Pro-Series LP: Semi-Automatic Platform Stretch Wrapper Installation, Operation & Service Manual

Table of
Contents
Pro-Series Safety
LP Introduction
Semi-Automatic Installation
Platform Stretch Wrapper

Operation
Installation, Operation & Service
Manual Periodic
Maintenance
Inspection &
Maintenance
Trouble-
shooting
Electrical
Schematics
Service
Information
Illustrated
Parts List
P/N 100003.251
Notes
Revision: A, March 15, 2007
Copyright 2007, Arpac L.P. All rights reserved.
This document contains confidential and proprietary information owned by Arpac L.P. Any
unauthorized copying, use or disclosure of it without the prior written permission of Arpac L.P. is
strictly prohibited.
Attention: Consult Accompanying Documents - As Applicable
This manual was originally written in English in the United States.
Arpac L.P.
9511 West Rive Street Phone:1-847-678-9034
Schiller Park, IL Fax:1-847-671-7006
60176 USA
www.arpac.com
Record of Revisions
i
Revision History
REV Date Reason for Change
A 3-15-2007 Original
Table i-1. Revision History
List of Affected Pages

PPage Number Rev PPage Number Rev PPage Number Rev
Level Level Level
All A
Table i-2. List of Affected Pages
Revision History i-1

Pro-Series LP Installation, Operation & Service Manual
i-2
Warranty Information
ii
Stretch wrappers manufactured by ARPAC® are warranted to be free from
defects in material or workmanship for a period of three (3) years, from the date
of factory shipment, while owned by the original buyer. If installed, maintained
and used in accordance with factory specifications and this manual, ARPAC®’s
liability under such warranty or in connection with any other claim relating to the
products shall be limited to, at its discretion, repair or replacement of any stretch
wrapper parts, defective in material or workmanship, returned to ARPAC ®
freight prepaid (see paragraph 3).
This warranty does not apply to machinery or equipment deemed by ARPAC ®
to have been subjected to misuse, neglect, overload, inadequate air or voltage
supply, or that has been repaired by unauthorized personnel. Use of genuine
ARPAC ® repair components is required to maintain this warranty. Any
alterations to the machine during the warranty period must be pre-approved by
ARPAC ®, in writing, to maintain this warranty. This warranty only applies if
the alterations or repairs are made by an authorized ARPAC ® technician and
does not cover labor, expenses or workmanship in the field.
If warranty parts are required, ARPAC ® will, at its discretion, repair or replace
any defective stretch wrapping parts with a charge to a valid purchase order
number. Defective parts, with a valid Return Material Authorization number,
must be returned to ARPAC ® within thirty (30) days of warranty part shipment,
freight prepaid, to receive a credit to this purchase order number. Failure to do so
will result in zero credit being applied to the original P.O. or may void this
warranty. All returned parts are subject to factory inspection. ARPAC ® reserves
the right to determine the cause of failure and the subsequent inclusion of the
replacement part under this warranty. Defective parts that have been
disassembled or damaged during removal or otherwise tampered with will not
be covered under this warranty.
Damage caused during transport is the responsibility of the carrier and is not
covered under this warranty. All damages detected upon receipt of equipment
should be reported immediately to the carrier and ARPAC® should be notified.
ARPAC ® shall under no circumstances be liable for any direct, indirect,
incidental or consequential damages, losses or expenses arising in connection
with the use of, or inability to use, our product(s) for any purpose whatsoever.
Except as stated herein, ARPAC ® makes no other warranty, expressed or
implied, nor does it assume or authorize anyone else to assume for it, any other
obligation relating to our products or any other products. ARPAC ® makes no
guarantee as to the appropriateness of equipment for particular purposes.
Products serviced and/or parts replaced during this warranty period will carry
the unexpired portion of the original warranty only. The sole obligation of
ARPAC ® under this warranty will be to provide repairs to stretch wrapping
components, or replacement parts, ex-works ARPAC ®.
ii-1
ii-2
Table of Contents
1
Record of Revisions
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
List of Affected Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
Warranty Information
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-1
Chapter 1 — Table of Contents

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 — Safety
2.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.2 Personnel Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.3 Statement of Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
2.4 Safety Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . 2–2
Warning Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
Caution Statements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
Chapter 3 — Introduction
3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 Machine Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.2.1 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.2.2 Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
3.4 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
3.5 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
3.6 Mechanical Sub-Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
3.6.1 Base Sub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
3.6.2 Turntable Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6
3.6.3 Tower Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–9
3.6.4 FLM-SAVR® Sub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 3–10
3.6.5 Dancer Bar Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
1-1
Chapter 4 — Installation
4.1 Machine Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.2 Optional Ramp Installation Instuctions. . . . . . . . . . . . . . . . . . . . . . 4–5
Chapter 5 — Operation
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.2 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.3 Main Control Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
5.4 Other Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–8
5.4.1 Swift Change Film Mandrel. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.2 Wrap-N-Weigh® Operator Interface (Optional). . . . . . . . . . 5–9
5.5 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
5.6 Job Machine Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15
5.7 Recovering From An Emergency Stop. . . . . . . . . . . . . . . . . . . . . . 5–16
5.8 Reloading Film Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–17
Chapter 6— Periodic Maintenance

6.1 Periodic Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.2 Walk Around Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
6.3 Cleaning External Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
6.4 Checking Emergency Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
6.5 Cleaning Film Saver Pre-Stretch Rollers . . . . . . . . . . . . . . . . . . . . . 6–5
6.6 Cleaning Photo Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.7 Greasing Center Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7
6.8 Checking Turntable Drive Chain Tension. . . . . . . . . . . . . . . . . . . . 6–8
6.9 Checking Fasteners for Tightness. . . . . . . . . . . . . . . . . . . . . . . . . . . 6–9
Chapter 7 — Inspection & Repair

7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.2 Fuse Inspection & Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
7.3 Turntable Homing Switch Inpection & Repair. . . . . . . . . . . . . . . . 7–3
7.4 Turntable Roller Inspection & Repair . . . . . . . . . . . . . . . . . . . . . . . 7–5
7.5 Carriage Switch Inpection & Repair. . . . . . . . . . . . . . . . . . . . . . . . . 7–7
7.6 Film Saver Door Switch Inspection & Repair . . . . . . . . . . . . . . . . . 7–9
7.7 Main PCB Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–10
7.8 Display PCB Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–11
1-2
Chapter 8 — Troubleshooting
8.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.2 Troubleshooting Index & Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–2
8.3 Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–7
Chapter 9 — Electrical Schematics

