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Silicon-Carbide (Sic) Semiconductor Power Electronics For Extreme High-Temperature Environments
Silicon-Carbide (Sic) Semiconductor Power Electronics For Extreme High-Temperature Environments
University of Arkansas
Department of Electrical Engineering
3217Bell Engineering Center
Fayetteville, AR 72703
Phone: (479) 575-4838
Email: mantooth@engr.uark.edu
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environment for an extended period of time with little to no It is evident from these two applications alone that silicon-
shielding or prolecliun ut all. A lander’s electronics carbide electronics not only could map over to NASA
composed exclusively of SIC would function days or weeks functions, but due to NASA’s specific and unique
before failure, instead of hours, thus greatly increasing the requirements, would become an excellent driver for cost
scientific data acquisition capability of the overall system. savings and improved scientific exploration.
The second NASA area that could benefit from this 2. SILICON-CARBIDE
technoloby, required on almost every piece of space
hardware ranging from high-power solar array and fuel cell The utilization of discrete high-power Sic devices is set to
supplies to low-voltage (3.3 V or 2.5 V) digital electronics, revolutionize the power electronics industry and bring the
are DC-DC power electronics energy converters. Silicon- benefit of improved efficiency, improved reliability, and
carhide power electronics have the potential to bring about reduced costs to the commercial markets. The 2001
enonnous cost savings. Sic power switches, with reduced European Power Electronics Conference in Gmz, Austria,
switching losses, would improve the overall electrical was an unveiling: the world‘s first commercial S i c power
efficiency of onboard systems. The ability to operate at high diodes were made available to the private sector [I].
junction temperatures would greatly reduce the size and
weight of heatsinking strategies (by as much as an order of SIC is a wide bandgap semiconductor material capable of
magnitude or more). The ability to switch at higher high temperature operation (theoretically up to -600°C) [2].
frequencies would result in large reductions in the size of When compared to silicon-based devices, Sic devices (e.g.,
capacitor, inductor, and magnetic components (again, Schottky diodes, p n diodes, static-induction-transistors, and
perhaps by as much as an order of magnitude). power MOSFETs) possess a higher breakdown voltage (10
Implementing these changes in conjunction with a modular times that of Si), possess lower switching losses, are capable
(or building block) strategy similar to the US.Navy’s power of higher current densities (approximately 3 to 4 times
electronic building block (PEBB) program, with built in higher than Si or GaAs), and can operate at higher
“intelligence,” would result in easy-to-build, easily temperatures (approximately 5 times higher than Si) [4]. In
cascadable, power electronics systems with improved short, Sic transistors have the potential to revolutionize the
reliability and l/lO‘h the size and weight of today’s design industry of power electronics.
solutions. Reduction in size and weight means immediate
savings in cost to launch, and improving modularity The interests in Sic technology can be traced down to the
translates to a reduction in complexity, which again results comparison of the fundamental physics between it and
in cost savings. silicon. First, as illustrated in Table I, Sic technology offers
an order of magnitude higher breakdown electric field than
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Si. Higher breakdown electric field allows for thinner and characteristics can grow under identical conditions [6].
more highly doped devices. Since a SIC device can be made Current SIC wafers contain high defect densities, the most
thinner and doped higher, the diffusion length L, and significant of which are tubular voids referred to as
lifetime 7 are reduced, and faster switching speeds (up to 10s micrupipes, which in turn limit the defect-free
of GHz) can be achieved With a higher electric breakdown semiconductor surface area and thus the size of devices.
field, S i c can surpass the voltage limits reached by Si power
electronic devices by an order of magnitude. SIC power The current major areas of SIC development can he
devices also have increased switching speeds because identified as follows:
saturated electron drift is twice that of Si. Another
contributing factor to switching speeds is electron mobility 1. S i c wafer and substrate fabrication-The key dominating
which in S i c is actually less than in Si and is a disadvantage issues here are in reducing the physical flaws and defect
at low voltages. However, the effect of saturated electron densities in the wafers (such as tubular voids and
drift is dominant over electron mobility in high voltage micropipes), and increasing wafer sizes for more cost
devices and the overall effect is an increase in switching effective fabrication.
