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 PLAN HISTORY
•.bATED..:-,":0 ; v • --'RE\r! :v .^V^y^! :ŒSÇBÎHI(A -
:
OWN.'" CHKD': APPD.
-,*•• ?>• / ? • ; • • * • • • •

2004.9.24 ISSUED FOR INTERNAL CHECK

2004.11.2 /k\ SUBMITTED TO OWNER FOR APPROVAL
2004.11.2 ISSUED FOR WORKING
RE-SUBMITTED TO OWNER FOR APPROVAL
2004.12.02 P.S.SON J.Y.CHOI J.W.CHUN
A -.REVISED THE LOCATION OF AFT REF.CELL
FOR ICCP SYSTEM DUE TO INTERFERING OUTFITTINGS
2004.12.02 ISSUED FOR WORKING
2004.12.17
2004.12.17
A APPROVED BY OWNER.
ISSUED FOR CONSTRUCTION.
P.S.SON J.Y.CHOI J.W.CHUN

- . R E V I S E D THE LOCATION OF FWD ANODE P.S.SON J.Y.CHOI J.W.CHUN

2005.1.18 Æ DUE TO INTERFERING BLOCK BUTT LINE.
(REF.PAGE N O . 3 )
2005.9.30 - - . I S S U E D AS FINISHED PLAN(H.NO.4437)

SHEET : 2 / 28
 Catnelco gs
L i M i T ,E D S S Anti-Fouling & I.C.C.P.
Date: 13 t h September 2004 Page 1 of 2

To: DSME Cathelco Ltd

Marine House
Hipper Street South
Attn: Chesterfield
Derbyshire S40 1SS
OurRef: PA20116 United Kingdom
(Please quote in your reply)
YourRef: Tel No. ( 4 4 ) 1 2 4 6 207702
Fax No. ( 4 4 ) 1 2 4 6 206519
e-mail: pete@cathelco.co.uk
PROJECT
ICCP System - DSME H.4437/38/39/41 for A.P Moller/Hual
No.
CLASS DET NORSKE VERITAS
POSITION QTY DESCRIPTION
1 100Amp 440v "Thyristor" Computerised Control Panel IP44
2 50Amp Recessed Pt/Ti Elliptical Anodes
2 Elliptical Doubler Plates
2 Anode Flanged Cofferdams
FORWARD 2 Di-Electric Shield Material, Epoxy Putty
SYSTEM 2 Zinc Reference Electrodes with x 16SQ 5m tail
2 Zinc Reference Electrode Cofferdams
2 Anode Cable
2 Ref. Cell Cable
1 ICCP Spares
1 300Amp 440v "Thyristor" Computerised Control Panel IP23
2 150Amp Surface Mounted Pt/Ti Linear Loop Anodes x 50SQ 5m tail
2 Anode Cofferdams
2 Rigid Di-Electric Shield Plate
2 Zinc Reference Electrodes with x 16SQ 5m tail
AFTER 2 Zinc Reference Electrode Cofferdams
SYSTEM 1 Remote Panel
1 ICCP Spares
2 Anode Junction Box
2 Zinc Reference Electrode Junction Box
1 Installation/Operating Manuals
1 Set Log Sheets
1
 DESIGN AND CALCULATION FOR REQUIRED CURRENT
HULL including
8,000 m 2
WETTED SURFACE Rudder
AREA
PROPELLER 64.3m 2 (Dia 6.4m)

DESIGN CRITERIA
HULL 40mA/m 2

CURRENT DENSITY
PROPELLER 600mA/m 2

HULL including
320 Amp
Rudder
REQUIRED
CALCULATION
CURRENT
PROPELLER 38.6 Amp

369.4 Amp

TOTAL 100Amp FWD and 300Amp AFT

IF YOU HAVE ANY QUESTION FOR OUR SYSTEM

PLEASE FEEL FREE TO CONTACT CATHELCO LTD. AS FOLOWS.

Name of manufacturer CATHELCO LTD.

Marine House, Hipper Street South Chesterfield, Derbyshire
Address
S40 1SS, United Kingdom
Tel. (44) 1246 207702

Fax. (44) 1246 206519

E-mail iccptech(3)cathelco.uo.uk

Homepage www.cathelco.co.uk

2
 AFT POWER SUPPLY UNIT FORWARD POWER SUPPLY UNIT
INPUT AC 440V / 6 0 H z / 3Ph INPUT AC 440V / 6 0 H z / 3Ph
OUPUT 3 0 0 A / 24VDC C/P UNIT REMOTE PANEL OUPUT 100A/ 24VDC C/P UNIT

REFFERENCE CELL
FR15+400 (PàS) 3000A/B FR206+400 (P&S) 2600A/B
CAJ

REF CELL
PORT 150A LINER LOOP ANODE 50A RECESSED ELLIPTICAL ANODE

EF CELL

REF CELL
STDB
150A LINER LOOP ANODE 50A RECESSED ELLIPTICAL ANODE
REF CELL

TITLE: PA NO: DATE: SCALE:

