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Who's Got The Ball - Roger Olson
Who's Got The Ball - Roger Olson
Roger E Olson
ASQ 0701
October 30, 2015
2
On Change
“There is nothing more difficult to take
in hand, more perilous to conduct, or
more uncertain in its success, than to
take the lead in the introduction of a
new order of things.”
Niccolo Machiavelli
1469 – 1527
(Historian, politician, diplomat, philosopher, humanist, and writer, who is
recognized as the founder of modern political science and political
ethics)
3
What a Waste!
When change efforts fail,
When strategic plans fail,
So much of the time and effort
Is just a waste!
Causes of Failure:
• Failure to create executable plans
• Failure to plan for obstacles, setbacks and resistance.
• Executives frequently fail to step up their regular
communications throughout the process
• Executives tend to forget they need to remind their people
why the change is necessary (or why goals are important)
• Failure to realign the resources necessary for the
plan/change to succeed
• Lack of alignment
• Lack of commitment
7
A Lack of Alignment
Leadership
Customers
Executives
Employees
What We Want
Customers
Executives
Leadership
Suppliers Employees
Implementation Plan
9
Information Overload
(Actual example)
Source: Most Change Initiatives Fail -- But They Don't Have To by David Leonard and Claude Coltea
12
Hoshin Planning
15
Source: freeleansite.com
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Plan
Act Do
Manager
Plan Plan Act 1 Do Check
Check
Act Do
Act Manager Do
Check
Check Check 2 Plan
Check Act Do
Check
Front Line
Teams
17
Executive Team
Round 1 Round 2
Managers
19
Managers
Round 1 Round 2
Catchball addresses:
Failure to create executable plans
Failure to plan for obstacles, setbacks and resistance.
• Executives frequently fail to step up their regular
communications throughout the process
• Executives tend to forget they need to remind their people
why the change is necessary (or why goals are important)
Failure to realign the resources necessary for the
plan/change to succeed
Lack of alignment
• Lack of commitment
21
Step 3 : HOW
Identify Key Driver Process
Step 5 : WHO
Identify Key Resources &
Deploy
Source: freeleansite.com
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World-Class
Breakthrough
Objective
Best-In-Class
Current
Current Situation
Situation
Breakthrough
Objective
Annual BT Objectives Yr 3 Yr 3
Annual BT Objectives Yr 2 Yr 2
Yr 1
Annual BT Objectives Yr 1
Current Situation
Source: freeleansite.com
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Source: freeleansite.com
25
100
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Resource D 15%
Team E 15%
0% 0%
Source: freeleansite.com
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Hoshin Achieved!
Planning
KAIZEN
Hoshin
Planning
KAIZEN
Hoshin Daily
Planning Mgmt
Daily
KAIZEN
Mgmt
Daily
Foundation Mgmt
for Daily Daily
Mgmt Mgmt
HP
HOW
Top Level
All items
Improvement
Priorities
are listed HOW
HOW Annual WHO
in priority order
Breakthrough
Targets
to Improve MUCH
FAR Objectives
starting from
3-5 Year
Breakthrough
Annual Metrics the center
Objectives
RESOURCES
= Secondary Responsibility
OWNER
Source: freeleansite.com
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Top Level
Improvement
Priorities NOTE: Only Solid dots on a
resource deploy to the next
Annual Targets level
Breakthrough to Improve
2- HOW Objectives
4- HOW RESOURCES
OWNER
Source: freeleansite.com
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Top Level
Improvement
Priorities
Dots show Annual Targets
linkage from Breakthrough To
Target back to Objective Improve
Breakthrough
for that level 3-5 Year
Breakthroughs
Source: freeleansite.com
31
a sanity check
Priorities
Annual Targets
Breakthrough to
Objectives Improve
3-4 year
Breakthrough
Objectives
Top Level
Improvement
Priorities
Targets to
Improve
plan Annual
Breakthrough
Objectives
RESOURCES
l Primary Responsibility
m Secondary Responsibility
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copied directly
Improvement
Priorities
Matrices. l
m
Resources
Primary Responsibility
Secondary Responsibility
SECOND LEVEL
Second Level Policy Deployment
Top Level
Improvement Improvement
Priorities
Target to
Improve
Priority. Annual
Breakthrough
Objectives
RESOURCES
l Primary Responsibility
m Secondary Responsibility
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are copied
Improvement
Priorities
Top Level
Matrices. l
m
Resources
Primary Responsibility
Secondary Responsibility
THIRD LEVEL
THIRD Level Policy Deployment
If necessary, a 3rd
Level Matrix is
created for a Third Level
Improvement
Second Level
Priority. l
m
RESOURCES
Primary Responsibility
Secondary Responsibility
Source: freeleansite.com
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2nd Level
Improvement
2- HOW Priorities Use dots as a check to make sure
Top Level
Improvement
Targets to
Improve
the Improvement Priorities & Targets
Priorities
meet the goal and support the
Annual
Breakthrough Annual Breakthrough Objectives
Objectives
RESOURCES
4- HOW
1- HOW FAR MUCH/WHEN
= Primary Responsibility
