Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

Spec No.

: ZTT 70971

TECHNICAL SPECIFICATION
Duct Optical Fiber Cable

Revision Date Prepared Checked Approved Remarks


1 2017-3-30 Robert Erica Felix

Jiangsu Zhongtian Technology Co., Ltd.


No.5 Zhongtian Road, NEATA, Nantong City, Jiangsu province, China Tel: +86-513-8919 1138 Fax: +86-513- 8539 9670
1. General
1.1 Scope

This listed specification covers the design requirements and performance standard for the supply of
optical fiber cable in the industry. It also includes ZTT premium designed cable with optical,
mechanical and geometrical characteristics.

Cable type Application

OFC-4/6/12/16/18/24/36/48G652D-SAAlD-S1 Duct installation

OFC-60/72/84/96/120/144/216/240/264/288G652D-SAAlD-S1 Duct installation

1.2 Cable Description

ZTT cable possesses high tensile strength and flexibility in compact cable sizes. At the same time, it
provides excellent optical transmission and physical performance.

1.3 Quality

Excellent quality control is achieved through intense in-house quality check and stringent audit
acceptance by ISO 9001.

1.4 Reliability

Initial and periodic product qualification tests for performance and durability are performed rigorously
to ensure product reliability.

1.5 Reference

The cable which ZTT offered are designed, manufactured and tested according to international
standards as follows:

IEC 60793-1 Optical fiber Part 1: Generic specifications


IEC 60793-2 Optical fiber Part 2: Product specifications
Outdoor cables- family specification for duct and directly buried optical
IEC 60794-3-10
telecommunication cable
ITU-T G.650 Definition and test methods for the relevant parameters of single-mode fibers
ITU-T G.652 Characteristics of a single-mode optical fiber and cable
EIA/TIA 598 Color code of fiber optic cables

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 1


2. Optical Fiber
 The optical fiber is made of high pure silica and germanium doped silica. UV curable acrylate
material is applied over fiber cladding as optical fiber primary protective coating. The detail data
of optical fiber performance are shown in the following table.
G.652D Fiber

Specifications
Category Description
Before cabling After cabling

Attenuation @1310 nm ≤0.34 dB/km ≤0.350 dB/km

Attenuation @1550 nm ≤0.20 dB/km ≤0.215 dB/km

Zero Dispersion Wavelength 1300~1324 nm

Zero Dispersion Slope ≤0.092 ps/nm2∙km


Optical
Specifications PMDQ ≤0.1 ps/√km

Cable Cutoff Wavelength (λcc) ≤1260 nm

Macro bending Loss


(100 turns; Ф60 mm) @1625 nm ≤ 0.10 dB

Mode Field Diameter @1310 nm 9.2±0.4μm

Cladding Diameter 125 ±1μm

Dimensional
Core/clad concentricity error ≤0.6μm
Specifications

Cladding Non-Circularity ≤1.0%

Mechanical
Proof stress ≥0.69Gpa
Specifications

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 2


3. CABLE STRUCTURE
3.1 Cable Type: OFC-4/6/12/16/18/24/36G652D-SAAlD-S1

1
2
3
4
5
6
7
8
Picture is only for reference
Technical Characteristics Construction:
 The unique extruding technology provides 1. Outer sheath(PE)
the fibers in the tube with good flexibility 2. Corrugated Al tape
and bending endurance 3. Loose tube Fiber and jelly
 The unique fiber excess length control 4. CSM(Steel wire+ PE)
method provides the cable with excellent 5. Ripcord
mechanical and environmental properties 6. Cable jelly
 Multiple water blocking material filling 7. Water blocking tape
provides dual water blocking function 8. Aramid yarns (1kg/km)
Dimension and Properties
Fiber count : G652D 4 16 6 12 18 24 36
Max. fiber per tube 4 6
Loose tube diameter 2.0±0.1mm
Center strength member 2.1±0.1mm (1.5±0.1mm steel wire)
Armor PE coated Al tape, Al Laminated tape≥0.15 mm, coated ≥0.04 mm
Physical Outer sheath(HDPE include Al tape) ≥2.2mm
Cable OD 12.3mm±5%
Cable weight 126 kg/km 15%
Operation temperature range 20 deg C to + 70 deg C
Installation temperature range 0 deg C to + 50 deg C
Transport and storage temperature 20 deg C to + 70 deg C
Max. tensile load >2850N
Crush resistance ≥2200N/10cm
Mechanical
Minimal installation bending radius 20 x OD
Minimal operation bending radius 10 x OD
Color code scheme
Fiber& tube blue orange green brown gray white
4&6 blue filler filler filler filler filler
12 blue filler filler orange filler filler
18 blue filler orange filler green filler
16*24 blue orange filler green brown filler
36 blue orange green brown gray white

