Hyundai Minuteness - Catalog

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THE BEST

PARTS
PRODUCTS
Quality · Open ·Survival · Environmental
The Best Global Company
Constantly Striving to be the World’s Best,
Hyundai Minuteness, Never-Ending Challenge.
A People-Oriented Company Leading Both Industry and Society, a Technology-Centered Company
Making the Impossible Possible, an Environmentally-Conscious Company that Seeks to Balance Future
Growth with Environmental Needs, and a Global Company Advancing Toward the World Outside Korea,
Hyundai Minuteness Is Growing as a Global Company with Infinite Passion and an Undefeatable Spirit of
Challenge.

With a Clear Goal and Continuous Management Innovation, We Will Lead the Future of Our Clients and
the Industry as a Strong Engine Changing People, Technology, Society, and the Environment.
Contents
Greeting _04 / History _05 / Major Clients _06 / Company Policy (Management, Quality, Environment) _08 /
Main Products _10 / Facilities view _14 / Measuring Equipment _15 / Current Facility Status _16 / Organization _19

HYUNDAI MINUTENESS Co.,Ltd 02 > 03


Greeting
Since its foundation on April 1st, 1979, Hyundai Minuteness has
specialized in manufacturing recoil spring assemblies and idler
assemblies, core parts for the construction of heavy equipment,
which requires the highest of quality based on accumulated
technology and trust. Starting with the provision of products to
the Equipment Department of Samsung Heavy Industries, we
currently provide our products to Volvo Korea. With the develop-
ment of a steer axle assembly, a steering apparatus for forklift
trucks in May 1999, and its export to Clark German factory, we
have also provided products to Clark Materials Handling Asia.

To ensure competitiveness and develop new markets, we es-


tablished a plan to construct a manufacturing facility in China
in January 2005, established a Chinese branch in December
and completed construction in January 2006. With the develop-
ment of materials and human resources since April 2006, we
started providing axle shafts to an electric-powered wheelchair
manufacturer,Lind IND(Shanghai), in May of the same year and
currently provide electric-powered wheelchair frames to the Is-
raeli Afikim and the Korea Care Line. We also started providing
locally produced recoil spring assemblies and idler assemblies to
Volvo Construction Equipment Shanghai factory in January 2007
and recoil spring assemblies to the Shandong Lingong Factory
in China, which was then taken over by Volvo, beginning June
2010. We have been providing locally produced steer axle as-
semblies to Clark Forklift Factory in Qingdao, China since De-
cember 2007.

Our management philosophies are 1)quality management, 2)open


management, 3)survival management and 4)environmental
management. We are growing our global competitiveness over
other globally-renowned companies by making continuous ef-
forts to develop quality products and enhance technologies.

Hyundai Minuteness promises that we will always work for you


at your side.

Thank you.

CEO Chun-kil Oh
History
1979. 04. 01. Company Established
1981. 12. 01. Military Security Confirmation for Supply of Goods & Services to the Military
1983. 01. 10. Selection of Qualified Supplier Company by Samsung Heavy Industrial
1988. 07. 25. Selection of Favorable Small & Medium Company by Kyungnam Bank
1990. 04. 10. Selection of Qualified Supplier Company by Hyosung Heavy Industrial
1998. 02. 25. Established Research & Development Part
1998. 07. 01. Selection of Qualified Supplier Company by Volvo Construction Equipment
1999. 03. 20. Selection of Qualified Supplier by Clark Material Handling Asia
1999. 07. 01. Certificate of ISO 9002 by BSI
2002. 09. 14. Certificate of ISO 9001(2000), ISO14001 by SPEC
2002. 12. 01. Selection of Clean Establishment by Ministry of Labor
2005. 09. 01. Established corporate of Hyundai Minuteness Co., Ltd
2005. 12. 02. Established Hyundai Minuteness China Factory in Shanghai
2008. 04. 28. Secured 2nd Factory Area in Jinbuk Industrial Area

HYUNDAI MINUTENESS Co.,Ltd 04 > 05


Major Clients

France
Liebherr Germany
(Colmar) Volvo CE
(Konz) China
Israel
Afikim Clark China Korea
France China (Qingdao) Volvo Korea
Volvo COE (Afikim)
Volvo China Clark Asia
(Belley) Shandong Lingong Hyosung
(Linyi) (Changwon)
China
Volvo China
(Shanghai)
Hyundai Minuteness Co., Ltd

Hyundai Minuteness(Shanghai) Co., Ltd

Korea Client
China Client
Hyundai Minuteness business location

The Excellence and Innovation of Hyundai Minuteness!


