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1

WHO’S GOT THE


BALL?
THE CHALLENGE OF ALIGNMENT

Roger E Olson

ASQ 0701
October 30, 2015
2

On Change
“There is nothing more difficult to take
in hand, more perilous to conduct, or
more uncertain in its success, than to
take the lead in the introduction of a
new order of things.”
Niccolo Machiavelli
1469 – 1527
(Historian, politician, diplomat, philosopher, humanist, and writer, who is
recognized as the founder of modern political science and political
ethics)
3

70% of strategic plans and change efforts fail to


Meet the goals (that number has remained
unchanged for over 20 years)
4

What a Waste!
When change efforts fail,
When strategic plans fail,
So much of the time and effort
Is just a waste!

And most companies will do it again without


considering what went wrong, and more importantly,
what to do differently.
5

What They Have in Common


Strategic plans and Change Initiatives both:
• Start from on high
• Are passed down through the organization
• Need involvement & commitment from the top
• Need involvement & commitment from the front
line
• Require great ongoing communication
• Require resources
6

Causes of Failure:
• Failure to create executable plans
• Failure to plan for obstacles, setbacks and resistance.
• Executives frequently fail to step up their regular
communications throughout the process
• Executives tend to forget they need to remind their people
why the change is necessary (or why goals are important)
• Failure to realign the resources necessary for the
plan/change to succeed
• Lack of alignment
• Lack of commitment
7

A Lack of Alignment

Leadership

Customers
Executives

Employees

The Implementation Plan


8

What We Want
Customers

Executives
Leadership

Suppliers Employees

Implementation Plan
9

Typical Strategic Planning Approach


1. Exec team has an offsite
a. Decide on priorities
b. Decide on goals
c. Create a “plan”
2. “Communicates” the plan to directors and managers
3. “Communicates” the plan to front line workers
4. Wait for results
10

Who’s Got the Ball?


• Exec’s tell directors and managers what the goals are,
and pass the ball
• Directors and managers tell front line workers what the
goals are, and pass the ball
• Front line workers have enough to do, and don’t want the
ball
• When communication is vague, when responsibility is not
clear, when accountability is poor, the ball gets dropped.
• Most of the time it’s too late before it is noticed.
11

Increasing number of messages as information


cascades through the organization

Leaders Directors Managers Front Line


Employees
10 Priorities 15 Priorities 20 Priorities 25 Priorities

Information Overload
(Actual example)
Source: Most Change Initiatives Fail -- But They Don't Have To by David Leonard and Claude Coltea
12

Insight and recommendations tailored to each


Manager’s level, challenges and resources

Leaders Directors Managers Front Line


Employees
10 Vital 8 Vital 5 Vital 3 Vital
Priorities Priorities Priorities Priorities

Reducing Information Overload


Source: Most Change Initiatives Fail -- But They Don't Have To by David Leonard and Claude Coltea
13

Goals and Objectives


• “Top management shall ensure that quality objectives,
including those needed to meet requirements for product
[see 7.1 a)], are established at relevant functions and
levels within the organization. “ (ISO 9001/AS9100)
• “designation of responsibility for achieving objectives and
targets at relevant functions and levels of the
organization, and the means and time-frame by which
they are to be achieved” (ISO 14001)
• Yet most organizations fail to do this
14

There Is A Better Way:

Hoshin Planning
15

7 Phase Hoshin Planning Process


Establish
Organizational Vision
PLANNING P Strategic Planning/ Develop 3-5
Year Breakthrough Objectives

Develop Annual Breakthrough


Objectives and Improvement
Priorities
Self-Diagnosis Catchball
Deploy Improvement Priorities
D
Implement
IMPLEMENTATION
A Improvement Initiatives

REVIEW Root Cause Monthly Review Critical Step


Countermeasures
C
Annual
AnnualReview
Review

Source: freeleansite.com
16

Nested Deming Cycles


Plan

Plan
Act Do

Manager
Plan Plan Act 1 Do Check

Check

Act Do Act Exec Do Plan


Team Plan

Act Do

Act Manager Do
Check
Check Check 2 Plan

Check Act Do

Check
Front Line
Teams
17

• Catchball creates constant dialogue between the people


doing the work at the 500 foot process level and management
at a 25,000 foot process level to ensure that resources are
provded, key performance indicators are being impacted, and
• Key activities and objectives are cascading down through the
organization.
• Everyone is encouraged to think, engage with, and become a
part of the improvement process versus being told “this is how
it will be.”
18

Executive Team
Round 1 Round 2

Here’s how we Here’s how we


Here’s where Here’s where Would do it,
Would do it,
We’re going We’re going Here’ what
Here’ what
We need We need

