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Using Iron Ore Waste As Aggregate in Making K. 300 Quality Concrete
Using Iron Ore Waste As Aggregate in Making K. 300 Quality Concrete
ABSTRACT
The main component of concrete is cement, water, and aggregate (fine and rough aggregate), with aggregate
constituting between 50% and 60% of total volume. Iron stone coming from nature is a material alternative
that can be used as rough aggregate in making concrete. This research was conducted by sieving iron ores with
sieving particle sizes of 2mm, 2-5 mm, 5-8 mm, and 10-12 mm. The compressive strength test was conducted
at 7, 14, and 28 days. The iron ore waste from iron processing can be used as aggregate for K 300 quality
concrete because the concrete compressive test result after 28 days by using sieving particle sizes of mesh 20,
mesh 5, mesh 8-10, and mesh 10-12 exceeded normal K 300 quality concrete with compressive strength scores
of 30.12 MPa, 38.90 MPa, 36.75 MPa, and 32.10 Mpa respectively, while normal K 300 quality concrete had
28.86 MPa compressive strength.
3.2. Concrete Product Testing Result [20]. Smaller aggregate size will have wider
3.2.1 The concrete slump testing (based on surface area and bigger friction, and will require
SNI 1972: 2008) more water, and the mix becomes rigid while
The objective of slump testing is to find temperature and mixing speed also influence the
out the concrete mix thickness and workability. slump score [21]. Table 4 shows that concrete
It is related to whether water mixed into with aggregate sizes < 2mm, 2-5 mm, 5-8 mm,
concrete mix is either too watery or not. Too 8-10 mm, and 10-12 mm have slump scores of
much water mixed into the concrete will 1.2 mm, 1.7 mm, 2.1 mm, 2.3 mm and 2.5 mm
influence concrete strength and longer drying respectively. All of them satisfy the requirement
time. The concrete slump testing result can be standard for road and foundation construction
seen in Table 5. (slump score for road = 0-25 mm; slumps score
for foundation = 10-40 mm). Meanwhile,
Table 5. Concrete slump testing based on iron according to ACI standard, only concrete with
ore aggregate sizes aggregate size of 10-12 mm with slump score 25
No. Aggregate size (mm) Slump test result mm will satisfy ACI standard. Concrete
(cm)
1. <2 1.2 compressive strength test (ASTM C 579-01,
2. 2-5 1.7 2001).
3. 5-8 2.1 The objective of concrete compressive
4. 8 – 10 2.3
5. 10 - 12 2.5
strength is to find out the magnitude of load per
width unit before finally the testing object be
The slump scores according to aggregate crushed by a particular load produced by
sizes in Table 5 indicate that the higher is the compressive strength machine. The
aggregate size, then the higher will be the slump compressive strength test result for the concrete
score or in other words the bigger concrete using iron ore aggregate can be seen in Table 6.
decadence score measured by Abrams device. In
addition, other factors that influence slump Table 6. The compressive strength test result of
score are aggregate type, aggregate size, concrete based on iron ore aggregate
aggregate absorption, water amount or water sizes
Compressive strength test
ratio compared to cement, and whether No. Aggregate size result (MPa)
aggregate surface is smooth or rough [16]. The (mm) 7 days 14 days 28 days
age age age
higher is the aggregate size, then the higher the 1. <2 21.73 26.82 30.12
slump score. It is caused by the aggregate 2. 2-5 28.18 32.44 38.90
granule gradation changes that influence 3. 5-8 26.21 31.98 36.75
concrete workability. Bigger aggregate granule 4. 8 – 10 25.26 29.36 35.66
will produce higher workability, because bigger 5. 10 - 12 22.77 26.89 32.10
6. Standard for 18.49 22.74 28.86
granule tends to have smaller friction, so that the normal
same composition will need more water, the mix concrete
becomes more watery. A concrete mix with
smaller aggregate size will have wider surface Table 6 shows concrete with bigger size
area with greater friction, so that it will make of iron or aggregate will have lower
more rigid mix [17], and this will influence compressive strength score compared to the one
concrete decadence score [18]. The bigger using smaller size of iron ore aggregate. It is
aggregate size require lesser water [19] so that it because the influence of aggregate size
will proportionate with the fresh concrete gradation to concrete density and porosity
workability with constant cement/water ratio levels. A good gradation shall produce