RegNo 1 9 1 Cs 2 3 0

Name Mohi
yaddeen
r
aza

Depar
tmentofMechani
calEngi
neer
ing
Nat
ional
Inst
it
uteofTechnol
ogyKarnat
akaSurat
hkal
,Mangal
ore-
575025
Onl
ineAssignmentTest,May2020
B.Tech.I
ISemester(Secti
onS12)
ME110-ELEMENTSOFMECHANI CALENGINEERING(
2-0-
0,2)

Lastdat
eofSubmi on:30thMay2020
ssi Maxi
mum Mar
ks:
100

Note:(i)Answerall
thequest ions.Assumeanymi ssi
ngdat aandment ionassumptionsclearl
y.
(
ii
)Wr i
teyouranswersint hespacepr ovi
dedbel owwithrespecttoeachquest ion.Donotexceedspace.
(
ii
i)Ifanyonenothav i
ngl aptoporcomput erl
ikefacil
i
tiestowr i
tet hei
ranswer spleasewr i
tetheName,Sect
ion,
Rollno,andstartt
hewor ki nabl anksheet .Takethescanoft hatsheets(createpdf)andsubmiti
nMoodl e.
Keepy ourfi
l
enameasy ourRol lno.
(
iv)Usey ourl
ogics,
readingmat er
ials,notes,v
ideos,i
nternetsourcest owrit
etheanswer s.
(
v)Don’ tcopyanyoneanswer .Everyuniqueanswerhasspeci almar ks.

1. Whataret hebestway stokeepyouandy ourfami lymemberheal t

hyduringt
hisCOVID-
19
cr
isi
s?
(
a)Staysaf eathomeandmai ntainingsoci aldistanci
ng.
(
b)Usingpr opersafet
ymeasureswhi l
egoi ngout si
de(li
kesaniti
zi
nghand,wear
ingmask
andde- sanit
izi
ngyourweari
ngst affafterreachingyourdesti
nati
on)
.
(
c)Takinghealthydietandmaintaingoodi mmuni t
y.
(
d)Doingmedi tati
on,yogaandpranay ama.
(
e)Util
izi
ngy ourti
mewi thr
eadingbooks, crafts,cooki
ng,helpi
ngfamil
ymembers,et
c.
(
f)Helppoorandneedypeopl ear oundy ou.
(
g)Helpani malstofeedsomef oodar oundy ou.
(
h)Foll
owt hegov ernmentnor
msst rictl
yandaskot herstofoll
ow.
(
i)Alloftheabov e. 1
Answer
:(i
)Al
loft
heAbov
e

2. Fort
hebarshowninFigure1,
calcul
atet
hereact
ionpr
oducedbyt
hel
owersuppor
tont
hebar
.
2
TakeE=200GN/ m .Fi
ndt hest
ressesi
nthebars. 33

Page1of8
 Fi
gur
e1
Answer
:
As i sr
eacti
onatt
heuppersuppor
tand i
sther
eact
ionatt
hel
owersuppor
twhent
hebar
wi
ll
touchit
.

So,
ift
hebarMNt
ouchest
hel
owersuppor
t,t
hen

+ =55 =55000

So,
tot
alf
orcef
orbarLM i
s

=55000− (
tensi
l
efor
ce)
andf
orbarMNi
s

(
compr
essi
vef
orce)
Now,

(
ext
ensi
onofLM)
And
∗2.
4
(
CONTRACTI
ONOFLM )=
220∗10 ∗200∗10
Now,

− =0.
0012

(
55000− )∗1.
2 ∗2.
4
−=0.
0012

2(
66000−1.
2 )−2.
4
=0.
0012
220∗10 ∗200∗10

(
132000−2.
4 )−2.
4
=0.
0012

Page2of8
 220∗10 ∗200∗10

(
132000−2.
4 )−2.
4 =52800

4.
8 =79200

=16500=16.
5
=55−16.
5=38.
5

Now,

/
and

3.Assumear
oom/
apar
tmentof4×4×4(
all
dimensi
onsi
nmet
er)l
ocat
ednearseashor
e(appr
ox.

di
stance500met
eraway
).Expl
aini
ndet
ail
themechani
sm ofel
ect
ri
fyi
ngt
her
oom usi
ngone
oft
he
sour
cesofr
enewabl
eener
gy. 33

Answer
:

Foraroom/apart
mentlocat
edneartheseashor
e,t
heextracti
onofoceanenergyint
o
el
ectr
ici
tyi
sthebestopti
onaselect
rical
powergener
ati
oni scont
inuoust
hroughoutthey
ear
andisal
mostfree.