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 3


3.2 Cable Type: OFC-48/60/72 G652D-SAAlD-S1

1
2
3
4
5
6
7
8
Picture is only for reference
Technical Characteristics Construction:
 The unique extruding technology provides 1. Outer sheath(PE)
the fibers in the tube with good flexibility 2. Corrugated Al tape
and bending endurance 3. Loose tube Fiber and jelly
 The unique fiber excess length control 4. CSM(Steel wire+ PE)
method provides the cable with excellent 5. Ripcord
mechanical and environmental properties 6. Cable jelly
 Multiple water blocking material filling 7. Water blocking tape
provides dual water blocking function 8. Aramid yarns (1kg/km)
Dimension and Properties
Fiber count 48 G652D 60 G652D 72 G652D
Max. fiber per tube 12
Loose tube diameter 2.1±0.1mm
Center strength member 2.2±0.1mm (1.5±0.1mm steel wire)
Armor PE coated Al tape, Al Laminated tape≥0.15 mm, coated ≥0.04 mm
Physical Outer sheath(HDPE include Al tape) ≥2.2mm
Cable OD 12.6mm±5%
Cable weight 132 kg/km15%
Operation temperature range 20 deg C to + 70 deg C
Installation temperature range 0 deg C to + 50 deg C
Transport and storage temperature 20 deg C to + 70 deg C
Max. tensile load >2850N
Crush resistance ≥2200N/10cm
Mechanical
Minimal installation bending radius 20 x OD
Minimal operation bending radius 10 x OD
Color code scheme
Fiber& tube blue orange green brown grey white red black yellow violet pink aqua
color
48 blue orange filler green brown filler
60 blue orange green brown grey filler
72 blue orange green brown grey white

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 4


3.3 Cable Type: OFC-84/96 G652D-SAAlD-S1

1
2
3
4
5
6
7
8
Picture is only for reference
Technical Characteristics Construction:
 The unique extruding technology provides 1. Outer sheath(PE)
the fibers in the tube with good flexibility 2. Corrugated Al tape
and bending endurance 3. Loose tube Fiber and jelly
 The unique fiber excess length control 4. CSM(Steel wire+ PE)
method provides the cable with excellent 5. Ripcord
mechanical and environmental properties 6. Cable jelly
 Multiple water blocking material filling 7. Water blocking tape
provides dual water blocking function 8. Aramid yarns (1.4kg/km)
Dimension and Properties
Fiber count 84 G652D 96 G652D
Max. fiber per tube 12
Loose tube diameter 2.1±0.1mm
Center strength member 3.5±0.2mm (1.8±0.1mm steel wire)
Armor PE coated Al tape, Al Laminated tape≥0.15 mm, coated ≥0.04 mm
Physical Outer sheath(HDPE include Al tape) ≥2.2mm
Cable OD 13.9mm±5%
Cable weight 163 kg/km 15%
Operation temperature range 20 deg C to + 70 deg C
Installation temperature range 0 deg C to + 50 deg C
Transport and storage temperature 20 deg C to + 70 deg C
Max. tensile load >2850N
Crush resistance ≥2200N/10cm
Mechanical
Minimal installation bending radius 20 x OD
Minimal operation bending radius 10 x OD
Color code scheme
Fiber color blue orange green brown grey white red black yellow violet pink aqua
Tube color blue orange green brown grey white red black / / / /