CATHELCO LIMITED C-SHIELD ICCP F f 4 AFI SYSTEM 08: AUG: 01 NOT TO SCALE
MME HOUSE, 18 HIPPER SJREEISOUÏH, DRAWN: CHECK: DRG REV:
CSHIBJ) (ICCPJ CHESJEREIELD, DERBYSHIRE, S4Ö1SS, UK.REV: DATE: MODIFICATION:
LAYOUT FOR H 4 4 3 7 / 3 8 / 4 I CAN KAS NO: C. 2010
 <D
LIFTING LUGS -480-
CBV-x ® &
-450-

cz>- i i
\NAMEPLATE
NO DECRIPTION 1 1 u

DDDD
1 CONTROL TRANSFORMER
o o 2 PRINTED CIRCUIT
3 POWER BREAKER
o o /COMPUTER CONTROLLER
4 CHOKE
5 VENT
6 THYRISTOR STACK
1200 < \
si
7 FAN
8 MAINS FUSES
9 TERMINALS
10 TRANSFORMER W O F F MAINS ISOLATOR
11 HOLES IN BOTTOM TO
ENABLE PLINTH MOUNTING
12 COAMING PLATE
•165-
r

N0TE; WEIGHT : 167Kg

W
4-W3 -540-
A) : INTERNAL TERMINAL WIRING DETAILS ARE SHOWN ON A SEPARATE DRAWING. 370—
M10 BOLTING
B) : ENCLOSURE PAINT FINISH IN TEXTURED STOVE ENAMEL TO N-7.5.
C) : POWER CONSUMPTION OF UNITS : 100A=10Kw, IP44
D) : SYSTEM COMPUTER KEYPAD AND READING DISPLAY UNIT TO DRAWING CI623 FOR FWD
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED 0/P 3 PHASE 21/07/04 NOT TO SCALE
MME HOUSE, 18 HIPPER STPEE! SOUTH, DRAWN: CHECK: REV:
C-SM (ICCP) CHESJEREIELÙ, WBWPE, S401SS, UK.REV: DATE: MODIFICATION:
ÏYPE POWER SUPPLY UNIT RJP PL SoGC 2130
 280MM

EU: 240mV V: 03V

Cathelco Ltd O
EL2: 225mV A: 15A
2
oo
7((& cmrm IMPRESSED CURREffT
^ - üHi&LU CÅTBODIC PROTECTION
cm ENT t 4,

CJ1

COMPANY LIQUID CRYSTAL DISPLAY MULTI-FUNCTION LIGHT EMITTING DIODE STATUS

DETAILS SYSTEM READINGS UNIT KEYPAD INDICATOR:
GREEN - NORMAL RUNNING
RED - ALARM STATUS

FOR FWD
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED i DISPLAY UNIT 16595 11: MARCH: 97 NTS
MINE HOUSE, 18 HIPPER SWEI SOUTH, DRAWN: CHECK: Ü R B — REvT

c-sum (tccp) CHESTEREIELÙ, 0EMSH1PE, S4Ô ISS, UK.REV: DATE: MODIFICATION:

SUPPLY (MK5) KAS PRS
NO: C 1623
 <7—<? a
CONTROLLER PCB THYRISTOR DRIVERE£
g (PRCH24 BSUE1) ï (PTO491 SSUP) S
18V OV OV 10V 15V OV 15V 9 10 11 12 13 14 15 13 14 15 16
6VA 18VA 12VA12VA
BU i
. s < ••s •<: D
.- CM

CONTROL TRANSFORMER
o z £ ë £ 8 g |
>- >- o o o g g g
3 5
s
•
=*
uj
3S
uj
i aaffli ICÖN6|
220V OV OV 18V OV380V415V440V 1 ICONU 19 20 21 2223 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12
tt
[C0N2]
Rill R U I RL3I
m AOV A440V 4 5 6 <
s S s
La.
s
a
ïa ïl(
F6
CF4 CF3
GREEN
S i i
000
Cd

0 0 0 i
GREEN
0 ®(6)(D ®©@
®© ALARM RELAY
DATA
REMOTE MONITOR j2f
REMOTE
MONITOR
TERMINALS
©@®
ELECTRODE
POWER INPUTS
47R

•cHOOOO/o-TTyi-

y y li
iRwr -ø FOR FWD
TITLE: PA NO: DATE: (SCALE:
CATHELCO LIMITED SCHEMATI
Si C CIRCÖII BLOCK D I M FOR 01/08/03 NOT TO SCALE
MME HOUSE, 18 HIPPER SÏREEÏ SOUÏH, DRAWN: CHECK: REV:
CHESTEREIELO, DERBïSHIRE, S40 ISS, UK.REV: DATE: MODIFICATION:
3 CAN PL
D
NOG C 2 0 8 3
KEY TO CABLE TERMINATIONS: SUPPLY

01 ENCLOSURE EARTH MAKER o o o

© © © ©
02 UVE1-MINS IN (U)
03 UVE1-MINS IN (V)
04 UVE1-MINS IN (W)
YARD
®®© (@)

