FLSMIDTH PRIVATE Ltd - SPD FACTORY.

Page 1 of 3
QUALITY CONTROL PLAN FOR VIBRATING BANANA SCREEN ASSEMBLY
QCP No : QCP/FLS-17 A R(2)
PART: PEDESTAL , BACK PLATE,LIFTING BEAMS, DRIVE BEAMDECK SUPPORT FRAME Date : 17/12/2016
STAGE INSPECTION CHARACTERISTIC / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY
Remarks
SL.NO. METHOD OF CHECK OF CHECK DOCUMENT NORMS RECORD Supplier FLS
1 Raw Material
1.1 Plates 1) Verification of Mill TC for 100%
As per material As per material spec / QSE Manufacturer's test
Corelation of plate detials ,chemical W R
spec./As per drawing SOP 7134 certificates
Mechanical & other parameters.
(or)
2) Check Test ( If Mill TC is not 100%
As per material Manufacturer's test
available / No Co -relation between As per material spec. W W/R
spec./As per drawing certificates
Mill TC & Plate)

3) Raw Material Dimensions 100% As per Mill Tc As per Rolling Tolerance Inspection report W W

QSE SOP 7134 / QSE SOP 7134 / AS/NZS

4) Visual 100% Inspection report W W
AS/NZS 1554.5 1554.5

5) UT on plates - 16 Tk & above 100% SA 578 level B SA 578 level B Inspection report W R

2 In Process
2.1 Marking and Cutting 1) Orientation 100% As per Drawing As per Drawing Inspection report W R
2) Dimensions 100% As per Drawing As per Drawing Inspection report W R

QSE SOP 7134 / QSE SOP 7134 / AS/NZS

2.2 Welding 1) Verification of WPS,PQR & WPQ 100% Inspection report W R
AS/NZS 1554.5 1554.5

2) Welding parameter verification to

include checks on
• Consumable – gas and filler metal
• Check preheat (only oxy propane to be
QSE SOP 7134 / QSE SOP 7134 / AS/NZS
used for heating (no acetylene permitted) 100% Inspection report W W
AS/NZS 1554.5 1554.5
• Check amp, volts, travel speed, run
placement
• Check position conforms to WPS

3) Stop/Starts to be in accordance with QSE SOP 7134 / QSE SOP 7134 / AS/NZS
100% Inspection report W W
clause 5.8.4 of AS 1554.5 - 2011 AS/NZS 1554.5 1554.5

1) Water Level , Strigthness, twist and

100% As per Drawing As per Drawing Inspection report W R/W
2.1 Fitup bend

2) Orientation 100% As per Drawing As per Drawing Inspection report W R/W

3) Dimensions - ensure enough stock for

100% As per Drawing As per Drawing Inspection report W R/W
machining.

4) Stiffners position and its orientation

100% As per Drawing As per Drawing Inspection report W R/W
and dimensions

5) Weld joint configuration 100% As per Drawing As per Drawing Inspection report W R/W

*Drive beam Fitup to be offered for Inspection.

FLS/LUDO/QC-19 Rev 1 Dt 10.03.2014

 FLSMIDTH PRIVATE Ltd - SPD FACTORY.
Page 2 of 3
QUALITY CONTROL PLAN FOR VIBRATING BANANA SCREEN ASSEMBLY
QCP No : QCP/FLS-17 A R(2)
PART: PEDESTAL , BACK PLATE,LIFTING BEAMS, DRIVE BEAMDECK SUPPORT FRAME Date : 17/12/2016
STAGE INSPECTION CHARACTERISTIC / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY
Remarks
SL.NO. METHOD OF CHECK OF CHECK DOCUMENT NORMS RECORD Supplier FLS
2.3 After Welding
1) Water Level , Strigthness, twist and
100% As per Drawing As per Drawing Inspection report W W
bend
2) Orientation 100% As per Drawing As per Drawing Inspection report W W
3) Dimensions - ensure enough stock for
100% As per Drawing As per Drawing Inspection report W W
machining.
QSE SOP 7134 / QSE SOP 7134 / AS/NZS
Inspection report W H
4) NDT - On weld joints 100% AS/NZS 1554.5 1554.5

QSE SOP 7134 / QSE SOP 7134 / AS/NZS

2.4 Stress Releving Verification of SR chart 100% Heat Treatment chart R R
AS/NZS 1554.5 1554.5

2.5 After Stress Relieving

QSE SOP 7134 / QSE SOP 7134 / AS/NZS
1) Visual 100% Inspection report W W
AS/NZS 1554.5 1554.5
QSE SOP 7134 / QSE SOP 7134 / AS/NZS
Inspection report W H
2) NDT - On weld joints 100% AS/NZS 1554.5 1554.5
3) Dimensions and Distorsion check 100% As per Drawing AS per Drawing Inspection report W R

