TR7600 Series II: User Guide - Maintenance

TR7600 Series II
Automated X-ray Inspection System
User Guide – Maintenance

ver. 2.7.10
March 1, 2015
Original Instructions
Test Research, Inc.
TR7600 Series II – Automated X-ray Inspection System

User Guide – Maintenance
v.2.7.10
Original Instructions
Copyright © 2015 Test Research, Inc. All rights reserved.
This document may be printed or photocopied only by customers or authorized agents of

Test Research, Inc. (TRI) for sole use by their employees working with TRI test systems. Any
other use of this document must be approved by TRI.
The following are trademarks or registered trademarks of Test Research,

Inc.
The absence of a product or service name or logo from this list does not
constitute a waiver of TRI’s trademark or other intellectual property rights
concerning that name or logo.
All other trademarks and trade names are the property of their owners.
Specifications and software are subject to change without notice. TRI will make all best
efforts to let existing customers know of any product upgrade, change or phase-out.
For any comments/corrections to this guide, please address them to –

sales@tri.com.tw
with “TR7600 SII User Guide – Maintenance” in the Subject field.
www.tri.com.tw
TR7600 SII User Guide – Maintenance

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WARNING: Risk of electric shock and mechanical injury. Only fully

trained persons should be allowed to take part in the installation
process.
WARNING: Do not reach in the machine when it is operating.
WARNING: When TRI created the test system software CD, it contained
no known viruses. The software on the TRI CD was checked by the
latest anti-virus software before being copied to the disk. Customers
should use a good, up-to-date virus checker on this TRI software, and
any other file you import from an outside source before using the
software. Please also ensure your virus checker’s data files are up to
date.
TR7600 SII User Guide – Maintenance

Test Research, Inc.
Contents
1 INTRODUCTION TO TR7600 SII SYSTEM ____________________________ 1
Front View of TR7600 SII ......................................................................................... 1
Rear View of TR7600 SII ......................................................................................... 2
Interior View of TR7600 SII ...................................................................................... 3
Upper X-Y Table ...................................................................................................... 4
Lower X-Y Table ...................................................................................................... 5
Left Side View of TR7600 SII ................................................................................... 6
Right Side View of TR7600 SII................................................................................. 7
2 SAFETY LABEL_______________________________________________ 8
Introduction of Safety Labels.................................................................................... 8
Position of Safety Labels ....................................................................................... 10
3 WARM UP _________________________________________________ 12
X-ray Source Auto Warm-Up ................................................................................. 12
X-ray Source Overload .......................................................................................... 12
X-ray Source Manual Warm-Up ............................................................................. 14
Immediate Solution For X-ray Source Overload ..................................................... 17
4 DAILY MAINTENANCE _________________________________________ 19

Test Signal Tower .................................................................................................. 19
Check Environment ............................................................................................... 19
Check Power Cables ............................................................................................. 20
Check the Gate Movement .................................................................................... 20
Front Window Cleaning .......................................................................................... 21
Machine Clearance ................................................................................................ 22
Check Pressure of Main Air Control Valves ........................................................... 23
Check Emergency Stop ......................................................................................... 23
Check Interior Safety Lock ..................................................................................... 24
5 WEEKLY MAINTENANCE _______________________________________ 25

Clean HCI .............................................................................................................. 25
Check Cable Connections ..................................................................................... 25
Clean Conveyor Belt .............................................................................................. 26
Clean Water Container of Air Control Valves ......................................................... 26
6 MONTHLY MAINTENANCE ______________________________________ 28
TR7600 SII User Guide – Maintenance i

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Clean and Test Sensors ........................................................................................ 28

Clean Upper and Lower X-Y Tables....................................................................... 28
Conveyor Lubrication ............................................................................................. 28
7 QUARTERLY MAINTENANCE ____________________________________ 30

Clean Main PC Dust Filter ..................................................................................... 30
Check Conveyor Belt Elasticity .............................................................................. 30
Clean and Lubricate X-Y Table .............................................................................. 30
Location of Grease Nipple ..................................................................................... 32
Ground Surface Maintenance ................................................................................ 34
Tools Assembly ..................................................................................................... 34
Cleaning and Lubrication Process for Each Axis .................................................... 36
Clean And Lubrication Process for Each Supportive Axes ..................................... 39
8 ANNUAL MAINTENANCE _______________________________________ 40
ii TR7600 SII User Guide – Maintenance