05 NORMALLY CLOSED RELAY

© © © © O o o
06 COMMMON RELAY YARD
07 NORMALLY OPEN RELAY VIEW AT TERMINAL PLATE IN FRONT OF PSU WITH DOOR OPEN

08 24V AC POWER RETURN

09 24V AC POWER OUT-FUSED(F7) YARD

10 DATA CORE 1
11 DATA CORE 2 YARD
© © © ©
© ©
12 DATA EARTH-SCREEN © © © © © © © © © © ©

13 PORT ELECTRODE CELL

14 STBD ELECTRODE CELL MAKER
® © ® ®
© © © ©
®@®@®®®®®®®
© © © © © © © © © © ©
© XX
15 ELECTRODE CELL EARTH -SCREEN
I I I J I r i i i i © ©
16 MAIN HULL EARTH RETURN MAKER I I
17 PORT ANODE
18 STBD ANODE MAKER
POWER SUPPLY NEGATIVE
EARTH RETURN CONNECTION
19 TRANSFORMER CONTROL FUSE(F4)
RELAY ALARM SIGNAL REMOTE READINGS UNIT YARD SHOULD LUG ANY
20 TRANSFORMER CONTROL FUSE(F5) MAKER CABLE USED ACCORDINGLY
CABLE TERMINATIONS DATA CABLE TERMINALS
21 FAN CONTROL FUSE(F6)
ANODE CONNECTIONS
22 MAINS FUSE -UVE1(F1) MAINS INPUT REMOTE READINGS UNIT REFERENCE ELECTRODE VIA BOLTS. YARD SHOULD
23 MAINS FUSE -LIVE2(F2) MAKER TERMINATIONS VAC SUPPLY TERMINALS CELL TERMINATIONS LUG CABLES ACCORDINGLY
24 MAINS FUSE -UVE3(F3)

FOR FWD
TITLE: PA NO: DATE: [SCALE:
CATHELCO LIMITED INPUT CABLE 01/08/03 NOT TO SCALE
MINE HOUSE, 18 HIPPER SJREEÏ SOUTH, DRAWN: CHECK: REV:
CHESTEREIEID, DERBYSHIRE, S401SS, UK.REV: DATE: MODIFICATION:
3PASE POWER SUPPLY UNIT CAN PL So- C 2082
 WELD BY YARD
(0.5 x t) No DESCRIPTION
HULL PLATE
DIELECTRIC SHIELD AREA 01800
SEA RESISTANT RESIN ANODE
FIXING NUTS, AND WASHERS
(M12 x 1.5P)
50A COATED TITANIUM RECESSED
ELLIPTICAL PT/TI ANODE
SEA RESISTANT RESIN ANODE
DOUBLER PLATE TO HULL PLATE
WELDS BY YARD
7 COMPENSATING RING
~F BRASS CABLE GLANDS M20
IT JIS 10K 65A FLANGED OUTLET

10 MAKER SUPPLY CABLE

TT WELDING FLANGE
12 BLANK FLANGE
13 REMOVABLE FLANGE 3 / 8 PLUG
M20 BOLTS x 75L COMPLETE
14 WITH NUTS AND FLAT WASHERS
TF NEOPRENE GASKET

16 SPLICE KIT FOR CABLE

CONNECTION

DOWN
I"3o1~30r*~235 APPROX LENGTH-^ 17 6" NOMINAL BORE SCH
STANDARD DIRECTION OF
COFFERDAM TUBE
DIMENSION OF HULL CUTTING CABLE OUTLET
FR 189 2600A/B FR 189 2600A/B
18 GREASE OR VASELINE
FOR FWD

CATHELCO LIMITED 23: 04: 97 DIMENSION AMMENDED

TITLE:

ASSEMBLY ARRANGEMENT OF C-SHIELD

f»A NO: DATE:
29:09:94
SCALE:
NTS
MINE HOUSE, 18 HIPPER STREET SOUTH, 29:09:94 RE-DRAWN DRAWN: CHECK: REV:
TITANIUM ELLIPTICAL RECESSED ANODE JRH DP N R O?C1186
c-wqtxp) CHESTERHEID, DERBYSHIRE, S401SS, UK. REV: DATE: MODIFICATION: 2
 NOTE:
GRITBLAST AREA OF DI-ELECTRIC SHIELD TO Sa. 2.5
BEFORE APPLICATION OF EPOXY PUTTY.

CO KEY TO EPOXY PUTTY

AREAS OF C-SHIELD DI-ELECTRIC

^ SHIELD EPOXY PUTTY.
COATING TO 2mm THICK IN AREA SHOWN.
L\ YARD TO SUPPLY.

ELLIPTICAL OR CIRCULAR RECESSED ANODES

SEE DRAWING LIST BELOW:

