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CHS School of Public Health Seismic Correction

- UCLA

HVAC

SUBMITTAL
DATA

GENERAL CONTRACTOR: HVAC (SUB) CONTRACTOR


2H Construction Inc. Cooland, Inc.
2561 Walnut Ave., 20950 S. Normandie Ave #O
Signal Hill, CA 90755 Torrance, CA 90502
Tel. 562-424-5567 Tel. 310-320-3660
X
August 15, 2012

10/31/12 Marlon Ramirez


Table of Contents

No. Description Make/Model Specification

1 Duct Work Omni Duct, Cooland 15890

2 Flexible Duct Thermaflex 15890

3 Duct Sealant CCWI-181 15890

4 Duct Support System 15890


HVAC
SUBMITTAL DATA
MATERIAL: Duct Work SPECIFICATION: 15890
MODEL/MAKE: Omni Duct Systems / T. 714-704-1387
Heating and Cooling Supply / T. 562-426-1338

PROJECT : CHS- School of Public Health Seismic Correction

ARCHITECT: ENGINEER:
Barton Phelps & Associates M-E Engineers, Inc.
5514 Wilshire Blvd., 10th Floor 10113 Jefferson Blvd.,
Los Angeles, CA 90036-3829 Culver City, CA 90232
Tel. 323-934-8615 Tel. 310-842-8700

GENERAL CONTRACTOR: HVAC (SUB) CONTRACTOR


2H Construction Inc. Cooland, Inc.
2561 Walnut Ave., 20950 S. Normandie Ave., #O
Signal Hill, CA 90755 Torrance, CA 90502
Tel. 562-424-5567 Tel. 310-320-3660

REVIEW COMMENTS/APPROVAL:
Submittal
Rectangular Duct
⇒ Omni Rectangular Duct & Fittings meet ASTM-A653-96 Coil Line Finish Lengths
standards Connectors 60” 48”
⇒ Reference SMACNA tables 1” - 10” W.G. for construction TDC/TDC 56 1/4
44 1/4

standards and reinforcement schedule TDC/S&D 57 5/8 45 5/8


TDC/DM 35 58 1/8 46 1/8
Omni Rectangular Duct & Fittings are fabricated from galva- TDC/RAW 58 1/8 46 1/8
nized steel & is in accordance with the latest edition of TDC/CAPS 57 1/2 45 1/2
SMACNA Duct construction standards. TDC/CAPL 57 1/4 45 1/4
TDC/NOTCH 57 1/8 45 1/8
S&D/S&D 59 47
S&D/DM 35 59 1/2 47 1/2
S&D/RAW 59 1/2 47 1/2
S&D/CAPS 58 7/8 46 7/8
S&D/CAPL 58 5/8 46 5/8
S&D NOTCH 58 1/2 46 1/2
RAW/RAW 60 48
CAPS/RAW 59 3/8 47 3/8
CAPL/RAW 59 1/8 47 1/8
CAPS/CAPS 58 3/4 46 3/4
CAPL/CAPL 58 1/4 46 1/4
*Note: Check to indicate variations from standard DM 35/DM 35 60 48
construction methods

Alternative Joint Connectors* Seam Construction*


TDC Pittsburg
Ductmate Snap-Lock

Reinforcement Options* Seam Sealant Available*


External Angle Iron Yes
Internal Tie Rods No

Job Name: _______________________________________________ Location: ______________


Mechanical Contractor: ______________________________________ Job No: _______________

Manufacturer : Omni Duct Systems, Toll Free (888) 444-DUCT (3828)_ Date: _________________
Rev Date 05/05/10
Submittal
Round Spiral Duct & Fittings
⇒ Omni Round Spiral Duct & Fittings meet ASTM A653-96 stan- ⇒ Standard (Type S) - A smooth, high-strength duct. Provides a
dards. combination of high strength and economy, plus the lowest
⇒ Joint connection, unless otherwise specified, will be fur- friction loss available.
nished with coupling slip-joint connections. ⇒ Semi-Ribbed (Type SR) - Offers a reinforcing corrugation for
⇒ All fitting ends will insert a minimum of 2” inside the mat- added strength.
ing duct. ⇒ Omni Spiral Duct is made with air-tight spiral 4-ply lock seam
⇒ Seam construction, unless otherwise specified, will be spot- construction, available in galvanized steel, cold roll steel,
welded on 1” centers . stainless steel and aluminum & is in accordance with the
⇒ If specified, a protective seam sealer formulated for bond- latest edition of SMACNA Duct construction standards.
ing metal to metal will be applied.
Spiral Duct Construction Spiral Duct Spiral Duct
Maximum +2 W.G. / Static Pressure Construction Construction
Duct Dia. Inches Spiral Seam Gauge Longitudinal Seam Gauge Maximum +4 W.G. Maximum +10 W.G.
3-8 28 28 Static Pressure Static Pressure
9-14 28 26 Duct Spiral Longitudinal Duct Spiral Longitudinal
15-26 26 24 Dia. Seam Seam Dia. Seam Seam
Inches Gauge Gauge Inches Gauge Gauge
27-36 24 22
3-8 26 24 3-8 28 24
37-50 22 20
9-14 26 24 9-14 28 24
51-60 20 18
15-26 24 22 15-26 24 22
61-84 18 16 27-36 22 20 27-36 22 20
37-50 20 20 37-50 20 18
*Note: Check to indicate variations from standard 51-60 18 18 51-60 18 16
construction methods 61-84 18 16 61-84 16 14

