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An overview of DC-DC converter topologies and controls in DC microgrid

Conference Paper · December 2017


DOI: 10.1109/ICPES.2017.8387329

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2017 7th International Conference on Power Systems (ICPS)
College of Engineering Pune, India. Dec 21-23, 2017

An Overview of DC-DC Converter Topologies and


Controls in DC Microgrid
Shweta Dahalea , Student Member,IEEE, Aakriti Dasb, Naran. M. Pindoriyaa, Senior Member,IEEE, and S. Rajendrana
a
Electrical Engineering, Indian Institute of Technology Gandhinagar, Gujarat, India
b
Electrical Engineering, College of Engineering Pune, Pune, India
Email: {shweta.dahale@iitgn.ac.in; aakritidas0000@gmail.com; naran@iitgn.ac.in; rajendran@iitgn.ac.in}

Abstract—DC Microgrid has a promising future due to its easier control because of the absence of reactive power. The
better compatibility with distributed renewable energy synchronization of system is not a question due to the absence
resources, higher efficiency and higher system reliability. This of frequency. They are also very popular as they can be easily
paper presents a comprehensive literature review of DC-DC interfaced with renewable energy sources like a Photovoltaic
Converters topologies used in DC Microgrids. The advantages System or a Fuel Cell. A Low Voltage DC(LVDC)
and limitations of classical and recent converter topologies are distribution network also helps to mitigate the conversion
discussed. The Hierarchical Control Strategies-Primary and losses incurring due to repeated DC-AC and AC-DC
Secondary controls have been reviewed. Primary control relies conversions in case of AC Microgrid. The Hybrid AC/DC
only on local measurements used for proper load sharing among
Microgrids are formed with the integration of AC Microgrid
converters. Secondary control is a coordinated control with
and DC Microgrid to eliminate disadvantages of both the
some form of communication for additional functionalities. A
brief note on protection and the key challenges faced in DC
configurations. Due to intermittency of renewable energy
Microgrid operation have also been discussed. This paper gives sources (RES) they are generally connected to a battery or a
a brief idea about the recent developments and overall operation grid connected converter to maintain the reliability of supply.
of DC Microgrid.

Keywords— Coordinated control, DC Microgrid, DC-DC


Converters, Local Controls, Protection. SOLAR PV DC-DC
DC-AC
AC GRID

I. INTRODUCTION
The first DC Microgrid was built in the 19th Century by
WIND AC-DC
Thomas A. Edison. The DC power was discontinued with the TURBINE
advent of AC power, which was found to be more suitable and DC-DC
DC LOADS
had easier generation, transmission and distribution [1]. India
has a great potential of renewable energy. However, the BATTERY DC-DC
associated technical challenge is their intermittent nature and DC BUS
therefore power cannot be dispatched. These resources are Fig.1. Generalized Structure of a DC Microgrid
non–uniformly distributed across India. The distributed
generation helps to promote secure and sustainable energy The applications, different topologies and Grounding and
access to the community and at the same time promotes the Protection issues of DC Microgrid are discussed in [3]. The
low carbon economy. The most recent architecture of the challenges related to DC Microgrid, AC grid interfaces, and
decentralized grid that integrates the distributed energy communication and standardization aspects are discussed in
resources are mini and micro grids which can be grid [1]. An account of problems related to protection and
interactive or a stand-alone system. grounding in DC Microgrids and solutions is provided in [4]
and [5]. Literature reviews on local and coordinated controls
Microgrid is a self-contained organization of Distributed are being discussed in brief in [6], [7].
Energy Resources (DER) capable of islanding and grid
connected operation [2]. Microgrids can be categorized into A comprehensive review of all the above operations
AC, DC and Hybrid AC-DC. The AC Microgrids integrate the together in a single literature together provides a better insight
DER resources with the AC grid. They are easier to construct of DC Microgrid operation. The aim of this paper is to give a
and can be implemented without any modifications to the generalized idea about the control structure, protection,
existing network. AC Microgrids are more efficient if sources topologies of DC-DC converters and technical challenges in
and loads are both AC natured. The DC Microgrids (as shown DC Microgrid. This would help the readers to get a rough
in Fig.1) mostly combine renewable energy systems and estimate about the development status in DC Microgrid. The
energy storage systems. The advantages of DC Microgrids comparison of the existing topologies and review of recent
over AC Microgrids is that they offer higher reliability, converter configurations has been discussed in Section II.
efficiency and have simpler control topology. They have Section III gives a comprehensive review on local and