9.1 Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Chapter 10 — Service Information

10.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1
10.2 Field Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1
10.2.1 Objective. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1
10.2.3 Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1
10.2.4 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1
10.2.5 ARPAC Commitment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2
10.2.6 Scheduling Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2
10.3 Installation Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2
10.3.1 Objective. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2
10.3.2 Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2
10.3.4 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2
10.3.5 ARPAC® Commitment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–3
10.3.6 Customer On-Site Preparation . . . . . . . . . . . . . . . . . . . . . . 10–3
10.3.7 Scheduling Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–4
10.8 Service Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . 10–4
Chapter 11 — Illustrated Parts List

11.1 Ordering Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–1
11.1.1 Replacement Parts Policy & Contact Information . . . . . . 11–1
11.2 How to Use This Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–2
11.2.1 General Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–2
11.3 Commonly Ordered Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–2
11.4 Overall Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–4
11.5 Top Drive Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–6
11.6 Side Mounted Film Saver Assembly . . . . . . . . . . . . . . . . . . . . . . 11–8
11.7 Swift Change Film Support Roll Assembly . . . . . . . . . . . . . . . 11–11
11.8 Base Assembly (4000lb Capacity, 59.5” Dia) . . . . . . . . . . . . . . 11–12
11.9 Control Assembly (Part 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–14
11.10 Control Assembly (Part 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–16
Chapter 12 — Notes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
1-3
1-4
Safety Information
2
2.1 Introduction
Every effort has been made by Arpac to provide you with a safe machine.
This section describes the safety precautions that should be taken when
working with, on or around the equipment. It is essential that machine
operators and maintenance personnel follow the safety information
below.
2.2 Personnel Instructions
Warning
Make sure that you wear safety goggles and other personal
protective equipment according to your company’s safety
standards when operating this machine. You may get injured if
you do not.
Warning
Make sure that all power is disconnected from machine and
machine has stopped before servicing machine or clearing
machine of jams. You may get seriously injured if you do not.
Follow your company’s lock out/tag out procedures accordingly.
Interfacing Equipment
Observe all applicable codes when interfacing this equipment to other
equipment. Specific attention must be paid to any PINCH POINTS that
may be created.
2.1 Introduction 2-1

2.3 Statement of Liability

While this machine has been designed for safe operation, improper
operation or carelessness may result in serious injury or damage to
equipment. The manufacturer or its agents and representatives assume no
responsibility for the following:
1 Injury or danger from improper use of the machine.
2 Problems or hazards resulting from failure to maintain the equipment
as specified in this manual.
3 Equipment which has been tampered with or modified. Arpac is not
liable for any damage or injury arising from failure to follow the
instructions and procedures provided within this manual or
associated informational material, or from user failure to use caution
when installing, operating, adjusting, or servicing this machine. Arpac
is not liable for damage or injury arising from the use of this product
for any other use than that intended by the manufacturer.
2.4 Safety Conventions Used in this Manual

Specific safety information is listed in this manual in the form of
WARNING and CAUTION statements. Pay close attention to these
statements - they contain important information on avoiding potential
hazards to you or the equipment.
Warning Statements
• are used to indicate hazards or unsafe practices which COULD result
in severe personal injury or death.
• appear in bold type.
• have a triangular symbol with an exclamation point above the text.
• are preceded by the word Warning.
• are always found before the step or piece of information to which they
refer to.
• look like the following example:
Warning
Make sure that all power is disconnected from machine and
machine has stopped before servicing machine or clearing
machine of jams. You may get seriously injured if you do not.
Follow your company’s lock out/tag out procedures accordingly.
2-2 2.3 Statement of Liability

Caution Statements
• are used to indicate hazards or unsafe practices which could result in
minor personal injury or product or property damage.
• appear in bold type.
• have a triangular symbol with an exclamation point above the text.
• are preceded by the word Caution.
• are always found before the step or piece of information to which they
refer to.
• look like the following example:
Caution
Remove shipping bolts before operating machine. Machine may
get damaged if you do not.
2.4 Safety Conventions Used in this Manual 2-3

2-4 2.4 Safety Conventions Used in this Manual

Introduction
3
3.1 Introduction
This manual provides installation, operation and service information for
the Pro-Series LP Semi Automatic Stretch Wrapper. This manual also
includes a spare parts list for the machine.
Tower
Carriage
Drive Motor
Control Panel
FLM-SAVR®
FLM-SAVR®
Drive Motor
Turntable
Turntable Drive Motor
EZ-Load®
Base
Figure 3-1. The Pro-Series LP Semi Automatic Stretch Wrapper

3.2 Machine Features

The Arpac Pro-Series Semi-Automatic Stretch Wrapper is a rugged and
durable semi-automatic wrapping machine that is easy to operate and
maintain. The machine has the following features:
3.2.1 Standard Features

• TOC feature (Top Over-Wrap Control)
• EZ-LOAD® Powered Pre-Stretch 150% - 300%

• Average cycle time 2 min (based on 3 bottom & 3 top wraps)
• Forklift portable
• Custom formed steel channel with steel tube reinforcement
• All welded steel construction
• Cycle pause control
• Turntable jog control
• Carriage pause control (banding)
• Electronic home position alignment
• Photo electric load height sensing
• Variable carriage speed
• Dual LED wrap counters
• Steel-It paint provides scratch resistant surfaces and prevents
corrosion
• Anti-static pre-stretch rollers
• Corner compensation
• Maximum load weight 4000 lbs (1770 kg)
• Maximum load size -- 60” (152cm) Dia. x 83" (211cm)
-- 60” (152cm) Dia. x 81" (206cm) W/ Scale
3.2.2 Optional Features

• Extended base frames for additional turning clearance for oversized
pallets
• Tower height and turntable capacity upgrades
• Top platen device used to stabilize tall or light unstable loads for
rotation
• Adjustable roping guide
• A variety of access ramps to assist loading of pallet
3-2 3.2 Machine Features