Alternative Joint Connectors* Alternative Seam Construction* (Fittings)


Dura Flange Angle Rings Seam Welded
Spiralmate ___________ ___________________

Seam Sealant Available* (Fittings)


Seal Outside
Seal Inside

Job Name: _______________________________________________ Location: ______________


Mechanical Contractor: ______________________________________ Job No: _______________

Manufacturer : Omni Duct Systems, Toll Free (888) 444-DUCT (3828)_ Date: _________________
Rev Date 1/7/06
2 in. wg
Static ReinforcementCodefor Duct GageNumber
Pos.or Neg. No
Reinforcement
Required Reinforcement Spacing Options
Duct
Dimension 10ft 8ft 6ft 5ft 4ft 3ft z\z ft 2ft

e @ o @ o @ o @ o @
l 0 n. and under 26 ga. Not Required
l-12in. 26 ga.
3-14in. 24 ga. B-26 B-26 B-26 B-26 B-26 B-?6 B-26
5 - 1 6 n, 24 ga. c-26 c-26 c-26 c-26 c-26 B-26 B-26
7 - 1 8 n, 22 ga. c-26 c-26 c-26 c-26 c-26 c-26 B-26
9 - 2 0 n. 20 ga. c-22 c-24 c-26 c-26 c-26 c-26 c-26 c-26
2l -22 in. 8 ga. D-22 D-24 D-26 D-26 c-26 c-26 c-26 c-26
23 - 24 in. 8 ga. E-22 E-24 D-26 D-26 D-26 c-26 c-26 c-26
25 - 26 in. 8 ga. E-22 E-22 E-24 D-26 D-26 c-26 c-26 c-26
27 - 28 in. 8 ga. F-20 E-20 E-22 E-24 D-26 D-26 c-26 c-26
29 -30 in. 8 ga. F-20 F-20 E-22 E-24 E-26 D-26 D-26 c-26
3l - 36in. 6 ga. G-18 G-20 F-22 F-24 E-24 B-26 D-26 D-26
37- 42 in. H-16 H-18 G-20 G-22 F-24 E-24 E-26 E-26
43 - 48 in. I- r-18 | H-20 | H-22 G-22 F-24 F-24 E-24
49 - 54 in. I r-l6c I r-l8G I H-20G H.2OG G-24 F-24 F-24
55 - 60 in. I I-I8G I I-2OG H-2OG G-22 G-24 F-24
6l - 72 in. Not Designed ,-t* I-2OG H-22G H-22G H-24
ft-rot]
73- 84 in. I J-l6H I-2OG I-2OG t-22G t-22G
85- 96 in. J-I8H I.I8H I.2OH r-22H
97- 108in. K-I6I K-I8H J-18H I-I8H
109- 120in. K-I6I K-I8I J.I8I
Table2-3 RectangularDuct Relnforcement