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Figures
Figure 1: Front view of TR7600 SII ................................................................................1
Figure 2: Rear View of TR7600 SII ................................................................................2
Figure 3: Interior View of TR7600 SII.............................................................................3
Figure 4: Upper X-Y table ..............................................................................................4
Figure 5: Lower X-Y table ..............................................................................................5
Figure 6: Left Side View of TR7600 SII..........................................................................6
Figure 7: Right Side View of TR7600 SII .......................................................................7
Figure 8: X-Ray Caution ................................................................................................8
Figure 9: X-Ray Hazard Caution ....................................................................................8
Figure 10: Radiation area ..............................................................................................8
Figure 11: Electrical Danger ..........................................................................................9
Figure 12: Electrical Warning.........................................................................................9
Figure 13: Mechanical Warning .....................................................................................9
Figure 14: X-Ray Warning Labels – Front.................................................................... 10
Figure 15: X-Ray Warning Label/ Rear Door ............................................................... 10
Figure 16: Mechanical Warning/ Left and Right Gate .................................................. 11
Figure 17: Input Rating ................................................................................................ 11
Figure 18:XrayWarmUp.log ......................................................................................... 12
Figure 19: Properties ................................................................................................... 12
Figure 20: Target ......................................................................................................... 13
Figure 21: WarmUp.ini................................................................................................. 14
Figure 22: Manual Warm Up ....................................................................................... 14
Figure 23: Set Scan Information .................................................................................. 15
Figure 24: Set Scan Info. Dialog .................................................................................. 15
Figure 25: Warm Up Button ......................................................................................... 16
Figure 26: Warm Up Button ......................................................................................... 16
Figure 27: Click to Dismiss Overload ........................................................................... 17
Figure 28: XrayRampUp.ini ......................................................................................... 18
Figure 29: Select Test Item “Light” .............................................................................. 19
Figure 30: Signal Tower Checking – Red, Yellow, Green ............................................ 19
Figure 31: Power Cable Checking ............................................................................... 20
Figure 32: Left and Right Gate Motion Checking ......................................................... 21
Figure 33: Front Window Checking and Cleaning ........................................................ 21
Figure 34: Inside Machine Clearance .......................................................................... 22
Figure 35: Check Pressure of Main Air Control Valves ................................................ 23
Figure 36: Emergency Stop Check .............................................................................. 23
Figure 37: Use HCI to Control Front & Rear Doors ...................................................... 24
Figure 38: Safety Lock Position ................................................................................... 24
Figure 39: HCI Cleaning .............................................................................................. 25
Figure 40: Conveyor Belt Cleaning .............................................................................. 26
TR7600 SII User Guide – Maintenance iii

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Figure 41: Location of Water Container ....................................................................... 26

Figure 42: Clean Water Container of Air Control Valves .............................................. 27
Figure 43: Apply Grease to Cloth ................................................................................ 28
Figure 44: Apply Cloth to Ball Screw &Track ............................................................... 29
Figure 45: Grease Pump ............................................................................................. 31
Figure 46: Specified Grease ........................................................................................ 31
Figure 47: Small Grease Pipe & Pump ........................................................................ 31
Figure 48: Large Grease Pipe & Pump ........................................................................ 31
Figure 49: Location of Grease Nipple – Upper X-Y table ............................................. 32
Figure 50: Remove Covers of X-Y Table Support Tracks ............................................ 32
Figure 51: Picture of Grease Nipple for X, Y and Z axes ............................................. 33
Figure 52: Picture of Grease Nipple for Support Tracks............................................... 33
Figure 53: Location of Grease Nipple – Lower X-Y table ............................................. 33
Figure 54: Ground Surface Maintenance ..................................................................... 34
Figure 55: Tools Assembly .......................................................................................... 34
Figure 56: Tools Assembly Process ............................................................................ 35
Figure 57: Tools Assembly .......................................................................................... 35
Figure 58: Tools Assembly – Step 4 ............................................................................ 36
Figure 59: Cleaning and Lubrication Process – Remove the Y-axis Cover .................. 36
Figure 60: Cleaning and Lubrication Process – Remove the X-axis Cover .................. 37
Figure 61: Cleaning and Lubrication Process – Remove Existing Grease ................... 37
Figure 62: Cleaning and Lubrication Process – Grease ............................................... 38
Figure 63: Cleaning and Lubrication Process – Remove Existing Grease ................... 39
Figure 64: Cleaning and Lubrication Process – Grease ............................................... 39
iv TR7600 SII User Guide – Maintenance

