Professional Documents
Culture Documents
CTC-235 NACELLE Dec09
CTC-235 NACELLE Dec09
CFM56-5a/-5b
nacelle
DECEMBER 2009
CTC-235 Level 3
TOC
CFM56-ALL TRAINING MANUAL
Published by CFMI
general Page
Issue 01
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CFM56-ALL TRAINING MANUAL
general Page
Issue 01
TOC
CFM56-ALL TRAINING MANUAL
This CFMI publication is for Training Purposes Only. The information is accurate at the time of compilation; however, no
update service will be furnished to maintain accuracy. For authorized maintenance practices and specifications, consult
pertinent maintenance publications.
The information (including technical data) contained in this document is the property of CFM International (GE and
SNECMA). It is disclosed in confidence, and the technical data therein is exported under a U.S. Government license.
Therefore, None of the information may be disclosed to other than the recipient.
In addition, the technical data therein and the direct product of those data, may not be diverted, transferred, re-exported
or disclosed in any manner not provided for by the license without prior written approval of both the U.S. Government and
CFM International.
general Page
Issue 01
TOC
CFM56-ALL TRAINING MANUAL
general Page
Issue 01
TOC
CFM56-ALL TRAINING MANUAL
lexis
EFFECTIVITY Page
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-ALL TRAINING MANUAL
EFFECTIVITY Page
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-ALL TRAINING MANUAL
EFFECTIVITY Page
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-ALL TRAINING MANUAL
EFFECTIVITY Page
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-ALL TRAINING MANUAL
EFFECTIVITY Page
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-ALL TRAINING MANUAL
EFFECTIVITY Page 10
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-ALL TRAINING MANUAL
EFFECTIVITY Page 11
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-ALL TRAINING MANUAL
EFFECTIVITY Page 12
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-ALL TRAINING MANUAL
U
UER UNSCHEDULED ENGINE REMOVAL
UTC UNIVERSAL TIME CONSTANT
V
VAC VOLTAGE, ALTERNATING CURRENT
VBV VARIABLE BLEED VALVE
VDC VOLTAGE, DIRECT CURRENT
EFFECTIVITY Page 13
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-ALL TRAINING MANUAL
°F = 1.8 x °C + 32 °C = ( °F - 32 ) /1.8
EFFECTIVITY Page 14
ALL CFM56 ENGINES LEXIS
Issue 02
CFMI Proprietary Information
TOC
CFM56-5A/-5B TRAINING MANUAL
TABLE OF CONTENTS
EFFECTIVITY Page 15
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CFM56-5A/-5B TRAINING MANUAL
lexis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
NACELLE GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
POWERPLANT PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
inlet section
ENGINE MOUNTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
AIR INLET COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
fan cowl doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
engine removal/installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
exhaust section
thrust reverser general. . . . . . . . . . . . . . . . . . . . . . . . . . . 85
thrust reverser mechanical structure . . . . . . . . . . . . 89
thrust reverser control system. . . . . . . . . . . . . . . . . . . 97
exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
nacelle systems
engine hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
engine bleed air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
drive generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
engine fire protection and detection systems. . . . . 183
EFFECTIVITY Page 16
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CFM56-5A/-5B TRAINING MANUAL
NACELLE GENERAL
EFFECTIVITY
NACELLE
GENERAL Page 17
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CFM56-5A/5B TRAINING MANUAL
NACELLE GENERAL
EFFECTIVITY
NACELLE
GENERAL Page 18
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CFM56-5A/-5B TRAINING MANUAL
NACELLE GENERAL
EFFECTIVITY
NACELLE
GENERAL Page 20
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CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
NACELLE
GENERAL Page 22
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CFM56-5A/-5B TRAINING MANUAL
POWERPLANT PRESENTATION
EFFECTIVITY
powerplant
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CFM56-5A/5B TRAINING MANUAL
EFFECTIVITY
powerplant
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CFM56-5A/-5B TRAINING MANUAL
72 FT (22 M)
192 FT (59 M)
45°
TO 1235 FT (376 M)
Engine noise.
NOTE:
The charts provide information about ear damage even
when wearing ear protection.
EFFECTIVITY
powerplant
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CFM56-5A/-5B TRAINING MANUAL
lEGEND
NO EAR PROTECTION REQUIRED EAR PROTECTION IS REQUIRED
WIThIN ThIS AREA Y
EAR PROTECTION REQUIRED x
PROlONGED ExPOSURE EVEN
hAZARDOUS AREA WITh EAR WITh EAR PROTECTION MAY CAUSE
PROTECTION DAMAGE WIThIN ThIS AREA
600 600
TAKE OFF TAKE OFF
500 Y 500
400 400
300 300
Y
200 x 200
100 100
x
0 0
3 6 15 30 60 150 300 600 1500 3000 MINUTES 3 6 15 30 60 150 300 600 1500 3000 MINUTES
ExPOSURE TIME/WEEK ExPOSURE TIME/WEEK
120 120
MINIMUM IDlE MINIMUM IDlE
100 100
SEA lEVEl STATIC, ISA +10°C, 70% RElATIVE hUMIDITY SEA lEVEl STATIC, ISA +10°C, 70% RElATIVE hUMIDITY
80 80
60 Y 60
Y
40 40
20 20
x x
0 0
3 6 15 30 60 150 300 600 1500 3000 MINUTES 3 6 15 30 60 150 300 600 1500 3000 MINUTES
ExPOSURE TIME/WEEK ExPOSURE TIME/WEEK
CFM56-5B CFM56-5A
POWERPLANT PRESENTATION
EFFECTIVITY
powerplant
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CFM56-5A/-5B TRAINING MANUAL
FWD
MOUNT WING
PYlON AFT MOUNT
AFT CENTERBODY
MOUNT
RIGhT
ThRUST REVERSER
‘C’ DUCT
RIGhT
FAN COWl ENGINE PRIMARY
DOOR BUIlT NOZZlE
UNIT
ThRUST
REVERSER
PIVOTING
DOORS
lEFT
FWD ThRUST
AIR INlET MOUNT lEFT REVERSER
COWl FAN COWl ‘C’ DUCT
DOOR
POWERPLANT PRESENTATION
Also, various inlets and outlets allow cooling and venting The nacelle right side features the following items:
of the inlet and fan compartments. - An ECU ram air inlet.
- Thrust reverser actuators access doors.
(-5B): - Deploy switches access door.
Nacelle left side. - A starter valve access door.
- An interphone jack.
The nacelle left side features the following items: - An anti-ice air discharge.
- An access door for servicing of the oil tank and - A pressure relief door.
inspection of the Master Chip detector (MCD) - An anti-ice and IDG access door.
electrical indicator.
- Thrust reverser actuators access doors.
- Deploy switches access door.
- Fan compartment lower and upper ventilation inlets.
EFFECTIVITY
powerplant
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CFM56-5A/-5B TRAINING MANUAL
DEPlOY SWITCh
ACCESS DOOR (x2)
POWERPLANT PRESENTATION
(-5A): (-5A):
Nacelle left side. Nacelle right side.
The nacelle left side features the following items: The nacelle right side features the following items:
- An oil access door. - Actuator connection access panels.
- A fan compartment cooling air inlet. - A deploy switch access door.
- A fan compartment air outlet. - A starter valve access door.