2.18 HVACDuct GonstructlonStandardslletal and Fle{ble o Thlrd Edltlon


€!@
lri"l F
mi
\Jx i"L-
WITH GASKET

H = 1 %i n .
-TI- T-25a
Flanged

ffi{
(wrTH GASKET) WITHGASKET) F4|l6+J
H=1% in.
WITH GASKET

T-22
T-24 T-24a T-25b Slip-On
Reinf. Companion
Flanged Flanged Flanged Flange
Class Angles
WT WT HxT WT HxT WT
EI,I. HxT T (Nom.)
(Nom,) (Nom.)
LF LF LF LF
B 1 . 0 UseE UseD UseD UseD
C 1 . 9 UseE UseD UseD UseD
D 2 . 7 UseE 26 ga 0.5 I x 2 2 g a 0.4 26 ga 0.5
Consult manufac-
E 6.5 Clx/e r.7 24 ga 0.6 UseF 24 ga 0.6 turers for ratings
F 12.8 H l x % t . 7 22 ga 0.7 l Y z x 2 0g a 0,6 22 ga 0.7 establishedby per-
formancedocu-
ga (R) 22 sa(R)
G 15.8 lY+x% 2.1 22 1 . 0 l{zxlS ga 0.8 1 . 0 mentedto func-
20G 20ga tional criteriain
C llz xVa(+) Chapterll. See
H 26.4 2.6 1 8g a 1.1 1 8g a 1 . 1 textSl.l8 on pag€
H llzxla
2.4.
69 llzx% J.t 20 ga (R) 1.0 20 ga (R) 1.0
t Y z x %1 + 1 SEE TIE ROD
J 80 4.7 18ga (R) l.l TEXT 18 ga (R) Ll
2xla
K 1 0 3 2 xsAa 5 18ga (R) 1.1 18 ga (R) t.l
L 207 H2xYe 6.5 l8 ga (R) l.l 18 ga (R) l.l
Table2-3i2Transverse
Jolnt Relnforcement
SeeSection2.1.4. *Effective EI is numberlisted times 105beforeadjustmentfor bendingmomentcapacity.For T-22,
seetie rod downsizeoptionsin Tables 2-l to 2-7; one rod for two angles.(R) meansTie Rodded.AcceptedPressure
Mode for T-24ais (+) or (-) 2 in. wg maximum.^See Figures2-5 and2-6 andtie rod text. (+) indicatespositivepressure
use onlv.

2.26 HVACDuct ConstructionStandardsMetatand Fterdbte.Third Edttlon


@
T-l
F- B F _
r--I_
l tl ++
t :

i l
l
- l r

| "
Y I oRI L_
tr- H---l
Reinf. Class Angle Channel or Zee Hat Section
WT WT WT
El* H x T (MIN) HxBxT(MIN) HxBxDxT(MIN)
LF LF LF
A 0.43 UseC Use B Use F
B 1 . 0 UseC %x%x20 ga 0.24 UseF
Clx16ga 0.40 3/t x/z x 18 ga
C 1.9 0 . 3 1 UseF
C 3 / qx Y a 0.57 I x3/e x 20 ga
H3/qx% 0.57
D 2.7 lx%x18ga 0.45 UseF
Clx1e 0.80
C l % x 1 2g a
E 6.5 0.90 2 x l ( o x 2 0 g a 0.60 UseF
Hlxl%
l Y z x s / q x % xl 8 g a 0.90
F t2.8 H l % x [ a r.02 l T z x s / qx 1 8g a 0.54
l % x l1/zx3/r x 20 ga 0.83
G 15.8 l Y z x % r.23 l Y z x s / qx l 6 g a 0.66 l Y z x 3 / + x % x l 8 g a 0.80
I Yzx3Ae 1.78 l \ z x l l z x 3 / +x 1 8g a 1.08
H 26.4 I lz x3/t x/a 1.31
2xle 1.65 2xlx3/+x20ga 0.90
C2x3Ae 2.44 2 x l V e x 1 2g a r.60
I 69 2x I xs/tx16ga 1.44
2%xVe 2.r0 3xl1{.ox16ga 1.05
H2x3Aa 2.44
2 x I x 3 / t x 1 2g a 2.45
J 80 C2xYq 3.20 2 x l % x % 1.85
2 Y zx 2 x T + x 1 8g a 1.53
z % x %1 + 1 2.10
2Yzx2x3/rx16ga 1.88
K 103 2lz xsAa 3 .l 0 3xl|ex12ga 2.00
3xl/zx3/+x16ga 2.00
2%x2x\/txi/.e 3.70
L 207 H2YzxYt 4.10 3xl1%xYa 2.29
3 x l / z x s / +x 1 2g a 3.40
Table2-29 lntermediateRelnforcement
,SeeSection2.1.4. *Effective EI is numbor listed times lOs before adjustmentfor bending moment capacity.C and
H denotecold formed and hot rolled ratings;when neithoris listod, eithormay be usod.,lee tio rod optionselsewhere.

NOTES:

a. (+) indicatespositive pressureuse only.

b. Hat SectionDimension "B" may be equal to 2 times Dimension "H" with the samereinforcementclassrating.

2.70 HvAc Duct constructlon standardsMetaland Fleldble. Third Edltlon


@
am
L_1 POCKETAT ENOS I
VW]ENSEAIING SEAMS-

PITTSBURGHLOCK
Pocketdepth from % in. to 5/ein,
Use on straightduct and fittings
To 1 l0 in. wg

% in. pocket depthfor 20,22, a\d 24 ga


% in. pocket depth fot 24 and,26ga
To+4rr.wg
Screwsmust be addedat the endsofall duct of4
in. wg and at the endsof 3 in. wg when the duct
is over 48 in. width
BUTTONPUNCH SMP LOCK

To I l0 in. wg
L-3
GROOVED SEAII4
ALSO CALIED FLAT LOCKAND PIPELOO<

To I l0 in. wg
I in. seamup to duct width of42 in.
1 % in. seamfor largerducts
May be usedon duct interiors
SEE FIG. 2_7ALSO
Fastenat 2 in. maximum from ends and at 8 tn.
L-4 STANDINGSEAM
maximum intervals