2.6 Machining & Drilling *

1) Orientation 100% As per Drawing AS per Drawing Inspection report W H
2) Geometrical tolerance on machine, 100% As per Drawing AS per Drawing Inspection report W H
3) Dimensions 100% As per Drawing AS per Drawing Inspection report W H
4) Ensure drilled hole perpendiculaty with
100% As per Drawing AS per Drawing Inspection report W H
machined pad surface.
5) End plate holes to be match drilled with
100% As per Drawing AS per Drawing Inspection report W H
Side plates
* - All Machining Shall be Completed using CNC machines unless ohterwise approved by FLS Engineering.

2.7 Rubber Lagging 1) Material Test Certificate 100% As per Drawing AS per Drawing Test Certificate R R
2) Shore Hardness 100% As per Drawing AS per Drawing Test Certificate W H
No puncture or Un bonding
Random IS 4682-1 Inspection report
of rubber allowed.
3) Spark Test W H

QSE SOP 7134 / QSE SOP 7134 / AS/NZS

4 .1 Surface Preparation Check for surface finish and visual 100% Inspection report W H
AS/NZS 1554.5 1554.5

QSE SOP 7134 / QSE SOP 7134 / AS/NZS

4.2 Final painting Check for visual , painting DFT,adhession 100% Inspection report W H
AS/NZS 1554.5 1554.5
test , RPO application on M/c area

R : REVIEW W: WITNESSING H: HOLD POINT

Notes:
1. All materials shall be new and unused, free from rust and excessive mill scale (Refer SOP 7134).
2. Cutting of all beams and columns to be done with cold cut saw no oxy fuel cutting.
3. All cut edges to be ground with 2mm radius, all flame cut edges to be minimum class 1 cut and ground to remove all notches and scale,
only oxy propane to be used for cutting (no acetylene permitted)
4) Even UT checked at Mill itself & specified in MILL TC, Once again UT shall be carried out by Supplier and Random plates will be witnessed by FLS - QC.
5a) If additional Joint provided ,approval to be obtained from FLS Engg. and those welds to be UT and MT Tested.
b) In case of any difference in interpretation of UT results and or any doubt in evaluation and or any Constraints in carrying out UT due to geographical Positioning of
joints ,RT of the joints shall be done for which acceptance criteria shall be ASME SEC VIII Div 1 ,Clause UV-51.
6) a) Weld procedure ( WPS & PQR ) shall be as per SOP 7134.
b) Qualified welder only shall be used.

FLS/LUDO/QC-19 Rev 1 Dt 10.03.2014

 FLSMIDTH PRIVATE Ltd - SPD FACTORY.
Page 3 of 3
QUALITY CONTROL PLAN FOR VIBRATING BANANA SCREEN ASSEMBLY
QCP No : QCP/FLS-17 A R(2)
PART: PEDESTAL , BACK PLATE,LIFTING BEAMS, DRIVE BEAMDECK SUPPORT FRAME Date : 17/12/2016

7a) Welding electrode / Pre heating requirement shall be as per drg requirement / WPS requirement.
b) Use of Temperary attachment shall be minimised & Arc strike at outside area of the weld shall be minimised.
c) Proper weld sequence shall be followed.
8 a) All Machine / Drilling activities shall be done after completion of welding.
b) Match Drilling shall be done wherever required or as per drawing Requirement.
9 a) Mating components dimension / fitment to be checked before assembly.

1. Read this QCP along wth PO,Drawing and Relavent Engineering Documents.

Prepared by: C.Venkatesan Approved by: Lakshmanan Ramasamy

Asst. Manager Sr.Manager - QC

FLS/LUDO/QC-19 Rev 1 Dt 10.03.2014

 FLSMIDTH PRIVATE Ltd
Page 1 of 2
QUALITY CONTROL PLAN FOR VIBRATING BANANA SCREEN ASSEMBLY
QCP No : QCP/FLS-17B R(0)
PART: SIDE PLATE ASSEMBLY (SIDE PLATE, TOP AND BOTTOM FLANGE, STIFFNERS, SUPPORTING ANGLE) Date : 27/3/2014

STAGE INSPECTION CHARACTERISTIC / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY