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1 INTRODUCTION TO TR7600 SII SYSTEM
Front View of TR7600 SII
Figure 1: Front view of TR7600 SII
1) Signal Tower 6) Front Door Lock 11) X-ray Source Warning

Lights
2) X-ray Source Signal 7) Front Door Handle 12) Emergency Stop
3) Upper Front Cover 8) Wheel 13) Power Switch
4) Front Door 9) Human-Computer 14) Adjusting Screw of
Interface Floor Stand
5) Lead Glass Window 10) X-ray Source Lock 15) Floor Stand
TR7600 SII User Guide – Maintenance 1

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Rear View of TR7600 SII
Figure 2: Rear View of TR7600 SII
1) Upper Rear Cover
2) PC Stand
3) PC
4) Left Module Box Door
5) Rear Door Lock
6) Rear Door Handle
7) Rear Door
8) Air Pressure Control Box Door
9) Air Pressure Control Box
10) Emergency Stop
11) Left Module Box Door
2 TR7600 SII User Guide – Maintenance

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Interior View of TR7600 SII
Figure 3: Interior View of TR7600 SII
1) Upper X-Y Table
2) Conveyor System
3) X-ray Tube
4) Stop-Pin
5) Conveyor Width Adjustment Wheel
6) Lower X-Y Table

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Upper X-Y Table
Figure 4: Upper X-Y table
1) X Axis
2) X Axis Support Track
3) Y Axis Support Track
4) Z Axis
5) Y Axis
6) X-ray Tube

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Lower X-Y Table
Figure 5: Lower X-Y table
1) X Axis
2) X Axis Support Track
3) Y Axis Support Track
4) Cameras
5) Y Axis
6) Z Axis

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Left Side View of TR7600 SII
Figure 6: Left Side View of TR7600 SII
1) Air Pressure Control Box
2) Power Board
3) Breaker
4) Air Input Socket
5) Main Power Socket
6) Port 1
7) Port 2
8) Left Upper Cover
9) Left Monitor Arm Assembly Position
10) Left Lower Cover
11) Left Gate Module
12) Left Gate

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Right Side View of TR7600 SII
Figure 7: Right Side View of TR7600 SII
1) Right Monitor Arm Assembly Position
2) Right Gate Module
3) Right Gate
4) Right Upper Cover
5) PC
6) Right Module Board Box
7) Right Lower Cover

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2 SAFETY LABEL
Introduction of Safety Labels

 X-ray Warning Label: Please note that there is an X-ray source inside. When the X-ray is
turned on, DO NOT open the door.
Figure 8: X-Ray Caution
Figure 9: X-Ray Hazard Caution
 Radiation Area: Notice that there is potential radiation exposure in this area.
Figure 10: Radiation area

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 Electrical Danger: Please note that there is possible danger from high voltage. User has to
turn off the power before operating in this area.
Figure 11: Electrical Danger
 Electrical Warning: Warning there is 24V to 240V high voltage in this area.
Figure 12: Electrical Warning
 Mechanical Warning: Warning there is a rolling mechanism in this area. Interference in

this area may cause user injury or damage to the machine.
Figure 13: Mechanical Warning

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Position of Safety Labels

 X-ray Warning Label: Marked on the front and rear doors. When the X-ray turns on, DO
NOT open either door.
Figure 14: X-Ray Warning Labels – Front
Figure 15: X-Ray Warning Label/ Rear Door

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 Radiation Area: Marked on the front door, as shown in Figure 14。
 Electrical Danger: Marked on the electrical extension cable and power socket.
 Mechanical Warning: Marked on the left and right gates to warn of the danger of a
jammed gate.
Figure 16: Mechanical Warning/ Left and Right Gate
 Input Rating: Marked on the lower cover of the machine. This label shows the power, air
requirements and serial number.
Figure 17: Input Rating