- Actuator connection access panels. - A fan compartment air outlet.
- A deploy switch access door. - An interphone jack.
- An ECU cooling inlet.
- An anti-ice and ECU cooling outlet.
EFFECTIVITY
powerplant
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CFM56-5A/-5B TRAINING MANUAL
DEPlOY SWITCh
ACCESS DOOR (x2)
OIl TANK
ACCESS DOOR ECU COOlING
INlET
EFFECTIVITY
powerplant
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CFM56-5A/-5B TRAINING MANUAL
inlet section
EFFECTIVITY Page 35
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CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY Page 36
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CFM56-5A/-5B TRAINING MANUAL
ENGINE MOUNTS
EFFECTIVITY
ENGINE
MOUNTS Page 37
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CFM56-5A/5B TRAINING MANUAL
ENGINE MOUNTS
EFFECTIVITY
ENGINE
MOUNTS Page 38
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CFM56-5A/-5B TRAINING MANUAL
VIEW A VIEW B
FWD
FWD
A B
ENGINE MOUNTS
Forward mount.
EFFECTIVITY
ENGINE
MOUNTS Page 40
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
4 PYlON
FASTENING CROSSBEAM
hOlES ASSEMBlY
2-PIECE SUPPORT
BEAM ASSEMBlY
lINK
ASSEMBlY
FWD
AlIGNMENT
PIN ENGINE CFM56-5A
ATTACh
ENGINE FAN BRACKET
FRAME
FWD
CFM56-5B
ENGINE MOUNTS
Aft mount.
EFFECTIVITY
ENGINE
MOUNTS Page 42
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
A
PYlON
AFT PART
BOlT hOlE
AlIGNMENT
PIN
CROSSBEAM
TURBINE REAR
FRAME FWD
lINK
lUGS
EFFECTIVITY
ENGINE
MOUNTS Page 44
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TOC
CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
AIR INLET
COWL Page 45
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CFM56-5A/5B TRAINING MANUAL
(-5B):
It is located at the forward section of the nacelle, and its
rear flange attaches to the engine fan case, by means of
alignment pins at 3 and 9 o’clock, and bolts.
(ALL):
The inner skin of the air inlet cowl is lined with acoustical
panels.
EFFECTIVITY
AIR INLET
COWL Page 46
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CFM56-5A/-5B TRAINING MANUAL
‘PIP’
INTERPhONE JACK PINS (x6)
AND ElECTRICAl NOSE
CONNECTOR lIP
FWD
INNER BARREl
(WITh ACOUSTICAl PANElS) hOIST
POINTS AlIGNMENT
FAN COMPARTMENT
PIN
UPPER VENTIlATION
INlET
FWD
BUlKhEAD
INlET COWl
OUTER ATTAChMENT
BARREl RING TO FAN
CASE ANTI-ICE
DUCT
ANTI-ICE
ExIT DUCT ECU
lIP COOlING INlET
ASSEMBlY
ECU
COOlING
INlET FWD
(-5A):
It is located at the forward section of the nacelle, and its
rear flange attaches to the engine fan case, by means of
alignment fittings and bolts.
EFFECTIVITY
AIR INLET
COWL Page 48
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CFM56-5A/-5B TRAINING MANUAL
OUTER ‘PIP’
BARREl PINS (x6)
INlET COWl
NOSE
ATTAChMENT
lIP
RING TO FAN CASE
AFT
BUlKhEAD
FWD
FAN COWl
AlIGNMENT
FITTING
Anti-ice system. Hot bleed air is taken from the HPC 5th stage and
directed through a tube to the anti-ice valve. It enters the
The engine inlet cowl is provided with an anti-ice system, anti-ice air duct and is supplied to the inlet cowl ‘D’ duct
located on the right hand side at 5 o’clock (ALF). through a swirl nozzle.
The system prevents ice accumulation on the inlet cowl The ‘D’ duct is formed by the nose lip and the forward
leading edge to protect the engine from ice ingestion. bulkhead of the inlet cowl.
The anti-ice system is connected to the 5th and 9th The airflow is controlled by the anti-ice valve, which is
stages of the High Pressure Compressor (HPC) and operated from the cockpit, through an ON-OFF switch.
consists of:
- An anti-ice air duct. Command pressure for valve operation is taken from the
- An anti-ice valve. HPC 9th stage manifold.
- A command pressure line.
- A swirl nozzle. An electrical connection between the anti-ice valve and
the aircraft provides the cockpit with valve position
indication.
EFFECTIVITY
AIR INLET
COWL Page 50
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CFM56-5A/-5B TRAINING MANUAL
FEEDBACK
IF AT lEAST ONE OF
- ENG ANTI ICE ON ThE TWO SYSTEMS IS
SElECTED ON
ECAM DISPlAY
COMMAND
A/C COMPUTERS
25VU INlET
hPC 5Th STAGE
COWl
PORT
hPC 9Th
STAGE PORT
SWIRl
NOZZlE
COMMAND
PRESSURE lINE TO
ANTI-ICE VAlVE ANTI-ICE
AIR DUCT
ANTI-ICE VAlVE
ExhAUST
CTC--0-0 ANTI-ICE SYSTEM
EFFECTIVITY
AIR INLET
COWL Page 51
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CFM56-5A/5B TRAINING MANUAL
EFFECTIVITY
AIR INLET
COWL Page 52
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CFM56-5A/-5B TRAINING MANUAL
VIEW B
FlOW
STOW
BUTTERFlY
DIRECTION
ShUTOFF VAlVE
INlET PORT
Inlet cowl anti-icing system - Indicating. The valve position switches give position data.
The CLOSE position switch is in the closed position when
The anti-ice panel gives the flight crew an interface with the butterfly is below 12° from the closed position.
the wing and engine anti-icing systems.
It has the circuitry for the control and indication of the The OPEN position switch is in the open position when
cowl anti-icing systems. the butterfly is below 12° from the open position.
The panel is located on the 25VU forward overhead
panel. Command pressure.
EFFECTIVITY
AIR INLET
COWL Page 54
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CFM56-5A/-5B TRAINING MANUAL
25VU
ON PRESSED OPEN
ON NOT OPEN
EFFECTIVITY
AIR INLET
COWL Page 56
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CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
FAN cowl
doors Page 57
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CFM56-5A/5B TRAINING MANUAL
There are two fan cowl doors for each engine. Each door
attaches to the strut with three hinges.
There are two open positions for the fan cowl doors:
- 40-degree position for routine maintenance.
- 55-degree position for increased access.
Engine Run-up.
EFFECTIVITY
FAN cowl
doors Page 58
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CFM56-5A/-5B TRAINING MANUAL
OUTBOARD INBOARD
FAN COWl FAN COWl
A 42° 40°
55° 52.5°
PYlON
hINGES SEAlS
AlIGNMENT (x3)
COMPARTMENT COMPARTMENT
FITTINGS
COOlING ExIT COOlING ExIT
STRAKE
FAN COWl
hOlD OPEN DOOR (Rh)
FWD
RODS STARTER VAlVE COOlING
(STOWED) FWD ACCESS DOOR INlET
PRESSURE
ADJUSTABlE RElIEF DOOR
ADJUSTABlE COMPARTMENT
lATChES
EYEBOlT COOlING ExIT
VENT
CFM56-5A
CFM56-5B
CTC--0-0 FAN COWl DOORS
EFFECTIVITY
FAN cowl
doors Page 59
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CFM56-5A/5B TRAINING MANUAL
Three latches secure the left and right fan cowls together. Each hold-open rod is telescopic. One end of each hold-
All latches are along the bottom of the fan cowls. open rod attaches to the fan cowl. When the cowl is
The latches must be closed in the following sequence: closed, the other end attaches to a receiver on the fan
- Front latch. cowl. When the cowl is open, the other end attaches to a
- Center latch. receiver on the engine.