Managers
19

Managers
Round 1 Round 2

Here’s how we Here’s how we


Here’s where Here’s where Would do it,
Would do it,
We’re going We’re going Here’ what
Here’ what
We need We need

Front Line Teams


20

Catchball addresses:
Failure to create executable plans
Failure to plan for obstacles, setbacks and resistance.
• Executives frequently fail to step up their regular
communications throughout the process
• Executives tend to forget they need to remind their people
why the change is necessary (or why goals are important)
Failure to realign the resources necessary for the
plan/change to succeed
Lack of alignment
• Lack of commitment
21

The Process of Critical Thinking (PCT)


Step 1 : WHAT
Breakthrough Thinking

Step 2 : HOW FAR


Annual Breakthroughs

Step 3 : HOW
Identify Key Driver Process

Step 4 : HOW MUCH/ WHEN


Determine Measures & Track

Step 5 : WHO
Identify Key Resources &
Deploy

Source: freeleansite.com
22

PCT Step 1 – WHAT?

World-Class
Breakthrough
Objective
Best-In-Class

Industry Standard GAP

Current
Current Situation
Situation

Breakthrough Thinking Leads us to World Class


Source: freeleansite.com
23

PCT Step 2 - HOW FAR?

Breakthrough
Objective

Annual BT Objectives Yr 3 Yr 3

Annual BT Objectives Yr 2 Yr 2
Yr 1
Annual BT Objectives Yr 1
Current Situation

Identify First Year Breakthrough Objective

Source: freeleansite.com
24

PCT Step 3 - HOW?

Improvement Annual Breakthrough


Why? Objective
Priority
Why?
GAP
Why?
Why?
Current Situation
Why?

Identify Key Driver Processes

Source: freeleansite.com
25

PCT Step 4 - HOW MUCH/ WHEN?

100

Determine Measures & Track

Source: freeleansite.com
26

PCT Step 5 - WHO?


100% 100%
Resource A 5%

Current Team B 45% Relative


Distribution Impact On
Of Resources Improvement
Resource C 20% Priorities

Resource D 15%

Team E 15%
0% 0%

Identify Key Resources & Deploy

Source: freeleansite.com
27

Daily Management and Hoshin Planning


Once Breakthrough is achieved…
process is standardized to
Daily Management! Strategic
Objective is
Improvement

Hoshin Achieved!
Planning
KAIZEN
Hoshin
Planning
KAIZEN
Hoshin Daily
Planning Mgmt
Daily
KAIZEN
Mgmt
Daily
Foundation Mgmt
for Daily Daily
Mgmt Mgmt
HP

Year 0 Year 1 Year 2 Year 3 Year 4


Source: freeleansite.com
28

PCT & the Top Level HP Matrix

HOW

Top Level
All items
Improvement
Priorities
are listed HOW
HOW Annual WHO
in priority order
Breakthrough
Targets
to Improve MUCH
FAR Objectives

starting from
3-5 Year
Breakthrough
Annual Metrics the center
Objectives

RESOURCES

WHAT = Primary Responsibility

= Secondary Responsibility

OWNER

Source: freeleansite.com
29

Complete Top Level HP Matrix


3- HOW Use dots to show
relationship of Targets and
Resources to the
Use dots to show
relationship of Improvement
Improvement Priority
5- WHO
Priorities to Annual
Objectives

Top Level
Improvement
Priorities NOTE: Only Solid dots on a
resource deploy to the next
Annual Targets level
Breakthrough to Improve
2- HOW Objectives

FAR 3-5 Year


Breakthrough
Objectives

4- HOW RESOURCES

MUCH = Primary Responsibility

1- WHAT = Secondary Responsibility

OWNER

The whole picture of your company on one sheet of paper!

Source: freeleansite.com
30

Linkage on the Matrix

Top Level
Improvement
Priorities
Dots show Annual Targets
linkage from Breakthrough To
Target back to Objective Improve
Breakthrough
for that level 3-5 Year
Breakthroughs

Source: freeleansite.com
31

Points to Remember about the Matrix


• As soon as a solid dot is placed above a resource, that resource
will get a lower level matrix or an action plan.
• Clear circles indicate support resources. They do NOT get a
lower level matrix or action plan unless they get a solid dot on
another matrix.
TOP LEVEL - Company