speeds. Additionally, S i c transistors with faster switching
speeds, smaller drive currents, and smaller on resistances 2. Sic physics and device development-This means
will have reduced power losses and increased electrical developing not only the theoretical design of S i c devices,
efficiency over silicon devices. but also the practical issues associated with layout and
manufacturing processes and the building of the devices or
The second major advantage of S i c electronics is their ICs. Such issues that need improvement are ohmic contacts
potential to operate in extremely harsh environments, and in and strong dielectric oxide layers. One of the key steps in
particular high-temperature environments, due to the large making discrete devices capable of withstanding high
bandgap. This ability to operate at high temperatures, temperature is proper devices passivations.
coupled with the excellent electrical efficiencies, gives S i c
the potential to operate at very high power densities not 3. S i c device modeling-The ability to develop and validate
achievable with Si electronics. This ability leads one to the accurate device models is key in today's world of computer
immediate recognition that power electronics would benefit simulations. End users need to be able to simulate their
greatly from the implementation of S i c devices. The current circuit and system designs using device models or they are
commercially available SIC devices are Schottky diodes, and unlikely to apply the devices themselves.
recently S i c MESFETs. S i c PiN diodes, power MOSFETs,
gate-tum-on-thyristors (GTOs), and static-induction- 4. SiCpackaging-The key here is again high temperature.
transistors (SITS) are all currently under development by If the maximum high-temperahue solder liquefies at 300 "C,
research and manufacturing organizations (such as then of what use is a 600 "C electronic device? The package
N o r t h r o p - G m a n , Infineon, Cree, Army research lab, and not only has to operate at high temperatures but must be
Rockwell Scientific), although none of these devices have reliable as well if it is to be of any use. Currently, all areas of
yet been released into the commercial marketplace. The electronic packaging are highly deficient with regard to
increasing development of S i c opens up a world of high-temperature operation and reliability.
possibilities in electronics design and applications that
hitherto have been unthinkable. 5. Sic applications-currently, the most promising
applications are power-electronics systems and drives, RF
modules, and simple sensors. The key here is the lack of
Improving QC Technology availability of S i c devices. Without transistors on the
The first real interest in the use of silicon-carhide as an commercial market, it is difficult to build and prove the
electronic substrate material dates back to the late 1950s, but application.
it wasn't until the late 1980s and early 1990s that the
research area truly began to gain momentum. This was when
Nishino and Powell developed the heteroepitaxial growth of Sic Semiconductor Devices
S i c crystals on Si substrates. The early and mid 1990s found S i c Diodes-Recently, silicon-carbide (Sic) power devices
the introduction of commercial grade S i c wafers of 4H-Sic have begun to emerge with performance that is superior to
and 6H-Sic polytypes [5]. that of silicon (Si) power devices. For a given blocking
voltage, Sic minority carrier conductivity-modulated
The industry, however, is still plagued with unreliable and devices, such as a PiN diode, show an improvement in
defective wafers, slowing much of the desired research in switching speed by a factor of 100 as compared to Si, while
S i c device development. The two major reasons for crystal majority carrier S i c devices show a factor of 100 times less
growth difficulties are: (1) conventional melt techniques in resistance compared to Si [7]. Prototype devices have
(such as those used in silicon) cannot he utilized since SIC already demonstrated improvements over Si technology for
does not melt under reasonably attainable pressures and devices of various current and voltage ratings. Because
temperatures (Sic sublimes at temperatures above 1800 "C), power rectifiers are more easily produced than three terminal
and (2) different polytypes with different electrical power devices, they have become the first commercially
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available S i c power devices. Figure 1 shows the cross dominates the on-resistance of the device, whereas the
section of a SIC Schottky diode. specific on-resistance is dominated by the channel resistance
Anode for the Sic DiMOSFET structure [ll].
metal I
N+ P+ N+
U P-well
L I
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depletion region forms between the p'ln. interface, and the SIC is overviewed, as well as the modeling of S i c diodes,
channel that forms has a width of the distance between the MOSFETs, and SITs.
two depletion regions. When a voltage is applied between
the drain and source, electrons flow from source to drain. Applications
The electrons are the majority carriers, and in this case, the
The potential applications of Sic are widespread and all
only mechanism of current flow, and so the SIT is operating
encompassing in the area of power electronics. Military and
in a unipolar mode. The design of the SIT is optimized by
space exploration vehicles are the first major applications
minimizing the length of the channel 1, and the drain-drift
that could significantly benefit from this technology. Control
region lgd, while maximizing width and thus minimizing the
electronics and sensors of a jet or rocket engine that could be
on-resistance of the device.
placed directly on or into the engine would be of great use.
