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Active Control of Stick-Slip Torsional Vibrations in Drill-Strings
Active Control of Stick-Slip Torsional Vibrations in Drill-Strings
Active Control of Stick-Slip Torsional Vibrations in Drill-Strings
XX(X):1–7
Active control of stick-slip torsional ⃝c The Author(s) 2016
Reprints and permission:
vibrations in drill-strings sagepub.co.uk/journalsPermissions.nav
DOI: 10.1177/ToBeAssigned
www.sagepub.com/
Abstract
This paper presents active vibration control to reduce the stick-slip oscillations in drill-strings. A simplified two degree-of-
freedom drill-string torsional model is considered. The nonlinear interaction between the rock and the bit is included in
the model, where its parameters are fitted with field data from a 5km drill-string system. Different PD-control strategies
are employed and compared, including the one that takes into account the weight-on-bit (axial force) and the bit speed.
Optimization problems are proposed to obtain the values of the gain coefficients, and a torsional stability map for
different weight-on-bit values and top-drive speeds is constructed. It is noted that the information of the dynamics at the
bottom increases the performance of the PD-controller significantly in terms of the torsional vibration suppression, for
the system analyzed.
Keywords
drill-string torsional dynamics, nonlinear dynamics, stability map, active control, stick-slip oscillations
tools provide real-time and recorded data, and it helps torque control
understanding some downhole dynamics; Shi et al. (2016).
A PD-control strategy, which includes a control law for
the weight-on-bit, was proposed in Monteiro and Trindade
(2017). If we act on the axial force, the bit-rock interaction drill-pipe
curve shifts, and stick-slip oscillations might be suppressed.
(flexible)
One consequence is that an extra gain coefficient must be
considered in the analysis. In this paper we follow a similar
strategy proposed in Monteiro and Trindade (2017), but: (1)
four PD-control strategies are compared with increasing
parameters and information required, (2) optimization
algorithms are applied to minimize cost functions and to BHA
obtain the control gain coefficients, and (3) the stability map (rigid body)
(top-drive speed vs. weight-on-bit) is constructed for each
control strategy.
Five control strategies are compared: (i) imposed top-drive torque-on-bit
speed, (ii) PD-control (2 gain coefficients) considering the
Figure 1. Sketch of a drill-string.
response at the top, (iii) PD-control (3 gain coefficients)
considering the response at the top and information about
the weight-on-bit, (iv) PD-control (3 gain coefficients)
considering the response at the top, information about the
weight-on-bit, and the response at the bit, and (v) PD-control
(5 gain coefficients) considering the response at the top, Ttop = Tcontrol
( , )
information about the weight-on-bit, and the response at the b2 θ̇bit (2)
bit. The main goal of this paper is to construct the stability Tbit = −b0 tanh(b1 θ̇bit ) + 2
.
map for different strategies, and analyze how the stability 1 + b3 θ̇bit
region changes as more information is included in the control
strategy. in which the torque is given in [N.m] and θ̇bit in [rad/s].
The second section of this paper depicts the 2-DOF system The parameters of the nonlinear bit-rock interaction model
considered in the analyses, as well as the control strategies are positive constants b0 [N.m], b1 [s], b2 [s], b3 [s2 ], and
employed. The third section presents the numerical results they depend on the weight-on-bit, rock properties and cutting
and, finally, the concluding remarks are made in the last characteristics. We can write b0 = r̄W, where W is the
section. weight-on-bit and r̄ is the bit effective radius. Figure 2
shows the nonlinear bit-rock interaction, where the fitted
model is compared with the available field data presented
Formulation in Ritto et al. (2017). Although the fluctuation of the field
data is big, the fitted bit-rock interaction model is in good
Dynamical Model
agreement with the experiments.
The two degree-of-freedom (2DOF) drill-string torsional
system sketched in Fig. 1 is considered. The degrees of
freedom are θ0 and θbit , which are the rotations of the top- 15
field data
drive and of the bottom-hole-assembly/bit. A control law is model
I0 θ̈0 + k(θ0 − θbit ) + c(θ˙0 − θ̇bit ) = Ttop , Figure 2. Torque applied to the bit: field data (Ritto et al.