978-1-5386-1789-2/17/$31.00 ©2017 IEEE 410

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coordinated control applied at the DC Microgrid level. The compared for solar PV input in [13], the Zeta converter was
problems faced in the protection of DC Microgrids are stated found to have the least ripples in the output current. Table I
in section IV followed by the key challenges and conclusion summarizes DC-DC converters topologies along with their
in Sections V and VI respectively. attributes.
TABLE I: COMPARISON OF DC-DC CONVERTERS
II. CONVERTER TOPOLOGIES FOR DC MICROGRID-
Types Attributes
LITERATURE REVIEW
Buck Simple,Continuous output current, Lower ripples on
The Power Electronics Converters are used to interface the [10][11] output, Best efficiency per cost
RES to the grid. Power semiconductor switches like IGBT or Boost[9][10]
Discontinuous output current, simple architecture Less
MOSFET used in these converters are provided appropriate ripples on output side, Cheaper filter components
Buck Inverted polarity of output, More ripples and lesser
pulse signals of suitable duty cycles at the gate terminal to Boost[10] efficiency
switch according to the output voltage desired. In a standalone Many components, inverted polarity of output, Less
DC Microgrid system the DC-DC converters are required to Cúk[10][13]
ripple on input side than buck-boost
step down or step up the voltage from the generated voltage to Sepic[13] Less ripples on input, More ripples on output side
the load bus level. The DC-DC converters are further Zeta[13] More components, Least ripples on output side
categorized into the Isolated and Non-Isolated Converters.
D. Recent Converter Topologies
Isolated converters use a high frequency transformer to isolate
the input and the output side of the power conversion stage. Multi-input non-isolated converters [9] combines
Non-isolated converters are preferred due to lower losses, multiple sources in a single power converter which reduces
cost, size and no core saturation related problems [8], [9]. The switching losses and associated components. Non-isolated
following sections briefly discuss the various converter converters cannot provide high voltage gain due to losses
topologies for DC Microgrid operation. associated with inductor, switch, diode and filter circuit.
Converter proposed in [14] use three-winding coupled
A. Buck Converters inductors to achieve high step up voltage gain. High step up
Buck Converters are simple and efficient converters. It gain can also be achieved using switched capacitor and
gives output voltage lesser than the input voltage. Buck voltage lift techniques but have higher conduction losses due
converter provides continuous output current. The buck to high transient current. This problem is overcome in coupled
converter requires a large capacitor to smoothen the inductors by using a voltage clamp circuit [15]. Voltage
discontinuous input current [10], [11]. This converter also multiplier cells [16] (as shown in Fig.2) have been used to
requires a higher gate side driver than the boost converter. increase the voltage gain, modular structure and reduce the
switching losses. Multiphase interleaving along with voltage
B. Boost Converters multiplier can be adopted for high voltage and high current
application. In [17] a circuit configuration is proposed which
Boost converters provides output voltage greater than the
has higher efficiency and lower conduction losses. The
input voltage. This converter has continuous input current and
converter adds additional two capacitors and diodes to
discontinuous output current. It provides a better dynamic
improve the voltage gain. A simple switching dual structure
response [12]. Boost converter requires a higher value of
formed using 2 capacitors and 2-3 diodes has been proposed
inductance compared to a buck converter and is not always
in [18]. These circuits blocks provide voltage step-up/down
suitable for renewable energy as it requires higher input side
and can be used along with classical Buck, Boost and Cúk
current, which may not be always possible due to shading of
converters.
PV panels. The protection against reverse current is inherently
provided in these Converters by the freewheeling diodes while S1 L1
L1 D1 S1 D1

additional circuitry should be provided for the Buck Converter


[9], [12]. Boost Converter has a cheaper implementation cost S1 Load C1
C1 L1 Load
owing to lower value input capacitor, lower current rating of DC C1
D1
C2
L
DC DC

switch and low side MOSFET driver requirement than Buck


Converter.
Buck Converter Boost Converter Buck-Boost
C. Buck-Boost and Cúk Converters Converter
Buck-Boost and Cúk converters provides output voltage L1
C1
L2
L1
Lk1
L2
Lk2
D1
L1