Also, a Venus probe could significantly benefit from SIC by
As a negative voltage is applied to the gate with respect to
being able to reliably perform experiments and collect data
the source, the depletion region of the pn-junction begins to
without failure soon after landing on the planet's surface.
grow. As the depletion region grows, the channel width is
Additionally, the Army is looking for high power density
reduced and the channel length is increased, thus restricting
motor drives for their hybrid-electric combat vehicles. Other
the flow of current while increasing the on-resistance. When
high-performance applications to benefit would be nuclear
a large enough reverse voltage is applied, the depletion
power reactors, where sensors could endure the high-
regions grow to such an extent that they meet beneath the
temperature and high-radiation environments; or petroleum
source, thus cutting off completely the flow of current.
and geological exploration, where electronics could be sent
deep beneath the Earth in high-temperature bore-wells.
Operating the SIT in the unipolar mode utilizes a similar
control scheme as that developed for power MOSFET Finally, any system that would see improvement from high-
density motor drives would benefit from Sic.
devices, since it is a voltage controlled device. The gate
signal applied is 0 to V, where V, is positive for power
Energv Explorafion Sic Applicafion-Energy companies are
MOSFETs and negative for SITs.
interested in S i c power electronics. Deep Earth exploration
encounters hostile environments and extreme temperatures
If more current handling capability is required however, the
in which it is difficult to place silicon electronics. With Sic,
SIT can be operated in the bipolar mode, which increases
it is possible to send electronics down-hole, thereby
power at the cost of complicating the gate drive and
reducing switching frequency. This mode of operation can improving motor drive control and efficiency, increasing
exploration and sensors' capabilities, and ultimately aiding
he achieved by applying a positive voltage signal to the gate
in the discovery of previously hidden energy sources (such
with respect to the source. In this mode, the gate to source
region is forward biased, thus essentially turning on the pn- as large and wide, but shallow petroleum reservoirs).
junction (a diode) into conduction mode between the p+ and
the n- regions. This effect injects holes into the main body M E I , Inc. is currently working in conjunction with Cole
Enterprises on a Down Hole Orbital Vibrator (DHOV) that
of the semiconductor and the channel, thus reducing the on-
will integrate a high-temperature motor drive and a 3-phase
resistance of the device. It is obvious that in order to inject
holes from the gate, a significant current capability must be induction machine for use in geological exploration. The
available from the gate s o u r c e thus it is no longer simply a DHOV is currently used in industry but has a few
drawbacks. Current technology relegates the control and
voltage control, but also a current control. This greatly
complicates possible gate drive schemes. motor drive electronics to operation on the surface.
Developing the .high-temperature technology would allow
the integration of the electronics with the motor sources for
use down-hole. Such a strategy would increase total power
WORK
3. CURRENT delivery capability and would enhance fine motor control
Researchers at APEI, Inc. and the University of Arkansas (since the control electronics would not be located two miles
have performed extensive research in the area of S i c device away on the surface). These improvements would allow for
applications, packaging, and modeling for power electronic higher accuracy and very fme mapping of the geological
systems. Work reviewed in this section includes device layers, thus greatly improving the chances of petroleum
control for SIC SITs, half-bridge Sic SIT power stages, and discovery. Figure 4 illustrates a 4 hp motor drive design
a 3-phase control board for operation up to 250°C for use developed by Cole Engineering, Inc. that is currently in
with geological exploration and the Army's FCS vehicles. production for petroleum industry clients.
Packaging techniques of high temperature electronics and
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electric combat vehicles, such as the Bradley Fighting
Vehicle in Figure 6. These combat vehicles must utilize
high-power converters and motor drives that are capable of
operating within harsh environmental parameters. Due to
their increased thermal abilities and increased power
densities, high-temperature motor drives can be integrated
onto the motors and bulky heatsinks can he eliminated. This
saves both weight and space in the combat vehicle.
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most importantly, it allows for a floating voltage to be
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applied to the high-side power switch gates.
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Referring to Figure 12, the generated clock signal controls can arise
the ultimate timing of the pulse drive signal delivered to the
high and low side transistor gates. The positive and negative
voltage supplies are generated by high-temperature voltage
regulators (Honeywell HTNREG and HTPREG).