SL.NO. Remarks
METHOD OF CHECK OF CHECK DOCUMENT NORMS RECORD Supplier FLS
1 Raw Material
1.1 Plates and Pipes 1) Verification of Mill TC for 100%
As per material As per material spec / QSE Manufacturer's test
Corelation of plate detials ,chemical R R
spec./As per drawing SOP 7134 certificates
Mechanical & other parameters.
(or)
2) Check Test ( If Mill TC is not 100%
As per material Manufacturer's test
available / No Co -relation between As per material spec. W W/R
spec./As per drawing certificates
Mill TC & Plate)

3) Raw Material Dimensions 100% As per Mill Tc As per Rolling Tolerance Inspection report W W

QSE SOP 7134 / QSE SOP 7134 / AS/NZS

4) Visual 100% Inspection report W W
AS/NZS 1554.5 1554.5

5) UT on plates - 16 Tk & above 100% SA 578 level B SA 578 level B Inspection report W W

2 In Process
QSE SOP 7134 / QSE SOP 7134 / AS/NZS
2.1 Welding 1) Verification of WPS,PQR & WPQ 100% Inspection report W R
AS/NZS 1554.5 1554.5

2) Welding parameter verification to

include checks on
• Consumable – gas and filler metal
• Check preheat (only oxy propane to be
QSE SOP 7134 / QSE SOP 7134 / AS/NZS
used for heating (no acetylene permitted) 100% Inspection report W W
AS/NZS 1554.5 1554.5
• Check amp, volts, travel speed, run
placement
• Check position conforms to WPS

3) Stop/Starts to be in accordance with QSE SOP 7134 / QSE SOP 7134 / AS/NZS
100% Inspection report W W
clause 5.8.4 of AS 1554.5 - 2011 AS/NZS 1554.5 1554.5

2.2 Fitup 1) Marking and Cutting 100% As per Drawing As per Drawing Inspection report W R

2) Orientation 100% As per Drawing As per Drawing Inspection report W R

3) Dimensions 100% As per Drawing As per Drawing Inspection report W R

FLS/LUDO/QC-19 Rev 1 Dt 10.03.2014

 FLSMIDTH PRIVATE Ltd
Page 2 of 2
QUALITY CONTROL PLAN FOR VIBRATING BANANA SCREEN ASSEMBLY
QCP No : QCP/FLS-17B R(0)
PART: SIDE PLATE ASSEMBLY (SIDE PLATE, TOP AND BOTTOM FLANGE, STIFFNERS, SUPPORTING ANGLE) Date : 27/3/2014
STAGE INSPECTION CHARACTERISTIC / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY
SL.NO. Remarks
METHOD OF CHECK OF CHECK DOCUMENT NORMS RECORD Supplier FLS
2.6 Match Drilling of Side
plates * 1) Orientation 100% As per Drawing AS per Drawing Inspection report W W

2) Dimensions 100% As per Drawing AS per Drawing Inspection report W W

3)All Flanges, Support Angle, Stiffners to

100% As per Drawing AS per Drawing Inspection report W W
be Match Drilled

* - All Machining Shall be Completed using CNC machines unless otherwise approved by FLS Engineering.

Assly of Side plate, Flanges,

3 Fitment and holes macthing 100% As per Drawing As per Drawing Inspection report W W
Support angles, Stiffners

QSE SOP 7134 / QSE SOP 7134 / AS/NZS

4 .1 Surface Preparation Check for surface finish and visual 100% Inspection report W W
AS/NZS 1554.5 1554.5

Rubber strip addesion 100% As per Drawing No peal off Inspection report W W

QSE SOP 7134 / QSE SOP 7134 / AS/NZS

4.2 Final painting Check for visual , painting DFT,adhession 100% Inspection report W W
AS/NZS 1554.5 1554.5
test , RPO application on M/c area

