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    Troubleshooting: Sterndrive Unit Will Not Slide Into Bell Housing

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    betabet George
    This document provides a guide for troubleshooting issues with sterndrive units. It outlines several common problems, such as the drive unit not shifting into gear or sliding into the bell housing properly. For each problem, it lists potential causes and special instructions for testing or repair. Technicians are advised to use their experience and knowledge, thoroughly test components, and refer to other sections of the manual for more troubleshooting information. The goal is to provide a starting point to effectively diagnose sterndrive unit issues.

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    Troubleshooting: Sterndrive Unit Will Not Slide Into Bell Housing

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    betabet George
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    This document provides a guide for troubleshooting issues with sterndrive units. It outlines several common problems, such as the drive unit not shifting into gear or sliding into the bell housing properly. For each problem, it lists potential causes and special instructions for testing or repair. Technicians are advised to use their experience and knowledge, thoroughly test components, and refer to other sections of the manual for more troubleshooting information. The goal is to provide a starting point to effectively diagnose sterndrive unit issues.

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    This document provides a guide for troubleshooting issues with sterndrive units. It outlines several common problems, such as the drive unit not shifting into gear or sliding into the bell housing properly. For each problem, it lists potential causes and special instructions for testing or repair. Technicians are advised to use their experience and knowledge, thoroughly test components, and refer to other sections of the manual for more troubleshooting information. The goal is to provide a starting point to effectively diagnose sterndrive unit issues.

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    © All Rights Reserved
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    Download as pdf or txt
    14 views1 page

    Troubleshooting: Sterndrive Unit Will Not Slide Into Bell Housing

    Uploaded by

    betabet George
    This document provides a guide for troubleshooting issues with sterndrive units. It outlines several common problems, such as the drive unit not shifting into gear or sliding into the bell housing properly. For each problem, it lists potential causes and special instructions for testing or repair. Technicians are advised to use their experience and knowledge, thoroughly test components, and refer to other sections of the manual for more troubleshooting information. The goal is to provide a starting point to effectively diagnose sterndrive unit issues.

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    of 1

    SERVICE MANUAL NUMBER 14 TROUBLESHOOTING

    Troubleshooting
    This section is a guide for performance and product troubleshooting. Referrals to specific
    sections of this manual are made where special tests or repair procedures are to be
    performed.
    Because of the relationship between Power Package components (engine and sterndrive),
    it will be necessary in some cases to simultaneously refer to the appropriate Engine Service
    Manual for further troubleshooting information.
    Effective troubleshooting is best enhanced by:
    • Personal product knowledge and experience of the trained mechanic/technician.
    • Allowing adequate time for testing and analysis.
    • Utilizing these charts as a “guide” - a starting point.

    Sterndrive Unit Troubleshooting


    Sterndrive Unit Will Not Slide Into Bell Housing
    Cause Special Instructions
    U-joint shaft splines not aligned with Rotate propeller shaft
    engine coupler splines. COUNTERCLOCKWISE to align splines.
    Engine not aligned. Check engine alignment.
    Check engine alignment to determine if
    Gimbal bearing not properly installed. gimbal bearing is cocked or improperly
    installed in gimbal housing.
    Damaged U-joint shaft splines and/or Inspect and replace if necessary.
    engine coupler splines.

    Drive Unit Does Not Shift Into Gear; Remote Control Shift Handle Moves
    NOTE:For additional information on troubleshooting, refer to SECTION 2A and see
    “Troubleshooting Shift Problems.”

    Cause Special Instructions


    Shift cables improperly adjusted. Adjust shift cables.
    Shift cables not connected. Install and adjust shift cables.
    Inner core wire broken or loose. Reconnect or replace inner core wire.

    Drive Unit Does Not Shift Into Gear; Remote Control Shift Handle Does Not
    Move
    NOTE:For additional information on troubleshooting, refer to SECTION 2A and see
    “Troubleshooting Shift Problems.”

    Cause Special Instructions


    Control box not properly assembled. Properly reassemble control box.
    Broken or damaged linkage in control box. Repair linkage.
    Controls improperly adjusted-cable end Adjust shift cables.
    guide hitting brass barrel.

    90-818177--3 APRIL 2001 Page 1C-3

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