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Concrete-Filled Steel Tube Columns Encased With Thin Precast Concrete
Concrete-Filled Steel Tube Columns Encased With Thin Precast Concrete
Abstract: An experimental study was performed to investigate the axial-flexural load-carrying capacity of concrete-filled steel tube columns
encased with thin precast concrete (PC). Six eccentrically loaded columns and one concentrically loaded column were tested. To prevent the
premature failure of the concrete encasement, various reinforcement details such as studs, steel fiber, welded wire mesh, and cross ties were
used. The maximum axial loads of the specimens agreed with the strengths predicted by current design codes, although in some specimens,
the load-carrying capacity decreased immediately after the peak strength owing to early spalling of the concrete encasement. On the basis of
the test results, the use of fiber-reinforced concrete is recommended to increase the ductility of columns by restraining the spalling of the
concrete encasement. DOI: 10.1061/(ASCE)ST.1943-541X.0001303. © 2015 American Society of Civil Engineers.
Author keywords: Composite column; Concrete-filled steel tube; Concrete encasement; Precast concrete; Metal and composite structures.
Introduction of the local buckling restraint, a relatively thin steel tube can
be used.
Recently, the use of large columns has increased in the construction CEFT columns have been used in Japan for many decades, and
of wholesale stores and warehouse buildings that have large spans several relevant studies have been conducted. Table 1 summarizes
and story heights. In the construction of such large columns, the the previous tests for rectangular CEFT columns. In early studies,
use of conventional reinforced concrete may not be economical small-scale specimens with relatively low hollowness ratios (the
because of the difficulties in the rebar fabrication and form-work. ratio of the hollow section to the gross section area) were tested.
Furthermore, the use of precast concrete (PC) columns may also not Yamada et al. (1981) performed cyclic loading test for a small
be advantageous because of difficulties in the transportation and scale CEFT column (gross section ¼ 160 × 160 mm; steel tube
lifting of the large-weight columns. section ¼ 100 × 100 mm; hollowness ratio = 39%; axial load
Alternatively, hollow PC columns, with reduced weight, can be ratio = 0.3). Matsui et al. (1998) performed an axial load test
used for the construction of such large columns. After erecting the for a CEFT column (gross section ¼ 250 × 250 mm; steel tube
hollow PC column on the construction site, concrete can be filled section ¼ 150 × 150 mm; hollowness ratio = 36%). Han et al.
into the hollow core. In manufacturing, however, because of the (2009) performed cyclic loading tests for small scale CEFT col-
requirement of crossties, it is difficult to install and remove the umns (gross section ¼ 150 × 150 mm; steel tube section ¼
inner form that is required to form the hollow section. Consid- 50 × 50 mm; hollowness ratio = 11%; axial load ratios = 0, 0.3,
ering the difficulty of the use of an inner form, a permanent thin and 0.6). Because of the low hollowness ratio, the structural per-
steel tube can be used for the hollow PC column (Fig. 1). In the formance of the specimens was more similar to that of concrete-
concrete-encased-and-filled tubular column (CEFT column), cross- encased steel columns (CES columns) than to concrete-filled steel
ties are not necessary, and the thin steel tube can be used as a struc- tubular columns (CFT columns).
tural element, resisting member forces. Furthermore, the concrete Miyauchi et al. (2010) performed a cyclic loading test for
encasement can develop additional strength and stiffness, providing CEFT columns with a relatively high hollowness ratio (gross
local buckling restraint and fire resistance to the steel tube. Because section ¼ 420 × 420 mm; steel tube section ¼ 300 × 300 mm;
hollowness ratio = 51%; axial load ratios = 0.07 and 0.21). The
1
test specimens showed excellent performance in terms of load-
Professor, Dept. of Architecture and Architectural Engineering, carrying capacity and deformation capacity. To avoid early spalling
Seoul National Univ., 1 Gwanak-ro, Seoul 151-744, Korea. E-mail: of the concrete encasement, very closely spaced transverse ties
parkhg@snu.ac.kr
2
Graduate Student, Dept. of Architecture and Architectural Engineer-
were used (D5, diameter = 5 mm; vertical spacing s ¼ 60 mm).