R : REVIEW W: WITNESSING H: HOLD POINT

Notes:
1. All materials shall be new and unused, free from rust and excessive mill scale (Refer SOP 7134).
2. Cutting of all beams and columns to be done with cold cut saw no oxy fuel cutting.
3. All cut edges to be ground with 2mm radius, all flame cut edges to be minimum class 1 cut and ground to remove all notches and scale,
only oxy propane to be used for cutting (no acetylene permitted)
4) Even UT checked at Mill itself & specified in MILL TC, Once again UT shall be carried out by Supplier and Random plates will be witnessed by FLS - QC.
5a) If additional Joint provided ,approval to be obtained from FLS Engg. and those welds to be UT and MT Tested.
b) In case of any difference in interpretation of UT results and or any doubt in evaluation and or any Constraints in carrying out UT due to geographical Positioning
of joints ,RT of the joints shall be done for which acceptance criteria shall be ASME SEC VIII Div 1 ,Clause UV-51.
6) a) Weld procedure ( WPS & PQR ) shall be as per SOP 7134.
b) Qualified welder only shall be used.
7a) Welding electrode / Pre heating requirement shall be as per drg requirement / WPS requirement.
b) Use of Temperary attachment shall be minimised & Arc strike at outside area of the weld shall be minimised.
c) Proper weld sequence shall be followed.
8 a) All Machine / Drilling activities shall be done after completion of welding.
b) Match Drilling shall be done wherever required or as per drawing Requirement.
9 a) Mating components dimension / fitment to be checked before assembly.

1. Read this QCP along wth PO,Drawing and Relavent Engineering Documents.

Prepared by: C.Venkatesan Approved by: Lakshmanan Ramasamy

Sr.Lead Engineer Manager - QC

FLS/LUDO/QC-19 Rev 1 Dt 10.03.2014

 FLSMIDTH PRIVATE LIMITED - SPD FACTORY
Page 1 of 3
QUALITY CONTROL PLAN FOR VIBRATING SCREEN ASSEMBLY
QCP No : QCP/FLS-17 Rev 0
PART: Vibrating Screen Assembly Date : 14/05/2014

SL.NO. STAGE INSPECTION CHARACTERISTIC / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY Remarks
METHOD OF CHECK OF CHECK DOCUMENT NORMS RECORD FLS Customer
1 Document Verification :
Earlier stage Reports Verification

As per material As per material spec./As Inspection Report /

a) From Supplier (i) Verification of Inspection reports / IRO 100% R R
spec./As per drawing per drawing IRO

(i) Verification / review of manufacturer's As per material As per material spec./As Manufactuer TC /
b)Through Inward 100% W/R R
Test Certificate or Lab test reports spec./As per drawing per drawing Lab Test reports

(ii) Verification / Review of Dimensional As per material As per material spec./As Inspection Report /
100% W/R R
reports spec./As per drawing per drawing Dimensions Report

As per material As per material spec./As

(iii) Visual inspection 100% Inspection Report W R
spec./As per drawing per drawing

(i) Verification of Make , Model Number , Inspection report

As per material As per material spec./As
c) Bought Outs Test certificates for Bought outs - motor, 100% and QSE Form W R
spec./As per drawing per drawing
Vibrator motor, Lubrication System etc 7088
All Graded Fasteners shall be TVS or UNBROKO make
2 Visual W R
2.1 Cross Beam, Cross / Lift
(i) check for Damage, Corrosion, bends,
tubes, Drive beams, Feed Boxes,
Scratches and Sharp edges - to be 100% As per Drawing As per Drawing QSE FORM 7088 W R
Deck support ,stiffner angles and
attended before taking up for assly.
Support Brackets.
100% As per Drawing As per Drawing Inspection report W R
3 Sub Assly inspection.
3.1 Side plate with cross member (i) Assly of Side plate with stiffners /
100% QSE SOP 7133 QSE SOP 7133 Inspection report W R
assly spring plates
(ii) Visual 100% QSE SOP 7133 QSE SOP 7133 Inspection report W R
(iii) Dimensions 100% QSE SOP 7133 QSE SOP 7133 Inspection report W R

3.2 Fixing of Hucking Bolts (i) orientation of Hucking bolts 100% As per Drawing As Per Drawing Inspection Report W R

(ii) Protrusion of Hucking bolt should be 2 - As per QSE SOP

100% As per QSE SOP 7133 Inspection Report W R
10 mm 7133
As per QSE SOP 7133
3.3 Side plate with Cross member (i) Assly of side plates with Cross as per QSE SOP
100% (Dumpy level should be with Inspection Report W R
assly member with alignment Pin and Bolts 7133
in 1mm)
As per QSE SOP 7133
as per QSE SOP
(ii) Dumpy Level of cross member 100% (Dumpy level should be with Inspection Report W R
7133
in 1mm)
(iii) Dimension 100% As per Drawing As Per Drawing Inspection Report W R

