Professional Documents
Culture Documents
Phase Diags
Phase Diags
Phase Diags
CONTENT
• Introduction
• Solubility Limits
• Phases
Phase Diagrams
• Phase Equilibrium
• Interpretation of Phase Diagrams
• Binary Isomorphous Systems (Cu-Ni)
• Development of Microstructure
• Mechanical Properties
• Binary Eutectic Systems
• Development of Eutectic Alloy Microstructure
Sugar
1
2/22/2020
T(°C)
1600 • Examples:
1500 L (liquid)
Cu-Ni
1400 phase
B D
diagram
1300
Cu-Ni
system 1200 a
(FCC solid solution) Melting points: Cu =
1100 A 1085°C, Ni = 1453 °C
1000 wt% Ni
0 20 40 60 80 100 Solidus - Temperature where alloy is completely solid. Above this line, liquefaction begins.
Liquidus - Temperature where alloy is completely liquid. Below this line, solidification
Cu 9 begins. 10
2
2/22/2020
3
2/22/2020
19 20
21 22
4
2/22/2020
Eutectic reaction
L(CE) a(CaE) + b(CbE)
cooling
L(71.9 wt% Ag) a(8.0 wt% Ag) b(91.2 wt% Ag)
heating 27
5
2/22/2020
6
2/22/2020
Ir-Si
37 38/57
T(°C)
• Just above TE :
L: C0 wt% Sn
a L
L Ca = 18.3 wt% Sn
300 L CL = 61.9 wt% Sn
a CL - C0
L+ a Wa = = 0.50 19 wt% Mg-81 wt% Pb
a b CL - Ca
200 L+
TE b W L = (1- W a ) = 0.50
• Just below TE : Mg2Pb
100 a+b Ca = 18.3 wt% Sn
Primary α
eutectic a Cb = 97.8 wt% Sn
eutectic b Cβ - C0
Wa =
Cβ - Ca = 0.727
0 20 40 60 80 100 Note: intermetallic compounds exist as a line on the diagram - not a
18.3 61.9 97.8
phase region. The composition of a compound has a distinct chemical40
C, wt% Sn Wb = 0.273 wt% Sn 39
formula.
Cartridge brass:
70 wt% Cu
7
2/22/2020
• Peritectic - liquid and one solid phase transform to a 2nd solid phase
Solid1 + Liquid ↔ Solid2
cool
+L heat ε (For Cu-Zn, 598°C, 78.6 wt% Zn)
43 44
2200 3Al2O3-2SiO2
T(°C)
mullite
2000 Liquid
(L) alumina + L
1800
crystobalite mullite alumina
+L +L +
1600 mullite
mullite
+ crystobalite
1400
0 20 40 60 80 100
45 Composition (wt% alumina) 46
8
2/22/2020
4 Solid Phases
↔ a +Fe3C 1000
brittle. +Fe3C
800
a B 727°C = T eutectoid
• For ferrous alloys there are 3 basic types,
based on carbon content: 600
a+Fe3C
400
Iron (ferrite phase): <0.008 wt% C room temp 0
(Fe) 0.76
1 2 3 4
4.30
5 6 6.7
120 mm C, wt% C
Steel (a + Fe3C phase): 0.008 to 2.14 wt% C Result: Pearlite = Fe3C (cementite-hard)
alternating layers of
Cast iron: 2.14 to 6.70 wt% C a and Fe3C phases, a (ferrite-soft)
53 not a separate phase. 54
9
2/22/2020
Eutectoid reaction:
↔ a + Fe3C
Pearlite Hypoeutectoid Steel
T(°C)
1600
1400 L
a +L
a 1200 1148°C L+Fe3C
Fe3C (cementite)
(austenite)
a
1000
C - C0 + Fe3C
Wa =
C - Ca 800 727°C
W =(1 - W a) a
600
a a + Fe3C
pearlite 400
0 1 2 3 4 5 6 6.7
(Fe) C0 C, wt% C
0.76
pearlite = a + Fe3C
CFe3C - C0
Redistribution of carbon by diffusion W a’ = Microstructures for iron-iron carbide alloys that are below
Austenite – 0.76 wt% C
CFe3C - Ca
Ferrite - 0.022 wt% C Wpearlite = (1 – W a’) the eutectoid with compositions between 0.022 and 0.76
Cementite - 6.70 wt% C
wt% Carbon are hypoeutectoid.
(austenite)
1000
+ Fe3C
a
a 800 727°C
a a
600
a + Fe3C
400
a 0 1 2 3 4 5 6 6.7
(Fe)C0 C, wt% C
0.76
pearlite
57 58
Hypereutectoid Steel
T(°C)
1600
1400 L
Fe3C +L
1200
1148°C L+Fe3C
Fe3C (cementite)
(austenite)
1000
+Fe3C
W =x/(v + x)
800 v x
WFe3C =(1-W )
a
600
V X
a +Fe3C
pearlite
400
0 1 C0 2 3 4 5 6 6.7
0.76
(Fe) C, wt%C
W pearlite = W
W a = X/(V + X) Microstructures for iron-iron carbide alloys that have
WFe3C’ =(1 - W a)
compositions between 0.76 and 2.14 wt% carbon are
59 hypereutectoid (more than eutectoid).
10
2/22/2020
T(°C)
Hypereutectoid Steel Hypereutectoid Steel (1.2 wt% C)
1600
1400 L
+L
1200
1148°C L+Fe3C
Fe3C (cementite)
(austenite)
1000
+Fe3C
Fe3C
800
a
600
a +Fe3C
pearlite
400
0 1 C0 2 3 4 5 6 6.7
0.76
(Fe) C, wt%C
pearlite
a+b
System)
100
0 20 40 60 80 100 C, wt% Sn
eutectic
hypoeutectic: C0 = 50 wt% Sn 61.9 hypereutectic: (illustration only)
11
2/22/2020
67 68
Cooling Curves
69 70
71 72
12
2/22/2020
Summary
• Phase diagrams are useful tools to determine:
73 74
Wt% Ni 75 Wt% Ni 76
• (c) At what temperature does complete melting of the alloy occur? • (d) What is the composition of the last solid remaining prior to complete melting?
• Liquidus - Temperature where alloy is completely liquid. Below this line, • Answer: The composition of the last solid remaining prior to complete melting
solidification begins. corresponds to the intersection with α-(α + L) phase boundary, of the tie line
constructed across the α + L phase region at 1380°C--i.e., about 78 wt% Ni.
• Answer: Complete melting of the alloy occurs at the intersection of this same
vertical line at 70 wt% Ni with the (α + L)-L phase boundary--i.e., about 1380°C;
Wt% Ni Wt% Ni
77 78
13
2/22/2020
• A geometric interpretation:
moment equilibrium:
WLR WaS
1 Wa
solving gives Lever Rule
9
14