greater than or less than the input voltage with inverted D1

polarity. Buck-Boost converters has higher amount of ripples S1


D1
Cclamp

C0 Load
DC
DM1
C M1
C2 Load
C2
and the efficiency is lower compared to the buck and the Lo
DC
S2 CM2

boost converters [10]. In the circuit of Cúk converters, one DC


DM2 LT

additional capacitor and inductor is used (as shown in Fig.2). S1 S1

Additional components make the Cúk circuit bulky and can


be responsible for causing malfunctioning and overheating of
the converter. The input and output of this converter has Cúk Converter Boost Converter with Voltage multiplier in
Coupled Inductors Buck Converter
lesser ripple than the Buck-Boost Converter [13]. The Fig.2. DC-DC converter topologies
performances of Buck-Boost, Cúk, Sepic and Zeta were

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III. HIERARCHIAL CONTROL IN DC MICROGRID -A REVIEW where ݅଴ is the output current,ܴௗ is the virtual resistance and
There are three hierarchical control levels for DC micro- ܸ௥௘௙ is no load voltage. ܸ௡ is nominal output voltage and ߝ௩ is
grids [19] as per the standards of International Society of maximum allowable voltage deviation. The Droop resistance

Automation-95 (ISA-95) viz primary, secondary and tertiary ܴௗ is ೡ . ܸ଴‫ כ‬is compared with the output voltage ܸ଴ and the
ூ೘ೌೣ
control. Tertiary control prepares source and storage dispatch voltage controller then processes this error signal and sets the
schedule as decided by TSO (Transmission System current reference for inner current controller.
Operator)/DSO (Distribution System Operator) and
communicates to secondary control. Secondary control sets Droop control is a compromise between the output voltage
the parameters of primary control to ensure proper load regulation and current sharing between the converters (as
sharing among sources. They are explained in the following shown in Fig.4) because of line resistances and non-identical
sections. converters. High value of droop gain will deteriorate voltage
regulation while the differences in the output currents are low.
A. Primary Control Low droop gain ensures good regulation but the differences in
This level is used for proper load sharing between two or output current sharing is large [7], [23]. Therefore, primary
more parallel connected converters. These are the local control focusses more on equal current sharing by keeping
controls which can be divided as- high droop gain. The voltage regulation is then improved by
additional secondary controller. Many literatures have
1) Current, voltage and droop controls: The inner current proposed control techniques to improve load sharing by droop
and voltage controls can be realized by PI, PID and fuzzy control. One of them is Gain Scheduling Droop [24]. The
controllers. Droop Control is a virtual resistance added in the relationship between droop gain and load power is linear. In
voltage reference loop for proper load sharing among this technique, droop gain is changed dynamically as the load
parallelly connected converters [20]. power is changed. Thus accurate load sharing and better
2) Source dependent functions (Maximum power point voltage regulation within 1% is achieved simultaneously.
tracking (MPPT) for solar PV and wind energy): MPPT is
used for harnessing maximum solar radiation from sun. In
MPPT, the load impedance is matched by changing the duty
cycle of DC-DC converter such that it equals the source-side
impedance and maximum power is transferred by solar arrays.
Widely used techniques are Perturb and Observe, Incremental
Conductance, Fractional Open circuit. A comparative analysis
of all MPPT techniques can be found in [21], [22].
3) Passive load sharing and Active load sharing with
respect to communication link.
a) Passive Load Sharing: When converters are connected
in parallel, it is necessary that they share the load proportional
to their ratings. To do so, droop control is used which adjusts
the output voltage reference to the inner voltage loops [19]. Fig.4. Droop Characteristics for two parallel connected converters
Droop characteristic is a linear function between voltage and
b) Active Load Sharing: They are characterized by
current. A virtual impedance is used in the feedback path to
decrease the output voltage as the load current is increased (as presence of communication channel among converters. They
shown in Fig.3). This virtual resistance reflects the stable are basically categorized as-
operation of converters. i) Master slave current sharing: One DC-DC converter
module is assigned as a master and rest modules as slaves
[25]. The master module regulates the voltage and sets the
current references for its slaves. The effective voltage
reference signal of slaves is so adjusted that their output
currents are equal to the master module. Thus, the sharing of
load current of all DC-DC converters is proportional to their
ratings. This scheme has 2 types-
a) Dedicated Master where a fixed module is dedicated as
the master and the rest as slaves. This scheme does not achieve
redundancy as failure of one master shut downs the complete
Fig.3. Block diagram of Droop Controller
control [25].
b) Automatic Master Slave Control in which the module
The output voltage reference can be obtained by- with highest output current becomes the master and forces the
ఌೡ other module to output the current based on the current
ܸ଴‫ כ‬ൌ ܸ௥௘௙ െ ܴௗ Ǥ ݅଴ and ܸ௥௘௙ ൌ ܸ௡ െ
ଶ reference provided by the master.