So,t
heenergyofoceancanor
igi
nat
eint
hreef
ormswhi
char
econv
ert
edt
oel
ect
ri
cal
ener
gy.
Thethr
eeformsare:

1.TidesofOcean
2.HighKinet
icEner
gyofwav espr
oducedi
noceanbywind
3.ThermalEnergyofoceancausedduetotemper
atur
egradi
entf
rom oceansur
facet
o
theinsi
dedepthofocean

So,fort
hetidesoft heOcean, weuset hesi
ngl
epoolti
dalenergyconversi
onwhi chgenerat
es
el
ectri
cit
yusingat urbine.Weconst r
uctadam andmakeat i
dal basi
nandat t
achatur bi
ne
wit
hagener atori
nsi dethedam.So, wheniti
shighti
dethewat erfl
owsfrom seatotidal
basi
nandwheni ti
sl owt idethewaterfl
owsfr
om ti
dalbasi
ntoseaandel ect
ri
cit
yis
generat
edast heturbineisr ot
ated.

ThenweusetheOceanTher
mal EnergyConv
ersi
on(OTEC)whi
chgener
ateselectr
ici
tydueto
thet
emperat
uregradi
ent
.Wateratoceansur
facei
saround25°
Cwhil
ewat eratdepthof100-
200m i
sabout5°
C.

Page3of8
So,thetemperatur
egradientbetweenthesetwolev
elsisar
ound20°
C.Warm wat
erfr
om
oceansurfaceusedtoheatt helowboil
ingli
qui
drefr
iger
antandi
sconv
ert
edtohighpressur
e
vapor.Theref
riger
antusedar e andFreon.

Thevapori
sthenusedtorunthetur
bineandel
ectr
ici
tyi
sproducedusingagenerat
or.As,at
thebot
tom t
hetemperat
ureiscol
der,t
hevapori
scondensedint
oliqui
dinthecondenserand
pumpedbacktotheboil
er.

So, aswecanseet hewar m waterfr

om theoceansur faceispumpedi ntotheboilerandthe
l
iquidisthenvaporizedasi thasalowboi li
ngpointaspassedt otheturbine.Astheturbi
ne
rotates,
thegeneratorattachedtoitproduceselectr
ici
ty.Thevaporisthencool eddownusing
thecondenserwhi chusest hecoldwat eratthebott
om oft heocean.Thel i
quidisthen
transfer
redtotheboileragainandthepr ocessisrepeated.

Thisisacheapandsustai
nabl
emet hodaspowergenerat
ioni
sconti
nuousthroughoutt
he
year.However
,thether
maleff
ici
entisl
owduetosmal l
temperat
uregradi
entandtheini
ti
al
i
nvestmentishighduetopur
chaseofturbi
ne,
ref
ri
gerant,
boil
er,
condenserandpumps.

Page4of8
4.Supposear awsoli
dal umini
um wor kpi
eceofdiamet er20mm andl ength100mm i sprovi
ded
toy ou.Thet echnicianinst
r uct
edy outoproduceapr oductf r
om t heworkpieceinalathe
machi ne.Thepr oductt obepr oducedinsuchamannert hatit
slengt hshouldbe80mm,
diamet ercouldber educedt o10mm upt o40mm l engthandt her eshouldbeabl i
ndholeof
diamet er4mm al ongi tscrosssect i
onupt o10mm l ength.Drawt helat
hemachi neneatl
y
andlabel itscomponent swi thabriefdescri
ptionofeach.Descr ibet hevari
ousprocessesto
becar ri
edoutt omaket hef i
nalpr
oductinst ep-by
-stepusi ngthel at
hemachi ne.
Answer
: 33