3.3 Dimensions
Figure 3-2. Dimensions
3.3 Dimensions 3-3

3.4 Specifications
Specifications
Voltage 120/240 VAC
Current 10 Amps/5Amps (Use Dedicated 20 Amp Circuit)
Frequency 60 Hz Single Phase
Max. Load 4000 lbs (1770 kg)
Max. Load Height 72” (183 cm)
Max. Load Diagonal Clearance 85” (216 cm)
Standard Turntable Size 60” (152.4 cm)
Max. Turntable Size 72” (183 cm)
Turntable Speed 0-12 RPM
Vertical Carriage Speed 0-21 FPM (0-6.4 MPM)
Relative Humidity Limits Transit/Storage
10% to 100%
Operating
10%-80% Non-Condensing
Atmospheric Limits 14.5 inHg to 30.74 inHg
500 hPa to 1060 hPA
Weight 1485 lbs (657 kg)
1,568 lbs (693 kg) With Scale Option
Certifications: UL
No user serviceable parts
Table 3-1: Specifications
3.5 Abbreviations
% Percent
°C Degree Celsius
cm Centimeter
°F Degree Fahrenheit
Kg Kilogram
Lb Pound
M Meter
max. Maximum
min. Minimum
mm Millimeter
UL Underwriters Laboratories
3-4 3.4 Specifications

3.6 Mechanical Sub-Assemblies

This section gives a brief overview of the equipment and its functions
under normal production conditions.
3.6.1 Base Sub Assembly

The base is the frame weldment that supports the turntable and tower
assemblies. All joints are of welded steel construction. The base also
houses the drive components needed to rotate the turntable.
The turntable is in the home position when the machine is placed in the
cycle mode. A proximity sensor is used to signal the machine’s controller
that the turntable is in the correct position. A pallet is placed and centered
on the turntable. A product detect photo eye detects the product. The
operator affixes the leading end of the film to the pallet and presses cycle
start push button. The turntable starts rotates the pallet until it is wrapped
according to the wrap pattern selected. When the wrapping of the product
is complete the turntable stops in its home position. The operator cuts the
film, affixes the trailing end of the film to the pallet and removes it.
Another pallet can now be wrapped.
Tower
FLM-SAVR®
Turntable
Turn Table Drive Motor
EZ-Load®
Base
Figure 3-3. The Pro-Series LP Stretch Wrapper Subassemblies
3.6 Mechanical Sub-Assemblies 3-5

3.6.2 Turntable Subassembly

The turntable is a steel platform mounted to a shaft on the base of the
machine in front of the tower. It is independently driven by a chain and
sprocket arrangement and rotates on casters which are mounted to the
base of the machine. The purpose of the turntable is to support and rotate
the product while it is being wrapped. The drive motor is mounted on the
base housed by the tower.
The base drive motor rotates the turntable through a sprocket and chain
drive. The magnet used to detect the position of the turntable is mounted
to the main drive sprocket.
The main drive sprocket is mounted to a four-hole flanged bearing which
is positioned on a shaft mounted to the base frame. The bearing has a set
screw fastened to the shaft. This bearing supplies support to the center of
the disc, it does not hold the sprocket down on the shaft; the weight of the
turntable disc and gravity holds the sprocket on the shaft.
A series of heavy duty casters mounted to the base near the outer
parameter of the turntable platforms support the outer portion of the
platforms. A lubrication access hole is located near the center of the disc
for lubrication of the main sprocket bearing.
Over time it is normal for roller chain to stretch. Refer to the maintenance
section for Chain adjustment procedure
Caution
When moving the unit make sure the fork truck forks are fully
inserted in the fork truck tubes. In the event the forks are
positioned between the bottom of the disc and the base the disc
will lift the sprocket off of the shaft possibly causing damage to
the machine. The disc will have to be removed from the sprocket
and the sprocket reinstalled onto the shaft.
3-6 3.6 Mechanical Sub-Assemblies

Main Bearing
Access Hole
Turntable Disk
Turntable Disk
Mounting Screws
Fork Truck Tubes
Figure 3-4. Turntable Top View
Drive Motor
Drive Sprocket Chain Tensioner
Support Casters
Proximity Sensor
Main Bearing
Position Magnet
Figure 3-5. Turntable Bottom View

3.6.3 Tower Subassembly

The tower assembly is located opposite the turntable on the base of the
machine. It provides the support for the film carriage motor and chain
linkage as well as the film saver as it travels up and down while wrapping
the pallet.
Tower Film Carriage Motor
Film Carriage
Drive Chain
Main Control/Power
Supply Junction Box
Film Carriage
Mounting Bracket
Figure 3-6. Tower Subassembly

3.6.4 FLM-SAVR®Saver Sub Assembly

The FLM-SAVR® is the mechanical assembly used to hold the film roll
and distribute film to the product as the turntable rotates. This assembly
consists of a film holder, dancer bar, film feed rollers and film guide
rollers. The FLM-SAVR® is mounted to the film carriage bracket inside the
tower.
The film carriage drive controls the vertical movement of the film saver.
Depending on the wrap pattern selected, the film carriage ascends and
descends the tower as the turntable rotates. The product load height photo
eye is used to detect the top of the product. This photo eye signals the
machine to start its over wrap cycle (controlled by the over wrap
potentiometer). This allows the operator to wrap a portion of the top of the
product.
FLM-SAVR® Drive Load Height

(Under Cover) Photo Eye
Film Guide Rollers
Film Dancer Bar
Film Holder
Figure 3-7. FLM-SAVR® Sub Assembly

3.6.5 Dancer Bar Subassembly

The dancer bar assembly is made up of a series of film guide rollers, a
stationary arm and a spring-loaded pivoting arm. The purpose of the
dancer arm is to provide film to the machine that is under constant
tension.
The dancer bar is connected to a direct-drive potentiometer that is used to
signal the film feed motor. A demand for film is placed on the film feed
system as the turntable rotates. Additional film is required when the
product corners are wrapped. As the demand for film increases the dancer
bar is pulled forward and adjusts the potentiometer. The speed of the
motor increases its speed as a result and more film is fed to the product.
This action is called corner compensation. As the dancer arm moves back
the demand for film decreases and less film is distributed until it stops.
Dancer Bar
Film Drive Rollers
Drive Roller Access Door
Figure 3-8. Dancer Bar Sub Assembly

Installation
4
4.1 Machine Installation Instructions
Tools Required:
• Adjustable-End Wrench
• Diagonal Cutters
• Forklift
• Utility Knife
Procedure starts on next page.
4.1 Machine Installation Instructions 4-1

