AT / ATMSeries Dale Bea eC acer]Vertical Line Series Machines. OVERVIEW Vertical Line series machines with automated job feecing feature and special high speed elecio spindles are qute suitable for ‘mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in single selup lke, Turing, Miling, Oring & Tapping and even Grinding, Vertical Line easily replaces horizontal sngle spindle machines with automation of gantry loaders or robots because ofits simplicity and compactness, he concept of moving the inverted vertical spindle head in all axes and keeping the lront space of base open for customization of tooling requirement makes this machine series unique. Vera Line series machines are having a single piece rigid construction base which suppors all moving and stationary components STRUCTURE RIGIDITY Using Finite Element Anaysi, the rigidity of the structure is achieved inal frames showing a better improvement in torsion rigidity.iyetico.in Y-AXIS FOR TURNMILL “The most important and commendable feature of Vartcal Line sores is that the Turnmil machine comes with YAwis. Tis Yavis (on Headstock configuration provides high rigidity while Performing off the centre machining operations, compared to the ‘axis configuration on Ture, PICK UP STATION ‘The pick up station is defined on the conveyor entation and the jobs are picked up by te spindle ‘rom the conveyor pallets (orientation plates) from this programmed postion. The spring tension below these conveyor pallets ensures perfect clamping on the chuck leven when the wark piece is not perectly placed on the otientation plates. HIGH SPEED ELECTRO SPINDLE Al vertical line series machines are equipped with high speed Electro Spindles. For tuning and turnmil operations flat nose type Spindle with 5000 rpm is used. These spindles are of cartridge type construction and fitted direct in the headstock Being high acceleration Bult-in motor POWER TORQUE DIAGRAM 97.5 kW, 000 rpm (Siemens) 18.5 / 15 kW, 5000 rpm (Fanuc)Vertical Line Series Machines. MULTI FUNCTION CUSTOMIZED TOOL STATION ‘The mult function station on the front side of the machine ‘base ensures maximum flexibly fr customized tooling ‘This station can be equipped with diferent ype of tooling ‘options, Ike Rotary Milling Heads, Stationary Too! Heads, Grinding wheel neads and Oriling and Tapping Heads HIGH SPEED SERVO TOOL TURRET ‘These auto job feeding machines can be fited with Servo Turets as per ceustorrized requirement. For tuning machine simple 8 loo bisirectional ‘Servo turret can be fited and for Turi, Bidirectional 12 stalion Live Too! Sono Turtet can be fited. Those turret opions increase the flexibility in {ocling and many complex obs can be completed in single setup, el AUTO JOB FEEDING ARRANGEMENT The automatic job feecing arrangement isthe unique fealute of Vertical Line machines. For turning and turnmll options, the job could be fed by ‘means of recirculating conveyor on which cartier plates are mounted for jb orientation. These workpiece orientation plates are easily adjustable . according to job diameter, Customized workpiece orientation plates are also available as an option, especially for odd shaped jobs. ADVANTAGES OF VERTICAL LINE MACHINES Job loading and unloading time is considerably reduced with the help of Automatic workpiece loading \Very High rapid traverse combined with high speed spindle ensures reduced cycle time, eal chip tlw (direc fas tothe bottom ase for maintenance. sorweyor) re flexible tooling options for customized requirement pact fo prin. ‘Yxis on Turnnil for Off - Centre machining operations.iyetico.in TECHNICAL SPECIFICATION ‘Standard Chuck Size rm 160 160 ‘Maximum Turning Length rm 200 7200 Max Turing Dia rn 160 160 Cross ObAxis) Travel rom 700 700 Longitudinal (Z-Axis) Tavel rn 300 300 Travorese (Asis) rm NA 2200 Rapid Feed ‘iin 50 50 Spinole Motor Power (Siemens) | KW 9/75 9/75 ‘Shingle Mator Power (Fanuc) kw 185/15 185/15 Spindle Nose Flat ia.t40_| Flat cia. 140 ‘Speed Range pm | __ 505000 50-5000 ‘CAs Resolution eg, 0.001" 0.00%" Table Size rn 340 x 430 340 x 430 Type Sono Live Too! Serva. No. of Stations a 2 Max Boring Bar Dia, rm 0 0 Tool ze (Cross Seciona) rm 25x25 25x25 ‘Max no, of Rotating Tools NA 2 Live Tool Spindle Power (Stemens) | kW NA 42 “ype of Dive AC servo, AG servo ‘Max. Job Size (da. x height) mm 160x200 160 x 200 ‘Max Possibie Job Weight ‘9 10 10 ‘Max No. of Job With Max Size 22 2 Positioning Uncertainty (P) rom 0.010 ‘010 Repeatabilty (Ps Mediu) om 0.005 (0.005 ‘Weight #Aporox) kg 5800 7300 Dimension # Approx) Length rm 2500 2500 win rom 2550 2550 Height rom 2600 2600 ‘STANDARD FEATURES AC Spindle Drive = AC SERVO Digital Dive ‘= Monobloc Structure = LM Roller Guideways Hydraulic Chucking 1 Auto Job Feeding with 22 Palets 1+ Chip Conveyor 1+ Auto & Manual Coolant Syste 1 Centralised & Programmable Lubrication 1 Laser Caibrated Axis fr highly precise postioning accuracy and Repeatabilty 1 Electricals with Quality Devices & Pane! with A. ‘+ Contraller Siemens 828D BasioT or Fanue oi TF POSSIBLE OPTIONS + Customized Too! Station 1+ High Torave Spine 1+ Air Seat Sensing for oo = 12Station Tre: for AT 1 Too) Dispiay Unit + Linear Giass Scale = ToolProbe: 1 Tool Measurement System oka VoketorComponentLaading 1 Easy SMS System (Siemens) ‘+ Fully Tooled Up Solutions to Meet The Customer Needs & Tool LfeMaragemantCe eC LU Ter OT Mee eee eer See Soa) oC eer are) Ea Ss @ D> GoogiePiay @ AppStore eae canoe eee eee eet ee ee ae eee ri eee eee [eee er ee eres ances err CM eae Ree eC nae era}