= Secondary Responsibility
OWNER
Source: freeleansite.com
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Top
Point of Impact - Action Plan The
level where root causes are
Level
Improvement
Priorities
Annual
Breakthrough
Objectives
Target to
Improve
SECOND
LEVEL – addressed! Action Plans can be
3-5 Year
Breakthrough
Objectives
Resources
Plant/Business
l Primary Responsibility
m Secondary Responsibility
Second
Level
Improvement
Priorities
Top
Level Target to
Improvement Improve
Priorities
Annual
Breakthrough
ROOT CAUSE
Objectives
POINT OF IMPACT -
RESOURCES
l Primary Responsibility
m Secondary Responsibility
Review Team : *
Policy Deployment Action Plan
Departm ent/Location: Managem ent Ow ner:
* *
Date: *
Next Review : *
Tim eline
Target Im provem ent
Core Objective: *
POINT
Third
= Original Plan x = Progress at Review
Level Planned 2003 Status
Im pact
Improvement Action Step/ Kaizen Events Ow ner (Lead is bold) Milestone Dates Jan Feb M ar Apr M ay June July Aug Sept Oct Nov Dec ( P a st D u e i n R e d )
Priorities
Second
Level
Improvement
Priorities
Target to
Improve OF
Top
Level
Improvement
Priorities
IMPACT
RESOURCES
l Primary Responsibility
m Secondary Responsibility
Source: freeleansite.com
36
Creating Action Plans
Hoshin Planning Action Plan
Departm ent/Location: Managem ent Ow ner:
Im provem ent Priority Title: * Date: *
* *
Planned
= Original Plan x = Progress at Review
2004
Target Im provem ent
Status
For every Improvement
Im pact
Action Step/ Kaizen Events Ow ner (Lead is bold) Milestone Dates Jan Feb M ar Apr M ay June July Aug Sept Oct Nov Dec ( P a st D u e i n R e d )
Source: freeleansite.com
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POINT
Action Step 2: OF
IMPACT
SW Kaizen to improve productivity
by 35% Actions = Cause
POINT
OF
Action Step 3: IMPACT
VRK to reduce Quote processing time
by 50%
Source: freeleansite.com
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Tim eline
Target Im provem ent
Core Objective: *
= Original Plan x = Progress at Review
Planned 2004 Status
Im pact
Action Step/ Kaizen Events Ow ner (Lead is bold) Milestone Dates Jan Feb M ar Apr M ay June July Aug Sept Oct Nov Dec ( P a st D u e i n R e d )
DASHBOARD/SCORECARD
Source: freeleansite.com
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Scorecards
Targets To
Improve JOP – Jumping Off Point from
are entered in which you started tracking the target
priority order
YTD ACT – Each month this field gets
updated (is YTD from the monthly
fields located to the right)
Source: freeleansite.com
40
TOP LEVEL
IMPROVEMENT Dev. Cycle to 120 Days by 12/95
Increase Market Share to 60%
PRIORITIES
Marketing Department
Materials Department
Finance Department
TARGET
Sales Department
ANNUAL
BT TO
OBJECTIVES
IMPROVE
3-5 YEAR
BREAKTHROUGH
OBJECTIVE
RESOURCES
= Primary Responsibility
= Secondary Responsibility
Top Level
Improvement
Priorities
Annual Target s to
Breakthrough Improve
Objectives
3-5 year
Breakthrough
Objective
Resources
l Primary Responsibility
m Secondary Responsibility
SECOND LEVEL
Second Level Policy Deployment
SCORECARD
2nd Level
Improvement
Priorities
Targets to
Top Level Improve
Improvement
Priorities
Annual Breakthrough
Objectives
RESOURCES
l Primary Responsibility
m Secondary Responsibility
Source: freeleansite.com
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A D
C
• Execute to the plan and perform daily, weekly and monthly reviews of
each action plan (Daily Mgt.)
Source: freeleansite.com
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Source: freeleansite.com
Third Level HP Countermeasure Sheet 44
Improvement Priority: Process and organization to grow Printos sales in textiles and ceramics
Targets to Improve: Increase Printos valve/module sales in textiles & ceramics from $100k to $2,500k in 2003
Problem Statement:
$136k monthly miss is due to Delayed Evaluation Kit Development, Insufficient Sales Prospects and Delayed Print Engine
Delivery.
Countermeasures
What Who When How Much (Impact)
Addressed Root Cause: Delayed Evaluation Kit Development
Short-Term:
Short-Term: Assign additional Engineer to complete evaluation
Short-Term: MJF 10/28/03
kit development (delayed one month) in time for ITMA show. $61
Long-Term: JBR Long-Term:
Long-Term: Update Tollgate process to include Engineering
12/15/03
development for necessary targeted-vertical launch kits.
Addressed Root Cause: Insufficient Sales Prospects
Execute Sales Funnel Targets for UK 'T' Shirt outlet…twice per DW/HW 10/15/03 $48
week follow-up on Sales Funnel Targets with Sales Engineer.
Addressed Root Cause: Delayed Print Engine Delivery
Execute kanban re-sizing process for Printos at once per quarter
RZ/ MJF 10/22/03 $27
frequency (currently twice-per-year…which is not frequent
enough for ramping production).
45
5 Why Analysis
Source: freeleansite.com
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Countermeasures are
reactive – they address how
60 to get back to plan when a
goal is missed for a period
50
40
HP miss Jump Off Point (JOP)
to stretch target
30
Source: freeleansite.com
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QUESTIONS?