1 Cut and remove shipping strap (1 in Figure 4-1).

2 Remove cardboard (2).
3 Remove shrink wrap plastic (3) from around machine.
4 Remove manuals box (4) and unpack it.
5 Lift machine off of pallet by inserting forklift forks into lift holes (5)
and raising forks.
6 Move machine to desired location. Be careful not to smash tower into
overhead doors when moving under doors - keep elevation low.
2
1
Figure 4-1. Machine on Shipping Pallet (Typical)
4-2 4.1 Machine Installation Instructions

7 Remove two shipping bolts (1 in Figure 4-2).
Figure 4-2. Shipping Bolts
4.1 Machine Installation Instructions 4-3

8 Remove wire ties (1 in Figure 4-3) and unwind power cord.

9 Plug power cord into outlet. The outlet must have at least 10 amps of
current for 120VAC or 5 amps for 240VAC.
10 If your machine came with an optional ramp, go to the next page.
Otherwise, installation is complete.
Figure 4-3. Power Cord
4-4 4.1 Machine Installation Instructions

4.2 Optional Ramp Installation

1 Cut and remove shipping straps (1 in Figure 4-1).
2 Remove cardboard (2).
1 2
Figure 4-4. Ramp on Pallet (Extended Ramp Shown)
Warning
Ramp is heavy. Two people are required to lift it. You may get
injured if you try to lift it yourself.
3 Slide ramp up to turntable as shown below. Secure in place with floor

anchors (1 in Figure 4-4).
1 (x4)
Figure 4-5. Ramp Installed
4.2 Optional Ramp Installation 4-5

4-6 4.2 Optional Ramp Installation

Operation
5
5.1 Introduction
This chapter describes the following:
• How the machine generally works - a sequence of operation.
• What the controls of the machine do.
• How to set the controls and operate the machine.
• How to change film rolls.

5.2 Sequence of Operation

This section describes the general operation of the machine.
Warning
Make sure that you thoroughly read ALL Sections of Chapter 5
before trying to operate the machine. You or other people may get
severely injured if you do not.
1 The operator sets the machine’s controls to desired settings.

2 The machine is loaded with a pallet of product as shown below.
Figure 5-1. Machine Loaded with Product
3 The operator attaches the wrapping film to the corner of the pallet as
shown below.
Figure 5-2. Film Attachment
5-2 5.2 Sequence of Operation

4 The operator then starts the machine.

5 The machine’s turntable starts to rotate and the film begins to wrap
around the base of the product pallet as shown below.
Figure 5-3. Wrapping Film Around Base
6 After a preset number of layers of film have been wrapped around the
base of the pallet, the FLM-SAVR® will begin moving up and
wrapping film around the remaining height of the product on the
pallet as shown below.
Figure 5-4. Wrapping Film Around Product
5.2 Sequence of Operation 5-3

7 When the FLM-SAVR® reaches the top of the product (as detected by
a photosensor), it will wrap a preset number of layers of film around
the top of the product.
8 The FLM-SAVR® will then begin lowering and wrap a second layer of
film around the product as the turntable continues to turn.
9 When the FLM-SAVR® reaches its lowest (home) position, everything

stops.
Figure 5-5. Final Position
10 The operator then cuts the film between the film saver and the pallet
and manually pats the trailing edge of the film to the wrapped
product pallet.
11 The wrapped pallet is unloaded from the machine.
12 Process repeats for the next loaded pallet.
Figure 5-6. Cutting and Patting Film
5-4 5.2 Sequence of Operation

5.3 Main Control Panel Description

Figure 5-7 below shows the location of the main control panel. The
paragraphs that follow describe each control.
2 3 4
5 6 7
8
9 10
12
11 13
14
15
Figure 5-7. Main Control Panel
1 EMERGENCY STOP PUSH-Pull Button - Pressing this button will

immediately shut down all electrical devices, with the exception of the
controller. The button must be pulled out before restarting the
machine.
2 WRAP CYCLE STOP Push Button - Pressing this button interrupts
the wrap cycle and resets the wrap counters. This control is located on
the main control panel. To clear any fault code press this button and
the Wrap Cycle Pause button simultaneously.
Caution
Pressing this button does not de-energize the machine or relieve
pneumatic pressure.
5.3 Main Control Panel Description 5-5

3 WRAP CYCLE START Button - Pressing this push button starts the
normal cycle of the machine. The machine will automatically stop
when the pallet is completely wrapped.
4 WRAP CYCLE PAUSE Button - Pressing this button interrupts the
normal cycle of the machine. It does not reset the machine as the cycle
stop push button does. To resume the normal cycle of the machine at
the point of interruption, press the wrap cycle start push button. This
control is located on the main control panel. To clear any fault code
press this button and the Wrap Cycle Stop button simultaneously.
5 TURNTABLE JOG, CARRIAGE PAUSE Selector Switch - The
turntable jog/carriage pause selector switch allows the operator to
manually control the turntable and the carriage. This control typically
is used for maintenance or troubleshooting purposes.
• Turntable Jog: Operates the turntable when the machine is out of
cycle. The turntable will turn in clockwise rotation for as long as this
switch is held.
• Carriage Pause: Temporarily stops the carriage when the machine is
in normal wrap cycle. The motion will stop for as long as the switch is
held.
6 TURNTABLE JOG TO HOME Button- Pressing this button rotates the
turntable in the clockwise rotation to the home position and then
stops. This control typically is used for maintenance or
troubleshooting purposes. This button is disabled in the cycle mode.
7 CARRIAGE LOWER/RAISE Switch - This switch allows the operator
to manually control the position of the carriage. This control typically
is used for maintenance or troubleshooting purposes. This switch is
disabled when the machine is in the cycle mode.
• Carriage Lower: Lowers the carriage while the machine is out of cycle.
• Carriage Raise: Raises the carriage while the machine is out of cycle.
8 BASE WRAP and TOP WRAP COUNTER Displays - These displays
have three functions:
• Prior to normal cycling of the machine, these displays show the
number of times that the bottom and top of the pallet will be wrapped.
• During normal cycling of the machine, these displays show the
number of times that the bottom and top of the pallet have been
wrapped-in real time.
• When a fault condition occurs, such as the machine running out of
film, these displays will show a fault condition number. This number
can be cross reference to Chapter 8 “Troubleshooting” for information
on how to resolve the problem.
5-6 5.3 Main Control Panel Description