To t l0 in. wg
Fastetras per L-4

L_5SINGLECORNERSEAM

Assembleper Figwe 2-17


Ratings may be adjusted with El-rated bar stock
or members from Tables 2-29 ar.d 2-30
Supplemental members may be anached to the
duct wall on both sidesofthe joint
FLANGED FLANGEO
(wrTHGASKET) Singlemembersmay be usedifthey are fastened
WITH GASKET)
T-25b throughboth mating flanges
Gasketto be locatedto form an effective seal

FIGURE2-2 RECTANGUI-AF
DUCT/LONG
]TUDINALSEAMS

2,10 HvAcDuctconstructionstandardsMstarandFre)dbre.
ThrrdEdition
@
U)
F
z
UJ
=
uJ
ft

oz
ett
^ L

fl?
o O
o a
9
tzo
r.i {
J. lU
< F
T <
o $ -
z
{x=
uJ t- iii
oh
#5 ilJEH
6o
I T tr=z
#
Ha
R ul
O Q z
z|dJ^
UJ(rv
20
:u- 22.^
2n fi8Ei
=5 2il-P
HEA @ E =
-l<'t
i#,9_>E< !+uJo
f( r;( LsOS H O <
= u z
= z o

FIGURE
2-11 DUCTREINFORCED
ONALL SIDES

HvAc Duct GonstructtonstandardsMetatand Ftextbte. Thtrd Edttton 2.11s


@
H
9
c c =
a
I o9 R
qI F f r Z
^t!
2= 6 p g

b6
a ; sF: i
'.t:
6
!J<ri
ix O lll x 2 5
tr99
> 9 i H.,.
P+3 og
tl . 6n <1F tr66 9?
9"2*", occo 6tr
NfrFH
:Esd
!+1Zi^E
Lr,.l
J
l
tQXz a
u uJ
( EE- l 2< (9/ )

eafrs
I
o
!)

z()
:>6h
I)-
o)
I-l . " F
z
H ;!Q
otrccq
L!
=
Lll
>Qo!? o
t!
o
iEE=
9?=(
zu,.l
6
1zOo,
u
ffxq+
EEsR
;4 i,r: UI
tr
e ^ud-6 (!,
ts;qx Q>

;9FE t!
o
e h i< : tr
z
sH?*
'2t,,48
l/,
o
uJ
\ , \ o
(!
sfaE

\{s
o,",t!z
r
E
Llt

2i3E z
'ii
F
o
z

FIGURE
2-9 CROSSBROKEN
ANDBEADEDDUCT

Hvac Duct constructlonstandardslletal and Flerdbler Thlrd Edttton 2.113


@
SECURELYATTACH
ADDITIONALMETAL
CUPS ON FLANGESAT
CONTINUOUS 15i (s81 mm) i/iAXIMUM
GASKETTO EFFECTIVELY CENTERS FOR T WG FsO PA)
SEAL FLANGES STATICOR LESS AND AT
AND I 2' (305 mrn) M&\IMUM
@RNERS CENTERSFOR HTGHER
PRESSURES. 22 GA.
(o35 mn) MINIMUM.

MINIMUM
. -,,_ IENGTH OF
ALLcuPs
t ur\r.4

6"

16 GA" (1.61mm) r-25a ll


MIN. CORNERPIECES (_ |l -____<
WITH 3/8" (9.5 mrn)
MIN.BOLT
(B)
r-25b Il
Fq
TEE FLANGES

scREws MIv BF USEDrI{ L|EUOF MErALCUPS.INSTAL I " (2sMM)MAX FROM


ENDOF CORNERP|ECEANOATe (152MM)MAX TNTERVALS.
EQUIVAI"ENT
FIXATION
OFJOINTSMAYBEUSED.@NTINUOUSCI.EAtrS
MAYBE
USED.

FIGURE 2-17 CORNEB CLOSI',RES- FI.ANGES

HvAc DuctconstsuctlonStandardal{€tal and Flo:dblo.Thkd Edldon 2.127


€l@
ADJUSTABLE

SEGMENTED

FIGURE
3-4 ROUNDDUCTELBOWS

6fiffi)
\N$l!%z' HvAc Duct construc'tionstandardsMetaland Ftexibte. Thhd Edition 3.29
SPIRALSEAM
LONGTTUDINALOR
(51 mm) (5r mm)
- -
i2" I 1C + 4t - 2"I
-
i t i l

WELD
SEENOTES

r C l SPIGOT

90" TAP
90' SADDLETAP

r 06.2 mm)WHEN
C = 3-8" 96.2-203 mm)
6" (l52 mm)WHEN
C = 9-16' (229-406mm) WELD
SEENOTES
9" (229mm)WHEN
t c l C - 17-24'(432-610 mm)
12" (3o5mm)WHEN
90" TEE WITH OVAL C = 25 -UP (6i]s mm-UP) 45" LATEMLFITTING
TO ROUNDIAP