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3 WARM UP
X-ray Source Auto Warm-Up

Whenever the main program is turned off, the program will save a file that records the
time of last warm-up automatically. You can find this file in
C:\TR7600\XrayWarmUp.log. Next time, when the main program is activated, it will
check the last warm-up time. If the last warm-up time interval is more than 8 hours,
the main program will execute auto warm-up.
Figure 18:XrayWarmUp.log
X-ray Source Overload

1.) If the X-ray tube has not warmed up for several day, the state of the tube will
decay. That results in X-ray tube overload.
2.) If the X-ray tube has not been used for more than 8 hours, next time when the
main program is activated, the X-ray tube will execute auto warm-up.
3.) However, machines are pretty busy in assembly lines and won't keep shutdown
for more than 8 hours, so machines often have no chance to execute auto warm-
up. That results in X-ray tube overload in high voltage.
4.) In order to solve overload problem, TRI may give customers a new WarmUp.ini
file based on the overload voltage that is reported by customers. Please follow the
steps below to put the new WarmUp.ini file in the correct folder:
I. Right-click the mouse on the main program icon on the desktop and then
click [Properties].
Figure 19: Properties

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II. In the Target field, confirm the path of the folder where the main program is
located.
Figure 20: Target
III. Copy and paste the new WarmUp.ini file to this folder and overwrite the old
WarmUp.ini file.
IV. If you double-click the new WarmUp.ini file, you can see the new setup of
voltage and current for manual warm-up.
V. Notice: Although you can see the voltage and current setups of manual
warm-up, but you can't see that of auto warm-up since they are controlled by
the tube software.

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Figure 21: WarmUp.ini
5.) In order to prevent overload and extend the life of X-ray tube, it is necessary to do
regular manual warm-up mandatorily.
X-ray Source Manual Warm-Up

1) Please follow the following steps to do manual warm-up:
I. Double-click the mouse on the main program icon on the desktop.
II. Click [Utility]-->[Tool]-->[X-Ray].
III. Click ["Start Warm Up Procedure"] and it will take about 20 minutes to
finish the warm-up procedure.
Figure 22: Manual Warm Up
2) Based on the overload frequency, different machines have different manual warm-
up requirements to maintain the X-ray tube.

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a) For new machines, please follow the suggestions below to maintain X-ray tube.
 Please do warm-up maintenance manually twice per week after machines
are delivered to your assembly lines.
 Please do warm-up maintenance manually once every day after machines
have been delivered to your assembly lines for more than six months.
b) For machines with occasional overload, please not only report the overload
voltage to TRI, but also follow the suggestions below to maintain X-ray tube.
 To report the overload voltage to TRI:
I. Double-click the mouse on the main program icon on the desktop.
II. Click [Program]-->[Set Scan Information].
Figure 23: Set Scan Information
III. In the pop-up window, input Voltage=90Kv and current=200μA and

then click [Ok] to finish.
Figure 24: Set Scan Info. Dialog
IV. Click [On] on the main screen to activate X-ray tube manually. After
voltage and current have reached the set values, observe the

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screen to see if overload happens for 2 seconds.
Figure 25: Warm Up Button
V. If overload happens, Left-click the mouse on the confined area in

the figure below . Click [Ctrl] and [R] keys simultaneously to dismiss
overload immediately and then report the overload voltage to TRI.
Figure 26: Warm Up Button
VI. If overload doesn't happen, click [Off] to turn off X-ray tube. Repeat
steps I~IV to test different voltages and currents listed below in
sequence and then report the overload voltage to TRI.
Test condition 1 (Voltage, Current)=(90kV, 300μA)

Test condition 5 (Voltage, Current)=(130kV,300μA)
 To do warm-up maintenance manually:

I. Do warm-up maintenance manually once every day. Please
check whether overload frequency decreases based on the time
interval of every three days .
II. About one week later, if you find overload frequency decreases
until overload doesn't happen anymore, you can do warm-up
maintenance manually once every day.
III. About one week later, if you find overload frequency doesn't
decrease, please do manual warm-up three times every day until
overload doesn't happen anymore, and then do manual warm-up
once every day.
IV. If you haven't used X-ray tube for several days, please repeat
above steps I~III.