9 BASE Wrap Button: This button is used to set the number of times
the base of the pallet will be wrapped. Press the button repeatedly to
increase the number as displayed in the base display above it. When
the number reaches 9 it will start at 0 again.
10 TOP Wrap Button: This button is used to set the number of times the
top of the pallet will be wrapped. Press the button repeatedly to
increase the number as displayed in the top display above it. When
the number reaches 9 it will start at 0 again.
11 TURNTABLE SPEED Knob - This knob adjusts the speed of the
rotation of the turntable during the wrap cycle. It would be natural to
think that the fastest speed is the best for production results. But be
mindful that a faster speed may result in spinning loose or light
products off of the pallet. For example, faster speeds are OK for bricks
but not OK for cups of dried Asian noodle soup - which is very light.
12 CARRIAGE SPEED Knob - This knob adjusts the vertical travel
speed of the film carriage while the machine is in the wrap cycle. As
mentioned earlier, there are separate controls for setting the number
of times the top and bottom of the pallet is wrapped. This control
allows you to adjust the level of wrapping in the center portion of the
pallet.
13 LOAD COMPRESSION Knob - This knob adjusts the amount of
tension between the film saver and the product pallet. This, in turn,
sets how tightly the product is compressed together. This control,
much like the TURNTABLE SPEED Knob mentioned above, can affect
the product positioning on the pallet. If the compression is too high and the
product too light, then the product may be pulled or knocked off the pallet
during the wrapping process. Conversely, if the compression is too low and
the product too heavy, the product may shift during transit.
14 OVER WRAP Knob - This knob adjusts how far the film saver will
continue to rise after reaching the top off the pallet load. This allows
the formation of an overwrap film layer to seal the top level product
downwards as shown in Figure 5-8 on the next page. If this knob is set
to 0, the photosensor will be disabled and the film saver will continue
to its highest possible position during the wrapping process - which
could result in quite a mess.
15 Fuses: The fuses protect the machine’s wiring from short circuits.
Only a service technician is allowed to service them.
5.3 Main Control Panel Description 5-7

Overwrap
Figure 5-8. Film Overwrap
5.4 Other Controls
5.4.1 Swift Change Film Mandrel

The swift change film mandrel is designed for fast film loading. It also
locks and supports the film roll on the machine.
Figure 5-9. Swift Change Mandrel
5-8 5.4 Other Controls

5.4.2 Wrap-N-Weigh® Operator Interface (Optional)

The wrap-n-weigh® operator interface displays the weight of the pallet on
the machine. Refer to the Pennsylvania Scale Manual for more
information. The manual is included on the CD ROM that accompanies
this manual.
Figure 5-10. Wrap & Weigh® Operator Interface
5.4 Other Controls 5-9

5.5 Operating Instructions

Operate the machine as follows:
Caution
Make sure that machine has been installed properly and shipping
bolts are removed before operating machine. Machine will get
damaged if you do not.
1 Do not load the machine with a pallet of material until told to do so in

this procedure. The machine’s controls must be set and the machine
set to its home position before it can be loaded.
Warning
Make sure all personnel are cleared away from machine, especially
the machine’s turntable before turning the machine on. Injury may
result if you do not.
2 Make sure the machine is plugged in.

3 Make sure the machine is loaded with film. If not, load a new film roll
according to Section 5.8.
4 On the main control panel, pull out the EMERGENCY STOP button.
This will turn the machine on as indicated by the displays lighting up.
5 Press and release the TURNTABLE JOG HOME button. If the
turntable is not in its home position, it will automatically move to its
home position. If the turntable is in its home position, nothing will
happen - which is OK.
6 Turn and hold the CARRIAGE selector switch to the LOWER position
until the film saver carriage moves to its lowest position. Then release
the switch. If the carriage is already in it’s home position, nothing will
happen - which is OK.
7 Press the BASE button repeatedly until the desired number of base
wraps is set.
8 Press the TOP button repeatedly until the desired number of top
wraps is set.
9 Set the TURNTABLE SPEED knob to 5.
10 Set the CARRIAGE SPEED knob to 5.
11 Set the LOAD COMPRESSION knob to 3.
12 Set the OVER WRAP knob to 5.
5-10 5.5 Operating Instructions

5 6
7 8
10
9 11
12
Figure 5-11. Control Panel
5.5 Operating Instructions 5-11

13 Place the pallet on the machine as shown below. The corners should
be approximately positioned as shown - this allows for the proper
attachment of the film.
Figure 5-12. Pallet Positioning
14 Pull the film out of the film saver and stick it to the bottom corner of
the pallet as shown below. When you start to pull the film, it will
automatically feed out.
Figure 5-13. Attaching Film

Warning
Make sure everyone is clear of machine before starting wrapping
cycle. Also stay clear of the machine when it is wrapping the
pallet. Injury may result if you do not.
Warning
Press the EMERGENCY STOP button to stop the machine if a
hazard appears to personnel or the machine. Refer to Section 5.7
for information on recovering from an EMERGENCY STOP.
15 Press and release the WRAP CYCLE START button. The machine will
automatically wrap the pallet.
16 Cut the trailing portion of the film with a knife or scissors as shown
below and pat the film against the pallet. Go to the next page.
Figure 5-14. Cutting Trailing Film

17 Inspect the wrapped pallet and consider the following points:

• Was the bottom wrapping adequate? If not, change the BASE wrap
count for the next pallet.
• Was the top wrapping adequate? If not, change the TOP wrap count
for the next pallet.
• Did all the product stay on the pallet? If not, reduce TURNTABLE
SPEED. Is so, you may want to consider increasing the speed to
increase production.
• Did the mid-section of the pallet get wrapped well enough? If not,
decrease the CARRIAGE SPEED. If it was too thick, increase the
speed.
• Was the product wrapped too tight or too loose? Decrease or increase
LOAD COMPRESSION accordingly.
Caution
It may take several hours before final film compression takes
effect. Be careful not to apply too much initial compression
pressure when wrapping light products. The final force of the film
may crush the product.
• Was the overwrap too little or too much? Increase or decrease OVER
WRAP accordingly.
18 Unload pallet.
19 Load and wrap another pallet.
20 If necessary, readjust settings. When you feel settings are correct,
record them in the table on the next page for future reference.