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ii) Average Load Sharing: Average load current of all the voltage observer, determines the global voltage set-point. The
converters are computed and added as the feedback signal current regulator compares the actual current with the
term into DC voltage reference such that additional οܸ weighted average current of its neighbors and generates a
voltage is added and the I-V characteristics are shifted voltage correction term.
upwards [26]. This scheme injects significant external noise A distributed controller system is proposed in [23] which
in the bus due to distribution of current sharing bus over a achieves better voltage regulation by adding οܸ voltage in
microgrid. voltage feedback loop. The failure of any converter does not
affect the system operation. The local controllers of each
B. Secondary Control source communicate with other sources and sends the currents
supplied by them. Using this, the individual controller
It is a coordinated control in DC Microgrid which ensures ௔௩௚
that the power supplied by all the converters is equal to the calculates the average value of currents ݅௝ supplied by them
power scheduled by the tertiary control. It also solves the in per unit. Shift in droop of each source is calculated as
problem of voltage deviation arising from primary control ௔௩௚
οܸ௝ ൌ ݇௝ ݅௝ ݅௝௥௔௧௘ௗ where ݇௝ is the shift gain and
[19]. Based on the communication between converters, the
coordinated control can be further classified as- ݅௝௥௔௧௘ௗ is
the rated current of source j.

1) Centralized control A novel distributed control strategy is proposed in [30] in


A Central controller is placed which compares the DC bus which the utilization priority of renewable sources, non-
voltage with the reference voltage and the error is processed renewable sources and storages are considered.
through a controller (as shown in Fig.5) The controller will try
Digital Communication Link
to maintain the DC bus voltage by addition of οܸ voltage via
digital communication link. Since all the relevant data can be
processed in a single controller, this control scheme is
accurate but suffers from single point of failure [27]. Equal Local Local Local
voltage of all converters is assumed in [19] which is not a Controllers Controllers Controllers
viable assumption. A supervisory control in [28] changes the
virtual resistances of bidirectional DC-DC converters of DC-DC DC-DC DC-DC
batteries such that they maintain same SoC (State of charge) Converters Converters Converters
always in an islanded condition. While charging, higher droop
resistance (Rd) is given to the battery with higher SoC whereas
while discharging, higher Rd is given to battery with lower
SoC. DC Bus

Fig.6. Distributed Control


Reference Voltage
3) Decentralized Control
Central
Control strategies are achieved exclusively by Local
Controller controllers and digital communication link is absent. DC bus
signaling is one popular scheme in which information carrier
is DC bus [31]. The coordinated control between renewable
Local Local Local
Controllers Controllers Controllers
sources, batteries, loads and DC/AC converters are carried
out by identifying the different DC bus voltage levels. There
DC-DC DC-DC DC-DC
are four modes of operation which includes the different
Converters Converters Converters combinations of PVs, battery and AC grid interfacing
converters. This control scheme is simple, communication-
free but inaccurate due to error in DC bus voltage estimation.
DC Bus They also lack the information from other units, hence have
performance limitations. The other decentralized control is
Fig.5. Centralized Control Power Line Signaling (PLS) which injects sinusoidal signal
of specific frequency in DC bus [32]. The REbus DC
2) Distributed control Microgrid [33] uses PLS as a medium of power transfer as
Instead of a single central controller, there are distributed well as communication medium for allowing each device to
controllers incorporated in each power electronics sources to send and receive information about its status, performance,
ensure good voltage regulation and proper load sharing (as history and operational modes. Table II lists the summary of
shown in Fig .6) These distributed controllers are linked to hierarchical control strategies in DC Microgrid.
each other via digital communication link, mainly low-
bandwidth communication channel or power line C. Tertiary Control
communication channel. A distributed co-operative control It is also known as Energy Management system which
[29] has two regulators-current and voltage. The voltage ensures proper load sharing among the microgrids within a
regulator, based on the estimation of neighboring voltage by cluster. It controls the power flow by changing the voltage

