. Foam System- Functionality & Conductivity Test
3. Sprinkler System- Functionality Test
4. Standpipe System- Functionality & Flow Test.

10 QUALITY CONTROL

A. In process, works shall be monitored for quality of workmanship and it should be in


accordance to approved shop drawings, specifications, code and standard.

B. All inspection requested must be properly documented for future references and
to be witness and approved by main contractor QA/QC Engineer.

11 HEALTH, SAFETY AND ENVIRONMENT

A) Implementation of health, safety and environment mechanisms must be check


thoroughly as per contract agreement and the approved health and safety manual.

B) Responsible health, safety and environment officer of the project will conduct ROUTINE
HSE inspections.

C) Safe access and egress to and from the work place shall be provided by the Client.

D) Risk assessments for the installation of deluge foam system have been attached to this
method statement and related to the risks and associated hazards related to the activity.
HEMPEL Date: 30.09.2018
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Sheet No. Sh. 14 of 14

TITLE : Method Statement for the Installation, testing & commissioning of


FIRE FIGHTING SYSTEM
12 ATTACHMENTS

12.1 Job safety analysis

12.2 Test reports

12.2.1 Hydro test report


12.2.2 Flushing report
12.2.3 Sprinkler test report
12.2.4 Fire hose reel test report
12.2.5 Fire Pump Test Report
12.2.6 Foam System Report

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