(1)
I θ̈bit + k(θbit − θ0 ) + c(θ̇bit − θ˙0 ) = Tbit , (2017)) vs. fitted model.
where I0 and I are the top-drive and drill-string moments The state space model is given by:
o inertia, k is the drill-pipe stiffness, and c is the damping
parameter. The torque at the top and the torque at the
[ ] [ ]
bit (Khulief et al. (2007); Sampaio et al. (2007); Ritto et al. 0 I 0
ẏ = y + , (3)
(2017)) are −M−1 K −M−1 C M−1 T(y)
where y = (θo , θbit , θ̇o , θ̇bit ), I is the two by two identity Control strategy 2 : the second control strategy adopted
matrix, 0 is the zero matrix (or vector). The other matrices is similar to the one proposed by Monteiro and Trindade
and vectors are given by (2017), where the weight-on-bit is also included in the
[ ] [ ] control law, such that the bit-rock interaction curve can be
I0 0 c −c changed. Note that the axial force at the top (weight-on-
M= , C= , (4)
0 I −c c hook) is directly related to the axial force at the bottom
[ ] [ ] (weight-on-bit).
k −k Ttop
K= , T(y) = . (5)
−k k Tbit
Note that linear models are assumed for stiffness and Ttop (θ0 ) = kP (ωref t − θ0 ) + kD (ωref − θ̇0 ) ,
viscous damping; the nonlinearity comes only from the bit- W = Wref + kW (θ̇0 − ωref ) . (10)
rock interaction Tbit . It should be remarked that a second
damping parameter could be added directly to the BHA,
which would decrease a rigid body rotation. However, for
The control gain coefficients are k = (kP , kD , kW ), and kW
the purpose of the present analysis, this parameter is not
is limited so that the actual weight-on-bit variations are
important, and it would be another parameter to be identified.
smaller than 20%. As explained in Monteiro and Trindade
(2017) ”Therefore, if the angular velocity is larger than the
Control strategies reference one, the weight-on-bit is increased relative to the
If the motor at the top (top-drive) can sustain a constant speed target one (which allows higher rate of penetration). But,
ωref , i.e., the drive torque assumes any value necessary to in the opposite case, where the angular velocity is smaller
maintain the reference speed, then only one equation must than the target one, meaning that stick-slip is potentially
be solved: occurring, the weight-on-bit is reduced to alleviate the
frictional reaction torque.”
We propose to obtain the control gain coefficients using
I θ̈bit + k(θbit − ωref t) + c(θ̇bit − ωref ) = Tbit . (6) the same cost function of the previous strategy,
Ttop (θ0 ) = kP (ωref t − θ0 ) + kD (ωref − θ̇0 ) , (8) J(k) = ||ωref − θ̇0 (k)|| + (ωbit
max
(k) − ωbit
min
(k)) , (13)
with control gain coefficients k = (kP , kD ) and ωref as the
which means that there are two goals put together: (1) obtain
reference speed at the top-drive. In this strategy the cost
k such that the top-drive speed is as close as possible to the
function is defined as
reference speed and (2) the bit oscillations are as small as
possible.
J(k) = ||ωref − θ̇0 (k)|| , (9)
It should be remarked that usually, in the field, this
which means that the goal is to obtain k such that the top- information is not available, but we want to investigate how
drive speed is as close as possible to the reference speed. much the control strategy would improve if this information
Note that only information at the top is taken into account, was available. And, also, an observer can be constructed to
i.e., θ0 and θ̇0 . estimate θ̇bit .
0
0 10 20 30 40 50 60
The control gain coefficients are k= time (s)
(kP 1 , kP 2 , kD1 , kD2 , kW ). The cost function is the same
one used in the previous strategy Figure 3. Bit rotational speed: field data vs. computational
model response, Eq. (6), point (120 RPM, 245 kN).