50A ELLIPTICAL ANODE TO DRAWING NO C1186

FOR FWD
TITLE: PA NO: DATE: [SCALE:
CATHELCO LIMITED 05:02:03 SECONDARY SHIELD DELETED
H-ELEC1HC SHIELD « FOR ELLIPTICAL 05: SEPT: 92 NOT TO SCALE
MME HOUSE, 18 HIPPER STREET SOUTH, REV:
C-MOQXP) CHESTEREIELÛ, DERBYSHIRE, S40 1SS, UK.
REV:
27:03:97
DATE:
ANODE DETAILS AMMENDED
MODIFICATION:
R E C E S S E D A N O D E S DRAWN:JRH CHECK:
DP
DRG
N0:
C 1196 3
 ITEM No DESCRIPTION
RESIN ANODE HOLDING ASSEMBLY
1 INCORPORATING THE ANODE ELEMENT
2 DIELECTRIC SHIELD MASTIC COATING REFER
TO DRG. NO. C1196
HULL PLATE SHOWING RECESS FOR
3
INSERTION OF ELIPTlCAL ANODE
4 MAKER SUPPLY CABLE
ANODE DOUBLER / MOUNTING PLATE
5
WELD INTO HULL RECESS. C/W STUDS
6 BRASS CABLE GLANDS
M20 STEEL NUT FOR COFFERDAM ASSEMBLY
7 8 x NUTS REQUIRED
8 M20 STEEL WASHER FOR COFFERDAM
ASSEMBLY 8 x WASHERS REQUIRED
M20 STEEL BOLT FOR COFFERDAM
9 ASSEMBLY 8 x BOLTS REQUIRED
M12 PLATED NUTS & BOLTS FOR ANODE
10 TO DOUBLER PLATE ASSEMBLY
11 COFFERDAM CABLE GLAND MOUNTING SLEEVE
WITH 10K 65A FLANGE
6° NOMINAL BORE FLANGED COFFERDAM
12 ASSEMBLY
NEOPRENE SEALING GASKET FOR
13 COFFERDAM ASSEMBLY
COFFERDAM ASSEMBLY TOP COVER
14 6° FLANGE.
COFFERDAM FILLING / INSPECTION
15 BRASS PLUG
16 SPLICE KIT

FOR FWD
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED 17.01.93 NTS
MINE HOUSE, 18 HIPPER SJREET SOUJH, EXPLODED DIAGRAM OF TYPICAL
19.04.01 RE-DRAWN IN AUTOCAD DRAWN: CHECK: DRG REV:
C-Mlå CHESJEREIEtO, ÛERHÏSHIRE, S40 ISS, UK. REV: ELIPTlCAL RECESSED ANODE INSTALLATION JRH DP NO: M1000 1
DATE: MODIFICATION:
 JIS 10K 6 5 A

No DESCRIPTION
CC M20 x 1.5P BRASS FLANGE PLUG
NEOPRENE FLANGE SEALING GASKET
Ld
M20 BOLT x 75L, NUTS / FLAT WASHERS
o
o
<
o Q 6"STEEL COVER, BS4504, CLASS150, PN16
•<*

+
CO-
CN X CODE105, 8 x dio.22 HOLE, PCD240
O
Q
O
O CC 6"STEEL FLANGE, BS4504, CLASS150, PN16
CN 0-
CC
CL.
C0DE101, 8 x . d i a . 2 2 HOLE, PCD240
< dia 4 0 EXIT PIPE M20x1.5Px20DEEP 9 0 L
m
00 CABLE GLAND M 2 0
CSJ
•a SPLICE KIT
FLEXIBLE CABLE TAIL
v / / / / x 7-7-7; 10 STEEL MOUNTING SLEEVE
CONTINUOUS CONTINUOUS 11 BRASS M20 x 1.5P FULL NUT
FILLET WELD BY FILLET WELD BY STEEL DISHED WASHER
12
YARD. ^ YARD.
8 * — tø ® t 13 NEOPRENE WASHER

0.5 X t (LESSER THICKNESS)

M 14
15
NEOPRENE SEALING RING
FILLED WITH EPOXY PUTTY

• 240
—I
1
22 ' 22 16 HULL PLATE
17 HOLE SIZE 2 x d i a . 7 m m x 2 5 m m DEEP
350 APPROX
18 ZINC REF. CELL
6 " NOMINAL BORE SCH 8 0 TUBE
19 0 / D 1 6 8 . 3 x 1 0 . 9 7 WALLx300L,W/40.5 HOLE
FOR FWD 20 GREASE OR VASELIN
TITLE: PA NO: DATE: SCALE:
CATHELC0 LIMITED DETAILS OF ZINC REFERENCE CELL 14: MAR: 95 NOT TO SCALE
MINE HOUSE, 18 HIPPER STPEEl SOUTH, 14:03:95 RE-DRAWN DRAWN: CHECK: DRG REV:
CHESTEREIELO, OERBÏSHIRE, S40 1SS, UK. REV: DATE: MODIFICATION:
COFFERDAM HOLDER JRH DP C 1162 2
 ITEM No. DESCRIPTION
REFERENCE ELECTRODE HOUSING WITH
ELECTRODE ELEMENT
REFERENCE ELECTRODE NEOPRENE
SEALING RING
REFERENCE ELECTRODE STEEL
MOUNTING SPINDLE / SLEEVE
HULL PLATE SHOWING RECESS FOR
INSTILLATION OF COFFERDAM
REFERENCE ELECTRODE FLANGED
COFFERDAM ASSEMBLY, 6" N/B