• The dots are


Danaher Business System Office - Policy Deployment 1998

to be used as Top Level


Improvement

a sanity check
Priorities

Annual Targets
Breakthrough to
Objectives Improve

3-4 year
Breakthrough
Objectives

• The Improvement Resources


l Primary Responsibility
m Secondary Responsibility

SECOND LEVEL - Plant


Priority is deployed Second Level Policy Deployment

to the lower level


matrix or an action Second Level
Improvement
Priorities

Top Level
Improvement
Priorities
Targets to
Improve

plan Annual
Breakthrough
Objectives

RESOURCES
l Primary Responsibility
m Secondary Responsibility

Source: freeleansite.com
32

Transferring Improvement Priorities to the 2nd Level

TOP LEVEL The 2nd level 12 o’clock and 3


TOP LEVEL Policy Deployment 2004
o’clock positions have all new
Imp. Priorities text in them – nothing is
and Annual rotated into them from level
Objectives are 1.
Top Level

copied directly
Improvement
Priorities

onto the 2nd


Annual Target to
Breakthrough Improve
Objectives

Level HP. 3-5 Year


Breakthrough
Objectives

Matrices. l
m
Resources
Primary Responsibility
Secondary Responsibility

SECOND LEVEL
Second Level Policy Deployment

Typically, a 2nd Level


Matrix is created for
a primary resource Second Level
Improvement

for each top-level Priorities

Top Level

Improvement Improvement
Priorities
Target to
Improve

Priority. Annual
Breakthrough
Objectives

RESOURCES
l Primary Responsibility
m Secondary Responsibility

Source: freeleansite.com
33

Transferring Improvement Priorities To The 3rd Level

SECOND LEVEL Not always suggesting


SECOND LEVEL Policy Deployment 2004
you need 3rd Level.
Top Level and Based on size, complexity,
Second Level breadth, and maturity of
Imp. Priorities organization.
Second Level

are copied
Improvement
Priorities

Top Level

directly onto the Improvement


Priorities
Target to
Improve

3nd Level HP Annual


Breakthrough
Objectives

Matrices. l
m
Resources
Primary Responsibility
Secondary Responsibility

THIRD LEVEL
THIRD Level Policy Deployment

If necessary, a 3rd
Level Matrix is
created for a Third Level
Improvement

primary resource Priorities

Second Level

for each second- Improvement


Priorities
Target to
Improve

level Improvement Top Level


Improvement
Priorities

Priority. l
m
RESOURCES
Primary Responsibility
Secondary Responsibility

Source: freeleansite.com
34

Completing the Second Level PD Matrix

Use dots to show relationship


3- HOW of Targets and Resources to 5- WHO
Use dots to show the Improvement Priorities
relationships between
Improvement Priorities
and Annual Objectives

2nd Level
Improvement
2- HOW Priorities Use dots as a check to make sure
Top Level
Improvement
Targets to
Improve
the Improvement Priorities & Targets
Priorities
meet the goal and support the
Annual
Breakthrough Annual Breakthrough Objectives
Objectives

RESOURCES

4- HOW
1- HOW FAR MUCH/WHEN
= Primary Responsibility

= Secondary Responsibility
OWNER

Source: freeleansite.com
35

Cascading Priorities to ACTION


TOP LEVEL –
Company/Group
Danaher Business System Office - Policy Deployment 1998

Top
Point of Impact - Action Plan The
level where root causes are
Level
Improvement
Priorities

Annual
Breakthrough
Objectives
Target to
Improve
SECOND
LEVEL – addressed! Action Plans can be
3-5 Year
Breakthrough
Objectives

Resources

Plant/Business
l Primary Responsibility
m Secondary Responsibility

Second Level Policy Deployment


initiated out of any matrix level.

Second
Level
Improvement
Priorities

Top
Level Target to
Improvement Improve
Priorities

Annual
Breakthrough

ROOT CAUSE
Objectives

POINT OF IMPACT -
RESOURCES
l Primary Responsibility
m Secondary Responsibility

LEVEL- ACTION PLAN


Sub Plant/Dept Engineer/Supv
Cascade as many times as Second Level Policy Deployment

necessary to the Im provem ent Priority Title: *

Review Team : *
Policy Deployment Action Plan
Departm ent/Location: Managem ent Ow ner:
* *
Date: *

Next Review : *

Root Cause Level Environm ental Situation Sum m ary: *

Tim eline
Target Im provem ent
Core Objective: *

POINT
Third
= Original Plan x = Progress at Review
Level Planned 2003 Status
Im pact
Improvement Action Step/ Kaizen Events Ow ner (Lead is bold) Milestone Dates Jan Feb M ar Apr M ay June July Aug Sept Oct Nov Dec ( P a st D u e i n R e d )
Priorities

Second
Level
Improvement
Priorities
Target to
Improve OF
Top
Level
Improvement
Priorities
IMPACT
RESOURCES
l Primary Responsibility
m Secondary Responsibility