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transformers. Figure 16 illustrates the captured waveforms them at their peak power densities, i.e., operating at power
of the half-bridge gate drive signals generated by the control levels that would bring the semiconductor junction
circuit, low (Ch2) and high (Ch3). temperature to 600 "C. A high-temperature power package
is vitally needed that will be capable of achieving this.
Figure 17 illustrates the captured waveforms of the SIT half-
bridge operating at 200 watts. The Ch2 waveform is the Silicon-carbide power Schottky diodes have just recently
high-side 100 V signal, and the Ch3 waveform is the hi-side entered the commercial market. Currently they are offered
2 A signal (x 10 current probe). only in discrete packages with the identical environmental
operational capability as those used to house silicon devices.
The results of the high temperature control circuit along with S i c technology is a new medium, and so the current focus is
those of the Sic SIT based half-bridge prove that SIC upon utilizing the IOx improved electrical efficiencies
devices can be driven at elevated temperatures and could associated with Sic over silicon (thus standard packages are
therefore be integrated into industrial, military, and space currently being used). Little research has yet been devoted
applications. The next vital step to making these applications towards the development of high-temperature packages that
possible are to reduce size through specialized packaging will be capable of taking advantage of the l o x power density
techniques such as MCPMs. capabilities of the devices. This technology development
will be vital for power electronics miniaturization and
volumelweight reduction.
Lead Frame
.i i i
- . . - .. .
.... ..
Cirroit Substrate . .
.. . . . .
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been specifically engineered to reduce the stresses of note that the test circuit in Figure 20(a) is well characterized,
themal expansion within the MCPM. A high-power meaning that the values of all circuit components and
substrate layer, such as direct-bond-copper (DBC), is parasitic elements are known. In order to operate the test
utilized for its high current-carrying capability and circuit in Figure 20(a), first the vacuum tube is turned on to
sijpificant thermal dissipation properties [ 14, 151. The high- establish the test current iL in the inductor L. Once the test
power S i c devices are mounted on this layer. High- current is reached, the tube is ramped off and the inductor
temperature polyimide materials or LTCCs are utilized as current is commutated to the Device Under Test (DUT). To
the control layers, which are laminated upon the power initiate the reverse recovery test, the tube is ramped on with
layer. The control circuity is gold plated in order to reduce a well controlled diddl at the tube anode. This results in a
oxidation and improve reliability, the control devices are negative diddf being applied to the DUT. As the diode
then mounted on the top surface of the control layer, and begins to recover, the diode voltage vD rises toward the
electrical connections made between layers by vias. power supply voltage V,, completing the recovery test.
Eneaouuiatian-
Hedsink
Figure 19. High-temp. SIC DC-DC converter design.
Figure 20(a). High-speed diode reverse recovery
test setup.
It is clear that the use of S i c can reduce the size and weight
of many circuits through the advantage of higher switching
frequencies and through the use of advanced packaging
techniques. Once a device has a suitable package, they can
be characterized and models can he created for use in
simulator tools.
Modeling
In order for circuit designers to fully utilize the advantages
of the new S i c power device technologies, compact models
are needed in circuit and system simulation tools. S i c power
device models with extracted parameter sets will be
provided in circuit simulator libraries and will be used to
provide insight into the performance advantages of S i c
power diodes.
Figure 20(b). Equivalent behavioral circuit
Sic diode model-The UA and the National Institute of emulating test setup.
Standards and Technology (NIST) researchers worked in
collaboration to develop a S i c Schottky diode model. A
novel high-speed reverse recovery test system developed at The reverse recovery tests are performed for various values
N E T was utilized for device characterization, and later for of forward diode current iD, diode reverse bias power supply
model validation. This test circuit is shown in Figure 20(a) voltage V , , diddt, and dvddt, where d d d f is controlled
and its equivalent circuit simulator model is shown in Figure by placing various driver capacitors across the DUT. By
20(b). Figure 20(a) shows the test circuit used for independently controlling Vhjw, diddf, dvddf, and the
characterizing the diodes for reverse recovery, and Figure forward diode current at turnoff, the new test circuit enables
20@) shows the behavioral representation including parasitic testing of the new Sic technology for the full range of
elements used for diode model validation. It is important to conditions that occur for various application conditions.
