Atanas Anev

MAXIMIZE BENEFITS FROM

26 Oct 2016 CONTROLLER’S MIGRATION
HPM-EHPM On-Process Migration Made Easy
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Honeywell Evolution Vision

• Keep your reliable system running

longer with different modernization
Delivering options
continuous
evolution for • Protect intellectual property and
40+ years capital investments

• Provide services support for

upgrade to the new technology

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Committed to Protecting Your Automation Investments

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The Control Infrastructure Evolution

2013 – 2017

Unified control and

safety environment

FTE infrastructure

Control functions Safety functions

integration integration

Operational benefits
Sustainment of control applications
Experion PKS integration advantages
Reduced CAPEX investments

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2
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TPS Merges into Experion

Vision
Fault-Tolerant Ethernet

EHPM
Experion
Station C300

Safety
Manager

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TPS Components Gradually Melt into Experion

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TPN/EPKS Control Networks as of Today

Orion EST
ACE
US
ESV-T
PCUS
GUS

HM/AM

FTE
LCN
NIM ENIM
EUCN
(H)PM

SM

EHPM

FSC
C300

LM SM

ELMM
Triconex
UCN

EHPM Solutions
First Release in 2013
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Expansions and One-Time UCN Upgrade Solution

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The Migration Process Today

Network The Considerations Migration benefits
Preparation

FTE infrastructure setup One-time UCN upgrade Full intellectual property

• Coax to FTE network solution (IP) protection
changeover design • Simultaneous upgrade • No changes in control,
• FTE cables installation for all UCN devices HMI, applications

• Level 2 switches • Off-process migration Fast changeover period

installation Improved system
• CF9 firewalls installation performance with LCN load
reduction

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Simultaneous UCN devices upgrade to EUCN

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Setup Hybrid UCN (NIM to ENB upgrade)

Orion EST
ACE
US
ESV-T
PCUS
GUS

HM/AM

FTE
LCN
NIM
ENB
EUCN
(H)PM

New
2016
SM

FSC

LM

C300
Triconex

Hybrid UCN using ENB

UCN

Available in 2016 – ENB (Enhanced Network Bridge)

TPN686.1; EPKS R432.1
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New – incremental step-wise modernization

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NIM to ENB upgrade

Front View
ENIM (or other LCN node)

ENB node – 3-slots position

Rear View
EUCN ENIM I/O PWA
FTE

ENB I/O PWA

UCN
coax
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PM/APM/HPM to EHPM upgrades

Orion EST
ACE
US
ESV-T
PCUS
GUS

HM/AM

FTE
LCN

ENB
EUCN
(H)PM

EHPM

SM

FSC

LM

C300
Triconex

PM/APM/HPM to EHPM upgrade

UCN

Available
Retain peer-to-peer communication

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

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FSC to SM on EUCN upgrade

Orion EST
ACE
US
ESV-T
PCUS
GUS

HM/AM

FTE
LCN

ENB
EUCN

EHPM

SM

FSC SM

LM New
2016
C300
Triconex

FSC to SM upgrade
UCN

Available
TUV approved migration tools

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

 10

Triconex-SMM to Triconex-TCMI on EUCN Upgrade

Orion EST
ACE
US
ESV-T
PCUS
GUS

HM/AM

FTE
LCN

ENB
EUCN

EHPM

SM

SM

LM

TCMI
Triconex C300
UCN

Triconex-SMM to Triconex-TCMI upgrade

Planned end 2017 - Off-Process Upgrade TPN R687

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

 11

LM/IPC620 to ELMM/C300 on EUCN Upgrade

Orion EST
ACE
US
ESV-T
PCUS
GUS

HM/AM

FTE
LCN

ENB
EUCN

EHPM

SM

SM

LM ELMM C300

TCMI
UCN

LM/IPC 620 to ELMM/C300 upgrade

Available

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

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Last step – changeover ENB to ENIM

Orion EST
ACE
US
ESV-T
PCUS
GUS

HM/AM

FTE
LCN

ENIM
ENB
EUCN

EHPM

SM

SM

ELMM C300

TCMI
Triconex
UCN

ENB to ENIM changeover

Disconnect coax UCN cables

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Execute together with the last upgraded device

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The incremental step-wise migration process

Planning for The Considerations Migration benefits
upgrades

Peer to peer traffic analysis ENB is a temporarily Incremental migration of

on the coax UCNs migration enabler UCN devices
• Traffic data collection • Requires changeover to • Linearity of investment
ENIM with the last compared with one time
• Define devices for device upgrade upgrade
simultaneous upgrade
• ENB has limited coax to • Retains peer data
Define mounting locations FTE data exchange exchange between coax
for the ENB capacity and FTE based devices
• Enable alignment with
process units
turnaround schedules
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Migration planning – key to success

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Maximize benefits with HPM controller

upgrade
A new solution provides additional benefits as:
• On-process migration
• Full intellectual property protection
• Full control loops integrity protection
• No software engineering and testing
• No control loop by loop change over

TRUE On-process upgrade

New
2016

HPM to EHPM controller

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As simple as replacement of a failed component

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Controllers Part Failure / Replacement

Control Room
NIM
ENB Series C I/O
ENIM
C300
Coax

FTE
HPM
EHPM

PM I/O

Plant

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

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The TRUE On-Process Migration

Control Room
NIM
ENB Series C I/O
ENIM
C300
Coax

FTE
HPM
EHPM

PM I/O

Plant

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 17

The TRUE On-Process Upgrade

Planning for The Considerations Migration benefits
upgrades

Peer traffic analysis on Back-up your configuration No needs for process

coax UCN shutdown
• Create a checkpoint
• Traffic data collection before start No software engineering
required
• Define HPMs for on- • Create a checkpoint
process upgrade after completion No risk to plant operations
Comply with coax to FTE Early benefits from
traffic limitation after Experion PKS integration
migration

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

The first non-disruptive on-process controller upgrade

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Best controller upgrade we ever made

Honeywell’s ultimate goal

Commitment to leaving no customer behind

Next evolutionary step in providing first class services to

Honeywell Customers
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Information for Customers

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