- Rear latch.
Each hold-open rod has a collar that locks the hold-open
NOTE: rod in place. A yellow lock indication shows when the
There is no specific sequence for the opening of the fan hold-open rod is in the locked position.
cowls.
Fan Cowl Door Hinges.
Fan cowl door latch adjustment.
Each fan cowl door hinge has these components:
Latch adjustments are necessary to get the correct - Fan cowl clevis.
clearance at the mating line of the fan cowl door to get - Quick release pin.
the correct latch tension. - Strut lug.
The latch adjustment has to be set after the removal or Each fan cowl clevis is on the fan cowl. All strut lugs
replacement of: are on the strut. The quick release pins make it easy to
- The fan cowl doors. remove a fan cowl.
- The latch or the latch keepers on the fan cowl doors.
- The inlet cowl, the thrust reverser or the engine. Engine Run-up.
EFFECTIVITY
FAN cowl
doors Page 60
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CFM56-5A/-5B TRAINING MANUAL
lh FAN
hINGE COWl DOOR
(TYPICAl
3 PlACES) FAN
CASE
RETENTION
BRACKET Rh FAN
COWl DOOR
COllAR
EFFECTIVITY
FAN cowl
doors Page 62
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CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
t/r cowl
opening Page 63
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CFM56-5A/5B TRAINING MANUAL
Thrust reverser half door latches. T/R doors opening and closing.
The half door latches hold the T/R halves together. There is no specific sequence for releasing the latches to
open the T/R doors.
They must be released to open the T/R cowls.
For the closing, the four latches must be closed from
There are four adjustable latches by engine. All latches forward to aft.
are interchangeable.
All half door latches are at the bottom of the T/R halves.
The latch handles and mechanisms are on the right T/R
half.
The latch stirrups and centering pins are on the left T/R
half.
EFFECTIVITY
t/r cowl
opening Page 64
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CFM56-5A/-5B TRAINING MANUAL
A lOCKWAShER SNAP
Opening actuators. The thrust reverser half doors can be opened to a 45-
degree position for engine removal. A placard at the door
Three hinges attach each T/R half to the strut. opening actuator connection point warns that the wing
T/R opening actuators are used to open the T/R cowls. leading edge slats must be in the retracted position when
Each engine has two actuators. Each actuator opens its the thrust reverser half doors are opened.
cowl to 35° or 45° from the closed position.
The external thrust reverser half doors can be opened
The two hydraulic actuators are located between the to 35 degrees. The internal half door can be opened 33
pylon and the two half reversers. degrees with the leading edge slats extended.
Each half reverser is actuated by a single-acting hydraulic The system retracts hydraulic actuators under thrust
actuator. They are fluid-supplied by a hand pump reverser weight action. The orifice of the hydraulic
connected to the connection box on the lower section of actuator chamber restricts the fluid flow, limiting the rate
the forward frame. of retraction of the hydraulic actuator rod.
The input power is transmitted from the pump through Fluid goes from the opening actuator back to the hand
hard line tubes and a hose to the hydraulic actuator. pump when you close the cowl.
EFFECTIVITY
t/r cowl
opening Page 66
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CFM56-5A/-5B TRAINING MANUAL
hYDRAUlIC
hOSE
OPENING
QUICK
ACTUATOR
DISCONNECT
hINGES
FITTING
ThRUST
REVERSER PYlON
COWl DOOR
hYDRAUlIC
JUNCTION
BOx
hAND
hYDRAUlIC
PUMP
hOSE
ThRUST REVERSER
COWl DOOR
FWD OPENING ACTUATOR
Hold-open rods.
When the cowls are closed, they are secured with a pin
to an adapter ring bracket.
EFFECTIVITY
t/r cowl
opening Page 68
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CFM56-5A/-5B TRAINING MANUAL
PYlON PYlON
A
B C
35° 45°
ThRUST REVERSER hAlF ThRUST REVERSER hAlF ThRUST REVERSER hAlF
DOOR IN ClOSED POSITION DOOR IN 35° POSITION DOOR IN 45° POSITION
RED BOlT
ADAPTER RING AND NUT
ASSEMBlY
FORWARD
FRAME OF ATTAChMENT
hAlF DOOR BRACKET
QUICK RElEASE
PIN
FORWARD QUICK
hOlD-OPEN ROD FRAME OF RElEASE
IN ClOSED hAlF DOOR RED BOlT
PIN
POSITION AND NUT
hOlD-OPEN ROD
IN 35° POSITION hOlD-OPEN
ROD IN 45°
POSITION
QUICK RElEASE
lOWER UPPER
PIN
BRACKET BRACKET
EFFECTIVITY
t/r cowl
opening Page 70
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CFM56-5A/-5B TRAINING MANUAL
engine removal/installation
EFFECTIVITY
engine removal/
installation Page 71
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CFM56-5A/5B TRAINING MANUAL
ENGINE removal/installation
The engine can be removed from the airplane in the QEC Many electrical connections are located in the upper fan
configuration with the inlet cowl, exhaust sleeve and plug area of the powerplant.
still attached.
Connection points include:
Before removing the engine, complete the following steps: - The pylon electrical junction box.
- Fully open the fan cowls and the thrust reverser - The fan electrical feeder box.
halves to the 45 degree position and hold them in - The IDG feeder wires terminal block.
position with the hold-open braces. - The hydraulic control unit.
- Remove the engine/aircraft quick disconnect for fuel,
air, electrical and hydraulic lines. (-5B):
- The T/R junction box.
Fluid connections.
(-5A):
The engine hydraulic lines are connected to the fluid - The T/R harness connectors.
disconnect panel, on the left side of the pylon.
(ALL):
They consist of: The starter upper air duct is connected to the pylon duct
-The hydraulic suction line, connected with a coupling by means of a coupling.
half, which is a self-sealing quick-disconnect fitting.
-The pressure line and case drain line both connected
with regular ‘B nut fittings’.
EFFECTIVITY
engine removal/
installation Page 72
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CFM56-5A/-5B TRAINING MANUAL
B VIEW B T/R
CONNECTOR
A COUPlING
hAlF
FlUID
DISCONNECT
PANEl
hYDRAUlIC CFM56-5A
SUCTION lINE
PYlON ElECTRICAl
PRESSURE
JUNCTION BOx
DElIVERY lINE
CASE IDG WIRES
DRAIN lINE TERMINAl FAN WIRE
BlOCK hARNESSES
FUEl
RETURN lINE T/R JUNCTION
BOx FAN
FUEl SUPPlY lINE
ASSEMBlY ElECTRICAl
CFM56-5B FEEDER BOx
T/R hYDRAUlIC
CONTROl UNIT
(ON T/R COWl)
IDG
CABlES
T/R
CONNECTORS ThRUST REVERSER
hARNESS VIEW A
STARTER
CFM56-5A CFM56-5B
DUCT
CTC--0-0 CONNECTIONS
EFFECTIVITY
engine removal/
installation Page 73
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TOC FIlTER
CFM56-5A/5B TRAINING MANUAL
ENGINE removal/installation
EFFECTIVITY
engine removal/
installation Page 74
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CFM56-5A/-5B TRAINING MANUAL
B PYlON JUNCTION
A
BOx
VIEW A
COUPlING
PYlON
PYlON
DUCT
CONNECTORS
FWD
FWD
INTERFACE
TUBE
VIEW B
SENSE
TUBES
ENGINE removal/installation
Removal/Installation. Tools.