REFERENCE ELECTRODE THREADED

MOUNTING PLATE

M20 NUTS, BOLTS & WASHERS FOR

COFFERDAM ASSEMBLY. NOTE 8X SETS
REQUIRED PER COFFERDAM

REFERENCE ELECTRODE INSTALLATION KIT

COMPRISING: NEOPRENE WASHER, DISHED
WASHER & M20 TIGHTENING NUT

SPLICE KIT

10 COFFERDAM ASSY TOP COVER 6" FLANGE

11 MAKER SUPPLY CABLE

12 BRASS CABLE GLAND AS SUPPLIED WITH

COFFERDAM MOUNTING SLEEVE
13 10K 65A FLANGE SLEEVE

NEOPRENE SEALING GASKET FOR

14 COFFERDAM ASSEMBLY

FOR FWD 15 COFFERDAM FILLING / INSPECTION

BRASS PLUG
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED EXPLODED DIAGRAM OF TYPICAL
12.10.92 NTS
MINE HOUSE, 18 HIPPER SJREEISQUIH, 20.04.01 RE-DRAWN IN AUTOCAD CHECK: DRG REV:
C-SHIEU)(ICCP)I CHESTEREIELÙ, ÛERBYSHIRE, S401SS, UK.
REV: DATE:
REFERENCE ELECTRODE INSTALLATION JRH DP NO: M1004
 •187- 170 —
SIDE WALLS
BOTTOM PLATE WITH
CABLE TERMINALS
ATTACHED POWER SUPPLY CABLE

MAXIMUM POWER
CONSUMPTION 10W

CATHEICO k g SHIELD ICCP DIGITAL READINGS

DISPLAY o
SIGNAL DATA CARRYING
SMMUMiat
REMOTE MONITOR PRINTED
CIRCUIT BOARDS
\m—m\
nu. fll 1^

HANDLES

FRONT VIEW
TOP VIEW
INDICATOR BOARD -
187 -
175 — •M 4

CABLE IDENTIFICATION:
1 DATA CORE 2
2 DATA CORE 1 > FWD SYSTEM
o
p
3 DATA CORE 2
4 DATA CORE 1 J
- A F T SYSTEM
7 + POWER IN
CUT OUT DETAILS 8 - POWER IN J
FOR AFT
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED 03: 07: 03 NTS
MARINE HOUSE, 18 HIPPER STREEISOUJH, C-SHIELD DESK k DRAWN: CHECK: DRG REV:
C-WQLW) CHESJEREIELO, ÛERBÏSHIRE, S40 ISS, UK. REV: DATE: MODIFICATION:
AFI REMOTE MONITOR PANEL DETAILS CAN PRS N 0 : M 1 1 8 4 j A
 <D
M. A LIFTING LUGS

NO DECRIPTION
CONTROL TRANSFORMER
o o PRINTED CIRCUIT
POWER BREAKER
o o
CHOKE
VENT
THYRISTOR STACK
1500 <\ L^
FAN
8 MAINS FUSES
TERMINALS
10 TRANSFORMER W O F F MAINS ISOLATOR
11 HOLES IN BOTTOM TO
ENABLE PLINTH MOUNTING
12 COAMING PLATE

NOTE: WEIGHT : 3 7 8 K g
501"
X
4-01,1 -740-
A) INTERNAL TERMINAL WIRING DETAILS ARE SHOWN ON A SEPARATE DRAWING.
M10 BOLTING
B) ENCLOSURE PAINT FINISH IN TEXTURED STOVE ENAMEL TO N-7.5
POWER CONSUMPTION OF UNITS : 300A=10Kw, IP44
SYSTEM COMPUTER KEYPAD AND READING DISPLAY UNIT TO DRAWING C1623 FOR AFT
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED » 0 A" 3 PHASE 21/07/04 NOT TO SCALE
m C HOUSE, 18 HIPPER STREET SOUTH, DRAWN: CHECK: REV:
C-Ml(tt>) CHESTERFIELD, DERBYSHIRE, S4Ö ISS, REV:
UK. DATE: MODIFICATION:
SUPPLY UNIT RJP PL Ko° C 2131
 280MM

EU: 240mV V: 03V

Cathelco Ltd O
EL2: 225mV A: 15A

oo
Ifå amvjn IMPRESSED CURRENT
^ - atuiiAt CATBODIC PROTECTION
ŒL ENT t i

en

COMPANY LIQUID CRYSTAL DISPLAY MULTI-FUNCTION LIGHT EMITTING DIODE STATUS

DETAILS SYSTEM READINGS UNIT KEYPAD INDICATOR:
GREEN - NORMAL RUNNING
RED - ALARM STATUS

FOR AFT
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED COMPUTER KEYPAD AND DISPLAY UNIT 16595 11: MARCH: 97 NTS
MIHE HOUSE, 18 HIPPER STREEl SOUTH, DRAWN: CHECK: D R 5 — REVT
C-SWfXXP) CHESTERFIELD, DERBYSHIRE, S40 1SS, UK.REV: DATE: MODIFICATION:
FOR THYRISTOR POIR SUPPLY ( 1 5 ) KAS PRS
NO: C 1623
 <? P

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POWER INPUTS
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P 13 13
FOR AFT
• ^

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TITLE: PA NO: DATE: ISCALE:
CATHELCO LIMITED 01/08/03 NOT TO SCALE
ÉPINE HOUSE, 18 HIPPER SÏREEI SOUJH, DRAWN: CHECK: REV:
CHESTEREIELO, OERBYSHIRE, S40 ISS, UK.
REV: DATE: MODIFICATION: CAN PL m. C 2083
 KEY TO CABLE TERMINATIONS: SUPPLY