Page5of8
 Lat
heMachi
ne

• Bed:Thebedi sthebasepar toft helat

heandpr ov i
dessupporttoallt
heotherpar t
s.Also,
i
thast hemachi neprecisi
ongui deway s.Ithastwogui deway,outerandinner.Thehead
stockandt ailstockaremount edont heinnerway s.Theouterway sguidethecar r
iage
assembl yandal ignitwit
hthecent r
eoft helat
he.
• Mai nDrive:Itisanelectr
icmot ormount edintheleftl
egofthelatheincombinationwitha
transmissionsy stem.
• ConePul ley:Theconepul l
eyisusedf orshift
ingthespindlespeedbyshifti
ngt hebelton
thediff
erentst epsont heconepul l
ey.
• BackGear :I
tisusedf orfur
therv ari
atedofspindlespeedusingbackgearar r
angement .
• HeadSt ock:Theheadst ockcont ainst hegear boxandt heconepul ley
.Itismount edon
thebedati t
sl eftend.
• TailSt
ock:Tai lstockist hemov ablepar tofthel athethatcarr
iesthedeadcent r
e.Basically,
i
tsuppor t
st hef reeendoft hewor kpi eces.Itisusedt ocl
ampt het oolsli
ket wi
stdri
ll
sand
reamersetc.I tismount edloosel yont hebedandcanbemov edandl ockedinanyposi tion.
• Carri
ageAssembl y:I taidst osuppor tt het oolandi sfi
tt
edl ongitudi
nallybetweent he
headstockandt ail
stock.Ithas5par ts:
Saddl e:ItisanHshapedcast i
ngandsev ersasbasef orthecr osssli
de.
CrossSl i
de: I
tenabl esthemov ementoft hecutti
ngtoollateral
lyandact sasuppor t
forthecompoundr est.
CompoundRest :Itsuppor tsthet oolpostandi tcanbeswi vell
edt oanyangl et o
faci
lit
at ethet aperturningandt hreadingoper ati
ons.
ToolPost :Itismount edi ntheTsl otoft hecompoundr estandi thelpsinhol ding
thetool holderi nthepr operposi tion.
Apron:I tismount edatt hef rontoft hesaddl eandhousest hecar r
iageandcr oss
sli
demechani sms.Theapr onhandwheel i
susedt omov ethecar r
iageassembl yby
Page6of8
 meansoft
her
ackandt
hepi
niongear
s.
• LeadScr ew:Itisascr ew r odwhi chrunslongitudinall
yi nfr
ontofthelathebed.The
rot
ationoft hel ead screw mov esthecar ri
agef r
ontand backdur i
ng thread cutti
ng
operati
ons.
• FeedRod:itisast at
ionaryr odmount edinfrontoft helathebedandprovi
desl ongi
tudinal
mov ementduringturni
ng, boringandfacingoperations.
• FeedGearBox:I tismount edont helef
tsideoft hel at
hebedandbel owtheheadst ock.It
hasal l
thenecessarygear sandot hermechanismst orunt hemachi
ne.

So,nowt
omaket
hef
inal
productasr
equest
edbyt
het
echni
cianwehav
emakei
tlookl
i
ke
thi
s.

TobeCut Bl
i
ndHol
e

Weneedt ocut20mm f rom theri

ghtsideandtodot his,weneedt odoFacing.I
nf aci
ng,t
he
dir
ectionofthefeedi
sgi venperpendicul
artoaxisoflathe.Theworkpi
eceisheld,andthe
facingtooli
sfedfrom outeredgeandt owardsthecentre.Thecutti
ngtool
isheldbyat ool
holderandaxialmovementi savoidedbylocki
ngoft hecar r
iage.

ThenwedotheprocessofTurni
ng,t
hecutt
ingtool
issetatdept
hof10mm andt
rav
elst
othe
l
eftast
heworkpi
ecerotat
es.Thefeedr
ateis40mm/ r
ev.

−
=
2

So,
dept
hof5mm i
scut
,anddi
amet
eri
sreducedby10mm andweget10mm asdi
amet
er.

Now,f
orthef
inalbli
ndhol
e,wemustdr
il
l.Thepr
ocessofdr
il
li
ngisusedtocreat
eround
hol
esi
ntheworkpieceusi
ngarot
ati
ngt
ool wi
thtwocut
ti
ngedges.Thisr
otat
ingtooli
scal
l
ed

Page7of8
adr
il
lordr
il
lbi
t.Thi
spr
ocessi
sdoneondr
il
lpr
ess.

Af
tert
his,
wegetourf
inal
productasdepi
ctedbyt
het
echni
cian.

Page8of8