The Passion is Infinite.
Hyundai Minuteness is promoting Korea’s technology around the world through its global network
in Europe, China and America. We integrate overseas marketing windows and maximize export
capabilities to strengthen the already full-grown global competitiveness for endless challenge.
Business location
HQ and Manufacturing Facility in Korea
USA Title : Hyundai Minuteness Co., Ltd
Clark USA
(Rexington) Address : 62-7 Palyong-dong, Uichang-gu, Changwon-si, Gyungnam
Tel : +82-55-294-2518~9
Fax : +82-55-297-2519
Date of Foundation : April 1, 1979
Property Area : 4,950㎡ (1,500 pyeong)
Building Area : 3,300㎡ (1,000 pyeong)
CEO : Chun-kil Oh
No. of Employees : 50 (Office : 9, Quality Management : 4, Manufacturing : 37)
Main Products : - Recoil Spring Ass’y, Idler Ass’y
- Pinion Gear, Swing Drive Shaft, Piston, Flange
- Steering Axle Ass’y

Manufacturing Facility in China


Title : Hyundai Minuteness(Shanghai) Co., Ltd
Address : No. 2338, Xiangjiang Road, Huangdu Zhen, Jiading District, Shanghai
Te l: +86-21-3959-6992~3
Fax : +86-21-3959-7991
Date of Establishment : 2005. 12. 02.
Property Area : 3,300㎡ (1,000 pyeong)
Building Area : 2,500㎡ (750 pyeong)
No. of Employees : 50 (Office : 7, Quality Management : 3, Manufacturing : 40)
Main Products : - Recoil Spring Ass’y, Idler Ass’y
- Steering Axle Ass’y
- Electric Wheelchair Frame, Transaxle Shaft

HYUNDAI MINUTENESS Co.,Ltd 06 > 07


Hyundai Minuteness continues to develop
globally through systematic company policies.
We practice company policies that ensure we are equipped with people and a nature-conscious mind
as well as the superb quality and technologies needed to make a better tomorrow. The Best
System

Quality

Environment
Human
Technique
Management Policy
1. Quality management for clients
2. Open management for all employees
3. Survival management through technology development
4. Environmental management based on the protection of human and nature

Quality Policy
By the management polity that “We will produce the number one quality products with
passion and devotion. With the best products, we will contribute to the construction of
happiness of our family and human society”

We announce our quality policy like as below.


The Best
“Realize the number on quality policy, We supply the world best products with the clients
Global Company confidence and customer’s satisfaction.”

We set up below quality targets and follow up these targets to achieve the above quality
policy.

1. Recognize that product quality is the life of our company,


and achieve the 100 PPM quality level of products.
2. Recognize that product quality and performance are the basis of company existence,
and achieve the single PPM quality level of market products.
3. Recognize that we can not survive without the technical development,
and achieve more than 1 case of technical development.

All members and organization people should understand and full aware of this qual-
ity policy and target, and reflect all quality related requirement and set up and steady
develop the efficient quality system.

Environment Policy
We announce the environment policy like as below to realize the systemic environment
policy in the division of earthmoving equipment of parts and to do the duty of company’s
social responsibility.

1. With the ISO 14001 standard, we set up the environmental management system and
drive forward environmental improve and prevent the environmental contamination.
These are one of best subject of our company.
2. Stick to the environmental law and other requirements, and do the social responsibili-
ties of Company’s environmental obligation.
3. Drive forward the preventable activities of environmental contamination in advance
that will be generated in the process of all activities of work plan, purchasing, working
and services.
4. Set up the environmental target and detail process and inspect the process periodi-
cally and strengthen the environmental management system.
5. Save the Energy and resources and prevent the waste and effort to utilize the waste
materials.
6. Training shall be done periodically and systematically, for all employees can perform
and understand the environmental management system.
7. Secure the open environmental management system to communicate with related
people and supply the necessary information to related people.