5.6 Job Machine Settings
BASE Wrap #
TOP Wrap #
TURNTABLE SPEED
CARRIAGE SPEED
LOAD CARRIAGE
OVER WRAP
Job Description or Customer Name
Table 5-1: Job Machine Settings
5-16 5.6 Job Machine Settings

5.7 Recovering From An Emergency Stop

If the machine has been stopped using the EMERGENCY STOP button
during the middle of a wrapping cycle, do the following steps to reset it.
1 Cut the film between the film saver and the pallet with a utility knife.
2 Stick the trailing end of the film to the pallet’s product.
3 Pull the EMERGENCY STOP button out.
4 If a digital error message code appears in the display, press the
CYCLE STOP and CYCLE PAUSE buttons simultaneously to clear
the display.
Warning
Make sure everyone is clear of machine before homing the
turntable Injury may result if you do not.
5 Press and release the TURNTABLE JOG HOME button. The turntable
will automatically return to its home position.
6 Turn and hold the CARRIAGE selector switch to the LOWER position
until the film saver carriage moves to its lowest position. Then release
the switch.
7 Reattach the film to the bottom of the pallet.
8 Press and release the WRAP CYCLE START button to restart the
machine.
5.7 Recovering From An Emergency Stop 5-17

5.8 Reloading Film Roll

When the machine runs out of film, load a new film roll as follows:
Warning
Unplug the machine’s power cord before doing the following
steps. You may get injured if you do not.
1 Unplug the machine’s power cord.

2 Pull out pin (1 in Figure 5-15) and rotate cap (2) back.
3 Remove spent film roll (3).
4 Insert new roll and close cap. Make sure the roll is oriented so that it
unwinds in the direct shown in the film threading diagram.
Figure 5-15. Film Roll Reloading
Figure 5-16. Film Threading Diagram
5-18 5.8 Reloading Film Roll

5 Lift latch, turn it 1/4 turn counterclockwise and open film door as
shown below.
Figure 5-17. Opening Film Door
6 Pull film over rollers as shown below.
Figure 5-18. Stretching Film Over Rollers
5.8 Reloading Film Roll 5-19

7 While holding onto film, firmly close door and secure with latch as
shown below.
8 Plug machine’s power cord back in.
9 Resume production.
Figure 5-19. Closing Film Door
5-20 5.8 Reloading Film Roll

Periodic Maintenance
6
6.1 Periodic Maintenance Schedule
Refer to the schedule below for information on when to perform periodic
maintenance on the machine.
Note: Due to varying operating conditions, the procedures listed below
may have to be performed at greater or lesser intervals. You may have to
adjust intervals according to your machine’s performance.
When To Do It
Every 6 Months
Quarterly
Weekly
Daily
What To Do Refer to Section
Perform Walk Around Safety Inspection X 6.2
Clean External Surfaces X 6.3
Check Emergency Button For Proper Operation X 6.4
Clean Film Saver Pre-Stretch Rollers X 6.5
Clean Photo Sensor X 6.6
Lubricate Turntable Center Shaft Bearing X 6.7
Check Turntable Drive Chain Tension X 6.8
Check Fasteners for Tightness X 6.9
Table 6-1: Periodic Maintenance Schedule
6.1 Periodic Maintenance Schedule 6-1

6.2 Walk Around Safety Inspection
Tools Required:
• None
Warning
Disconnect the machine’s power cord or shut off power supply to
machine before servicing it. You can be severely injured if you do
not.
At the beginning of each day, do a daily safety inspection of the machine

and its surrounding area. Pick up any trash or obstacles around the
machine. Wipe up any grease or spills.
6-2 6.2 Walk Around Safety Inspection

6.3 Cleaning External Surfaces
Tools Required:
• Cleaning Wipes
• Warm Soapy Water
Warning
not.
Use cleaning wipes and warm soapy water to clean external surfaces of
the machine.
6.3 Cleaning External Surfaces 6-3

6.4 Check Emergency Stop Button

With the machine cycling, press the Emergency Stop. The machine should
stop immediately. Pull button back up to reset.
6-4 6.4 Check Emergency Stop Button

6.5 Cleaning Film Saver Pre-Stretch Rollers

Tools Required:
• Cleaning Wipes
• Isopropyl Alcohol
Warning
not.
Caution
Do not use acetone to clean rollers or rollers will get damaged.
1 Pull latch (1 in Figure 6-1) out and turn it to open roller door (2).
2 Thoroughly clean rollers (3) with wipes and alcohol.
3 Close door.
2
3
Figure 6-1. Film Saver Stretch Rollers
6.5 Cleaning Film Saver Pre-Stretch Rollers 6-5

6.6 Cleaning Photo Sensor

Tools Required:
• cleaning wipes
• window cleaning solution
Warning
not.
1 Spray a small amount of window cleaning solution to face of photoeye

(1 in Figure 6-2).
2 Dry photoeye with cleaning wipe.
Figure 6-2. Cleaning Photoeye
6-6 6.6 Cleaning Photo Sensor

6.7 Greasing Center Shaft Bearing

Tools Required:
• cleaning wipes
• grease gun
Warning
not.
1 Apply one pump of grease to grease fitting (1 in Figure 6-3).

2 Wipe fitting clean.
Figure 6-3. Grease Fitting
6.7 Greasing Center Shaft Bearing 6-7

6.8 Checking Turntable Drive Chain Tension

Tools Required:
• 3/8” hex wrench
• 1 1/16” closed end wrench
Warning
not.
Caution
Do not overtighten chain. The machine may get damaged if you
do.
1 Loosen bolt (1 in Figure 6-4).

2 Turn nut (2) until you begin to feel the resistance of the chain tightener
against the chain. Then turn the nut another 30°.
3 While holding nut still, tighten bolt.
1
2
Figure 6-4. Tightening Turntable Drive Chain
6-8 6.8 Checking Turntable Drive Chain Tension

6.9 Checking Fasteners for Tightness

Tools Required:
• adjustable-end wrench
• medium flat-tip screwdriver
• medium phillips-tip screwdriver
• set of hex wrenches
Warning
not.
1 Check all exterior fasteners for tightness. Tighten as required.
6.9 Checking Fasteners for Tightness 6-9

6-10 6.9 Checking Fasteners for Tightness

Inspection &
Maintenance 7
7.1 Introduction
This chapter covers various inspection and repair procedures for the
machine.