01 ENCLOSURE EARTH MAKER O o o

© © ©. ©
02 LIVE1-MINS IN (U)
03 LIVE1-MINS IN (V)
04 LIVE1-MINS IN (W)
YARD
®®® (fö)
05 NORMALLY CLOSED RELAY
© © © © O o o
06 COMMMON RELAY YARD
07 NORMALLY OPEN RELAY VIEW AT TERMINAL PLATE IN FRONT OF PSU WITH DOOR OPEN

08 24V AC POWER RETURN

09 24V AC POWER 0UT-FUSED(F7) YARD

10 DATA CORE 1
11 DATA CORE 2 YARD
© © © ©
O <D
12 DATA EARTH-SCREEN © © © © © © © © © © ©

13 PORT ELECTRODE CELL

14 STBD ELECTRODE CELL YARD
© ® © ®
© © © ©
® ® ® ® ® ® ® @ ® ® ®
© © © © © © © © © © ©
® XX
15 ELECTRODE CELL EARTH -SCREEN
I I L I I I I L_ I o o
16 MAIN HULL EARTH RETURN MAKER I I
17 PORT ANODE
18 STBD ANODE YARD
POWER SUPPLY NEGATIVE
EARTH RETURN CONNECTION
19 TRANSFORMER CONTROL FUSE(F4)
CUBICLE EARTH RELAY ALARM SIGNAL REMOTE READINGS UNIT YARD SHOULD LUG ANY
20 TRANSFORMER CONTROL FUSE(F5) MAKER CABLE USED ACCORDINGLY
STUD CABLE TERMINATIONS DATA CABLE TERMINALS
21 FAN CONTROL FUSE(F6)
ANODE CONNECTIONS
22 MAINS FUSE -UVE1(F1) REMOTE READINGS UNIT REFERENCE ELECTRODE VIA BOLTS. YARD SHOULD
MAINS INPUT
23 MAINS FUSE -LIVE2(F2) MAKER TERMINATIONS VAC SUPPLY TERMINALS CELL TERMINATIONS LUG CABLES ACCORDINGLY
24 MAINS FUSE -LIVE3(F3)

FOR AFT
TITLE: PA NO: DATE: ISCALE:
CATHELCO LIMITED INPUT CABLE 01/08/03 NOT TO SCALE
MHE HOUSE, 18 HIPPER SÏPEEJ SOiJJH, DRAWN: CHECK: REV:
c-smjKxp) CHESTEREIELO, DEPHÏSHIPE, S40 JSS, UK.
REV: DATE: MODIFICATION:
3 PASE POWER SUPPLY UNIT CAN PL m C 2082
 "©" CABLE DETAIL

~'<xxxx>cs ~ r 4 0
35mm SQ
FLEXIBLE
CABLE

WEIGHT : H Kg

CONTINUOUS WELD TO HULL PLATE

AND PAINT WELL BY YARD.

No DESCRIPTION
1 CABLE DETAILS 5M x 35MM SQ
2 LIFTING BOLT HOLE
3 STUD BOLT FIXINGS HOLE
4 150A PT/TI ANODE ELEMENTS
5 ANODE HOLDER
6 STUDS BOLT M10 x 45, 11EA
7 040 HOLE FOR CABLES
8 RESIN RETENTION FRAME
EDGE FRAME 9 EPOXY PUTTY BY YARD
10 FRP STABLE PIN
WEIGHT : 96 Kg
FOR AFT 11 FRP RESIN AREA 4.5 THICK

3 17:01:02 DIMENSION CHANGED TITLE: PA NO: DATE: SCALE:

CATHELCO LIMITED 2_ 14:02:95 CABLE CORE CHANGED 100A TO 200A OUTPUT TYPE 15: SEPT: 94 NTS
MINE HOUSE, 18 HIPPER SÎREEÏ SOUTH, 1_ 15:09:94 RE-DRAWN CHECK: REV:
CHESTEREIEID, ÛERBYSHIRE, S40 1SS, UK.
REV: DATE: MODIFICATION:
LINEAR LOOP ANODE DETAIL JRH DP M1073 •3
 0.5 x t
(LESSER THICKNESS) NOTE :
APPLY WITH EPOXY PUTTY UNDERNEATH
AND SLOPSIDE OF THE ANODE

NO DESCRIPTION

1 150A PT/TI LINEAR LOOP ANODE

2 RIGID DIELECTRIC SHIELD PLATE

3 EPOXY PUTTY

4 SINGLE HULL BOSS MILD STEEL

5 BRASS CABLE GLANDS M20

HULL BOSS
6 HULL PLATE
7 ANODE CABLE TAIL x 5M
I—26 (12
"I 8 EXIT PIPE

m jda 9
10
BOLT, NUT & WASHER M20 x 75, 8EA
INSPECTION PLUG M20 x 1.5P
11 COFFERDAM COVER
<ZÅ 12 NEOPRENE GASKET
13 O/D 165.3 COFFERDAM MILD STEEL