1
280 3.5 280
3 0.8
260 260
WOB [kN]
0.6
2
220 220
1.5 0.4
200 200
1
180 180 0.2
0.5
160 160
0 0
50 100 150 50 100 150
top speed RPM top speed RPM
Figure 5. Stability map for imposed top-drive speed. The colors Figure 7. Stability map of the linearized system. Yellow region
represent the values of the stick-slip severity factor. represents instability (at least one eigenvalue with positive real
part), while the dark blue region represents stability (all
eigenvalues with negative real part).
280 3.5
260 3
in Fig. 8(b), which yields a similar result to the previous
240 2.5 strategy of imposed top-drive speed, Fig. 5. To tackle the
WOB [kN]
WOB [kN]
above 100 RPM lead to a stable system, without stick-slip 2
oscillations. There is also a stable region (dark blue) around 220
1.5
60 RPM, in the middle of two unstable regions. 200
Looking at the results obtained from the control strategy 3, 1
180
Fig. 10(a), it can be noted that all the region under analysis 0.5
is stabilized. That is, for any combination of top-drive 160
0
speed and weight-on-hook, control gain coefficients that 50 100 150
mitigate torsional oscillations were able to be identified. This top speed RPM
means that knowing the dynamics at the bottom increases
significantly the performance of the PD-control in terms of
280 3.5
torsional vibration reduction.
The stability map obtained for the control strategy 4, 260 3
Fig. 10(b), is similar to the results obtained for the control 2.5
240
WOB [kN]
strategy 3, Fig. 10(a). We expect that the control strategy 4
2
performs at least as good as the control strategy 3, since the 220
latter is a particular case of the former. 200
1.5
1
180
0.5
280 3.5 160
0
260 3 50 100 150
top speed RPM
240 2.5
WOB [kN]
Four different control strategies with increasing informa- stick-slip-induced torsional vibrations in oil well drillstrings.
tion required were investigated, and the control gain coeffi- Journal of Sound and Vibration, Vo. 398, pp. 2838.
cients were obtained through optimization. It is noted that, Navarro-López, E.M., Cortés, D., 2007, Sliding-mode control of
for the system analyzed, the information of the dynamics a multi-DOF oilwell drillstring with stick-slip oscillations,
at the bottom (bit speed) increases the performance of the Proceedings of the American Control Conference, 4282198,
PD-controller significantly in terms of torsional vibration pp. 3837-3842.
reduction. Patil, P.A., Teodoriu, C., 2013, A comparative review of modelling
As future work, a multiple DOF system and uncertainties and controlling torsional vibrations and experimentation
should be taken into account in order to construct a robust using laboratory setups, Journal of Petroleum Science and
control strategy. The linearized system can also be investi- Engineering, Vo. 112, pp. 227-238.
gated, using different control strategies, for instance, pole Pavone, D.R., Desplans, J.P., 1994, Application of high sampling
placement in the frequency domain (Ghandchi-Tehrani et al. rate downhole measurements for analysis and cure of stick-slip
(2013, 2015)). Especially, if many simulations are needed to in drilling, Proceedings - SPE Annual Technical Conference
generate the numerical simulations, fast computations with a and Exhibition, Delta, pp. 335-345.
linearized system could be of great value. Richard, T., Germay, C., Detournay, E., 2007, A simplified model
to explore the root cause of stick-slip vibrations in drilling
Acknowledgements systems with drag bits, Journal of Sound and Vibration, Vo.
305, No 3, pp. 432-456.
The second author would like to acknowledge the financial
support of the Brazilian agencies CNPQ, CAPES, and Ritto T.G., Gruzman M., Sampaio R., Weber H.I., 2010, Fuzzy logic
FAPERJ. control of a drill string, Proceedings of CILAMCE, Buzios
(RJ), Brazil.
Ritto, T.G., Soize, C., Sampaio, R., 2009, Non-linear dynamics of
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