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c) For machines with frequent overload, please follow the instructions mentioned
above to test different voltages and currents and then report the overload
voltage to TRI. Besides, please follow the suggestions below to do warm-up
maintenance.
I. Please warm up machines three times every day. You can warm
up machines during lunch break or work shift time.
II. About one week later, if you find overload frequency decreases
until overload doesn't happen anymore, you can do warm-up
maintenance manually once every day.
III. After a period of time, if overload often happens again, please test
different voltages and currents listed below in sequence and report
overload voltage to TRI.

IV. Start to do warm-up maintenance manually more than three

times every day.
V. If overload frequency doesn't decrease obviously, please
increase the manual warm-up frequency every day.
VI. If overload frequency has decreased obviously for more than
three days, please do warm-up maintenance manually once every
day.
VII. If you haven't used X-ray tube for several days, please repeat the
above steps I~II.
Immediate Solution For X-ray Source Overload
1) In busy assembly lines, if machines have overload and you need to do inspection
urgently, you can execute the following steps, instead of manual warm-up.
I. Left-click the mouse on the confined area in the figure below . Click
[Ctrl] and [R] keys simultaneously to dismiss overload immediately.
Figure 27: Click to Dismiss Overload
II. Open XrayRampUp.ini file in the main program folder.

III. Chang the setup as FFC_RampUp = 1 and Scan_RampUp = 1, and
then save the updated file.

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IV. After you update the XrayRampUp.ini file, the main program will
increase the voltage slowly whenever you scan a board or do FFC
calibration.
V. After the inspection is done, you can do manual warm-up.
Figure 28: XrayRampUp.ini
Warning: If customers failed to do weekly manual warm-up, It will void X-

ray tube warranty.

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4 DAILY MAINTENANCE
The purpose of daily maintenance is to ensure the safety of all people on the shop floor and
to ensure the smooth operation of the TR7600 SII system.
Warning: Except for the parts specifically mentioned, the power MUST
be turned off during maintenance. Failure to do so may cause
mechanical or electrical damage.
Test Signal Tower

Signal Tower Testing. After the power is turned on, enter DEBUG Mode by Human-Computer
Interface and select [LIGHT] to test if the red light, yellow light, green light and buzzer are all
functioning properly.
Figure 29: Select Test Item “Light”
Figure 30: Signal Tower Checking – Red, Yellow, Green
Check Environment
Check the environment and clean the danger (for example, water and exposed cable, etc.).
Check if the voltage, temperature and humidity are normal.

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Check Power Cables

Check that all the wires and power cables are properly connected.
Figure 31: Power Cable Checking
Check the Gate Movement

Use the HCI to test if the movements of left and right gates are normal.
1 Press the
hidden
buttons to
enter the
[Debug]
page.
2 Select
[Gate Test]

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3 Press [LG-
OPEN], [LG-
CLOSE],
[RG-OPEN]
and [RG-
CLOSE] to
test if the
gates are
moving
correctly.
Figure 32: Left and Right Gate Motion Checking
Front Window Cleaning

Check if the lead glass window is clean, if not, use a soft cloth to clean it.
Figure 33: Front Window Checking and Cleaning

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Machine Clearance
Confirm there is no foreign material or interference inside the system that will affect
inspection.
Figure 34: Inside Machine Clearance

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Check Pressure of Main Air Control Valves

Check if the pressure of Main Air Control Valves in Air Pressure Control Box is above 5 bar.
Figure 35: Check Pressure of Main Air Control Valves
Check Emergency Stop

Press front and rear emergency stops to test if the emergency stop function is working well. If
the emergency stop button is pressed, the HCI screen will display in red, the red light on the
signal tower will come on and an alarm will sound. After the function is properly tested, turn
the emergency stop button clockwise to reset it and press the [Back] button on HCI screen to
return to the standby mode.
Figure 36: Emergency Stop Check