ing, Seoul National Univ., 1 Gwanak-ro, Seoul 151-744, Korea (corre- Currently, design codes do not provide provisions for the details
sponding author). E-mail: hojun1032@gmail.com of CEFT columns, such as the minimum thickness of the concrete
3
Senior Researcher, Building Structure Research Group, POSCO encasement, maximum hollowness ratio, and spacing of transverse
Global R&D Center, 100 Songdogwahak-ro, Incheon 406-840, Korea. bars. In the design examples given in the Architectural Institute of
E-mail: inrak@hotmail.com Japan standard (AIJ 2014), the concrete encasement thickness is
4
Manager, The Naeun Structural Engineering Co. Ltd., 21 Yangpyeong- 20% of the gross section width, which corresponds to a hollowness
ro, Seoul 150-105, Korea. E-mail: withksb@hanmail.net ratio of 36%.
5
General Manager, SHINSEGAE E&C, 180 Jangchungdan-ro, Seoul
In the present study, concentric and eccentric axial load tests
100-391, Korea. E-mail: sungspark@paran.com
Note. This manuscript was submitted on July 17, 2014; approved on
were performed on CEFT columns. In the design of test specimens,
February 4, 2015; published online on April 6, 2015. Discussion period the following aspects required by engineers and construction com-
open until September 6, 2015; separate discussions must be submitted panies were considered: (1) the weight of the hollow section sig-
for individual papers. This paper is part of the Journal of Structural En- nificantly affects the economy of the construction method (lifting
gineering, © ASCE, ISSN 0733-9445/04015056(11)/$25.00. weight and transportation); thus, to reduce the weight of the hollow
Fig. 1. Cross section of proposed composite column centrically loaded specimen. The thickness of the steel tube was
t ¼ 6 mm. The width-to-thickness ratio of the steel tube for
C1–C6 waspb=t ¼ ffi54.7, which slightly exceeded the limitation
ffiffiffiffiffiffiffiffiffiffiffiffi
section, relatively large hollowness ratios were used, using thin (λp ¼ 2.26 Es =Fy ) of the compact section for CFT columns
concrete encasement; (2) for economy, thin steel tube (thickness specified in American National Standards Institute (ANSI)/AISC
t ¼ 6 mm, width-to-thickness ratio b=t ¼ 38.0 and 54.7) was used; 360 (AISC 2010). In C7, the ratio was b=t ¼ 38.0, which belongs
(3) to verify the load-carrying capacity of the columns under high to the compact section.
axial loading, concentric axial load or eccentric axial load with Fig. 3 shows the eccentrically loaded columns. The axial load
low eccentricity was used; (4) relatively large specimens (gross eccentricity of C1–C6, except C2, was e ¼ 60 mm, corresponding
section ¼ 480 × 480 mm) were used; and (5) the structural perfor- to an eccentricity ratio e=D ¼ 0.125. The eccentricity of C2 was
mance of CEFT columns depends strongly on the integrity between e ¼ 180 mm (e=D ¼ 0.375). The effective length (length between
the concrete-filled steel tube and the concrete encasement. Thus, the top and bottom hinges) of C1–C6, except C3, was Le ¼
various connection details (including the details of the concrete 2,880 mm, including the rigid zones and knife edges. According
encasement) were tested to assess their effect on the integrity and to Eurocode 4 [European Committee for Standardization (CEN)
structural performance of the columns. 2004], the relative slenderness of the specimens ranged from λ̄ ¼
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
0.27 to 0.29, in which λ̄ ¼ Pno =Pcr [Pno in Eq. (3)]; Pcr ¼
π2 EI eff =L2e ; and EI eff ¼ Es I s þ Er I r þ 0.6Ec I c . The net column
Test Program
length, excluding the rigid zones and the knife-edges, was
Lc ¼ 1,360mm. To evaluate the slenderness effect of the com-
Test Specimens posite column, the effective length of C3 was increased to Le ¼
The test specimens were half-scale models of prototype CEFT 4,320 mm (Lc ¼ 2,800 mm). The corresponding relative slender-
columns with a cross section of 760 × 760 mm or 960 × 960 mm. ness was λ̄ ¼ 0.41. In the concentrically loaded column, C7, the
Six eccentrically loaded specimens, C1–C6, and a concentrically net column length and the effective length (length between the top
loaded specimen, C7, were prepared for testing. Table 2 and Fig. 2 and bottom loading plates) were Lc ¼ 1,050 and Le ¼ 1,500 mm,
show the parameters and details of the test specimens. The major respectively.