For engine removal, the engine cradle is lifted to the Engine removal/installation is accomplished using the
engine with the bootstrap system and attached to the following tools:
engine handling points. - A bootstrap hoisting system.
- An engine transportation stand.
Then, the nuts holding the engine to the pylon are
removed and the engine cradle is lowered onto the trailer. The bootstrap hoisting system includes a forward and
an aft arm with lever hoists, dynamometers and engine
For engine installation, the engine cradle is lifted with the attach brackets as integral components.
engine and tension is applied using the hoist system.
The purpose of the engine transportation stand or dolly
Then the nuts attaching the engine to the pylon are is to support the engine during transportation to airport
installed and tightened to the specified value. apron and shop.
EFFECTIVITY
engine removal/
installation Page 76
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CFM56-5A/-5B TRAINING MANUAL
VIEW A B
VIEW B
AFT BOOTSTRAP
SYSTEM
FORWARD BOOTSTRAP
SYSTEM
C
VIEW C
ENGINE TRANSPORTATION
STAND
CTC--0-0 TOOlS
EFFECTIVITY
engine removal/
installation Page 77
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CFM56-5A/5B TRAINING MANUAL
ENGINE removal/installation
The forward bootstrap system is attached to the pyramid The aft bootstrap system is attached to the aircraft pylon
of the aircraft pylon. at two points.
It supports the forward of the engine cradle. It supports the aft of the engine cradle.
EFFECTIVITY
engine removal/
installation Page 78
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CFM56-5A/-5B TRAINING MANUAL
A
ChAIN
VIEW A VIEW B
lOCKPIN
DYNAMOMETER
CENTER
BEAM
FORWARD hINGE
ARMS DYNAMOMETER
ENGINE removal/installation
EFFECTIVITY
engine removal/
installation Page 80
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TOC
CFM56-5A/-5B TRAINING MANUAL
VIEW C
CRADlE
TRAIlER
TOW BAR
EFFECTIVITY
engine removal/
installation Page 82
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TOC
CFM56-5A/-5B TRAINING MANUAL
exhaust section
EFFECTIVITY
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TOC
CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321 exhaust section Page 84
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TOC
CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
thrust reverser
general Page 85
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TOC
CFM56-5A/5B TRAINING MANUAL
EFFECTIVITY
thrust reverser
general Page 86
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CFM56-5A/-5B TRAINING MANUAL
PRIMARY AIRFlOW
VENTING AIRFlOW
CORE ENGINE
ThRUST
CORE ENGINE
ThRUST
FAN ThRUST
FAN REVERSE
ThRUST
thrust reverser
EFFECTIVITY Page 88
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TOC
CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
T/R mechanical
structure Page 89
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TOC
CFM56-5A/5B TRAINING MANUAL
EFFECTIVITY
T/R mechanical
structure Page 90
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TOC
CFM56-5A/-5B TRAINING MANUAL
DOOR OPENING
hINGE ClEVISSES (x3) ACTUATOR
ElECTRICAl JUNCTION
BOx
hYDRAUlIC CONTROl
INNER
UNIT
COWl
OUTER
hYDRAUlIC PIPES COWl
PIVOTING
DOORS
(DEPlOYED)
STOW
SWITCh
PIVOTING
DOOR
ACTUATOR
hYDRAUlIC
JUNCTION BOx DEPlOY SWITCh
CONNECTOR
hAlF DOOR
lATChES
EFFECTIVITY
T/R mechanical
structure Page 92
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TOC
CFM56-5A/-5B TRAINING MANUAL
hEAT ShIElD
INlET BlANKET
hOlE CFM56-5B
INNER
COWl FIREShIElD
CFM56-5A
lPTCC
SCOOP
lOWER FIRE
FORWARD SEAl
FIRE SEAl
RAMP
FAIRING
INlET FIRE
hOlE SEAl
PIVOTING
DOORS
DOOR lATChES STOWED
(x4)
Pivoting doors.
EFFECTIVITY
T/R mechanical
structure Page 94
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CFM56-5A/-5B TRAINING MANUAL
KICKER
STOW SWITCh PlATE
CONNECTOR
hYDRAUlIC
PRIMARY ACTUATOR
lOCK
ACTUATOR
PRIMARY lOCK
WITh ThERMAl BlANKET
PIVOTING DOORS
EFFECTIVITY
T/R mechanical
structure Page 96
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CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
T/R CONTROL
SYSTEM Page 97
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CFM56-5A/5B TRAINING MANUAL
Component location.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 98
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TOC
CFM56-5A/-5B TRAINING MANUAL
ThROTTlE QUADRANT:
- CONTROl lEVER
- REVERSER lATChING lEVER PYlON:
- ShUT-OFF VAlVE
- hYDRAUlIC FIlTER
A
VIEW A
EFFECTIVITY
T/R CONTROL
SYSTEM Page 100
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CFM56-5A/-5B TRAINING MANUAL
hYDRAUlIC SUPPlY
EIU
lGCIU
hYDRAUlIC RETURN
SEC-1
SEC-3 lATChES
lOWER SW-BlOCKER
BlOCKER DOOR STOW.
STATIC RElAY- lOWER, R
TRSOV DOOR, R
ThRUST REV TRSOV SW-BlOCKER
lOCKING CTl RElAY DOOR
DEPlOY, R
UPPER
SW-BlOCKER
Flx BlOCKER
DOOR STOW.
T.O MCT DOOR, R
IDlE UPPER, R
DIRECTIONAl
Cl REV IDlE ECU VAlVE
Ch. A SOlENOID
T.O GA MAx.
REVERSE hCU UPPER SW-BlOCKER
BlOCKER DOOR STOW.
PRESSURIZING
DOOR, l UPPER, l
VAlVE
SOlENOID SW-BlOCKER
Ch. B DOOR
PRESSURE DEPlOY, l
SWITCh lOWER
BlOCKER SW-BlOCKER
DOOR, l DOOR STOW.
lOWER, l
CONTROl
UNIT-ThROTTlE
If this occurs in flight, REV will flash first for 9 sec, then it
will remain steady.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 102
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CFM56-5A/-5B TRAINING MANUAL
5 10 5 10
REV n REV
36.4 % 36.4
REVERSE
ThRUST
INDICATION 5 10 egT 5 10 FOB : 18000 KG
275 C 275
S FlAP F
n
64 % 64
F.F FUll
2000 2000
Kg/H
After all doors are fully deployed, max reverse thrust can
be applied.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 104
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CFM56-5A/-5B TRAINING MANUAL
TO TO
ga ga
FlX FlX
MCT MCT
Cl Cl
0
a a
ThRUST
/ /
T T
0
H H
CONTROl r
r
lEVER IDle
0 0 0
lATChING IDlE STOP r r
IDle
0
le
lEVER POSITION
reVerSe
V ID
F 0 l
re
V
re
aX
M
0
Deploy switches.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 106
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CFM56-5A/-5B TRAINING MANUAL
DOOR
POSITION
lEVER 1
DEPlOY
SWITCh
DOOR
POSITION
lEVER 2
VIEW A
ECU
ElECTRICAl
ElECTRICAl CONNECTOR
hARNESS
DEPlOY SWITCh
ACCESS DOOR
Stow switches.
