QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)

QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code

Record Actual Conditions Used to Weld Test Coupon

Company name SAACKE ROSSPLET SA

Procedure Qualification Record No. GS 105-Rev 1 Date 25-11-2004
WPS No. GS 105
Welding Process (es) SMAW-GMAW
Types (Manual, Automatic, Semi-auto.) SEMIAUTOMATIC

JOINTS (QW-402)

Groove Design of Test Coupon

BASE METALS(QW-403)
Material Specification ASTM A 106 None
Type / Grade, or UNS Number Gr.B None
P No. 1 Group N° 1 to P No 1 Group N° 1 None
Thickness of Test Coupon 8,4 mm
Diameter of Test Coupon 114,3 mm
Other No Percent Composition
Gas(es) (Mixture)
Shielding Argon-CO2 80-20%
FILLER METALS (QW-404) SMAW GMAW None
SFA Specification 5.1 5.18 None
AWS Classification E-6010 ER 70S 6 None
Filler Metal. F- No 3 6
Weld Metal Analysis A No. 1 1
Size of Filler Metal 2,5 mm 0,9 mm DC
Filler Metal Product Form ……. massive/solid DCEP
Supplemental Filler Metal NA NA F3:80-85 A / F6:160/190 A Volts

Electrode-Flux (Class) NA NA N.A.

Flux Type NA NA Globular
Flux Trade Name NA NA
Weld Metal Thickness 2,4 mm 6,0 mm No
Other NO NO

POSITION (QW-405)
Position of Groove 6G 8/15 cm/min
Weld Progression (Uphill, Downhill) Both
Other N.A.
PREHEAT (QW-406) Multipass
Preheat Temperature 90ºC N.A.
Interpass Temperature 150ºC Passes 4 with back gouging grinding
 25-11-2004

ercent Composition
(Mixture) Flow Rate
80-20% 18 l/min

F3: 24 / F6: 26 V

Globular

Multipass

ouging grinding
 Other None

QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)

PQR No.

Tensile Test (QW-150)

Specimen Width Thickness Area Ultimate Total Load Ultimate Unit Stress
Nº mm mm mm2 (N) (psi or Mpa)
T1 18,9 8,5 160,65 9025 562
T2 18,9 8,5 160,65 9325 580

Guided-Bend Test (QW-160)

Type and Figure No. Result
Face bend QW-462.3(a) C1 APPROVED
Face bend QW-462.3(a) C2 APPROVED
Root bend QW-462.3(a) R1 APPROVED
Root bend QW-462.3(a) R2 APPROVED

Toughness Test(QW-170)
Specimen Noch Specimen Test Impact Values
Nº Location Size Temperature Ft-lb or J % Shear Mils(in) or mm

Comments

Fillet-Weld Test (QW-180)

Result - Satisfactory: Yes No Yes

Macro - Results …..

Other Test

Type of Test ………….

Deposit - Analysis ………….
Other ………………
 GS 105-Rev 1

Tipe of failure and

Localization

Base metal

sult

Drop Weight
Mils(in) or mm Break (Y / N)

No
Welder's Name Miguel Angel Bogado Clock Nº DNI Stamp Nº
Test conducted by Piombo Juan carlos Laboratory Test Nº Laboratorio Huergo N° PE136-11-04
We certify that statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with
the requirements of Section IX of the ASME Boiler and Pressure Code.

Manufacturer or Contractor SAACKE ROSSPLET SA

Date 02/28/2008

Rev.1: PQR English

 Stamp Nº B
ergo N° PE136-11-04
in accordance with