test parameters were the reinforcement details of the concrete In the Japanese standard (AIJ 2014), the lateral reinforcement
encasement to restrain early spalling of the concrete encasement. ratio, ρh , of conventional ties for concrete-encased steel tubes is
Furthermore, the effects of the axial load eccentricity and column specified as ρh ≥ 0.2%, in which ρh ¼ Ah =ðdsÞ; Ah is the sectional
length were also studied. area of ties; d is the thickness of the concrete encasement, and
In the eccentrically loaded specimens, the dimensions of the s is vertical spacing of ties. In the test specimens, the lateral
cross section were 480 × 480 mm. On the other hand, the dimen- reinforcement ratios were ρh ¼ 0.85% (s ¼ 120 mm) and 0.42%
sions of the cross section of the centrically loaded specimen, C7, (s ¼ 240 mm). The spacing was one-fourth and one-half of the
were reduced to 380 × 380 mm, considering the loading capacity of cross-section dimension, and was 1.7 and 3.4 times the thickness
universal testing machine (UTM). In all the specimens, the thickness of the concrete encasement, respectively.
Fig. 2. Details of test specimens: (a) C1, C2, C3; (b) C4; (c) C5, C6
In specimens C2, C3, and C7, shear studs were welded to the were placed at the corners of the cross section. D10 bars
exterior surface of the steel tube to restrain early spalling of the (diameter ¼ 10 mm; Ah ¼ 71 mm2 ) were used for the ties. The
concrete encasement. Fig. 2(a) shows the details of C2 and C3. vertical spacing was s ¼ 120 mm. Instead of a 135° hook anchor-
Four longitudinal D16 bars (diameter ¼ 16 mm; Ar ¼ 199 mm2 ) age, a 90° hook lap splice was used for the ties because of the
Material Strengths
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Fig. 4. Axial load-displacement relationships of specimens: (a) C1; (b) C2; (c) C3; (d) C4; (e) C5; (f) C6; (g) C7
terminated when the axial load decreased to 70% of the peak load. higher eccentricity ratio of e=D ¼ 0.375, the transverse deflec-
In the Figs. 4(a–g), the main events related to the damage of the tion at the peak load was Δ ¼ 8.99 mm. In the concentrically
specimens are indicated as A–F. loaded specimen C7, the axial shortening at the peak load was
The test results including the peak axial load Pmax , yield dis- Δ ¼ 3.20 mm.
placement Δy , and maximum displacement Δmax are summarized Fig. 4(a) shows the test result of C1, in which steel FRC was
in Table 3. Following the recommendation of Park (1988), the yield used for the concrete encasement in addition to the conventional
displacement was defined by the secant stiffness corresponding ties (s ¼ 120 mm) and studs. The load-carrying capacity decreased
to 75% of the peak load as shown in Fig. 5. The maximum displace- gradually after the peak load, showing ductile behavior, indicating
ment was defined as the postpeak displacement that corresponded that FRC with high toughness could be used when high ductility is
to 80% of the peak load. Specimens C1, C4, C5, and C6, with required for the seismic design of columns.