They are accessible once the fan cowls are opened and
the doors deployed.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 108
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CFM56-5A/-5B TRAINING MANUAL
STOW SWITCh
CONNECTOR
hYDRAUlIC
ACTUATOR
STOW SWITCh
PIVOTING DOOR
POSITION lEVER
ECU
ElECTRICAl
CONNECTOR
Shut-Off Valve.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 110
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CFM56-5A/-5B TRAINING MANUAL
ThROTTlE POSITION
ElECTRICAl INPUTS
CONNECTOR
A
FROM A/C
STATIC RElAY
ShUT-OFF
VAlVE
SUPPlY
FROM
FWD SOV FIlTER
CONTROl
RETURN TO hCU
TO CASE DRAIN
Hydraulic filter.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 112
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CFM56-5A/-5B TRAINING MANUAL
FIlTER hEAD
UNION
TUBE
ShUTOFF DIAPhRAGM
PACKING
REMOVAl SPRING
O-RING
INlET
PORT
FIlTER ElEMENT
OUTlET WAShER
PORT
PACKING
FIlTER BOWl
DIFFERENTIAl
PRESSURE INDICATOR
EFFECTIVITY
T/R CONTROL
SYSTEM Page 114
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CFM56-5A/-5B TRAINING MANUAL
A VIEW A
RIGhT hAlF
DOOR
hYDRAUlIC
CONTROl UNIT ClOGGING
INDICATOR
PURGE POWER
VAlVE
lOCK IN
PORT
DEACTIVATION
lEVER
lOCKOUT PIN
EFFECTIVITY
T/R CONTROL
SYSTEM Page 116
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TOC
CFM56-5A/-5B TRAINING MANUAL
ROllER
PIVOTING
PIVOTING DOOR
DOOR lATCh STOW SWITCh
PIVOTING DOOR
hYDRAUlIC lATCh FITTING
ACTUATOR
VIEW A
DOOR
lATCh MANUAl
UNlOCK NUT
A
hOOK
EFFECTIVITY
T/R CONTROL
SYSTEM Page 118
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CFM56-5A/-5B TRAINING MANUAL
PIVOTING
DOOR
hYDRAUlIC
ACTUATOR MAINTENANCE
MANUAl SAFETY SlEEVE
UNlOCKING
CFM56-5A SQUARE
ACTUATOR
ROD
MANUAl
UNlOCKING
SQUARE
EFFECTIVITY
T/R CONTROL
SYSTEM Page 120
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CFM56-5A/-5B TRAINING MANUAL
ThROTTlE
lEVER
PIVOTING DOORS
ECU hCU
UNlOCKING
PIVOTING DOORS
FUllY DEPlOYED
REV IN GREEN
STOP hCU
COMMAND
Stow mode sequence. When the pivoting doors are in their stowed position, they
actuate stow indication switches, which send the ‘stowed’
When the thrust reverser stow sequence is selected, the signal to the flight compartment.
EIU and ECU send an electrical signal to the HCU.
The ECU removes electrical power from the HCU with a
The HCU sends hydraulic pressure to the hydraulic closure delay of one to two seconds, which enables the
actuators retract side. pivoting doors to lock.
The hydraulic actuators are connected to the aircraft A pressure switch transmits a ‘without pressure’ signal to
hydraulic return system. the ECU.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 122
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CFM56-5A/-5B TRAINING MANUAL
ThROTTlE
lEVER
ACTUATOR STOW
ECU hCU
SIDE
PIVOTING DOORS
STOWED
REV DISAPPEARS
STOP hCU
COMMAND
T/R inhibition.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 124
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CFM56-5A/-5B TRAINING MANUAL
A
VIEW A
lOCKOUT PIN
INSTAllED
hCU
lOCKOUT WARNING
PIN STOWAGE NOTICE
(IN OPERATING POSITION)
FWD
INhIBIT lEVER IN
OPERATIONAl POSITION
INhIBIT lEVER IN
OFF POSITION
T/R deactivation.
EFFECTIVITY
T/R CONTROL
SYSTEM Page 126
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CFM56-5A/-5B TRAINING MANUAL
PIVOTING
DOOR
SCREW
lOCKOUT
FAIRING
NORMAl OPERATION
BOlT
lOCKOUT
BOlT FWD
RED
STORAGE lOCKPlATE
BRACKET
lOCKOUT
BOlT
BOlT RED
lOCKPlATE INhIBIT POSITION
EFFECTIVITY
T/R CONTROL
SYSTEM Page 128
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CFM56-5A/-5B TRAINING MANUAL
exhaust system
EFFECTIVITY
exhaust
system Page 129
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CFM56-5A/5B TRAINING MANUAL
EXHAUST SYSTEM
They give:
- An annular exhaust passage to the primary airflow.
- A passage to bypass air.
- A passage to vent air.
EFFECTIVITY
exhaust
system Page 130
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CFM56-5A/-5B TRAINING MANUAL
PRIMARY AIRFlOW
VENTING AIRFlOW
CENTERBODY
FOR VENT AIR
PRIMARY NOZZlE
FOR ExhAUST
ExhAUST
SYSTEM
EXHAUST SYSTEM
EFFECTIVITY
exhaust
system Page 132
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CFM56-5A/-5B TRAINING MANUAL
A
ExISTING
NOZZlE
VIEW A CFM56-5A/-5B
PYlON STIFFENER OUTER
SEAl RINGS SKIN
ENhANCED ACOUSTIC
PERFORMANCE
ChEVRON NOZZlE
VIEW B CFM56-5B ONlY
INNER
SKIN
FWD
B
ENGINE FORWARD
ATTACh RING BUlKhEAD
EXHAUST SYSTEM
Centerbody.
EFFECTIVITY
exhaust
system Page 134
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CFM56-5A/-5B TRAINING MANUAL
INTERNAl
STIFFENER
(x3)
VIEW A
TRF OUTER
AFT FlANGE
FWD
TRF INNER
AFT FlANGE
EFFECTIVITY
exhaust
system Page 136
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CFM56-5A/-5B TRAINING MANUAL
nacelle systems
EFFECTIVITY
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TOC
CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321 nacelle systems Page 138
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TOC
CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
engine
hydraulic system Page 139
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CFM56-5A/5B TRAINING MANUAL
EFFECTIVITY
engine
hydraulic system Page 140
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CFM56-5A/-5B TRAINING MANUAL
40VU
20VU
M S S M
P M
M P
PTU
REVERSE REVERSE
ENG. 1 ENG. 2
P P
PRIORITY PRIORITY
VAlVE VAlVE
The purposes of the engine hydraulic system are: The engine hydraulic system is located around the
- To pump hydraulic fluid from the reservoir to different engine fan case, on the left hand side, and consists of the
aircraft equipment and the engine thrust reverser. following equipment:
- To supply the dedicated aircraft hydraulic circuits - The engine driven hydraulic pump, installed on the
with clean pressurized hydraulic fluid. forward flange of the accessory gearbox.