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Varying the value of V, emulates the application
conditions for circuits with different DC bus voltages,
varying the value of diddt emulates the application
conditions of different speed anti-parallel switching devices,
and varying the value of dvddt emulates the application
conditions of using anti-parallel switching devices of
different output capacitance. Also, varying the value of dv/dt
aids in the determination of the portion of the diode recovery
due to charge storage and the portion due to device
capacitance. Varying the value of the forward diode current
at turnoff aids in the determination of the portion of current
that is due to emitter recombination and the portion that
contributes to charge storage.
O0.0
, ~ !
Results from this research were used to accurately model a 0.0 0.6 q.0 1.5 2.0 2.5 3.0 3.5 4.0
Dlodo Voltage M
new class ofpower devices, (PIN, Schottky, and MPS diodes
with voltage ratings from 600 V to 10 kV and current ratings Figure 21. Simulated (dashed) and measured (solid)
from 0.25 A to 20 A) and develop a parameter extraction on-state characteristics for the 1500 V, 0.5A SIC MF'S
sequence to enable the characterization of any SIC power diodellhl.
diode. Parameters extracted fiom an MPS Sic diode are Figure 22 shows the measured (solid) and simulated
shown in Table 11. (dashed) reverse. recovery waveforms of the MF'S diode for
three different di/dt values and no external driver
Table 11. Sic MI'S diode model parameters [I61 capacitance. In these figures, the initial measured forward
current is 0.6 A and the diode is switched by applying a
constant negative diidt with the tube.
junctions serve only to shield the Schottky barrier Erom high f 01-
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dependent material properties of 3C-, 4H-, and 6H-SiC, TABLE111. Model parameters at 25 "C [7]
which can he selected using the material-type parameter Parametcr Si Sic
switch. The model contains features that have been shown to A 0.1 em' 0.06 cm2
be important to describe the dynamic performance of Wb 50 m 20P
vertical power MOSFETs including the two-phase nonlinear Nb 3.1. I0"cm" 3 . 10" cm.'
VT 3.4 v s.77 v
gate-drain overlap capacitance, negative gate voltage S 3.3 A/v' 0.33 A/v'
inversion of the gate-drain overlap, and nonlinear body-drain e 0 0.03 V'
depletion capacitance. The MOSFET channel current 1.7 2
expressions used in the model are unique in that they include 0.02 P 0.03 R
0 0.07
(1) the channel regions at the comers of the square or ov 2,s v
hexagonal cells that t u n on at lower gate voltages and (2) P"I 0.7 0.9s
the enhanced linear region transconductance due to diffusion V, 3.4 v OV
in the nonuniformly doped channel. 4" 0.075 ern' 0.03 cm'
CS 1.114 nF 2.68 nF
2.066 nF 2.18nF
Recently, a software package called IGBT Model Parameter 0.6 V 2.8 V
ExtrACtion Tools (IMPACT) was introduced to automate 0.5 0.5
laboratory instrument control and parameter determination 0.7s 0.7s
for IGBTs [18]. To extend LMPACT to be applicable to S i c
power MOSFETs, a material-type switch was added to
select and calculate the temperature-dependent properties of these devices. Furthermore, because the transconductance is
the material. for power MOSFETs, the IMPACT package much smaller for Sic, the on-state voltage is closer to the
reduces to three programs that extract the power MOSFET pinch-off voltage, and the model for the transition region is
model parameters. These programs are SATMSR, which more important. At 100 "C, the Si device has a severe
measures the saturation current versus gate voltage; reduction in conduction capability, whereas the S i c on-
LINMSR, which measures the linear region on-state voltage resistance is only minimally affected. This occurs because
versus gate voltage for a constant drain current; and
CAPMSR, which measures gate and gate-drain charge
characteristics. The extraction sequence is performed over
an applicable temperabe range to extract the temperature
coeficients of the model parameters.
resistance in series with the MOSFET channel, the enhanced the drift region resistance is a smaller portion of the on-state
linear region transconductance model of [17] is essential for resistance in the S i c device and because the channel
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10.0-
6.0-
satellite and spacecraft applications to drive low-voltage
digital and analog electronics from high-voltage power
sources (such as the DC solar arrays). The advantage to
NASA of an increased operational temperature range for
spacecraft applications is the reduction of required heatsinks
2.0. and heat exchangers, which are bulky, heavy components
within the overall systems. Additionally, the increase in
0.0- switching frequencies reduces the size of passive
0.0 2.0 4.0 6.0 8.0 10.0 components and therefore the size of any DC-DC converter.