_i 14
15
COFFERDAM COVER HANDLE
GREASE OR VASELINE WAX

COFFERDAM WEIGHT : 28.5Kg FOR AFT

TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED INSTALLATION SECTION FOR
12: JAN: 96 NTS
MME HOUSE, 18 HIPPER SÏREEÏ SOUTH, DRAWN: CHECK: REV:
C-SHIELD fta>)CHESTEPEIEIO, OEMSHIHE, S40 ISS, UK. 50 TO 200A LINEAR LOOP ANODE MDA KS 0: C 1504
REV: DATE:
 ITEM No. DESCRIPTION
150A TYPE PT/TI LINEAR LOOP
ANODE. ANODES SUPPLIED
1
C/W 5m OF 35mm SQ CORE CABLE TO
BS 638 (FLEXIBLE)
ANODE MOUNTING EITHER
A) STUDS WELDED DIRECTLY TO HULL
2 PLATE. BY YARD
B) STUDDED MOUNTING PLATE. BY
CATHELCO
HULL PLATE WITH RECESS FOR INSERTION
3
OF HULL BOSS
CD SINGLE ENTRY HULL BOSS C/W SUITIBLE
4
SIZED BRASS CABLE GLAND
CABLE GLAND MOUNTING SLEEVE C/W
5 BRASS CABLE GLAND
6 M20 BOLTING ASSY X 8 COFFERDAM
7 6" N/B COFFERDAM HOUSING
NEOPRENE SEALING GASKET FOR
8 COFFERDAM ASSY
6" BLANK FLANGE TO FORM TOP COVER
9
FOR COFFERDAM ASSY
10 BRASS PLUG FOR COFFERDAM INSPECTION
OR FILLING
FOR AFT
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED EXPLODED DIAGRAM OF 125A TO 29:09:94 NTS
MME HOUSE, 18 HIPPER STREEISOUJH, 19/04/01 RE-DRAWN IN AUTOCAD DRAWN: CHECK: DRG REV:
200A PT/TI LINEAR LOOP ANODE
C-SWQOtP) CHESÏEREIELO, ÙERBYSHIRE, S4Ô1SS, UK.
REV: DATE: MODIFICATION: JRH DP NO: M 1 1 0 9 1
 ANODE JUNCTION BOX DETAILS
•100- ENCLOSURE TYPE: K6
MATERIAL: HIGH QAULITY ALUMINIUM ALLOY (ALSi 12)
•65- •—34-
FINSIH: SMOOTH NATURAL FINISH
LID FIXING: 4xM6 STAINLESS STEEL SLOTTED CAPTIVE
4 xCLEARANCE SCREWS
MOUNTING HOLES GASKET: BLACK NEOPRENE
FOR M6 PAN PROTECTION: RATED IP66 TO IEC 144
HEAD SET SCREWS
r: IMPACT TEST: 7NM
BOX MOUNTING: 4xM6 HOLES (CLEARENCE)

KEY TO DRAWING ITEMS:

1 YARD SUPPLY ANODE POWER CABLE : SPYCY-95
2 CABLE GLAND (BRASS) REF : M32
3 CATHELCO SUPPLY ANODE CABLE TAIL : 35MM^
4 CABLE GLAND (BRASS) REF : A2EX20
5 CABLE CONNECTOR

BOXES REQUIRED PER SHIP:

JUNCTION BOX LOCATION:

VESSEL:
FOR AFT
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED LAYOUT OF CABLE CONNECTIONS k GLAND 19:10:95 1:2
MHE HOUSE, 18 HIPPER STREEÏ S0UÎH, 19:10:95 MDA RE-DRAWN DETAILS FOR K6 JUNCTION BOX TECH MAN: DRG
MDA NO: 1047/A
CHESÏEPEIELO, ÛERBïSHIPE, S4Ô ISS, UK. REV: DATE: SIG:
 No DESCRIPTION
M20 x 1.5P MILD STEEL FLANGE PLUG
NEOPRENE FLANGE SEALING GASKET
M20 BOLT x 75L, NUTS / FLAT WASHERS
STEEL COVER, BS4504, CLASS150, PN16
C0DE105, 8 x dio.22 HOLE, PCD240
STEEL FLANGE, BS4504, CLASS15Ö, PN16
C0DE101, 8 x dio.22 HOLE, PCD240
dia 40 EXIT PIPE M20x1.5Px20DEEP 90L
ts3 CABLE GLAND M20S
SINGLE CORE CABLE TAIL 16MM SQ x 5M
STEEL MOUNTING SLEEVE
10 BRASS M20 x 1.5P FULL NUT
11 STEEL DISHED WASHER
12 NEOPRENE WASHER
13 NEOPRENE SEALING RING
14 PVC
CONTINUOUS /
FILLET WELD / 15 FILLED WITH EPOXY PUTTY, BY YARD
10.97 16 HULL PLATE
BYYAgft.gf
17 HOLE SIZE 2 x dia.7mm x 25mm DEEP
0.5t(LESSER THICKNESS) 18 ZINC REF. CELL
22 22 6" NOMINAL BORE SCH 80 TUBE
240 -I 19 0/D165.3x10.97 WALLx300L,W/40.5 HOLE
350 MATERLAL MILD STEEL
ZINC. REF CELL WEIGHT : 3.2Kg COFFERDAM WEIGHT : 36.4Kg FOR AFT 20 GREASE OR VASELIN
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED DETAILS OF ZINC REFERENCE CELL 14: MAR: 9 5 NOT TO SCALE
MARINE HOUSE, 18 HIPPER STREEI SOUTH, 14:03:95 RE-DRAWN DRAWN: CHECK: DRG REV:
C-9Wß>) CHESIEREIELD, DERBYSHIRE, S40 ISS, UK. REV: DATE: MODIFICATION:
MOUNTED INTO COFFERDAM HOLDER JRH DP NO: C 1162 2
 No DESCRIPTION
REFERENCE ELECTRODE HOUSING WITH
1
ELECTRODE ELEMENT