- To drain and clean hydraulic leakage from the - The suction line.
hydraulic pump and return it to the aircraft - The pressure line.
hydraulic reservoir. - The case drain hydraulic filter, installed at 9 o’clock,
- To indicate a low output pressure from the hydraulic which filters the return flow of fluid.
pump, and a hydraulic filter clogged condition. - The case drain line.
- The low pressure indicating switch, installed at the
9.30 o’clock position, which monitors the supplied
pressure.
EFFECTIVITY
engine
hydraulic system Page 142
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CFM56-5A/-5B TRAINING MANUAL
CASE DRAIN
lINE PRESSURE
DElIVERY hOSE FWD
hYDRAUlIC
CASE
PUMP
DRAIN hOSE
The engine-driven pumps (EDP, one pump per engine) The pump is a variable-displacement type. The rotating
supply Yellow and Green hydraulic systems with hydraulic assembly turns as long as the engine operates.
pressure.
A solenoid valve (controlled from the flight compartment)
Location. makes it possible to change the operation of the pump
so that it does not supply pressure to the system
The engine-driven pump (EDP) is attached to the (depressurized mode). The EDP includes a blocking valve
accessory gearbox at the bottom of the engine. The which isolates the pump from the hydraulic system when
attachment flange of the pump has keyhole slots for the pump operates in the depressurized mode.
the installation of attachment bolts. The suction line The pump then operates with zero flow.
connection has a quick-release self-sealing coupling.
The pump is connected to three lines:
Together, they make it possible to replace the pump - Hydraulic fluid supply line.
quickly. - Output pressure line
- Case drain line.
EFFECTIVITY
engine
hydraulic system Page 144
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CFM56-5A/-5B TRAINING MANUAL
KEYhOlE SlOT
A
SUPPlY lINE
SEAl DRAIN
OUTPUT lINE CONNECTION
VIEW A
ElECTRICAl CONNECTION
SOlENOID VAlVE
FWD
The case drain filter cleans the case drain fluid from the If you operate the engine fire switch and if the EDP runs
engine-driven pumps (EDP) before it goes back to the for five minutes, you must inspect the EDP case drain
reservoir. filter for pump damage and replace the filter.
Physical description.
EFFECTIVITY
engine
hydraulic system Page 146
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
FWD
A
FIlTER
hEAD
OUTlET
PORT
ClOGGING
INDICATOR
ANTI-SPIll
DEVICE
INlET
PORT
FIlTER
ElEMENT FIlTER
ElEMENT
FIlTER FIlTER
BOWl BOWl
engine
EFFECTIVITY Page 148
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TOC
CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
engine
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TOC
CFM56-5A/5B TRAINING MANUAL
Pneumatic system. The airplane systems that use pneumatic power are:
- Engine start systems.
The pneumatic system supplies with compressed air the - Air conditioning and pressurization systems.
airplane user systems. - Engine inlet cowl anti-ice systems.
- Wing thermal anti-ice systems.
The aircraft pneumatic system can be fed by engine - Water tank pressurization system.
1 and/or 2, the Auxiliary Power Unit (APU), and the - Hydraulic reservoir pressurization system (LH
pneumatic ground air connection. engine only).
The pneumatic manifold collects the compressed air from Pneumatic system controls and indications are:
the sources and supplies it to the user systems. - Monitoring computers.
- Cockpit 30VU panel.
The purpose of the manifold valves is to: - ECAM system display.
- Control the flow of bleed air.
- Isolate the manifold into left and right sides. The controls and indications use 28V DC.
- Control the flow of manifold air into the user
systems.
EFFECTIVITY
engine
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TOC
CFM56-5A/-5B TRAINING MANUAL
PACK 1 PACK 2
WING WING
ANTI-ICE ANTI-ICE
CARGO CROSSBlEED
hEAT VAlVE (x-FEED)
ENG ENG
START START
PRV PRV
hP GROUND
CONNECTION
STARTER STARTER
COMMAND COMMAND
PRESSURE PRESSURE
lINE TO ANTI-ICE lINE TO ANTI-ICE
VAlVE VAlVE
The pneumatic system supplies with hot, high pressure The APU supplies bleed air to the pneumatic manifold.
air to the relevant aircraft systems. An APU check valve protects the APU from engine bleed
air flow.
Pneumatic manifold.
Controls and indications.
The pneumatic manifold gets high pressure air from the
source systems and supplies it to the user systems. The control of the pneumatic system is usually automatic.
Bleed-air Monitoring Computers (BMC) control the
Engine bleed air. automatic functions.
There is one bleed air system for each engine. The Manual controls with pushbutton and selector switches
engine bleed system controls bleed air temperature and are available on the overhead 30VU panel.
pressure.
The monitoring of the pneumatic system operation is
Engine bleed air precooler system. done on the ECAM System Display.
EFFECTIVITY
engine
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TOC
CFM56-5A/-5B TRAINING MANUAL
CT TO BMC S
PRECOOlER CT
OVERBOARD Aircraft
ENG BlEED
C h C h
200°C RAM 200°C
TO BMC lO hI
AIR
lO hI
OPV ANTI
ICE
ANTI
ICE
FAV 44 PSI
205°C
GND 44 PSI
205°C
APU
1 1
PRV TO BMC IP hP hP IP
TO TAT +19°C
SAT +18°C
23 h 56
G.W. 60300 KG
C.G 28 1%
BMC TO VAlVE
BMC POSITION ECAM
BMC1
PRESSURE
TEMPERATURE BMC2
hPV DETECTORS
hYDRAUlIC
FAN
RESERVOIR
hP (lh ONlY)
IP AMBER:
OVERPRESSURE
ENGINE 1 OVERTEMPERATURE
The purposes of the bleed air system are: To access the system, the left hand side fan cowl and the
- To extract air from the High Pressure Compressor. thrust reverser ‘C’ duct must be opened.
- To select the air source from the HPC 5th or 9th
stage. All the valves are fitted with E-seals that require
- To regulate the output pressure and temperature inspection, and, if necessary, replacement.
before the air is delivered to the aircraft distribution
system.
EFFECTIVITY
engine
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CFM56-5A/-5B TRAINING MANUAL
BlEED PRESSURE
REGUlATOR VAlVE
INTERMEDIATE PRESSURE
ChECK VAlVE BlEED AIR
PRECOOlER
ExChANGER
BlEED PRESSURE
REGUlATOR VAlVE
hIGh PRESSURE OVERPRESSURE CONTROl SOlENOID
9Th STAGE BlEED VAlVE VAlVE
DUCT
CTC--0-0 ENGINE BlEED AIR SYSTEM
EFFECTIVITY
engine
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CFM56-5A/5B TRAINING MANUAL
System pressure operation. The bleed pressure regulator valve regulates the outlet
pressure of the airflow to the aircraft distribution at
The operation of the HP Bleed Valve (HPV) and the IP 44 psig.