45' LATEMLTAP 45" LATERALSADDLETAP

sPrGoT LENGTHrS 2" (51 MM)


RECTTAP SIRAIGHT
OR 45" L€AD IN
NOTESFOBALL FITTINGS:
1. STITCHWELD ON 4" 001 MM)CENTERS
2. SPOTWELDON 2" (50.8)CENTERS
3. SCREWON 4" (101MM)CENTERS
4. TACKWELDON 4" (10t MM) CENTERSAND SEAL

FIGURE3-5 90" TEESAND I.ATERALS

&30 HvAcDucrconsrruction
standardsrirstarandFre{ble. ThrrdEdiflon
€i@
TYPE RE 1 TYPE RE 2
RADIUSELBOW SOUARETHROATELEOW
WTH VANES
a\/
-::
CENTERLINER = UNLESSOTHERWISE
TO 90'
SPECIFIED' IS NOT RESTRICTED
SQUARETHROAI + = 0.s, MAYBE USEO,
W
UPTO 1000FPM (5 mps).

RADIUSELBOW
WITHVANES

FOR RE 3 SEE SPLITTERVANESIN SMACNA ryPE RE4


HYACSYSIEMSDUCTDES/GN SQUARE THROAT ELBOW
WITHOUTVANES
(1000FPM(5 mps)MAXIMUM VELOCITY)

./|
t -

Rt = 3/4 Wt
R2 = R1+ W2

TYPE RE 5 TYPERE6
DUALRADIUSELBOW MITERED
ELBOW

BEAD,CROSSBREAKANDREINFORCEFLATSURFACESASIN STRAIGHTDUCT PAGE I OF 2

FIGURE4-2 RECTANGUI-AR
ELBOWS

HvAc Duct construction standards uotal and Fle:dble. Thtrd Editlon 4.3
@
SEEVOLUMEDAMPERSIN CORNERFILLERPIECE
FIG.2-1 AND FIG 2-15 OR USEGASKET

STRAIGHTIAP CLINCHLOCK
BUTTFLANGEOR CLINCHLOCK

1 / 4 W , 4 (" 1 0 2m m )M I N

LESSTHAN D2
CLOSEOPENINGAT
CORNERSWITH
SEALANTS,FILLER
PIECESOR GASKET
DO NOT USECONNECTIONS
WITHSCOOPS.
45 DEGREEENTRY 9 45'

r)-
OPENINGCUT
ACCURATELY(SHAPE& SIZE)

ffi.'"ffi
@ BELLMOUTH FLANGED SPIN IN

FIT ALL CONNECTIONS


TO AVOIDVISIBLEOPENINGS
AND SECURETHEM
SUITABLY FORTHE PRESSURECLASS.
ADDITIONALMECHANICALFASTENERSARE
REQUIREDFOR 4" W.G.(1000Pa)AND OVER.

FIGURE
4-6 BRANCHCONNECTION

4.8 HvAcDuctconsiructlonstandardsMetalandFl€xlble.ThlrdEdition
@
M-KE
AC O U S T I C A L
FLEXIBLE AIR
DUCT

M-KE Features and Benefits:


• Underwriters Laboratories UL 181 listed, and complies with
NFPA Standards 90A and 90B.
• Core material will not support mold and mildew growth.
• Fully lined for efficient air delivery.
• Large diameter, heavy, spring steel wire helix assures
dimensional stability, resists mechanical abuse and provides APPLICATIONS:
more efficient air delivery.
Thermaflex® M-KE air duct is a thermally insulated,
• Bi-Directional reinforced metallized jacket resists tearing—
reduces chance for damage to vapor barrier. fully lined, flexible air duct designed for use in all

• Acoustically rated CPE core assures quiet performance. medium pressure cooling and heating systems. It is

• Uniquely constructed core will not unravel when cut. used in either supply or return sections: for branch

• All components are self-extinguishing and will not support ducts and branch connections to or between mixing
flame (see oxygen index figures under application and units, induction units, control or terminal units and
engineering data).
diffusion devices, including light troffers. Thermaflex M-KE
• “Outward Cast” of heavy spring steel helix keeps duct core
from shrinking up inside insulation and jacket, resulting in less air duct provides economical means for handling mis-
waste. alignment between system components and ducting
• CPE core material will stretch over fittings providing a “snug” around obstacles where fabricated and fitted ducts are
fit and reducing labor costs associated with a poor fit.
difficult and costly to install. Thermaflex air duct is
• CPE core will not “blow-out” and eliminates costly call-backs.
equally suitable for new jobs or refit work and is
• Labor savings and reduced waste result in lower installed
costs. especially useful when making system extensions or