Drain VOuaLm (v) This reduction would result directly in the saving of critical
weight (along with its accompanying exorbitant launch
costs).
The results for the widely used 400 V, 5 A Si power The overall concept investigated by the researchers is to
VDMOSFET and a new 2 kV, 5 A Sic power DiMOSFET develop the motor drive electronics and to integrate those
demonstrate good agreement between the model and electronics within the DC machine. Each DC motor (with
experiment [7]. The IMPACT parameter extraction tools its driving electronics) is thus modularized. The motors are
were extended to be applicable to the power MOSFET then utilized throughout the application's system however
model parameter extraction sequence and the S i c material required. This concept is illustrated in Figure 25, in which
parameters. The new model provides insights into the S i c the researchers have envisioned a basic robotic arm such as
MOSFET performance and provides the capability to might be used on a Venus lander. In this conceptual
simulate the performance of the new technology in different application the S i c motor drive module is mounted on the
circuit applications. base of the DC motor and then hermetically sealed with a
lid. The motors are then placed at the joints, mounted with
gearing, to provide for arm movement.
4. MAPPING
TO NASA APPLICATIONS
NASA is potentially interested in Sic power converters for
in-situ probes and landers for harsh environments, or
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(PWM) control chip, a drive chip, and power devices.
Supporting high-temperature passives and magnetics would
Modular Integrated Hermetically Sealed also have to be integrated. A series of electrical pins and
Motor Dive Package \ connectors would plug the module into the motor and
provide connection to the DC voltage power bus.
Sic Motor Drive
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use by the onhoard computer, telemetry, sensors, electronics, reducing or removing the heatsink is absolutely
communication, and navigation systems. The same critical. With the ability of Sic to operate at high-
technology could be transferred to all types of power temperatures and high-power densities, this possibility
electronics systems, including DC motor drives, AC motor becomes real.
. . .. . . . . .. , .._
drives, or audio power conversion.
APEI, Inc. bas performed several analyses on the weight
reduction that can be obtained through the high power
densities of Sic. To compare the power densities of Si to
Sic, a half bridge model was developed and simulated in
Flotherm. After creating an accurate model, the maximum
operational characteristics of a Si package were determined
by using the maximum operating temperature (150 "C) of
most Si devices. Simulations in Figure 28 show that a
maximum of 386 watts thermal (roughly 5 kW electrical)
could be dissipated from the half-bridge with a heatsink
weighing 3 kg and measuring l8Omm x 125mm x 135 mm.
,. . .. .. . . .. . . __ . .-. . . -. . . ,.- .
.. . . .. . . ..
. - ... I .
_U x
pi
.-~
I_ : Y.-.Z
&
Figure 28. Flotherm thermal simulation of the Si - , :,
model @ 386 W thermal.
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[2] Hams, Prooerties of Silicon-carbide, INSPEC, London,
The possibility of ultra-lightweight power electronics hinges United Kingdom, 1995.
on the need to develop high-temperature packaging [3] Hudgins, “Wide and Narrow Bandgap Semiconductors
technologies that can withstand the theoretical S i c junction for Power Electronics: A New Valuation”, Journal of
temperature limits. With high temperature operation of the Electronic Materials, Vol. 32, No. 6, pp. 471- 477,2003.
power electronics components, heatsinking and active 141 Materials for High-Temoerature Semiconductor Devices,
cooling thermal management strategies can be significantly National Academy Press, Washington D.C., 1995.
downgraded, thus reducing the size, volume, and weight of [5] Hams, Properties of Silicon-carbide, INSPEC, London,
the overall power electronic systems by as much as two United Kingdom,
- 1995.
orders of magnitude. This will produce significant savings [6] Choyke, Matsunami, Pensl, Silicon-carbide: A Review of
across the board in almost all areas of NASA applications. Fundamental Ouestions and Aoolications to Current Device
Technology, Akademie Verlag, Berlin, Germany, 1997.
[7] Ty McNutt, Allen Hefner, Alan Mantooth,
5. CONCLUSION David Beming, Sei-Hyung Ryu “Silicon-carbide Power
MOSFET Model and Parameter Extraction Sequence”
This paper has introduced the reader to the emerging field of
PESC03 June IS-19,2003. Acapulco, MEXICO.
