UPSKILLZ

Chemical Engineering
TOPICS SUB-TOPICS TIME
1. Introduction Introduction to Process Engineering 25mins
Process Engineering Projects

3. Mixture Properties Chemical and Physical Properties 40mins

Molecular Weight and Density
Compressibility Factor and Viscosity
Specific Heat Capacity and Thermal Conductivity
Sensible & Latent Heat and Boiling Temperature
Vapor Pressure

4. Material and Energy Balance Mass / Material Balance 60mins

Conversion and Yield
Thermodynamic Processes
Energy Balance
Enthalpy Calculation
Heat of mixture, reaction and formation
Problem Solving

5. Introduction Engineering Disciplines 40mins

Engineering Companies
Chemical Engineering Projects
Organization of Chemical Engineering Projects
Calculations in Chemical Engineering
Nature of Design
System of Units
Actual and Standard Conditions

6. Process Engineering DrawingsOverview of Engineering Drawings and Diagrams 60mins

Block Flow Diagrams (BFDs)
Process Flow Diagrams (PFDs)
Piping and Instrumentation Diagrams (P&IDs)
Tags on Piping and Instrumentation Diagrams (P&IDs)
P&ID Development, Revision and Update
Utility Lines in P&IDs
Cause and Effect, C&E Diagrams
Drawings used in Other Disciplines

7. Mixture Properties Chemical and Physical Properties 45mins

Molecular Weight and Density
Liquid and Gas Density
Compressibility Factor and Viscosity
Specific Heat Capacity and Thermal Conductivity
Sensible and Latent Heat
Boiling Temperature
Vapor Pressure
8. Fluid Flow Fundamentals Fluid Flow and Flow Types 50mins
Common Fluid Types
Flow Regimes and Reynolds Numbers
Pressure Drop and Head Loss
Factors affecting Pressure Drop and Head Loss
Friction Factor and Moody Chart
Friction Factor using Colebrook Equation
Bernoulli Principle
Line/Pipe Sizing
Application Session: Line/Pipe Sizing

9. Valve Unit Operation Introduction to Valve Unit Operation 40mins

Valve operating Principles
Valve Internals
Isolation Valves
Control Valves
Control Valve Flow Characteristics
Check Valves
Control Valve Sizing for Liquid Service

10. Pump Unit Operations Classification of Pumps 55mins

Major Pump Types
Pump Head and Selection
Cavitation in Pumps
Calculation of NPSH
Centrifugal Pumps
Centrifugal Pump Performance Curves
Cavitation on Pump Performance Curves
System Curve and Capacity Control
Pump Capacity Control Example
Multiple Pumps in Operation
Positive Displacement Pumps

11. Compressors Rotary and Reciprocating Compressors 35mins

Centrifugal and Axial Compressors
Compressor Power Requirement
Polytropic and Isentropic Compression
Compressor Performance Curve
Compressor Capacity Control

12. Gravity Separation, Separators

Principles of Separation Theory 65mins
Separation Techniques
Phase Diagrams
Bubble and Dew Point Calculations
Vapor-Liquid Equilibrium
Flash Calculation
Selection Criterion of Separators
Common Operating Challenges
Horizontal Separator Sizing
 Horizontal Separator Sizing Example

13. Heat Exchangers Heat Transfer Mechanisms: Conduction 55mins

Heat Transfer Mechanisms: Convection
Heat Transfer Mechanisms: Radiations
Multiple Heat Transfer Mechanisms
Heat Exchanger Types
Shell & Tube Heat Exchangers
Common Applications of Shell & Tube Heat Exchangers
Shell & Tube Heat Exchanger Internals
Basic Heat Balance around Heat Exchanger
Shell & Tube Heat Exchanger Design
Effect of Fouling and Velocity

14. Process Control Fundamentals

Importance of Process Control 65mins
Elements of Process Control
Control Systems
Solution Methods for ODEs
P, PI, PID Control Systems

15. Introduction to Process SafetyFundamentals of Process Safety 95mins

Risk Assessment Techniques
Fundamentals of HAZOP
Fundamentals of LOPA

16. Assignments Assignment -1

Assignment -2
Assignment -3

17. Projects

TOTAL 12hrs 20mins