Check Valve is linked to the 5th and 9th stage pressures
from the HP Compressor. The Overpressure Valve (OPV) protects the system
against damage if overpressure occurs.
5th and 9th stage engine bleeds.
At low engine speed, 5th stage air is not sufficient for the
pneumatic system demands and the 9th stage supplies
bleed air. At high engine speed the HP bleed valve
closes, and the 5th stage supplies bleed air. The bleed
pressure regulator valve controls the closing of the HP
bleed valve.
EFFECTIVITY
engine
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CFM56-5A/-5B TRAINING MANUAL
PRESSURES PSIG
85 FUllY ClOSED
OPV
75 STARTS TO ClOSE
CORE SPEED
Functional description.
NOTE:
Install the bleed air check valve so that the flow arrow
points away from the 5th stage bleed port.
EFFECTIVITY
engine
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CFM56-5A/-5B TRAINING MANUAL
hINGE PIN
A VIEW A
STOP PIN
VAlVE BODY
FlAPPERS
EFFECTIVITY
engine
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
FROM BlEED
ElECTRICAl PRESSURE REGUlATOR
A CONNECTOR VAlVE (PRV)
ACTUATOR
ASSEMBlY FIlTER
COVER
PlATE
VIEW B
TEST PORT CFM56-5A
B
BUTTERFlY
lOCKING
PIN
POSITION INDICATOR
AND MANUAl OVERRIDE CFM56-5B
The PRV is a 4 in. dia. butterfly-type valve, it It is controlled in closed position by crew action on:
pneumatically regulates the downstream pressure to - ENG FIRE pushbutton switch.
44 psig. - ENG BLEED pushbutton switch.
It closes automatically in the following cases: The thermal fuse installed in the valve body causes the
- Overtemperature downstream of the precooler valve to close at 450 more or less 25 deg.C.
exchanger.
- Overpressure downstream of the PRV. A manual override is provided to position the valve in the
- Ambient overheat in pylon/wing/fuselage ducts closed position.
surrounding areas.
- APU bleed valve not closed. Solenoid HP Bleed Override.
- Corresponding starter valve not closed.
The solenoid, when energized by the BMC, permits to
The PRV is located on the engine core area at the 10 control closure of the HP Bleed Valve.
o’clock position.
EFFECTIVITY
engine
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CFM56-5A/-5B TRAINING MANUAL
VIEW C
C
A SOlENOID hP BlEED
ElECTRICAl OVERRIDE
VIEW A CONNECTOR
ElECTRICAl
CONNECTOR FIlTER
ACTUATOR
ASSEMBlY
CFM56-5A
VIEW B B
COVER
PlATE
BUTTERFlY TRAIlING
PROBE
CFM56-5B EDGE
POSITION INDICATOR
AND MANUAl OVERRIDE
It includes:
- A thermostat body assy.
- A solenoid sub-assembly.
- A non-return sub-assembly.
EFFECTIVITY
engine
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
ElECTRICAl FIlTER
CONNECTOR
SOlENOID TO PRESSURE
ASSEMBlY REGUlATOR
VAlVE (PRV)
FROM PRECOOlER
UPSTREAM
ATTAChMENT
PlATE
FIlTER
NON RETURN
ASSEMBlY
ThERMOSTAT
ASSEMBlY
SAFETY
VAlVE FROM
PRECOOlER
ATTAChMENT
UPSTREAM
PlATE
CFM56-5B CFM56-5A
EFFECTIVITY
engine
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CFMI Proprietary Information
TOC
CFM56-5A/-5B TRAINING MANUAL
A VIEW A
ACTUATOR VIEW A
ASSEMBlY
ACTUATOR
ASSEMBlY
ElECTRICAl
CONNECTOR
VAlVE
BODY
ASSEMBlY
ElECTRICAl
CONNECTOR FWD
POSITION
INDICATOR
TEST
TEST PORT PORT
BUTTERFlY
VAlVE BODY
ASSEMBlY POSITION
CFM56-5A INDICATOR
BUTTERFlY
CFM56-5B
To access the system, the left hand side fan cowl and the
thrust reverser C duct must be opened.
EFFECTIVITY
engine
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CFM56-5A/-5B TRAINING MANUAL
Powerplant
Aircraft
FAN AIR
OVERBOARD FAN
ExhAUST AIR
Fan Air Valve (FAV). A manual override serves to close the valve mechanically
on the ground.
The Fan Air Valve controls the flow of fan air to
the precooler exchanger. A thermal fuse installed on the valve body closes the
valve if the nacelle temperature reaches 450 deg.C.
The FAV is a 5.5 in. dia. butterfly-type valve, normally
spring - loaded closed in the absence of pressure. It is
located on top of the engine.
EFFECTIVITY
engine
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
ACTUATOR ASSEMBlY
VENT SCREW
ElECTRICAl
CONNECTOR
ADJUSTABlE STOP
COVER PlATE
BUTTERFlY
TEST PORT
VIEW B
OVERPRESSURE VAlVE
EFFECTIVITY
engine
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CFMI Proprietary Information
TOC
CFM56-5A/-5B TRAINING MANUAL
VIEW A
FIlTER TO FAN
AIR VAlVE (FAV)
ATTAChEMENT
PlATE
TUBE
EFFECTIVITY
engine
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CFM56-5A/-5B TRAINING MANUAL
drive generator
EFFECTIVITY
drive
generator Page 175
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CFM56-5A/5B TRAINING MANUAL
DRIVE GENERATOR
Drive generator.
EFFECTIVITY
drive
generator Page 176
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
IDG OIl
COOlER B
AC 1 AC ESS AC 2
GEN 1 GEN 2
26% APU 26%
116V 116V
400hZ 400hZ
IDG 1 90°C IDG 2 80°C
IDG OIl
ECAM COOlER
CFM56-5B CFM56-5A
GENERATOR DRIVE
(ALL):
Integrated drive generator (continued). Oil servicing.
The IDG components that you service or inspect are: You do the oil servicing of the IDG at the pressure fill port.
- Push-to-vent valve. You must push the push-to-vent valve to release IDG
- Electrical connectors. case air pressure before adding oil.
- Phase lead terminal.
- Disconnect reset ring. IDG oil pressure fill.
- Oil filter. A quick fill coupling installed on the transmission casing
- Differential pressure indicator (pop-out). enables pressure filling or topping up the unit with oil.
- Oil level sight glass. The oil thus introduced flows to the transmission via the
- Drain plug. scavenge filter and external cooler circuit. This ensures:
- Pressure fill adapter. - The priming of the external circuit.
- The filtration of any oil introduced.
(-5B):
Charge and scavenge oil filters. A drain plug at the bottom of the IDG permits to drain the
There are two remove-and-replace oil filters on the IDG. oil from the IDG.
You check and replace both filters at scheduled intervals.
You should always replace old filters by new filters. Oil level check.
The oil level can be read on the vertical sight glass.
The charge oil filter is downstream of the charge pump. Servicing is performed according to the oil level position
If this filter clogs, a differential pressure valve opens and in zones determined by different colors (red, yellow,
let oil bypass the filter. There is no indication if the filter green).
clogs.
NOTE:
The scavenge filter is downstream of the scavenge pump. Make sure that the engine has been shut down for 5
The differential pressure indicator shows if the filter clogs. minutes minimum before checking oil quantity.