an eccentricity ratio of e=D ¼ 0.125, reached the peak load Figs. 4(b and c) show the test results of C2 and C3, in which
at transverse deflection of Δ ¼ 4.33–6.08 mm. However, in C3, ordinary reinforced concrete and studs were used for the concrete
the transverse deflection at the peak load was increased to Δ ¼ encasement. In the case of C3, unlike C1, the load-carrying capac-
12.07 mm owing to the larger column length. In C2, with the ity decreased quickly after the peak load as a result of early spalling
Fig. 7. Damage after removal of the cover concrete: (a) C1; (b) C4; (c) C6
and local buckling of the longitudinal rebar occurred. This result where ϕy and ϕmax = yield curvature and maximum curvature,
again indicates the importance of the spacing of the ties to restrain respectively, which correspond to the yield and maximum displace-
the buckling of the longitudinal bars. ments (Table 2). In Fig. 8, the maximum curvature and ductility of
C1 with steel fiber-reinforced concrete were ϕmax ¼ 0.01790 and
Moment-Curvature Relationships of Specimens μϕ ¼ 5.19, which were the highest among the specimens. The duc-
tility of C2 and C3 was the lowest, μϕ ¼ 2.13 and 2.26, respec-
Fig. 8 shows the moment M-curvature ϕ relationships of eccentri- tively. In C4, having WWM and longitudinal rebar welded to
cally loaded specimens C1–C6. The vertical axis indicates the the steel tube, the ductility μϕ ¼ 2.49 was similar to that of C2
moment capacity at the midheight section, which was estimated
and C3. The ductility of C5 and C6 with U-cross ties were μϕ ¼
considering a second-order effect
3.15 and 2.35, respectively.
M ¼ Pðe þ ΔÞ ð1Þ
Strains of the Ties
where M = moment at the midheight section; P = axial load;
Fig. 9 shows the strains of the ties measured at different heights of
e = initial eccentricity; and Δ = measured lateral deflection at
the columns. In the eccentrically loaded specimens, three strains
the midheight section. The horizontal axis refers to the average
were measured in the compression side of the cross section: at
curvature over the length of the specimen, which was calculated
as ϕ ¼ ðΔt − Δc Þ=ðlbÞ, where Δt and Δc = displacements of the the top, middle, and bottom of the column. The vertical axis in-
vertical LVDTs measured at the tension side and the compression dicates the locations of the strain gauges, and the horizontal axis
side, respectively (Fig. 3). The original length of the vertical indicates the measured strains at 45% of the peak strength, the
LVDTs was l ¼ 2,060 mm (net column length 1,360 mm þ 2 × peak strength, and 80% of the peak strength. Crack patterns of
rigid end length 390 mm − 2 × end plate thickness 40 mm) for the compression surface at the end of the test are also shown in
C1, C2, C4, C5, and C6, and l ¼ 3,500 mm for C3. The horizontal the figure.
distance between the two LVDTs on the compression and tension In all specimens, as the deformation increased, the strains of
sides was b ¼ 1,200 mm. In the calculation of the curvature, the the ties increased. Particularly, after the peak load, the strains in-
strains measured from the strain gauges in the longitudinal rebar creased significantly in C1, C4, and C5, exceeding the yield strain.
and steel tube at the midheight section could be used. However, The strains showed the greatest values in the region of concrete
in the present study, the strains were not used because they were crushing.
not readable in large inelastic deformations because of local
buckling.
As shown in Fig. 8, specimen C1 maintained a uniform moment
capacity after yielding, showing relatively large ductility. C2, with a
greater eccentricity, showed the greatest moment capacity (M max ¼
789 kN · m) among the specimens. In all specimens, the shapes
of the moment-curvature relationships were similar to those of the
axial load-displacement relationships. The moment capacity of all
specimens except C1 and C5 decreased quickly after the peak
strength because of the spalling of the concrete encasement. How-
ever, the residual moment capacity was maintained by the concrete-
filled steel tube.
To evaluate the postpeak behavior of the specimens, the curva-
ture ductility μϕ was estimated, as follows:
ϕmax
μϕ ¼ ð2Þ
ϕy Fig. 8. Moment-curvature relationships of specimens C1–C6
Fig. 9. Strains of the ties: (a) C1; (b) C2; (c) C4; (d) C5; (e) C6
Predictions of Current Design Codes design, Method 1 of ANSI/AISC 360 (AISC 2010) uses the axial
load P-moment M relationship with two linear lines, assuming an
Axial-Flexural Capacity equivalent steel column.