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inside the microgrid [19]. Power transfer between microgrids LV-DC Microgrid can be kept floating, high resistance
enables maximum utilization of RES with high reliability and grounded or low resistance grounded. The ground can be
availability. connected to the middle of the converter and the battery or to
one of the phase lines. In TN-S DC system, the ground(T) is
TABLE II: COMPARISON OF CONTROL STRATEGIES connected to the middle of converter and battery. Separate (S)
Attributes
wires are used for Neutral (N)and protective earth (PE). In an
Control Load IT DC system, the positive phase line of the system is
Voltage
strategies Current
Regulation
Features connected to the ground(T) via an impedance (I). The TN-S
sharing System of Earth Grounding is found to be advantageous in
Constant case of low impedance fault. The IT System has stable
Virtual Simple to
Impedance
Poor Low
implement
operation in case of pole to ground fault but it leads to change
Droop [19] in voltage due to a ground connection in the system and may
affect loads connected to the system [34]. The different
Gain Droop curve devices used for the protection of DC Microgrids are Fuses,
Scheduling Fair Good changes as load
Droop [24] power changes LV Circuit Breakers and MCCB. A case study on
coordination of protection system devices is discussed in [34].
Dedicated
Less Due to non-zero crossing of the DC current, extra circuitry
Master Excellent Excellent
redundancy
Master Slave [25] is required for the protection. The circuit breakers for current
Slave Automatic Commercially limiting requires an auxiliary circuit and a pre-charged
Master Excellent Excellent available in IC
commutation capacitor. This would require perfect time and
Slave [25] UC3907A
Average Injects fault detection synchronization to remain affected. Z-Source
load [26] Good Good significant Circuit Breakers are proposed in [35] which force the transient
sharing external noise fault current to zero during the natural commutation in the
Low SCR [4], [35].
Centralized Modularity
[28] Good Good
Less
redundancy V. DC MICROGRID: TECHNICAL CHALLENGES
High
[23] Excellent Excellent
Modularity
The key challenges present in a DC Microgrid are-
Distributed Utilization 1) Proper Load current sharing and better voltage regulation
[30] Excellent Excellent priority
considered
simultaneously is a challenge which should be achieved
with less complicated and cost-effective control strategies.
DC Bus
Simple but
Signaling Good Good 2) Microgrid controls should always operate the system in
De- inaccurate
[31]
centralized optimal condition. For example, maximum harnessing of
Power line renewable energy, optimized usage of storage energy and
Slow
signaling Excellent Excellent
[32]
communication maintaining DC bus voltage within limits.
3) Communication techniques used for the control operation
IV. DC MICROGRID : PROTECTION SCHEME of DC micro-grids should be cost effective, less complex
The protection system of LVDC Microgrid should be well and viable in remote locations as well.
designed to ensure a reliable and efficient working of the grid.
The functions of Microgrid protection system is to detect and 4) Control Strategy for batteries should also encounter the
isolate faults and to accurately minimize the effects of extreme phenomenon of overcharge and undercharge
disturbance. The penetration of RES into the grid increases the during charging and discharging respectively, considering
instability of the system. The problems common to the AC and minimization of frequent charge/discharge micro-cycles
DC Microgrid are protection schemes that are topology due to minor changes in loads/generation.
dependent and distributed energy resources affect the 5) Multiple Stacks of batteries should always have equal
protective devices connected to the grid. The DC Microgrid State of charge distribution among them. The control
specifically deals with issues related to grounding and non- strategy should not lead to the overcharge and gasification
zero crossing of the DC current. The problems related to DC of one battery because of unequal distribution of charges.
and AC protection are explained in [4], [5]. The possible fault
types in the DC Microgrid are pole to pole and pole to ground 6) The coordinated control functions and local controls
faults. Pole to pole are low impedance faults while pole to should always maintain the grid-connected and islanded
ground can be characterized as high impedance faults. The system in stable condition and seamlessly transfer between
low impedance faults are easier to detect than the high the two systems.
impedance faults [5]. 7) An optimum grounding that minimizes the DC Stray
The protection scheme is different from the HVDC current and maximizes the personnel safety is a challenge.
protection because of the difference in the mode of connection 8) Designing of cost-effective Circuit breaker is a challenge
to the AC Grid. The protection system consists of protection due to non-zero crossing of DC currents.
devices, relays, measurement equipment and grounding. A

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