All people should effort and participate in environmental management activities with full
understanding. And to fulfill the above environmental policy, employees shall adapt to
advanced environmental techniques and process

HYUNDAI MINUTENESS Co.,Ltd 08 > 09


Main Parts for Excavator
For Small Excavators
Idler Assembly
Installed on the lower frame of an excavator and located in the front section
of caterpillars, the idler plays the role of guide to help the caterpillar make
infinite rotations while the recoil spring cushions shock on the caterpillar.

ll For small-sized excavators (5-8 tons), Separate Recoil Spring Ass’y and
Cylinder Ass’y

For Medium Excavators


Recoil Spring Assembly
Installed on the lower frame of an excavator and assembled with the Idler Ass’y,
it maintains steady tension for the caterpillar to allow it to rotate and absorbs
shock into the idler when colliding with an obstacle in front.

ll For medium-sized excavators (14-29 tons), Recoil Spring Ass’y integral to the built-in
Type Cylinder Ass’y
For Excavators
Cylinder Assembly
Used for the separated Recoil Spring Ass’y and Cylinder
Ass’y, it maintains steady tension for the caterpillar by
adjusting the length of the cylinder and pistons.

ll For small-sized(5-8 tons) and extra large-sized(70 tons


and greater) excavators

For Large / Extra Large Excavators


Recoil Spring Assembly
Installed on the lower frame of the excavator and as-
sembled with idler ass’y, it maintains steady tension for
the caterpillar to allow it to rotate as well as cushions
shock when colliding with an obstacle in front of it.

ll For large-sized excavators (30-46 tons), Integrated


Recoil Spring Ass’y and Cylinder Ass’y

ll For extra large-sized excavators (70 tons and greater),


separate Recoil Spring Ass’y and Cylinder Ass’y

HYUNDAI MINUTENESS Co.,Ltd 10 > 11


Main Parts for Excavator

Swing Drive Shaft


& Pinion Gear
Parts such as gears operated and installed inside the
excavator swing drive motors

Flange Piston
As parts installed on excavator booms or arm cylinders, it is As parts installed on excavator booms or arm cylinders, it
welded to the cylinder tube and connected to the cover. is installed on the rod inside the cylinder tube and creates
areciprocating motion.

Bushing
Various brass bushing products used for generators.
Main Parts for Forklifts
Steer Axle Assembly
Installed on the backside of the forklift’s lower frame, it changes
directions according to the driver’s handling.

For Electric type Forklift Trucks

2~3tons

2~3tons

2~3tons

For I/C Engine type Forklift Trucks

3~5tons

5~7tons

HYUNDAI MINUTENESS Co.,Ltd 12 > 13


Facilities view
Hyundai Minuteness produces quality products in an excellent working environment with safe production lines.

CNC Line

MCT Line

CNC Line
Vertical Turning Center Line

Recoil Spring Assembly Site

Steer Axle Assembly Site Material Storage


Measuring Equipment
Hyundai Minuteness Measuring the quality of the product decided to measure precisely and accurately create
the highest quality.

CMM(3-D Measurer)

Rockwell Durometer / Brinell Durometer

Electron Microscope /
Surface Illuminometer

Maglam Abrasive Cutter /


Mounting Press

Compression Test Machine Polishing Machine

HYUNDAI MINUTENESS Co.,Ltd 14 > 15


Current Facility Status
01 Test / Investigation Facility
No Facility Name Model Capacity Maker
1 CMM (3-D Measurer) ONE 7.10.7 700 X 1,000 X 650 BROWN & SHARPE
2 Compression Test Machine 250Ton KYUNGDO
3 Surface Illuminometer SJ-301 MITUTOYO
4 Rockwell Durometer SRH-100 150 Kg SHINPOONG
5 Brinell Durometer DTB-500 3000kgf DEAKYUNG
6 Oil Leakage Test Machine
7 Electron Microscope JENAPLAN x1000 ZEISS
8 Maglam Abrasive Cutter SEDAE
9 Mounting Press SEDAE
10 Polishing Machine SEDAE