Exclusively, the AIJ (2014) standard includes a design method
To examine the applicability of current design codes to the test for concrete-encased-and-filled tubular columns (CEFT columns).
specimens, the test peak strengths were compared with the predic- As shown in Fig. 11, the P-M relationship of a cross section is
tions of American Concrete Institute (ACI) 318 (2011), ANSI/ calculated by superposing the plastic strengths of the concrete
AISC 360 (AISC 2010), Eurocode 4 (CEN 2004), and AIJ (2014). encasement, steel tube, and core concrete. For simplicity, the core
For the prediction, the properties of the concrete, steel, and rebar concrete is assumed to contribute only to the axial strength, neglect-
measured from the material tests (Table 1) were used. The tensile ing any contribution to the flexural strength.
contribution of the concrete was neglected. The stress-strain rela- Fig. 12 shows the P-M relationships of the specimens pre-
tionships of the steel and rebar were assumed to be elastic/perfectly dicted by the current design codes. Generally, the plastic stress dis-
plastic. tribution method showed the greatest strength, and Method 1 of
In the strain compatibility method of ACI 318 (2011) and ANSI/ ANSI/AISC 360 (AISC 2010) showed the lowest. The AIJ (2014)
AISC 360 (AISC 2010), the axial-flexural capacity of a cross standard prediction is close to the strain compatibility method. The
section is calculated using linear strain distribution and the ultimate
predictions of the strain compatibility method agreed with the
compressive strain of concrete (equal to 0.003). For the compres-
test strengths of all the specimens. Method 1 of ANSI/AISC 360
sive stress of concrete, Whitney’s rectangular stress block was used.
The concrete stress blocks of the filled concrete and the concrete
encasement were defined differently, considering the different
concrete strengths, as shown in Fig. 10.
Eurocode 4 (CEN 2004) and Method 2 of ANSI/AISC 360
(AISC 2010) use plastic stress distribution. In the plastic stress dis-
tribution method, the compressive stress distribution of concrete is
assumed as a stress block with 0.85f ck , and uniform yield strengths
are used for both rebar and steel tube. For a simple and conservative
Fig. 12. Axial load-moment relationships of specimens: (a) C1; (b) C2, C3; (c) C4; (d) C5; (e) C6
(AISC 2010) significantly underestimated the test strengths be- defined at the peak load of the composite section. Following the
cause of the relatively small contribution of the steel section. definition of Mirza and Tikka (1999), the test results at the peak
The AIJ (2014) standard slightly underestimated the test strength load were used to evaluate the effective flexural stiffness of the test
of the specimens with the low eccentricity ratio e=D ¼ 0.125 (C1, specimens.
C3–C6), by neglecting the flexural contribution of the core con- In the test specimens, it was assumed that a bending action oc-
crete. The plastic stress distribution method overestimated the test curred only in the column part, and the rigid ends and knife edges
strength of C2 with greater eccentricity (e=D ¼ 0.375). have infinite flexural stiffness. Considering the effect of the rigid
For the strength prediction of C7, the nominal compressive ends and knife edges, the midheight deflection Δ was calculated as
strength Pno was calculated as follows: follows (Fig. 13):
Pno ¼ 0.85f ck Ac þ Fy As þ Fyr Ar ð3Þ Δ ¼ y0 þ yc ð4Þ
where Δ = midheight deflection at the peak load; y0 = lateral de- where Ec , Es , and Er = elastic modulus of concrete, steel, and
flection at the end of the column part; and yc = midheight deflection rebar, respectively; I c , I s , and I r = second-order moment of inertia
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of the column part measured from its end positon. Assuming that of concrete, steel, and rebar, respectively; and c1 ¼ 0.1 þ 2As =
the flexural stiffness of the column part is uniform as EI ¼ EI eff ðAc þ As Þ ≤ 0.3.