Source: freeleansite.com
36
Creating Action Plans
Hoshin Planning Action Plan
Departm ent/Location: Managem ent Ow ner:
Im provem ent Priority Title: * Date: *
* *

Review Team : * Next Review : *

Environm ental Situation Sum m ary: *


Create an Action Plan
Tim eline
Core Objective: *

Planned
= Original Plan x = Progress at Review
2004
Target Im provem ent

Status
For every Improvement
Im pact
Action Step/ Kaizen Events Ow ner (Lead is bold) Milestone Dates Jan Feb M ar Apr M ay June July Aug Sept Oct Nov Dec ( P a st D u e i n R e d )

Priority at the Point of


Impact

Step 4: Identify the impacts


on the improvement priority
and top level breakthrough
objective

Step 3: What is the current


Step 1: status of the action. Color
Determine Step 2: Record code background as red to
actions & write ownership and timing show items past due.
on worksheets of the actions

Source: freeleansite.com
37

Action Steps Complete the Cause & Effect Chain


Breakthrough Objective:
Attain competitive advantage in Delivery Performance
Effect = Results!
Annual BT Objective #1:
Streamline Engineer-to-Order Processes

Top Level Improvement Priority:


Effect = Cause
Use HOS Tools to improve value stream of
Engineer-to-Order Process

Second Level Improvement Priority:


Implement Improved Order Entry Process Effect = Cause
POINT
Action Step 1: OF
IMPACT
VSM Customer Service Process

POINT
Action Step 2: OF
IMPACT
SW Kaizen to improve productivity
by 35% Actions = Cause
POINT
OF
Action Step 3: IMPACT
VRK to reduce Quote processing time
by 50%

Source: freeleansite.com
38

Action Plans Drive The Rate Of Improvement


Hoshin Planning Action Plan
Departm ent/Location: Managem ent Ow ner:
Im provem ent Priority Title: * Date: *
* *

Review Team : * Next Review : *

Environm ental Situation Sum m ary: *

Tim eline
Target Im provem ent
Core Objective: *
= Original Plan x = Progress at Review
Planned 2004 Status
Im pact
Action Step/ Kaizen Events Ow ner (Lead is bold) Milestone Dates Jan Feb M ar Apr M ay June July Aug Sept Oct Nov Dec ( P a st D u e i n R e d )

DASHBOARD/SCORECARD

Source: freeleansite.com
39

Scorecards

Targets To
Improve JOP – Jumping Off Point from
are entered in which you started tracking the target
priority order
YTD ACT – Each month this field gets
updated (is YTD from the monthly
fields located to the right)

Planned targets are established for each month based


on the overall Target to Improve.
An actual that is a miss from the plan, is color coded red

Source: freeleansite.com
40

Each Target is Copied to the Top Level Scorecard

Reduce New Prod. Dev. Cycle

TOP LEVEL
IMPROVEMENT Dev. Cycle to 120 Days by 12/95
Increase Market Share to 60%

PRIORITIES

Human Resources Dept.


Engineering Department
Production Department

Marketing Department
Materials Department

Finance Department
TARGET

Sales Department
ANNUAL
BT TO
OBJECTIVES
IMPROVE

3-5 YEAR
BREAKTHROUGH
OBJECTIVE

RESOURCES

= Primary Responsibility

= Secondary Responsibility

TOP LEVEL MATRIX TOP LEVEL SCORECARD CHART


41

Scorecards are Created for All HP Matrices


TOP LEVEL
Danaher Business System Office - Policy Deployment 1998
Title
SCORECARD

Top Level
Improvement
Priorities

Annual Target s to
Breakthrough Improve
Objectives

3-5 year
Breakthrough
Objective

Resources
l Primary Responsibility
m Secondary Responsibility

SECOND LEVEL
Second Level Policy Deployment

SCORECARD

2nd Level
Improvement
Priorities

Targets to
Top Level Improve
Improvement
Priorities

Annual Breakthrough
Objectives

RESOURCES
l Primary Responsibility
m Secondary Responsibility

Source: freeleansite.com
42

The Review Process – Ensure Plan and Learn


Execute To Conduct Regular
The Plan P
Reviews

A D

C
• Execute to the plan and perform daily, weekly and monthly reviews of
each action plan (Daily Mgt.)