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Check Interior Safety Lock

Test if the interior safety lock in the front door is properly working. Turn the interlock to “ON”,
then test if the system properly performs an emergency stop (the HCI screen will display in
red, the red light on the signal tower will come on and an alarm will sound) when the front
door, rear door or side gates are open. After the function is tested, turn the emergency stop
button clockwise to reset it and press the [Back] button on HCI screen to return to the
standby mode.
Figure 37: Use HCI to Control Front & Rear Doors
Figure 38: Safety Lock Position

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5 WEEKLY MAINTENANCE
Clean the HCI

Clean the HCI with a soft cloth.
Figure 39: HCI Cleaning
Check Cable Connections

Check if the cables and sockets are properly connected
1) Cables on main computer
2) Cables of sensors and motors in machine.
3) System wiring at rear of the machine

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Clean Conveyor Belt

Clean the dirty and residual flux on conveyor belt with a clean, soft cloth.
Figure 40: Conveyor Belt Cleaning
Clean Water Container of Air Control Valves

Press up the black nut and turn counterclockwise to leak the water from the water container.
Figure 41: Location of Water Container

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Figure 42: Clean Water Container of Air Control Valves

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6 MONTHLY MAINTENANCE
Clean and Test Sensors

Clean sensors 1 to 4 and test if the sensitivity is properly adjusted.
Clean Upper and Lower X-Y Tables

Clean the dirt on upper and lower X-Y Tables with a clean, soft cloth.
Conveyor Lubrication
Clean the track and ball screw of the conveyor and lubricate them.
Figure 43: Apply Grease to Cloth

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Figure 44: Apply Cloth to Ball Screw &Track

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7 QUARTERLY MAINTENANCE
Clean Main PC Dust Filter

Take out the computer dust filter and use compressed air to remove dust in order to prevent
the computer from overheating.
Check Conveyor Belt Elasticity

Check elasticity; if elasticity of the conveyor belt is too loose, it will affect the motion of the
conveyor.
Clean and Lubricate X-Y Table
NOTE: In order not to damage the mechanical units and to prolong the
lifespan of the mechanical units, use the grease pump and grease
specified by TRI when maintaining the ball screw and the linear guide
way.
Before performing this operation, users must ensure:
1) That the system’s power is turned off.
2) That the emergency stop is enabled. This can ensure the safety of users when the
power is turned on again.
3) When the protective cover of the X-Y Table is removed, the table should not be
excessively pulled and/or dragged to protect the user and to reduce the damage to the
machine.
Tools
 Screwdriver: about 10cm length.
 Soft Cleaning Cloth
 TRI Maintenance Tools
1) Grease pump

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Figure 45: Grease Pump
2) Specified grease
Figure 46: Specified Grease
3) Grease pipes: one small, one large.
Figure 47: Small Grease Pipe & Pump
Figure 48: Large Grease Pipe & Pump

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Location of Grease Nipple

There are a total of 16 grease nipples.
For the upper X-Y Table there is a separate grease nipple for X-axis and Z-axis. There are
two grease nipples each for the X-axis support track, Y-axis, and Y-axis support track.
Figure 49: Location of Grease Nipple – Upper X-Y table
Remove the support tracks’ covers first.
Figure 50: Remove Covers of X-Y Table Support Tracks

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The grease nipples for the X, Y and Z axes are different than for the support tracks. Refer to
the following figures. .
Figure 51: Picture of Grease Nipple for X, Y and Z axes
Figure 52: Picture of Grease Nipple for Support Tracks
For the lower X-Y Table there is a separate grease nipple for the X-axis and Z-axis. There
are two grease nipples each for the X-axis support track, Y-axis, and Y-axis support track.
Figure 53: Location of Grease Nipple – Lower X-Y table

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Ground Surface Maintenance

Apply a thin layer of grease to a soft cloth, and then wipe the ground surface.
Figure 54: Ground Surface Maintenance
Tools Assembly
Step 1
Locate the TRI-specified pump, nozzles and grease.
Figure 55: Tools Assembly – Step 2
Step 2
1) Put the grease into the container.
2) Pull the metal chain.
3) Connect the container and the pump.

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Figure 56: Tools Assembly Process
Step 3
Finish the assembly.
Step 4
Connect the soft grease pipe.