EFFECTIVITY
drive
generator Page 178
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
IDENTIFICATION
PlATES
MODIFICATION
PlATE
SCAVENGE FIlTER
∆P INDICATOR
SCAVENGE FIlTER
PhASE lEAD
TERMINAl ChARGE OIl
OVERFIll FIlTER
DRAIN PlUG OIl-IN PRESSURE OIl-OUT PORT
PORT FIll ADAPTER
GENERATOR DRIVE
(-5A):
Oil filter.
EFFECTIVITY
drive
generator Page 180
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
QAD
B
GEARBOx
A
VIEW B FWD
PUSh TO
VENT VAlVE ∆P IND. BUTTON
(SIlVER END. RED
ElECTRICAl CYlINDRICAl SIDE)
CONNECTORS OIl FIlTER
DISCONNECT
RESET RING
TERMINAl
BlOCK CASE DRAIN
PlUG
SIGhT
GlASS
OIl OUT OIl IN OVERFlOW PRESSURE
PORT PORT DRAIN PORT FIll PORT
EFFECTIVITY
drive
generator Page 182
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CFM56-5A/-5B TRAINING MANUAL
EFFECTIVITY
fire protection/
detection systems Page 183
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CFM56-5A/5B TRAINING MANUAL
EFFECTIVITY
fire protection/
detection systems Page 184
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TOC
CFM56-5A/-5B TRAINING MANUAL
COCKpIT
IndICATIOn
A/C
EIU FUEL
sYsTEM
LIMIT EXTIngUIsH
dETECT OVERHEAT dETECT FIRE
FIRE AREA FIRE
The purpose of the engine fire detection system is to The purpose of the fire detector is to detect any overheat
detect and identify any fire source, and to transmit this or fire source and transmit this information to the fire
information to the cockpit. detection unit (FDU).
On each engine, there are two independent and Each fire and overheat detector has a sensing element
continuous loops for fire detection. The loops are and responder assembly. The detector has two sensing
connected in parallel to separate channels of a Fire functions. It responds to an overall ‘average’ temperature
Detection Unit (FDU). threshold or to a highly localized ‘discrete’ temperature
caused by impinging flame or hot gases.
One FDU, located in the avionics compartment, is
provided for each engine. They process signals The detection of a fire by one of the responders causes
received from the fire detectors. the closure of the corresponding ALARM switch.
The fire detection system is located in 2 areas around the The FIRE warning signal is transmitted through the FDU
engine, and one at the engine/aircraft interface. to the cockpit, at the following locations:
- ENG/APU FIRE panel (1WD): ENG/FIRE
The system consists of: pushbutton switch.
- 2 fire detectors under the accessory gearbox. - ENG panel (115VU): ENG/FIRE/FAULT annunciator.
- 2 fire detectors on the core engine at 10 and 2 - MASTER WARN light.
o’clock. - Upper ECAM display unit: ENG 1 (2) FIRE and fire
- 2 fire detectors near the pylon fire wall. extinguishing procedure.
- Lower ECAM display unit: engine page.
EFFECTIVITY
fire protection/
detection systems Page 186
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CFM56-5A/-5B TRAINING MANUAL
FIRE
FDU
dETECTORs
(AVIONICS
COMPARTMENT)
CFM56-5A
COCKPIT
FAn FIRE
dETECTORs
CFM56-5B
TgB
FWd
REspOndER
HOUsIng
sEnsIng
ELEMEnT
FIRE
dETECTORs
The engine fire extinguishing system puts out fires in the When the temperature reaches the threshold of the
engine compartment. monitored area of the engine, the FIRE warning comes
on red on the ENG 1 (2) FIRE pusbutton switch.
To put out the fire, the engine fire extinguishing system
floods the engine compartments with halon. Two fire The fire extinguishing system is activated. The engine
extinguisher bottles supply the halon for each engine. is isolated from the rest of the aircraft (hot air, fuel,
hydraulics, electrical power are closed).
The components of the engine fire extinguishing system
are: When the ENG 1 (2) FIRE pushbutton switch is pushed
- ENG/APU FIRE panel. in, the first fire extinguisher is fired. The extinguishing
- Fire extinguisher bottles (2). agent flows in the pipe and is sprayed in the engine
- Engine fire extinguishing ports. protected zones.
The ENG/APU FIRE panel (1WD) is located in the flight Thirty seconds later (after the first bottle has been
compartment on the overhead panel. discharged), if the fire is still present, the pilot fires the
second bottle.
The two engine fire extinguisher bottles for each engine
are located in the aft section of the engine pylon.
EFFECTIVITY
fire protection/
detection systems Page 188
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CFM56-5A/-5B TRAINING MANUAL
EngInE FIRE
EXTIngUIsHER
pORTs
1Wd Eng/ApU FIRE pAnEL
FIRE
EXTIngUIsHER
BOTTLEs
EngInE FIRE
EXTIngUIsHER
pORTs
fire protection/
EFFECTIVITY Page 190
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CFM56-5A/-5B TRAINING MANUAL
powerplant drains
EFFECTIVITY
powerplant
drains Page 191
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CFM56-5A/5B TRAINING MANUAL
POWERPLANT DRAINS
EFFECTIVITY
powerplant
drains Page 192
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CFM56-5A/-5B TRAINING MANUAL
DRAIN
TRANSFER
COllECTOR
GEARBOx
DRAIN
MODUlE
FWD
DRAIN
MAST
EFFECTIVITY
powerplant
drains Page 193
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CFM56-5A/5B TRAINING MANUAL
POWERPLANT DRAINS
Drain system.
The first receives the fuel pump overflow and the second
receives the IDG, starter and hydraulic pump overflows.
EFFECTIVITY
powerplant
drains Page 194
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CFM56-5A/-5B TRAINING MANUAL
PYlON
PYlON DRAINS
FAN CORE
lUBRICATION
FADEC: Full Authority Digital UNIT
Engine Control
FRV: Fuel Return Valve
hMU: hydromechanical Unit AIR
IDG: Integrated Drive Generator FIREPROOF
PMA: Permanent Magnet Alternator COWl lINE
FRANGIBlE
TCC: Turbine Clearance Control PRESSURE
TRF: Turbine Rear Frame VAlVE DRAIN MANIFOlD
VBV: Variable Bleed Valve MODUlE
RAM AIR
VSV: Variable Stator Vane INTAKE DRAIN
MAST
CTC--00-0 DRAIN SYSTEM
EFFECTIVITY
powerplant
drains Page 195
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CFM56-5A/5B TRAINING MANUAL
POWERPLANT DRAINS
EFFECTIVITY
powerplant
drains Page 196
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
FROM FUEl
PUMP PAD
FWD PRESSURIZED AIR
FROM DRAIN MODUlE
FROM hYDRAUlIC
FROM FUEl/OIl PUMP PAD
hOlDING TANK
TO DRAIN MODUlE
POWERPLANT DRAINS
Drain module.
EFFECTIVITY
powerplant
drains Page 198
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CFM56-5A/-5B TRAINING MANUAL
VIEW A
PRESSURE VAlVE
FROM DRAIN
COllECTOR ASSEMBlY
DRAIN MAST
EFFECTIVITY
powerplant
drains Page 200
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TOC