02 Current Status of Existing Facilities (Korea and China)


No Facility Name Korea China
1 CNC Auto Lathe 10 6
2 Vertical Auto Lathe 6 1
3 Machining Center (Horizontal) 4 1
4 Machining Center (vertical) 5 1
5 Lathe 4 2
6 Milling 4 4
7 Radial Drill 4 1
8 Drill 4 2
9 Grinder 2 1
10 Band Saw 1 2
11 Press 3 1
12 Assembly Machine 5 1
13 Welding Machine 1 6
14 Pipe Banding Machine 0 3
TOTAL 53 32

03 Facility Status in Korea


No Facility No Facility Name Model Maker
1 HD-NC-01 CNC Auto Lathe PUMA10 DAEWOO
2 HD-NC-02 CNC Auto Lathe PUMA10 DAEWOO
3 HD-NC-03 CNC Auto Lathe PUMA12 DAEWOO
4 HD-NC-04 CNC Auto Lathe PUMA CT250 DAEWOO
5 HD-NC-05 CNC Auto Lathe PUMA 10S DAEWOO
6 HD-NC-06 CNC Auto Lathe PUMA 10S DAEWOO
7 HD-NC-07 CNC Auto Lathe SKT25 WIA
8 HD-NC-08 CNC Auto Lathe SKT25 WIA
9 HD-NC-09 CNC Auto Lathe SKT25 WIA
10 HD-NC-10 CNC Auto Lathe PUMA 280 DOOSAN
11 HD-VNC-01 Vertical Auto Lathe V550T DOOSAN
12 HD-VNC-02 Vertical Auto Lathe V550M DOOSAN
13 HD-VNC-03 Vertical Auto Lathe V550M DOOSAN
14 HD-VNC-04 Vertical Auto Lathe V450T DOOSAN
15 HD-VNC-05 Vertical Auto Lathe V450T DOOSAN
16 HD-VNC-06 Vertical Auto Lathe VT750T DOOSAN
17 HD-MCH-01 Machining Center ACE H800 DAEWOO
18 HD-MCH-02 Machining Center ACE H63 DAEWOO
19 HD-MCH-03 Machining Center ACE H63 DAEWOO
20 HD-MCH-04 Machining Center ACE HM500 DAEWOO
21 HD-MCT-01 Machining Center ACE V400 DAEWOO
22 HD-MCT-02 Machining Center ACE V650/1520 DAEWOO
23 HD-MCT-03 Machining Center KV75 WIA
24 HD-MCT-04 Machining Center VX500 WIA
25 HD-MCT-05 Tapping Center ACE TC400 DOOSAN
26 HD-LT-01 Lathe TIPL-5 TONGIL
27 HD-LT-02 Lathe TIPL-4 TONGIL
28 HD-LT-03 Lathe LS DONGYANG
29 HD-LT-04 Lathe KOHEMA DAEHAN
30 HD-ML-01 Milling MCHV-2 HWACHUN
31 HD-ML-02 Milling HMV-F-1100N HWACHUN
32 HD-ML-03 Milling MASTER 21 NAMSUNG
33 HD-ML-04 Milling MASTER 21 DAEWOO(NAMSUNG)
34 HD-RD-01 Radial Drill DRD-960 DOOSAN
35 HD-RD-02 Radial Drill DRD-960 DOOSAN
36 HD-RD-03 Radial Drill RE-1000 DOYA
37 HD-RD-04 Radial Drill PRD-960 DOOSAN(PUMTECH)
38 HD-DR-01 Drill DUA-560 ILHUNG
39 HD-DR-02 Drill YUD-600 YOSHIDA
40 HD-TD-01 Tapper Drill DBU 420 WOOCHANG
41 HD-TD-02 Tapper Drill WSDT 32 WOOSEONG
42 HD-GR-01 Grinder TGUA-27 TONGIL
43 HD-GR-02 Grinder TGUA-27 TONGIL
44 HD-BS-01 Band Saw HA300 WOOCHANG
45 HD-PR-01 Press 10ton BANDO
46 HD-PR-02 Press 10ton BANDO
47 HD-PR-03 Press 10ton BANDO
48 HD-WE-01 Welding Machine CRDS500 OTC
49 HD-AJ-01 Assembly Machine R/Spring Assembly Machine KYUNGHO
50 HD-AJ-02 Assembly Machine R/Spring Assembly Machine KYUNGHO
51 HD-AJ-03 Assembly Machine R/Spring Assembly Machine GP TECH
52 HD-AJ-04 Assembly Machine Idler Assembly Machine
53 HD-AJ-05 Assembly Machine Steer Axle Assembly Machine