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 5


3.4 Cable Type: OFC-120/144/216 G652D-SAAlD-S1

1
2
3
4
5
6
7
8
Picture is only for reference
Technical Characteristics Construction:
 The unique extruding technology provides 1. Outer sheath(PE)
the fibers in the tube with good flexibility 2. Corrugated Al tape
and bending endurance 3. Loose tube Fiber and jelly
 The unique fiber excess length control 4. CSM(Steel wire+ PE)
method provides the cable with excellent 5. Ripcord
mechanical and environmental properties 6. Cable jelly
 Multiple water blocking material filling 7. Water blocking tape
provides dual water blocking function 8. Aramid yarns (3kg/km)
Dimension and Properties
Fiber count 120 G652D 144 G652D 216 G652D
Max. fiber per tube 12
Loose tube diameter 2.1±0.1mm
Center strength member 2.2±0.2mm (1.5±0.1mm steel wire)
Armor PE coated Al tape, Al Laminated tape≥0.15 mm, coated ≥0.04 mm
Physical Outer sheath(HDPE include Al tape) ≥2.2mm
Cable OD 17.2 mm±5%
Cable weight 232 kg/km 15%
Operation temperature range 20 deg C to + 70 deg C
Installation temperature range 0 deg C to + 50 deg C
Transport and storage temperature 20 deg C to + 70 deg C
Max. tensile load >2850N
Crush resistance ≥2200N/10cm
Mechanical
Minimal installation bending radius 20 x OD
Minimal operation bending radius 10 x OD
Color code scheme
Fiber color blue orange green brown grey white red black yellow violet pink aqua
Tube color blue orange green brown grey white red black yellow violet pink aqua

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 6


3.5 Cable Type: OFC-240/264 G652D-SAAlD-S1

1
2
3
4
5
6
7
8
Picture is only for reference
Technical Characteristics Construction:
 The unique extruding technology provides 1. Outer sheath(PE)
the fibers in the tube with good flexibility 2. Corrugated Al tape
and bending endurance 3. Loose tube Fiber and jelly
 The unique fiber excess length control 4. CSM(Steel wire+ PE)
method provides the cable with excellent 5. Ripcord
mechanical and environmental properties 6. Cable jelly
 Multiple water blocking material filling 7. Water blocking tape
provides dual water blocking function 8. Aramid yarns(3.5kg/km)
Dimension and Properties
Fiber count 240 G652D 264 G652D
No. of loose tube/fillers 8(1 layer)/12+2Filler(2 layer)
st nd
8(1 layer)/14(2nd layer)
st

Max. fiber per tube 12


Loose tube diameter 2.1±0.1mm
Center strength member 3.5±0.2mm (2.0±0.1mm steel wire)
Armor PE coated Al tape, Al Laminated tape≥0.15 mm, coated ≥0.04 mm
Physical Outer sheath(HDPE include Al tape) ≥2.2mm
Cable OD 18.5mm±5%
Cable weight 283 kg/km15%
Operation temperature range 20 deg C to + 70 deg C
Installation temperature range 0 deg C to + 50 deg C
Transport and storage temperature 20 deg C to + 70 deg C
Max. tensile load >2850N
Crush resistance ≥2200N/10cm
Mechanical
Minimal installation bending radius 20 x OD
Minimal operation bending radius 10 x OD
Color code scheme
Fiber blue orange green brown gray white red black yellow violet pink aqua
1 tube
st
blue orange green brown gray white red black yellow violet / /
2 tube
nd
blue orange green brown gray white red black yellow violet pink aqua gold sliver

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 7


3.6 Cable Type: OFC-288 G652D-SAAlD-S1

1
2
3
4
5
6
7
8
Picture is only for reference
Technical Characteristics Construction:
 The unique extruding technology provides 1. Outer sheath(PE)
the fibers in the tube with good flexibility 2. Corrugated Al tape
and bending endurance 3. Loose tube Fiber and jelly
 The unique fiber excess length control 4. CSM(Steel wire+ PE)
method provides the cable with excellent 5. Ripcord
mechanical and environmental properties 6. Cable jelly
 Multiple water blocking material filling 7. Water blocking tape
provides dual water blocking function 8. Aramid yarns (3.5kg/km)
Dimension and Properties
Fiber count 288 G652D
No. of loose tube/fillers 10(1 layer)/14+2Filler(2nd layer)
st