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Cleaning and Lubrication Process for Each Axis

Step 1
Push the X-ray source to the end of the X-axis (Right) and Y-axis (Rear).
Step 2
Loosen the hexagon socket bolts by the hex-wrench and then take off the Y-axis and X-axis
covers. Refer to the following figures.
Figure 59: Cleaning and Lubrication Process – Remove the Y-axis

Cover

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Figure 60: Cleaning and Lubrication Process – Remove the X-axis

Cover
Step 3
Use a clean cloth to remove existing grease on the ball screw and inside the linear module.
Figure 61: Cleaning and Lubrication Process – Remove Existing

Grease
Step 4
There are grease nipples for each axis, as shown in Figure 51; if the grease nipple is smaller,
user must use the small grease pipe.
Step 5
Use the specified grease pump to feed the specified grease to the grease nipple (position is
marked in Figure 49 and Figure 53).

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Figure 62: Cleaning and Lubrication Process – Grease
Step 6
Apply the grease on the ballscrew carefully.
Step 7
Replace all covers and fasten the screws.

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Clean And Lubrication Process for Each Supportive Axes

Step 1
Use a clean fabric to remove existing grease on the track.
Figure 63: Cleaning and Lubrication Process – Remove Existing

Grease
Step 2
Use the specified grease pump to feed the TRI-specified grease to the grease nipple
(position is marked in Figure 49 and Figure 53).
Figure 64: Cleaning and Lubrication Process – Grease

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8 ANNUAL MAINTENANCE
Annual maintenance includes adjustment and calibration of the X-ray source and optical
system. The maintenance has to be conducted by a TRI-certified engineer using the TRI-
issued standard calibration procedure. This procedure is not introduced in this manual, and is
only available through TRI Field Application Engineering.

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TR7600 Series II

Automated X-ray Inspection System

User Guide – Maintenance

TR7600 Series II – Automated X-ray Inspection System

Copyright © 2015 Test Research, Inc. All rights reserved.

This document may be printed or photocopied only by customers or authorized agents of

The following are trademarks or registered trademarks of Test Research,

For any comments/corrections to this guide, please address them to –

TR7600 SII User Guide – Maintenance

WARNING: Risk of electric shock and mechanical injury. Only fully

WARNING: Do not reach in the machine when it is operating.

TR7600 SII User Guide – Maintenance

4 DAILY MAINTENANCE _________________________________________ 19

5 WEEKLY MAINTENANCE _______________________________________ 25

6 MONTHLY MAINTENANCE ______________________________________ 28

TR7600 SII User Guide – Maintenance i

Clean and Test Sensors ........................................................................................ 28

7 QUARTERLY MAINTENANCE ____________________________________ 30

8 ANNUAL MAINTENANCE _______________________________________ 40

ii TR7600 SII User Guide – Maintenance

TR7600 SII User Guide – Maintenance iii

Figure 41: Location of Water Container ....................................................................... 26

iv TR7600 SII User Guide – Maintenance

1 INTRODUCTION TO TR7600 SII SYSTEM

Front View of TR7600 SII

Figure 1: Front view of TR7600 SII

1) Signal Tower 6) Front Door Lock 11) X-ray Source Warning

TR7600 SII User Guide – Maintenance 1

Rear View of TR7600 SII

Figure 2: Rear View of TR7600 SII

1) Upper Rear Cover

4) Left Module Box Door

5) Rear Door Lock

6) Rear Door Handle

8) Air Pressure Control Box Door

9) Air Pressure Control Box

10) Emergency Stop

11) Left Module Box Door

2 TR7600 SII User Guide – Maintenance

Interior View of TR7600 SII

Figure 3: Interior View of TR7600 SII

1) Upper X-Y Table

5) Conveyor Width Adjustment Wheel

6) Lower X-Y Table

TR7600 SII User Guide – Maintenance 3

Upper X-Y Table

Figure 4: Upper X-Y table

2) X Axis Support Track

3) Y Axis Support Track

4 TR7600 SII User Guide – Maintenance

Lower X-Y Table

Figure 5: Lower X-Y table

2) X Axis Support Track

3) Y Axis Support Track

TR7600 SII User Guide – Maintenance 5

Left Side View of TR7600 SII

Figure 6: Left Side View of TR7600 SII

1) Air Pressure Control Box