7.2 Fuse Inspection & Replacement

Tools Required: None
Warning
not.
Caution
You must replace fuse with the exact same type of fuse or the
machine may get damaged. All fuses must be quick-blow type.
1 Disconnect power from machine.

2 Turn fuse holder cap (1 in Fig. 7-1) counterclockwise and pull cap and
fuse out of control panel.
3 Check if fuse filament is burned through. If required, replace fuse by
pulling it out of cap and inserting new fuse.
4 Reinstall fuse cap and fuse into control panel.
8A 8A 8A 2A
1
Figure 7-1. Fuse Location
7-2 7.2 Fuse Inspection & Replacement

7.3 Turntable Proximity Sensor Inspection & Repair

Tools Required:
• Adjustable End Wrench
• Forklift Truck
• Lift Chain With Two Open Hooks
• Set of Hex Wrenches
• Two 3/8”-16 Eyebolts
Warning
not.

2 Unscrew turntable mounting screws (1 in Fig. 7-2).
3 Screw eyebolts into lifting holes. (2).
4 Insert chain hooks into eyebolts.
5 Insert forklift fork under chain and lift turntable (3) off of machine. Set
turntable aside.
2
1
3
2 1
Figure 7-2. Turntable Mounting Bolts
7.3 Turntable Proximity Sensor Inspection & Repair 7-3

6 Make sure that sensor (1 in Fig 7-3) is tight, mounted properly and is
not damaged. Repair or replace as required.
7 Make sure that sensor magnet (2) is mounted properly and is not
damaged. Repair or replace as required.
1 2
Figure 7-3. Turntable Home Switch and Magnet
7-4 7.3 Turntable Proximity Sensor Inspection & Repair

7.4 Turntable Roller Inspection & Repair

Tools Required:
• Adjustable End Wrench
• Forklift Truck
• Lift Chain With Two Open Hooks
• Set of Hex Wrenches
• Two 3/8”-16 Eyebolts
Warning
not.

2 Unscrew turntable mounting screws (1 in Fig. 7-4).
3 Screw eyebolts into lifting holes. (2).
4 Insert chain hooks into eyebolts.
5 Insert forklift fork under chain and lift turntable (3) off of machine. Set
turntable aside.
2
1
3
2 1
Figure 7-4. Turntable Mounting Bolts
7.4 Turntable Roller Inspection & Repair 7-5

6 Make sure that rollers (1 in Fig 7-5) are not damaged or obstructed.
Repair or replace as required.
1 (x6)
Figure 7-5. Turntable Rollers
7-6 7.4 Turntable Roller Inspection & Repair

7.5 Carriage Switch Inspection & Repair
Tools Required:
• 1/2” Open-Wrench
Warning
not.

2 Make sure that switches (1 in Fig 7-6) are tight, mounted properly and
not damaged. Repair or replace as required.
3 Make sure that lower switch magnet (2) is mounted properly and is
not damaged. Repair or replace as required. Go to the next step.
1 2
Figure 7-6. Carriage Switch Location
7.5 Carriage Switch Inspection & Repair 7-7

4 Make sure that upper switch magnet (1 in Fig. 7-7) is mounted

properly and is not damaged. Repair or replace as required.
Figure 7-7. Upper Magnet Location
7-8 7.5 Carriage Switch Inspection & Repair

7.6 Film Saver Door Switch Inspection & Repair
Tools Required:
• 1/2” Open-Wrench
Warning
not.

2 Make sure that switch (1 in Fig 7-8) is tight, mounted properly and not
3 Make sure that switch magnet (2) is mounted properly and is not
Figure 7-8. Film Saver Door Switch Location
7.6 Film Saver Door Switch Inspection & Repair 7-9

7.7 Main PCB Replacement

Tools Required:
• Medium Flat-Tip Screwdriver
• Medium Phillips Screwdriver
Warning
not.

2 Disconnect all connectors from PCB (1 in Fig. 7-9).
3 Unscrew mounting screws (2) and remove board (3).
4 Reverse steps to reassmble.
1 (x6)
2 (Type)
3
Figure 7-9. Main PCB
7-10 7.7 Main PCB Replacement

Troubleshooting
8
8.1 Introduction
This chapter is divided into two sections.
The first section is a group of troubleshooting charts that will guide you
through many of the problems that may occur with the machine.
The second section is made up of figures that show the actual location of
components on the machine as referenced in the schematics in Chapter 9.
These can be used together with the schematics for further
troubleshooting of the machine.

8.2 Troubleshooting Index & Charts

Use the following troubleshooting index and troubleshooting charts as an
aid in solving your machine’s malfunction. Possible fault codes that may
accompany a fault will appear in the display on the machine’s control
panel.
NOTE: To clear a fault code, press the

CYCLE STOP and CYCLE PAUSE buttons
simultaneously.
Problem Possible Refer to Page:

Fault
Code
Machine does not turn on. None 8-3
Turntable does not rotate. 11 & 17 8-3
Turntable will not stop rotating. 17 8-4
Film carriage does not rise. 11,12,14 & 8-4
15
Film carriage is at top position and will 11,12,14 & 8-5
not lower. 16
Film does not feed during wrap cycle. 13 8-6
Machine will not start 10 8-6
Machine stops during mid-cycle. 13 8-6
Table 8-1: Troubleshooting Index
8-2 8.2 Troubleshooting Index & Charts

Problem Possible Cause Remedy

Machine does not turn Machine is not plugged Make sure machine is
on. in. plugged in.
Emergency stop button is Pull button out before
pressed. restarting machine.
Source Breaker is not Make sure that breaker at
turned on or fuse is power source is turned on
blown. (or wall fuse has not
blown).
Control panel fuse is Check and, if necessary,

blown. replace fuse according to
Section “7.2 Fuse
Inspection &
Replacement” on
page 7-2.
If fuse blows again
quickly, replace main
control PCB according to
Section “7.7 Main PCB
Replacement” on
page 7-10.
Turntable does not Film saver door is open. Make sure that film saver
rotate. door is closed.
Possible Fault Codes 11,
13 & 17
Film has broken or has Reattach or reload film
run out. according to Section “5.8
Reloading Film Roll” on
page 5-18.
Turntable speed is set too Increase setting on
low. TURNTABLE SPEED
knob on main control
panel.
Turntable not in home Press TURNTABLE JOG
position. HOME button on main
control panel to send
turntable to its home
position.
Continued...
8.2 Troubleshooting Index & Charts 8-3