S i c electronics and the important role SIC will play in many [8] R. Singh, S. Ryu, J. Palmer, A. Hefner, I. Lai, “1500 V,
systems requiring high-power devices. Other systems that 4 Amp 4H-Sic JBD Diodes,” Proceedings of the 2000
require special operating conditions such as ultra-high International Symposium on Power Semiconductor Devices
temperatures will also benefit from the advancement of S i c
andICs, pp. 101-104, May 2000.
electronics. Many of the benefits S i c electronics have over [9] A. Hefner, D. Berning, J. Lai, C. Liu, R. Singh, “Silicon-
Si, such as switching capabilities, junction temperatures, carbide Merged PiN Schottky Diode Switching
power densities, and electric field breakdown have been Characteristics and Evaluation for Power Supply
outlined and explained. Additionally, specific devices such Applications”, conference Recordings of IEEE IAS Annual
as S i c Schottky diodes, S i c SITS, and S i c MOSFETS have Meeting, vol. 5, pp. 2948 -2954, October 2000.
been introduced along with the results from extensive [IO] A.R. Hefner, R. Singh, J.S. Lai, D.W. Beming, S .
research, modeling, and characterization of these devices by Bouche, C. Chapuy, “Sic Power Diodes Provide
the authors. Breakthrough Performance for a Wide Range of
Applications,” IEEE Trans. on Power Electrorrics, vol. 16
A selected few of the many applications for S i c have been no. 2, pp. 273 -280, March 2001.
discussed, including those that the researchers are currently [ I l l S.H. Ryu, A. Aganval, J. Richmond, J. Palmour, N.
involved in. Applications include control for SIC power
Saks, J. Williams, “27 rnG-cm2, 1.6 kV Power DiMOSFETs
devices, integrated motor drives, lightweight DC-DC
in 4H-SiC,” Proceedings of the International Symposium on
converters, extreme environments such as those found on Power Semiconductor Devices (ISPSD), Santa Fe, NM, June
Venus, and geological exploration. 2002.
[ 121 Lostetter, Olejniczak, Brown, Elshabini, “Silicon-
Current packaging techniques do not allow for S i c devices carbide Power Die Packaging in Diamond Substrate
to operate at their highest potential. An MCPM method for Multichip Power Module Applications”, 2001 IMAPS
packaging S i c was introduced and a look at the problems
Conference, Baltimore.
and solutions with such a technique were discussed.
[13] A. Lostetter, I. Hornberger, S. Magan Lal,
K. Olejniczak, A. Mantooth, and Aicha Elshahini
Many applications that were discussed can be directly
“Development of Silicon-Carbide (Sic) Static-Induction-
mapped over to NASA applications. Examples of a S i c
Transistor (SIT) Based Half-Bridge Power Converters”
integrated motor drive for a robotic ann and ultra LMAPS 2003 International Symposium on Microelectronics,
lightweight DC-DC converters for space craft and satellites Boston, MA November 2003.
are just two of the applications discussed that would he
[I41 Lostetter, Barlow, and Elshahini, “High Density Power
highly beneficial to NASA for both cost and reliability.
Modules: A Packaging Strategy,” MAPS 1997 International
Symposium on Microelectronics, Philadelphia, October
1997.
ACKNOWLDGEMENTS [IS] Lostetter, Barlow, and Elshabini, “An Overview to
We appreciate Northrop G m a n , Cree, Curamic, NIST, Integrated Power Module (IPM) Design for Power
and NSF for their support of the research presented here. Electronics Packaging”, Journal of Microelectronics
Reliability, pp 365-379, September 1999.
[I61 T. McNutt, A. Hefner, A. Mantooth, I. Duliere, D.
Beming, R. Singh, “Silicon-Carbide PiN, Schottky, and
REFERENCES Merged PiN-Schottky Power Diode Models Implemented in
[I] Phlippen and Burger, “A New High Voltage Schottky the Saber Circuit Simulator,” Conf. Rec. of IEEE Power
Diode Based on Silicon-carbide (Sic),’’ 2001 EPE, Graz, Electronics Specialists Conf (PESC), pp. 2103-2108,
Austria. Vancouver, Canada, June 2001.