(iv) Diagonal 100% As per Drawing As Per Drawing Inspection Report W R

FLS/LUDO/QC-19 Rev 1 Dt 10.03.2014

 FLSMIDTH PRIVATE LIMITED - SPD FACTORY
Page 2 of 3
QUALITY CONTROL PLAN FOR VIBRATING SCREEN ASSEMBLY
QCP No : QCP/FLS-17 Rev 0
PART: Vibrating Screen Assembly Date : 14/05/2014
STAGE INSPECTION CHARACTERISTIC / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY
SL.NO Remarks
METHOD OF CHECK OF CHECK DOCUMENT NORMS RECORD FLS Customer
3.4 Assly of
3.4.1 Drive beam with side plate
(i) GA Orientation 100% As per drawing As per drawing Inspection Report W R
assly.
3.4.2 Feed box with side plate
(ii) GA Dimensions 100% As per drawing As per drawing Inspection Report W R
assly.
3.4.3 Lift and cross tubes with side As per QSE SOP
(iii) Locating pin and Bolt arragement 100% As per QSE SOP 7133 Inspection Report W R
plate assly. 7133
3.4.4 Fitment of Deck support As per QSE SOP
(iv) Visual 100% As per QSE SOP 7133 Inspection Report W R
Frame 7133

As per QSE SOP

3.5 Hucking of Bots (i) Rattle the nut and bolt 100% As per QSE SOP 7133 Inspection Report W R
7133
As per QSE SOP
(ii) Ensure no gap between the surfaces 100% As per QSE SOP 7133 Inspection Report W R
7133
(iii) orientation of Hucking bolts 100% As per Drawing As Per Drawing Inspection Report W R
(iv) Protrusion of Hucking bolt should be 2 As per QSE SOP
100% As per QSE SOP 7133 Inspection Report W R
- 10 mm 7133

As per QSE SOP

3.6 application of Sealent (i) Sealing the Gaps and joints 100% As per QSE SOP 7133 Inspection Report W R
7133

3.7 Assembly of flexible disc,

(i) BOM verification 100% As per drawing As per drawing Inspection Report W R
intermeidate shaft with exciter
(ii) Orientation 100% As per drawing As per drawing Inspection Report W R
(iii) Dimensions 100% As per drawing As per drawing Inspection Report W R
(iv) Torque tightening 100% QSE SOP 7152 QSE SOP 7152 Inspection Report W R

4 Final Assembly Inspection (i) Water Level 100% As per drawing As per drawing Inspection Report W W
(ii) BOM Verification as per GA
100% As per drawing As per drawing Inspection Report W W
Drawings.
(iii) GA Orientation 100% As per drawing As per drawing Inspection Report W W
Inspection Report
(iv) GA Dimensions 100% As per drawing As per drawing & QSE FORM W W
8028
(v) Torque Tightening of Fastners 100% As per drawing As per drawing Inspection Report W W

5 No-Load Run test (i) Direction of Rotation 100% As per drawing As per drawing Inspection report H H
(ii) RPM 100% As per drawing As per drawing Inspection report H H
(iii) Vibration Amplitude As per QSE form
100% As per drawing As per drawing H H
8029
(iv) Noise Level 100% As per drawing As per drawing Inspection report H H
(v) Current Reading 100% As per drawing As per drawing Inspection report H H

FLS/LUDO/QC-19 Rev 1 Dt 10.03.2014

 FLSMIDTH PRIVATE LIMITED - SPD FACTORY
Page 3 of 3
QUALITY CONTROL PLAN FOR VIBRATING SCREEN ASSEMBLY
QCP No : QCP/FLS-17 Rev 0
PART: Vibrating Screen Assembly Date : 14/05/2014
STAGE INSPECTION CHARACTERISTIC / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY
SL.NO Remarks
METHOD OF CHECK OF CHECK DOCUMENT NORMS RECORD FLS Customer

6 Painting
a) RPO application on machined (i) Visual Painting report
100% As per Drawing As per Drawing H R
Surfaces QSE Form 8030
(ii) DFT As per customer As per customer Painting report
b) Painting 100% H R
requirement requirement QSE Form 8030

(i) Verification of Name Plate details / As per As per

7 Identification 100% Inspection report H R
Stickers Drawing/Requirement Drawing/Requirement
8 Packing
As per Customer / As per Customer /
a) Final Packing (i) Verification of Approved Packing list 100% Packing List H R
Requirement Requirement

R : REVIEW W: WITNESSING H: HOLD POINT

Note:-
1. Read this QCP along wth PO ,drawing and relavent Engineering Document - QSE SOP 7133 and QSE SOP 7152

Prepared by: C.Venkatesan Approved by: Lakshmanan Ramasamy

Sr.Lead Engineer Manager - QC

FLS/LUDO/QC-19 Rev 1 Dt 10.03.2014