2 NEOPRENE SEALING RING

REFERENCE ELECTRODE STEEL

3
MOUNTING SPINDLE / SLEEVE
4 HULL PLATE

5 FLANGED COFFERDAM ASSEMBLY

6 THREADED MOUNTING PLATE

M20 NUTS, BOLTS & WASHERS

7
8 X SETS REQUIRED PER COFFERDAM

INSTALLATION KIT COMPRISING:

8 NEOPRENE WASHER, DISHED WASHER
ro
& M20 TIGHTENING NUT

9 COFFERDAM COVER

16mm SQ CORE CABLE X 5 m CABLE TAIL

10 TO B.S. 6 3 8 PART4

11 BRASS CABLE GLAND M20S

12 COFFERDAM CABLE GLAND MOUNTING SLEEVE

13 NEOPRENE SEALING GASKET

14 COFFERDAM FILLING / INSPECTION

MILD STEEL
FOR AFT
TITLE: PA No: DATE: SCALE:
CATHELCO LIMITED EXPLODED DIAGRAM OF TYPICAL
12.10.92 NTS
MME HOUSE, 18 HIPPER SJREEÏ S0UÎH, 20.04.01 RE-DRAWN IN AUTOCAD DRAWN: CHECK:
No;
REV:
C-SHIEID(M>) CHESIEREIELÙ, ÛEPBYSHIPE, S4Ô1SS, UK.REV: DATE: MODIFICATION:
REFERENCE ELECTRODE INSTALLATION JRH DP M1004 2
 RUDDER STOCK BONDING ARRANGEMENT CABLE LUG ARRANGEMENT
(DO NOT SCALE) (SCALE : FULL SIZE)

DECKHEAD
/ / / / / / / / / / / / / / / / / / / /

No DESCRIPTION
CABLE LUG
5m OF 7 0 m m z CORE
FLEXIBLE CABLE TO
B.S. 6 3 8 Pt 4
CABLE LUG
RUDDER STOCK
PLATED COPPER LUG
5 0 m m LUG LENGTH
7 0 minrr
n f CABLE
HOLE TO SUIT M10 WELD
OR BOLT LUG
IN POSITION BY YARD
CABLE CRIMPED
8
INTO LUG
TITLE: PA NO: DATE: SCALE:
CATHELCO LIMITED GROUND ARRANGEMENT 13: JULY: 92 SEE DRAWING
MINE HOUSE, 18 HIPPER STREEJ SOUTH, 1.4.99 PUT ON AUTOCAD DRAWN: CHECK: REV:
C-SHIEU) (ICCP) CHESÏEREIELQ, DERBYSHIRE, S40 ISS, UK.REV: DATE: MODIFICATION:
EOR RUDDER STOCK JRH DMcG NO: C 1165 1
 TITLE: REV

CATHELCO C-SHiELD: ELECTRICAL SPARE PARTS LIST

CLIENT: DSME

VESSEL: H. 4 4 3 7 / 3 8 / 3 9 / 4 1

CATHELCO REF:

CATHELCO DOCUMENT REFERENCE: DRG No. C1288-1

SUPPLY POS.
ITEM / DESCRIPTION SKETCH / WEIGHT
No. No.
FUSE DIMENSIONS : 14 ø x 51 LG
CD
>
O
MAIN FUSE ;*:
CO
LOCATED IN BACK SECTION OF m
o
POWER SUPPLY UNIT. REFER TO
TERMINAL LAYOUT DRAWING

TD
CO

FUSE TYPE : 32A

FUSE DIMENSIONS : 10.3 ø x 38 LG

CD
>
O

CO
TRANSFORMER CONTROL FUSE m
o
LOCATED IN BACK SECTION OF
O
POWER SUPPLY UNIT. REFER TO
TERMINAL LAYOUT DRAWING
TI
CO
d

FUSE TYPE: 2A
FUSE DIMENSIONS : DEPENDANT ON OUTPUT

CD
>
ANODE FUSES RATED TO ANODE O
O U P U T . SEE SPECIFICATION FOR *;
CO
OETAILS. FUSE HOLDERS LOCATED IN m
o
BACK SECTION OF POWER SUPPLY
O
UNIT. REFER TO TERMINAL LAYOUT
DRAWING.
TJ
CO
C

FUSE TYPE BARRI FUSE. DETAILS ON FUSE

DATE

CATHELCO LTD 15:03:04

MARINE HOUSE, 18 HIPPER S M E I SOM, DRAWN

C-SHIELS (ICCP) CHESIEREIELß, DERBYSHIRE, S4Ö ISS, UH BWK

DATE REV MODIFICATION
26