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[17] A.R. Hefner, “Modeling Buffer Layer IGBT’s for
Circuit Simulation,” IEEE Transactions on Power Sharmila Magan La1 is a grarhraie student at the
Elecironics, vol. 10, no. 2, pp. 111-123, March 1995. University of Arkansar and a design
[I81 A.R. Hefner, S. Bouche, “Automated Parameter engineer for Arkansas Power Electronics
Extraction Software for Advanced lGBT Modeling,” Internaiional, Inc. She received her
Proceedings of The 7Ih Worhhop on Computers in Power B.S.E.E. from the UniversiQ of Arkansas
Elecironics (COMPEL), Blacksburg, VA, July 2000. (2002); and e.rpects in 2004 her M.S.E.E.
[I91 S.H. Ryu, A. Aganval, I. Richmond, J. Palmour, N. from the University of Arkansas. She
Saks, 1. Williams, “27 m0-cm2, 1.6 kV Power DiMOSFETs specializes in high-temperature
in 4H-SIC,” Proceedings of the Iniernationol Symposium on component testing, and Sicpower device
Power Semiconductor Devices (ISPSD), Santa Fe, NM, June characterization.
2002.
[ZO] NASA Venus fact sheet http://nssdc.rsfc.nasa.rov
tooth, Ph.D. received the B.S. and M.S.
iolanetan/lfactsheet/venusfact.htm
degrees in electrical engineering from
[21] R. Hoagland, A.B. Lostetter, and Elshabini, “Electronic
the University of Arkansas in I985 and
Packaging for Power Electronic Building Blocks,” in the
1987, respectively, and the Ph.D. degree
Proc. of GOMAC, pp.433436, March 1997.
from the Georgia Institute of Technology
in 1990. He joined Analogy in 1990,
where he focused on semiconductor
BIOGRAPHY device modeling and the research and
development of HDL-based modeling
Jared Hornberger is a design engineer at Arkansas tools and techniques. Besides modeling his interests include
Power Electronics International, Inc. He analog and mixed-signal design, analysis, and simulation. In
received his B.S.E.E. degree from the 1998, he joined the faculty of the Department of Electrical
University of Arkansas and M.S.E.E. Engineering af the University of Arkansas, Fayetteville, and
degree from the University of Arkansas is currently Full Professor. Dr. Mantooth is a senior
2004. He specializes in power electronic member of IEEE and a member of Tau Beta Pi, Eta Kappa
systems including motor drives, high- Nu. and numerous other academic honor societies.
temperature electronics, and
applicationsfor Sic.
Kraig J. Olejiniczak, Ph.D. is the Vice President of
Arkansas Power Electronics
Alexander Lostetter, Ph.D. is the President of International, Inc. He received his
Arkansas Power Electronics B.S.E.E. from Valparaiso University in
International, Inc. He received his 1987, his M.S.E.E. (1988) and Ph.D.
B.S.E.E. and A4S.E.E. degrees f i o m (1995) from Purdue University. He
Virginia Polytechnic Institute and State worked as Asst. Professor (1991). Assoc.
University in 1996 and 1999 Professor (l995), and Full Professor
respectively, and his Ph.D. in (2000) of electrical engineering at the
Microelectronics from the University of University of Arkansas where he also obtained a patent on
Arkansas in 2003. His research work the development of multi-chip power modules (MCPM-). In
focuses upon the design, miniaturization, and packaging of 2002, Dr. Oiejnicak became Dean of Engineering at
power electronic converters as well as the thermal and Valparaiso University. Dr. Olejniczak specializes in power
stress analysis ofpower packaging designs. electronics design, power systems analysis. power
packaging, motors, and electric power quality
Ty R. McNutt received the Bachelor’s degree in physics
from Hendrix College, Conway, AR, in
1998, and an MS.E.E. degree from the
University of Arkansas, Fayetteville, AR,
in 2001. His M.S.E.E. work focused on
the development of thermal-based data
isolation techniques in silicon-on-
insulator (Sol) CMOS f o r Systems-on-a-
Chip. Currently, he is a Ph.D. candidate
at the University of Arkansas in the Electrical Engineering
Department. His Ph.D. work is focused on characterization
and modeling of Silicon-carbide (SIC) power devices. He
has also heen a Guest Researcher at the National Institute of
Standards and Technology (NIST) since 2000.
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