• Available through broad national distribution. for changing conditioned zones, now or in the future.
Compliance with NFPA Standards lets you install
lengths longer than the limitation applying to connectors.
Thermaflex M-KE is a highly efficient duct because the

GreenGuard Certified liner, in combination with the reinforced, metallized


for Superior Indoor vapor barrier, provides a double air seal.
Air Quality

www.thermaflex.net
National Sales Headquarters Canada
P.O. Box 888 (528 Carwellyn Rd.) 5230 Orbitor Dr.
Abbeville, SC 29620 Mississauga, Ontario L4W 5G7
800-459-4822 905-602-9660
Fax 800-459-3828 Fax 905-602-9665
A division of Flex-Tek Group, Inc., a subsidiary of Smiths Group, plc.
M-KE
Insulated Acoustical Flexible
Air Duct for All Pressure Systems

APPLICATIONS and ENGINEERING DATA:


Nominal Inside Diameter (inches): 4 5 6 7 8 9 10 12 14 16 18 20
Length (feet): 25 25 25 25 25 25 25 25 25 25 25 25
Inside Bend Radius (inches): 4 5 6 7 8 9 10 12 14 16 18 20
Operating Pressure (inches water column): Positive = 10 inches (4-12 in. ID) 6 inches (14-16 in. ID) 4 inches (18-20 in. ID)
Negative = 1 inch (4-12 in. ID) 1/2 inch (14-20 in. ID)
Operating Temperature Range (°F): Minimum = -20 Maximum = 250
Velocity (feet per minute): 5000
R-Value: 4.2, 6.0, 8.0

Surface Burning Characteristics: Max. Flame Spread = 25 Max. Smoke Developed = 50


Oxygen Index Ratings: CPE Core = 3.13 Metallized Jacket = 45.7
Vapor Transmission Rating (U.S. Perm): 0.05

Construction and Materials: Suggested Specification:


CPE duct liner is permanently bonded to a Flexible duct for connections between _________________________ and
coated spring steel wire helix, also supporting _______________________ shall be Thermaflex M-KE air duct Listed by
a blanket of fiberglass insulation. Vapor barrier Underwriters Laboratories, Inc., under UL Standard 181 as a Class 1 flexible
is an outer jacket of fiberglass reinforced air duct and complying with NFPA Standards 90A and 90B. Duct shall be
metallized film laminate. factory made and composed of: a CPE liner duct permanently bonded to a
coated spring steel wire helix and supporting a fiberglass insulating blanket.
Coated spring steel
Low permeability outer vapor barrier of fiberglass reinforced film laminate
wire helix
Special coating shall complete the composite.
prevents corrosion
10 Year Warranty:
Thermaflex warrants that all insulated and non-insulated
CPE liner
products will be free from defects in materials and
factory workmanship for a period of ten years from
the date of manufacture. This warranty covers the
Fiberglass flexible duct, materials and labor. This warranty applies
insulation
only to ducts properly installed in accordance to
Thermaflex’s written installation instructions and under conditions specified
Fiberglass reinforced in published performance data. Thermaflex shall not be liable to buyer
metallized film vapor or any third party for any special, secondary, incidental or consequential
barrier Wire
Coating damages however arising.

© Copyright 2005 Flex-Tek Group


Thermaflex is a registered trademark of Flex-Tek Group
Bulletin M-KE 7/05 Printed in U.S. A.
CCWI-181
CCWI-181