• Reviews are designed to keep the Hoshin Plan on track


• Improvement Action owners don’t come to be evaluated
• The intent is to present the results of self assessment

• The review team provides focused assistance primarily around the


owner’s analytical process and preparation.
• What did you plan to do? (Plan)
• What did you actually achieve? (Do)
• How does actual vs. target compare (CHECK)
• Standardize what’s working, implement countermeasures and/or plan again as
required. (ACT)

Source: freeleansite.com
43

Manage Daily Management Through Leadership Standard Work

• Embed the Hoshin Plans into Leadership Standard


Work

• Make the Hoshin review process part of the daily,


weekly and monthly audit process

• The key is to constantly monitor progress and drive


accountability to the lowest level

Source: freeleansite.com
Third Level HP Countermeasure Sheet 44
Improvement Priority: Process and organization to grow Printos sales in textiles and ceramics
Targets to Improve: Increase Printos valve/module sales in textiles & ceramics from $100k to $2,500k in 2003

Run Chart Pareto (the


(the "Why"
"Why"you
youmissed)
missed)
2003 Plan
$500 50%50%
2003
2003 Actual
Plan
$450
$400 2003 Actual 40%40%
$350
30%30%
$300
$250
20%20%
$200
$150
10%10%
$100
$50 0% 0%
Delayed
Delayed Evaluation Insufficient
Kit DelayedSales
Insufficient Print Delayed Print Engine
$0 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Evaluation Kit
Development Sales Engine
Prospects Delivery
2003 Plan $0 $20 $3 $65 $65 $123 $345 $397 $286 $333 $400 $453 Development Prospects Delivery
2003 Actual $0 $21 $22 $61 $136 $164 $330 $350 $150 %
Percent 45%
45% 35% 35%
20% 20%

Problem Statement:
$136k monthly miss is due to Delayed Evaluation Kit Development, Insufficient Sales Prospects and Delayed Print Engine
Delivery.

Countermeasures
What Who When How Much (Impact)
Addressed Root Cause: Delayed Evaluation Kit Development
Short-Term:
Short-Term: Assign additional Engineer to complete evaluation
Short-Term: MJF 10/28/03
kit development (delayed one month) in time for ITMA show. $61
Long-Term: JBR Long-Term:
Long-Term: Update Tollgate process to include Engineering
12/15/03
development for necessary targeted-vertical launch kits.
Addressed Root Cause: Insufficient Sales Prospects
Execute Sales Funnel Targets for UK 'T' Shirt outlet…twice per DW/HW 10/15/03 $48
week follow-up on Sales Funnel Targets with Sales Engineer.
Addressed Root Cause: Delayed Print Engine Delivery
Execute kanban re-sizing process for Printos at once per quarter
RZ/ MJF 10/22/03 $27
frequency (currently twice-per-year…which is not frequent
enough for ramping production).
45

5 Why Analysis

• Systematic method to drive to the true root cause(s) of a problem

• Simply ask “why” in a step ladder approach until fundamental root


cause is discovered. Root cause is not simply listing the
symptoms of a problem

• Normally, after up to 5 steps, the true root cause(s) will be


exposed

Source: freeleansite.com
46

Action Plans vs. Countermeasures?

Countermeasures are
reactive – they address how
60 to get back to plan when a
goal is missed for a period
50

40
HP miss Jump Off Point (JOP)
to stretch target

30

Action Plans are proactive –


20 they address how to achieve
a particular goal from the
10 Plan Actual
jump off point (JOP) to the
stretch target
0
J F M A M J J A S O N D

Inventory Reduction Plan

Source: freeleansite.com
47

Monthly HP Review Agenda Format

• Establish the Growth Agenda for


Today’s HP Review 5%
• Financial Review
15%
• Hoshin Planning 60%
- Road Blocks to Growth, Major
Predetermined Topics
- Established HP Growth Initiatives
- New Product Development
- Remaining HP Elements (Q, D,C)
• KPI’s
• People/Org. Issues 20%
• Other Business

Source: freeleansite.com
48

Hoshin Planning Summary


• Aligns Strategy and Execution

• Systematically develops and links plans from


organizational vision to operational tactics

• Ensures deep and common understanding and


maximizes ownership and buy-in to plan

• Requires thoughtful, detailed planning for each and


every improvement action

• Consistently assesses actual performance vs. plan and


addresses issues and learns from the process
All Employees are Engaged in the Process

Source: freeleansite.com
49

Hoshin Planning addresses:


Failure to create executable plans
Failure to plan for obstacles, setbacks and resistance.
Executives frequently fail to step up their regular
communications throughout the process
Executives tend to forget they need to remind their people
why the change is necessary (or why goals are important)
Failure to realign the resources necessary for the
plan/change to succeed
Lack of alignment
Lack of commitment
And, we always know, “Who’s Got The Ball”
50

QUESTIONS?

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