in the entire length of the column part, y0 and yc were estimated Table 4 compares the effective flexural stiffness estimated from
using the theory of elastic stability as follows: the test results and the predictions from the current design codes
[Eqs. (7)–(9)]. ACI 318 (2011) and ANSI/AISC 360 (2010) under-
ð1 − cos kLc ÞkL0 e
y0 ¼ ð5Þ estimated the test results by 20% and 17%, on average, respec-
sin kLc þ ðcoskLc − 1ÞkL0 tively. However, Eurocode 4 (CEN 2004) overestimated the test
results by 33%, on average. This is because in Eq. (9), the contri-
kL bution of the concrete is greater than that of the other design codes.
yc ¼ sec c − 1 ðe þ y0 Þ ð6Þ
2 Fig. 14 shows the ratio of the code predictions to the test results.
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi The ratios of C1 were the highest because the peak load occurred at
where k ¼ Pmax =EI eff ; Lc = net column length (2,800 for C3 and a large transverse deflection of Δ ¼ 6.08 mm. On the other hand,
1,360 mm for the other specimens); and L0 = total length of the the ratios of C3 and C6 were relatively low. This result indicates
rigid end and knife-edge (760 mm). Using Eqs. (4)–(6), the effec- that C3 and C6 failed because of early delamination of the concrete
tive flexural stiffness, EI eff , of the specimens corresponding to the encasement.
test peak load and deflection was calculated.
The estimated effective flexural stiffnesses are presented in
Table 4. The effective flexural stiffness ranged from EI eff ¼ 54,900
Conclusions
(C1) to 82,300 kN · m2 (C3). Despite the same sectional profiles,
the effective flexural stiffness of C3 (EI eff ¼ 82,300 kN · m2 ) was Axial load tests were performed to evaluate the axial-flexural
significantly higher than that of C2 (EI eff ¼ 65,700 kN · m2 ). This strength of concrete-filled tubular columns with thin concrete
is because C2 was subjected to tensile cracking of the concrete encasement (CEFT columns). The present study focused on the de-
encasement at peak load owing to the higher eccentricity, which tails of the concrete encasement, which is vulnerable to premature
reduced the contribution of the concrete encasement to flexural spalling under high axial load. The major results of the present
stiffness.
study are summarized as follows:
The effective flexural stiffness of composite members is defined
• In all specimens, the peak strengths agreed with the predictions
in Eqs. (7)–(9) by current design codes ACI (2011), AISC (2010),
of the strain compatibility method (maximum compressive
and CEN (2004), respectively, as follows:
strain of concrete = 0.003). After the peak strength, the axial
EI eff ¼ 0.2Ec I g þ Es I s ð7Þ load-carrying capacity decreased as a result of spalling of the
concrete encasement. However, the residual moment capacity
of the specimens was maintained because of the effect of the
EI eff ¼ Es I s þ 0.5Er I r þ c1 Ec I c ð8Þ
concrete-filled steel tube.
• In specimens C2 and C3, where conventional ties (vertical spa-
EI eff ¼ 0.9ðEs I s þ Er I r þ 0.5Ec I c Þ ð9Þ cing s ¼ 120 mm) and shear studs were used for the concrete
encasement, spalling of the concrete encasement occurred im-
mediately after the peak load. Thus, the ductility was limited.
• In specimen C1, the steel fiber-reinforced concrete, which was
used for the concrete encasement (in addition to the ties and
shear studs), effectively restrained spalling of the concrete en-
casement in the postpeak behavior. The welded wire mesh (C4)
and U-cross ties (C5 and C6; vertical spacing s ¼ 240 mm) were
not as effective as the steel fiber-reinforced concrete in restrain-
ing early concrete spalling.
• In specimen C6, as the vertical spacing of the ties increased to
s ¼ 240 mm (the requirement for conventional composite col-
umns), early concrete spalling and rebar buckling occurred im-
mediately after the peak load. This result indicates that in CEFT
columns, the spacing of ties should be decreased, considering
the thin concrete encasement.
• The effective flexural stiffness of the composite columns was
compared with the predictions of current design codes. ACI
Fig. 14. Predictions of effective flexural stiffness by current design
318 (2011) and ANSI/AISC 360 (AISC 2010) underestimated
codes
the effective flexural stiffness of the test specimens by 20% and