Indoor/Outdoor Water Based Duct Sealant


A versatile, all purpose duct sealant for use on all types of metal duct, glass fiber
duct board, and flex duct, as well as duct fabric and flexible tubing runouts. CCWI
181 incorporates a built-in polyester reinforcement for exceptional strength,
with UV inhibitors for outdoor use. UL 181A-M listed / UL 181B-M listed.
TECHNICAL DATA
Color ...................................... White z INDOOR/OUTDOOR
Consistency ........................... Heavy textured
Base ....................................... Synthetic latex
Solvent .................................. Water
z POLY REINFORCEMENT
Weight per Gallon ................ 11.6 lbs. (+/- 0.2)
Solids Content ...................... 70% (+/- 2) z NO-SAG FORMULATION
Viscosity ................................ Thixotropic
Coverage (UL 181 A-M) ........... Apply 18 mil, scrim and 18 mil
over scrim. z PROVEN RELIABILITY
(UL 181 B-M) ............................... Approximately 214 to 320 lin.
ft. per gal. at 30 to 35 mil wet APPLICATION
film thickness at 3" width. Apply to entire surface of duct joint
Shore A Hardness ................. >20
Flexibility .............................. Passes 1/4 inch mandrel bend Temperature .................. 35°F to 110°F (1.7°C to 44°C)
Time to Test .......................... 48 hours* Method ........................... Brush, putty knife, caulk gun,
Service Temperature ........... -20°F to 200°F pump
Mildew Resistance ............... Mold & Mildew resistant Preparation .................... Surface must be dry, dirt, oil,
VOC ....................................... 45 g/l (less water) and grease free.
Pressure Classes ................... SMACNA 1/2 , 1, 2, 3, 4, 6 and Rate (UL 181 A-M): ......... Apply 18 mil, scrim and 18 mil
10 inches w.g. over scrim.
Seal Classes ......................... SMACNA A, B, C (UL 181 B-M): .................. Approx. 214 to 320 lin. ft. per
Packaging ............................. 1, 2 & 5 gal. pails; 10.3 oz. cart. gal. at 30 to 35 mil wet film
Freeze/Thaw Stability ......... Passed 5 Cycles thickness at 3" width.
Specification Compliance ... Passes ASTM C-731, ASTM Clean Up Wet ................. Soap and water
*May vary according to D-2202. USDA, EPA and FDA Clean Up Dry .................. UNN-GRIP™ 798-ES or Solvent
temperature and humidity Approved (Use safe handling practices.)
Underwriters Laboratories Inc. ® Painting .......................... Only latex or epoxy paints
LISTED Ductboard ....................... Scrim required for UL 181A-M
17NF
® UL 181A-M
FOR USE WITH U.L. LISTED RIGID STORAGE
FIBERGLASS AIR DUCTS OR CONNECTORS.
DO NOT FREEZE
UL 181B-M
FOR USE WITH U.L. LISTED FLEXIBLE Temperature .................. 35°F to 110°F (1.7°C to 44°C)
AIR DUCTS OR CONNECTORS. Shelf Life ........................ One year (unopened)
City of Los Angeles Approval RR#8069 Flammability .................. Non-flammable

For additional information contact:


PRECAUTIONS
Surface must be clean and free of moisture, contamination and
foreign matter. Do not allow this product to freeze. Do not apply
when rain or freezing temperatures will occur within 36 hours. Do
not apply this product where temperatures will exceed 200OF.
Keep out of the reach of children. Review MSDS for complete
safety information prior to use. DO NOT use where acidic or Carlisle Coatings & Waterproofing
Incorporated
alkaline chemicals are present (ie., lab fume hood, vents, etc.) 900 Hensley Lane
Wylie, Texas 75098
For Industrial Professional Use Only. Phone: (800) 527-7092 FAX: (972) 442-0076
WWW.HARDCAST.COM
Printed in U.S.A 012/03 ©The Carlisle Corporation
Pair at 10ft Pair at 8 ft Pair at 5 ft Pair at 4 ft
Maximum Spacing Spacing Spacing Spacing
Half of Duct
Wire/ Wire/ Wire/ Wire/
Perimeter Strap Strap Strap Strap
Rod Rod Rod Rod
l0 ga l0 ga 12 ga 1 2g a
P/z= 30" l" x22 ga l" x22 ga
(.135")
l" x22 ga
( . 1 0 6 )"
l" x22ga
(.106')
( . 1 3 5" )
P/2:'12" l"x18ga 3/^r t[ x20ga \Au l" x22 ga rA, l" x22 ga a"
P/2 = 96', 1 " x 1 6g a 3/^t
l" xl8ga 3/^n l"x20ga s/^t l" x22Ea a,
r/4"
Pl2 = t20' llz" x 16 ga Yr" l " x 1 6g a 3/^t
l " x 1 8g a %, l"x20ga
P/2: 168" lVz" x 16 ga Yzu LYz"x 16 ga %, l"x16ga l " x 1 8g a 3/^j

3/-n
Pt2= t92"
3./^t
Not Giv€o l Y 2 " x 1 6g a Yr' l " x 1 6g a l"x16ga
P/2= 193"up SpecialAnalysis Required

When Straps are Lap Joined Use Single Hanger Maximum Allowable Load
TheseMinimum Fasteners: Strap Wire or Rod @ia.)
0.106"- 80 lbs.
0 . 1 3 5-" 1 2 0l b s ,
l " x 2 2 g a - 2 6 0l b s .
l" x 18,20,22 ga -two #10 or one Yr" bolt 0.162"- 160lbs-
l" x20ga-320lbs.
l " x 16 ga -wo %" dia. %" - 270lbs.
lr! x l8 ga - 420 lbs.
lY2"x 16 ga -two3/6"dra %" - 680lbs.
1" x 16 ga - 700 lbs.
Placefastenersin senes, not side by side. Vz"- l25Olbs.
l/2" x 16ga - 1100lbs.
%" - 2000lbs.
%" - 3000lbs.
Table5-1 RectangularDuct HangersMinimumSize
NOTES:

a. Dim€nsionsother than gageare in inches.