Max. fiber per tube 12


Loose tube diameter 2.1±0.1mm
Center strength member 4.9±0.2mm (2.0±0.1mm steel wire)
Armor PE coated Al tape, Al Laminated tape≥0.15 mm, coated ≥0.04 mm
Physical Outer sheath(HDPE include Al tape) ≥2.2mm
Cable OD 19.9mm±5%
Cable weight 322 kg/km15%
Operation temperature range 20 deg C to + 70 deg C
Installation temperature range 0 deg C to + 50 deg C
Transport and storage temperature 20 deg C to + 70 deg C
Max. tensile load >2850N
Crush resistance ≥2200N/10cm
Mechanical
Minimal installation bending radius 20 x OD
Minimal operation bending radius 10 x OD
Color code scheme
Fiber blue orange green brown gray white red black yellow violet pink aqua
1 tube
st
blue orange green brown gray white red black yellow violet / /
2 tube
nd
blue orange green brown gray white red black yellow violet pink aqua gold sliver

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 8


4. Test Requirements
Approved by various professional optical and communication product institution, ZTT also conduct
various in-house testing in its own Laboratory and Test Center. She also conduct test with special
arrangement with the Chinese Government Ministry of Quality Supervision & Inspection Center of
Optical Communication Products (QSICO). ZTT possess the technology to keep its fiber attenuation
loss within Industry Standards.

The cable is in accordance with applicable standard of cable and requirement of customer. The
following test items are carried out according to corresponding reference.

Routine tests of optical fiber

Mode field diameter IEC 60793-1-45

Mode field Core/clad concentricity IEC 60793-1-20

Cladding diameter IEC 60793-1-20

Cladding non-circularity IEC 60793-1-20

Attenuation coefficient IEC 60793-1-40

Chromatic dispersion IEC 60793-1-42

Cable cut-off wavelength IEC 60793-1-44

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 9


Test List

Item Test Method Requirements


IEC 60794-1-2-E1
Attenuation change 0.05
Load: 2850N
Tensile dB(after test)
Cable length under tension: 150m.
performance No defect on fiber and
Duration of load sustain: 10min.
sheath after test
Velocity of transfer device: 2.5mm/min
IEC 60794-1-2-E3 Attenuation change 0.05
Load: 2200N/10cm dB(after test)
Crush
Duration of load: 10min No defect on fiber and
Speed: 2.5mm/min sheath after test
IEC 60794-1-2-E4
Striking surface Radius: 300mm Attenuation change 0.05
Impact weight: 6.5kg dB(after test)
Impact
Number of impacts: 3, each at 5 different places No defect on fiber and
spaced not less than 500mm apart. sheath after test
Height:150mm
IEC 60794-1-2-E7 Attenuation change 0.05
Sample length: 4m dB(after test)
Torsion
Angle: ±180° No defect on fiber and
Cycles: 30 cycles/minute for 10 minutes sheath after test
IEC 60794-1-2-E6
Attenuation change 0.05
Bending radius: 20 times cable diameter
Repeated dB(after test)
Cycles: 30 cycles per minute for 100 seconds
bending No defect on fiber and
Load: 55N
sheath
Duration of cycle: Approximately 2s.
IEC 60794-1-2-F1
Sample length: at least 1000m
Temperature Attenuation change 0.05
Temperature range: 20℃~+70℃
cycling dB/km
Cycles: 10
Temperature cycling test dwell time: 4 hours

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 10


5. Packing and Drum
5.1 ZTT cables are packed in carton, coiled on Bakelite & wooden drum. During transportation, right
tools should be used to avoid damaging the package and to handle with ease. Cables should
be protected from moisture; kept away from high temperature and fire sparks; protected from
over bending and crushing; protected from mechanical stress and damage.

Wooden strip seal

Wooden flange

Inner tub
Cable fixing point

Axle hole
Cable trough

5.2 The color of cable marking is white. (The printing shall be carried out at interval of 1 meter on the
outer sheath of cable) The inner end of cable is then sealed with heat shrinkable end cap to
prevent ingress of water and is made available for testing. The outer end of cable is equipped
with heat shrinkable end cap. Outer sheath marking legend can be changed according to user’s
requests.

5.3 Outdoor cable packing


Bakelite & wooden drum
Strong wooden batten protection

www.zttcable.com ALL Rights Reserved Copyright © 2017 page 11

You might also like