HYUNDAI MINUTENESS Co.,Ltd 16 > 17


Current Facility Status
04 Facility Status in China
No Facility No Facility Name Model Maker
1 HD-NC-01 CNC Auto Lathe S400 DOOSAN
2 HD-NC-02 CNC Auto Lathe CPL-20 KAIBO
3 HD-NC-03 CNC Auto Lathe CPL-20 KAIBO
4 HD-NC-04 CNC Auto Lathe CLK6136A LUNAN
5 HD-NC-05 CNC Auto Lathe CPL-208 KAIBO
6 HD-NC-06 CNC Auto Lathe CPL-3510 KAIBO
7 HD-VCL-01 Vertical Auto Lathe V450T DOOSAN
8 HD-HM-01 Machining Center HC400 DOOSAN
9 HD-VM-01 Machining Center CNV-900C KAIBO
10 HD-LT-01 Lathe CD6150A DALIAN
11 HD-LT-02 Lathe CD6150A DALIAN
12 HD-ML-01 Milling X5032 CHANGCHEN
13 HD-ML-02 Milling 4H BAOJUE
14 HD-ML-03 Milling XQ6232 LUNAN
15 HD-ML-04 Milling 4H HWACHEON
16 HD-RD-01 Radial Drill Z3040 WUDONG
17 HD-TD-01 Drill Z5040A SHUANGLONG
18 HD-TD-02 Drill SWJ16 XIHU
19 HD-GR-01 Grinder MW1420B SHANGJI
20 HD-BA-01 Band Saw MJS-320A MYUNGJIN
21 HD-BA-02 Band Saw MJS-320A MYUNGJIN
22 HD-PR-01 Press 5ton
23 HD-WE-01 Welding Machine WS-315A DONG SHENG
24 HD-WE-02 Welding Machine XD500S OTS
25 HD-WE-03 Welding Machine XD500S OTS
26 HD-WE-04 Welding Machine XD500S OTS
27 HD-WE-05 Welding Machine XD500S OTS
28 HD-WE-06 Welding Machine XD500S OTS
29 HD-PS-01 Pipe Banding Machine SH. US LIANHE
30 HD-CP-01 Pipe Banding Machine V-1.6/1.0 FUCAI
31 HD-CP-02 Pipe Banding Machine BLT20A SHANGHAI BOLAITE
32 HD-AJ-01 Assembly Machine R/Spring Assembly Machine KYUNGHO
Organization
01 HQ Organization(Korea) CEO

In Charge of Overall
Management

Management Support Quality Assurance Production

General · Financial Affairs CNC Automatic Lathe

Purchashing · Materials Vertical Turning Center

Delivery · Sales MCT

Lathe · Milling · Drill

Assembly · Painting

02 Organization of Factory in China General


Manager

Korean HQ Support Team

Management Support Quality Assurance Production

Finance Purchashing Sales Automatic Lathe Lathe · Milling · Drill Welding Assembly
62-7, Palyong-dong, Uichang-gu, Changwon-si, Gyeongsangnam-do, Korea
Tel. +82-55-294-2518~9 / Fax. +82-55-297-2519

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