b. Tablesallow for duct weight, I lb./sf insulationweight and normalreinforcementand trapezeweight,but no


extemal loads!

c. For custom design ofhangers, designersmay consult SMACNA's Rectangular Industrial Ducl Construction
Standards, the AISI Cold Formed Steel Design Manaal and the AISC Slrel Construction Manual.

d. Strapsare galvanizedsteel;other naterials are uncoatedste€I.

e. Allowable loadsfor P/2 assumethat ductsare 16 ga maximum,exceptthat when maximumduct dimension


(w) is over 60 in. then P/2 maximum is 1.25w

f. For upperattachmentsseeFigs. 5-2,5-3 and 5-4.

g. For lower attachments.ree


Fig- 5-5.

h. For trapezesizesseeTable5-3 and Fig. 5-6.

i. 12, 10, or 8 ga wire is steelofblack annealed,bright basic,or galvanizedtype.

j. Cable hangingsystemswith adjustablemechanicaldevice.

.j,r-\
(S||llcil[) IMC Duct Constructlon Standards Metal and Flexlble . Thlrd Edltlon 5.7
\ss!%4"
Maximum Wire
Dia. Rod Strap
Spacing Dia.
l0 in. dn 12ft One 12 ga Un. I itt- x 22 ga
250 mm dn 3-7 m One 2.75 mm 6.4 mm 25.4x 0.85mm

1 l - 1 8i n . 12ft Two 12 ga or One 8 ga tA b.. lin.x22Ea


460 mm 3 . 7m One 4.2'1mm 6.4 mm 25.4x 0.85mm
19-24 in. 12ft Two l0 ga Yain. Iin.x22ga
6 1 0m m 3.?m Two 3.51 mm 6.4 rnm 25-4x 0.85mm
25-36in. 12ft Two 8 ga ls i\. I in- x 20 ga
900mm 3 . 7m Two 2.7 mm 9.5mm 25.4x 1.00mm
37-50in. 12ft Two% in. Two I in. x 20 ga
1270mm 3 . 7m Two9.5 mm (2) 25.4x 1.00mm
5l -60 m. t2ft Two% in. Two I in- x l8 ga
t520 nun 3.7m Two9.5mm (2) 25.4x l.3l mm
6l-84 ln. t2ft lwo _/6 tn. Two I in. x 16 ga
2 1 3 0mm 3.'7m Two 9.5 mm (2) 25.4x l.6l mm
85-96in. 12ft two i/2 ln. lwo t/2 rn. x Io ga
2400mm 3 . 7m Two 12 mm (2) 38 x l.6l mm

Table5-2 MinimumHangerSizesfor Round Duct


NOTES:

a. Strapsare galvanized steal; rods are uncoatedor galvanized steel; wire is black annealed,bright basic or gal-
vanizedsteel.All are allerna{ives.

b. SeeFigure 5-5 for lower suppons.

c. ,SeeFigs. 5-2,5-3 and 5-4 for upper attachments.

d. Table allows for conventionalwall thickness,and joint systemsplus one lb./sf (4.89 Kg/m2.1insulation
weight. If heavierducts are to be installed,adjusthangersizesto be within their load limits; seeallowable
loaclswith Table 5-[. Hangerspacingmay be adjustedby specialanalysis.

e. Designers:For industrial grade supports,including saddles,single point trapezeloads, longer spansaod


flanged joint loads, see SMACNA'S notnd Industrial Duct Constraction Standards.

f. ,SeeFigs. 3-9 and 3-10 for flexible duct supports.

,.,l-,
HvAc Duc'tconstruction standalds M€tal and Fledble r Thlrd Edition 5.9
Aw)
Up to
Above
P/2=72"
P/2=72"
STRAP HANGERS
I-{ANGER
STRAPS

60 in. MAx. UNLESSFOOT


(1524 mm) OF STRAP
IS PLACED
UNDERA
BOTTOM
REINFORCEMENT

LOAD RATED
FASTENERS

10 in. (29 mm)


DIA.MAX.

BANDOF SAMESIZE 24 in. (610mm)


AS HANGERSTRAP DIA. I\,IAX.
36 in. (914mm)
DIA. MAX.

HANGERSMUST NOT DEFORMDUCTSHAPE

ANGLES
ALTERNATE
LOCATION(VERIFYUPPER
TMPEZE LOAD
oAPACtTY)

REINFORCEMENT I\4AYBE USEDFOR ATTACHMENT


IF IT QUAUFIESFOR BOTHDUTIES,
ONE HALF-ROUNDMAYBE USED
IF DUCTSHAPEIS MAINTAINED, DO NOT EXCEEDALLOWABLELOADLIMITS,

FIGURE5-5 LOWERHANGERATTACHMENTS

5.ro HvAcDuctconst.ucflonsrandardsMstarandFre,dbre.ThirdEdrtron
@

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