Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 15

Reference: API 1104, 5.2 (The “sample form” usage does not exclude adding other details.

)
WELDING PROCEDURE SPECIFICATION NUMBER                              
For                                                                                 Welding of                                                                                                  Pipe and fittings Process
                                                                                                                                                                                                                     Material
                                                                                                                                                                                                                     Pipe outside diameter and wall thickness
                                                                                                                                                                  Joint design
                                                                                                                                                                                                             Filler metal and number of beads
                                                                                                                                                                              Electrical or flame characteristics
                                                                                                                                                                              Position
                                                                                                                                                                                                                     Direction of welding
                                                                                                                                                                                                 Number of welders
                                                                                                                                                                                                   Time lapse between passes
                                                                                                                                                                                      Type and removal of lineup clamp
                                                                                                                                                                            Cleaning and/or grinding
                                                                                                                                                                                          Preheat/postweld heat treatment
                                                                                                                                                                              Shielding gas and flow rate
                                                                                                                                                                                        Shielding flux
                                                                                                                                                                                                           Speed of travel                                                     
Plasma gas flow rate                                                                                                        Plasma gas composition
                                                                                                                                                                                            Plasma gas orifice size
                                                                                                                                                                                             Sketches and tabulations attached
                                                                                                                                                                           
Tested                                                                                            Welder                                                                                          Approved
                                                                                    
Welding supervisor                                                                         Adopted                                                                                        Chief engineer
                                                                             
     
/16 in. (1.6 mm)
1
/32 in. to 1/16 in. (0.8 mm to 1.6 mm)
      1
T
Approximately 1 /16 in. (1.6 mm)           1
/16 in. ± 1/32 in. (1.6 mm ± 0.8 mm)
Standard V-bevel Butt Joint
Approximately 1/8 in. (3 mm)

T
5 4
3
2
1
NOTE Dimensions are for example only.
Sequence of Beads
ELECTRODE SIZE AND NUMBER OF BEADS
Electrode Size and Type Amperage and Polarity
Bead Number Voltage
Speed
Figure 1—Sample Welding Procedure Specification Form
COUPON TEST REPORT
Date                                                                                                    Test No.                                                                                     Location
                                                                                                                                                                                                      
State                                                                                                   Weld Position: Roll Ƒ Fixed Ƒ
Welder                                                                                                Mark                                                                                        Welding
time                                                                                       Time of day                                                                               Mean temperature
                                                                              Wind break used                                                                       Weather conditions
                                                                                                                                                                                        Voltage
                                                                                               Amperage                                                                                 Welding machine
type                                                                          Welding machine size                                                               Filler metal
                                                                                                                                                                                                    Reinforcement size
                                                                                                                                                                                        Pipe type and grade
                                                                                                                                                                                      Wall thickness
                                                                                    Outside diameter                                                                     

1 2 3 4 5

Coupon stenciled

Original specimen dimensions

Original specimen area

Maximum load

Tensile strength

Fracture location

Ƒ Procedure Ƒ Qualifying Ƒ
Ƒ Welder test 4XDOifiHG
Ƒ Line test Ƒ
DiVTXDOif
Maximum tensile                              Minimum tensile                              Average tensile                             
iHG Remarks on tensile strength tests
                                                                                                                                                             
1.                                                                                                                                                                                                                 
2.                                                                                                                                                                                                                 
3.                                                                                                                                                                                                                 
4.                                                                                                                                                                                                                  Remarks on bend tests
                                                                                                                                                                               
1.                                                                                                                                                                                                                 
2.                                                                                                                                                                                                                 
3.                                                                                                                                                                                                                 
4.                                                                                                                                                                                                                  Remarks on nick break tests
                                                                                                                                                                       
1.                                                                                                                                                                                                                 
2.                                                                                                                                                                                                                 
3.                                                                                                                                                                                                                 
4.                                                                                                                                                                                                                 
Test made at                                                                       Date                                                                                                  Tested by
                                                                            Supervised by                                                                                    
NOTE Use back for additional remarks. This form can be used to reporW HiWKHU D SURFHGXUH TXDOifiFDWiRQ WHVW RU D ZHOGHU TXDOifiFation
test.
              Location

Fixed Ƒ
            Welding
Mean temperature
onditions

Welding machine
tal
nforcement size
nd grade
ss

6 7

                       Remarks on tensile strength tests

                 
                 
                 
                  Remarks on bend tests

                 
                 
                 
                  Remarks on nick break tests

                 
                 
                 
                 
                   Tested by
  
RQ WHVW RU D ZHOGHU TXDOifiFation
Figure 2—Sample Coupon Test Report

You might also like