SKID LIFTING LUG CALCULATIONS

Weight of the component to be lifted 1000 Kg

Impact factor 2.5
Component force acting on the beam, F 24525 N

INPUT DETAILS:
Distance from hole to edge opf the beam,k 76 mm
Lug radius, rL 35 mm
Lug thickness, tL 20 mm
Lug base width, wL 100 mm
Diameter of hole, d 25 mm
Distance from lug hole to base, hL 120 mm
Collar plate thickness, tcp 0 mm
Collar ring diameter, Dcp 0 mm

CLEARANCE BETWEEN SHACKLE AND LUG SIZE:

Lug thickness, tL

A 42.9 mm 40

Lug radius, rL

C 95.5 mm 70

Check for Lug hole Diameter, d:

Condition: 1
Pin diameter of the shackle, Dp 28.7 mm
Lug hole diameter 31.7 mm

Condition: 2
Lug hole diameter 34.7 mm

Lug hole diameter shall be between 31.7 33 34.7

No of lug eye 4
Maximum combined force acting on lug eye, Fc   6131.25 N
625 Kg

LIFTING LUG MATERIAL & MECHANICAL PROPERTIES 

Material used  SA-36

Specified yield stress, Sy 248.21 N/mm2
Allowable bending stress, fbx.all ( = 0.66Sy ) _In Plane 163.8186 N/mm2
Allowable bending stress, fby.all ( = 0.75Sy ) _Out Of Plane 186.1575 N/mm2
Allowable tensile stress, St.all ( = 0.6Sy )  148.926 N/mm2
Allowable bearing stress, Sbr.all ( = 0.9Sy ) 223.389 N/mm2
Allowable shear stress, Ss.all ( = 0.4Sy ) 99.284 N/mm2

SHACKLES:

Shackle rating (SWL) 8.5 tons

Type of shackle Bolt type anchor shackle
Pin size, Dp 28.7 mm

Maximum sling tension on pad eye, Ts 3065.625 N

Factor of safety 2.5

DESIGN LOAD:

SLING TENSION   P = FOS * Ts 7664.063 N

LIFTING ANGLE     a 90 Deg 1.5706
ACTUAL OUT OF PLANE ANGLE     b 30 Deg 0.523533
VERTICAL FORCE ON PADEYE   Fz = P * sin a 7664.062 N
OUT OF PLANE FORCE   Fyl = P * sin b 3831.597 N
HORIZONTAL FORCE ON PADEYE   Fx = P * cos a  1.504661 N
Horizontal dist.PIN CL to N.A.     exl 0 mm

STRESS CHECK AT BASE

a) Moment calculation at distance H 50.5 mm

In plane moment, My = (Fx * H)-(Fz * exl) 75.98537 N-mm
Out of plane moment, Mx = (Fyl * hL) 459791.6 N-mm

b)Tensile Stress

Maximum tensile force, ft = Fz / [tL * wL] 3.832031 N/mm2

Check ft <= St SATISFACTORY

C) Bending stress in plane

Maximum bending stress , fbx =  ( 6*Mx ) / ( wL * [(tL+tcp)^2] ) 68.96874 N/mm2

Check fbx <= fbxall SATISFACTORY

D) Bending stress out of plane

Maximum Bending stress, fby = (6 * My) / (tL + (2tcp))*(wl^2) 0.00228 N/mm2

Check fby < fbyall_Out of plane SATISFACTORY

COMBINED STRESSES CHECK:

U = ft / St.all + fby/ fby.all + fbx / fbx.all 0.44675

Check U<1 SATISFACTORY

E) Shear stress in plane

Maximum shear stress, fsx = Fx / (wL *tL) 0.000752

Check fsx< Ss.all SATISFACTORY

F) Shear stress out of plane

Maximum shear stress, fsy = Fyl / (wL *tL) 1.915798

Check fsy< Ss.all SATISFACTORY

CHECKING VON-MISES CRITERIA:

Sum of stresses in X-plane, fx = ft + fby 3.834311

Sum of stresses in Y-plane, fy = ft + fbx 72.80078
Therefore average shear stress, fxy = SQRT(fsx 2 +fsy2) 1.915799
2 2 2
Maximum combined stress, Fcomb = sqrt(fx + fy - (fx + fy + 3fxy )) 72.29806
Allowable combined stress, Fcomb,all (0.66 Sy) 163.8186
Check Fcomb < Fcomb,all SATISFACTORY
 Since A and C are the clearance between the Lug size, Therefore the lug is

mm NOT ACCEPTABLE

mm ACCEPTABLE
rad
rad