Turntable does not Turntable fuse is blown. Check and, if necessary,
rotate. replace fuse according to
“7.2 Fuse Inspection &
(Cont.)
Replacement” on
page 7-2.
Turntable is blocked by an Inspect turntable for
obstruction. damage or obstructions
according to Section “7.4
Turntable Roller
Inspection & Repair” on
page 7-5.
Film saver door switch Inspect film saver door
has failed. switch according to
Section “7.6 Film Saver
Door Switch Inspection &
Repair” on page 7-9.
Turntable will not stop Turntable proximity Inspect sensor according
rotating. sensor has failed. to Section “7.3 Turntable
Proximity Sensor
Fault code 10 displayed.
Inspection & Repair” on
page 7-3.
Film carriage does not Carriage Speed is too low. Increase setting on
rise. CARRIAGE SPEED knob
on main control panel.
Possible Fault Codes
11,12,14 & 15
Turntable not in home Press TURNTABLE JOG
position. HOME button on main
control panel until
turntable is in its home
position.
Carriage is blocked by an Check for and remove any
obstruction. obstructions.
Carriage fuse is blown. Check and, if necessary,
replace fuse according to
Section “7.2 Fuse
Inspection &
Replacement” on
page 7-2.
Continued...


Film carriage does not Photo Sensor is dirty or Clean photo sensor
rise. misaligned. according to Section “6.6
Cleaning Photo Sensor”
(cont.)
on page 6-6.
Also make sure that eye is
properly mounted and
aligned.
Carriage upper or lower Inspect and, if necessary,
limit switch is faulty. repair switches according
to Section “7.5 Carriage
Switch Inspection &
Film carriage is at it’s top Emergency stop button is Pull button out before
position and does not pressed. restarting machine.
lower.
Possible Fault Codes
11,12,14 & 16
Carriage is blocked by an Check for and remove any
obstruction. obstructions.
Carriage fuse is blown. Check and, if necessary,
“7.2 Fuse Inspection &
Replacement” on
page 7-2.
Photo sensor is dirty or Clean photo sensor
misaligned. according to Section “6.6
Cleaning Photo Sensor”
on page 6-6.
Also make sure that
sensor is properly
mounted and not
obstructed when it rises
above top of pallet.
Continued...
Carriage upper limit Inspect and, if necessary,
switch is faulty. repair switch according to
Section “7.5 Carriage
Switch Inspection &
8.2 Troubleshooting Index & Charts 8-5


Film does not feed LOAD COMPRESSION Lower knob setting.
during wrap cycle. knob set too high.
Film saver fuse is blown. Check and, if necessary,
Section “7.2 Fuse
Inspection &
Replacement” on
page 7-2.
Film saver switch is bad. Check switch LS4 for
proper operation. Refer to
Figure 8-3 on page 8-8 for
location of switch.
Machine will not start. Film saver door is open. Close door.
Door switch is faulty. Inspect and, if necessary,
repair switch according to
Section “7.6 Film Saver
Door Switch Inspection &
Machine stops during Film has run out. Load new film according
wrap cycle. to Section “5.8 Reloading
Film Roll” on page 5-18.
Dancer bar switch is Check switch LS4 for
faulty. proper operation. Refer to
Figure 8-3 on page 8-8 for
location of switch.

8.3 Component Location

The schematic diagrams in Chapter 9 can be used be used to troubleshoot
electrical problems with the machine. The schematics cover most of the
electrical components in the machine. Figures 8-1 through 8-6 show
photos of the components listed on the schematics. This allows you to
identify the location of the components and translate the fault isolation
logic of the schematics into actual testing of components for failure.
SCR2
PCB2
SCR3
FC2
SCR1
PCB1
P3
P2
PCB3
P1
P4
FC1
PCB4
P5
P6
Figure 8-1. Control Box
8.3 Component Location 8-7

Turntable Home Magnet

LS1
Figure 8-2. Turntable Home Limit Switch
LS4
P1
Dancer
SW
Figure 8-3. Dancer Switch and Dancer Potentiometer
8-8 8.3 Component Location

LS2
LS3
Lower Magnet
Upper Magnet
Figure 8-4. Carriage Limit Switches
8.3 Component Location 8-9

Carriage
Motor
Load Height
Photo Sensor
Film Saver
Motor Turntable
Motor
Figure 8-5. Motors and Load Height Photo Sensor
LS4
Magnet
Figure 8-6. Film Saver Door Switch and Magnet
8-10 8.3 Component Location

Diagrams & Electrical
Schematics 9
9.1 Electrical Schematics
This chapter contains the electrical schematics for the Pro-Series LP.
Refer to Section “8.3 Component Location” on page 8-7 to see the actual
view of the components referenced in the schematics.
Drawing Number Drawing Description # Sheets
PRO-1 Electrical Wiring Diagram 1
PRO-2 PCB Layouts 1
PRO-3 Electrical Wiring Diagram (Split Frame Option) 1
PRO-4 Split Frame Connection Diagram 1
Table 9-1: List of Schematics
9.1 Electrical Schematics 9-1

9-2 9.1 Electrical Schematics

Service Information
10
10.1 Introduction
This section contains an overview of ARPAC®’s field service policies.
10.2 Field Service Policy

10.2.1 Objective
To furnish our customer with prompt, competent, and complete service so
they can operate at optimum efficiency.
10.2.3 Service Personnel

ARPAC®’s field technicians are experienced in the servicing of ARPAC®
equipment, are qualified to instruct customer’s personnel in correct
operation and maintenance procedures of ARPAC® equipment.
ARPAC® Field Service Technicians are fully supported by factory and all
Engineering Departments.
10.2.4 Training
The Arpac Group is pleased to provide free lifetime access to Arpac
University’s regularly scheduled technical training courses for customers
purchasing a packaging machine from Arpac or its distributors.
These technical training courses will focus on theory of operation,
machine setup and operation, preventive maintenance and long-term care.
Many specific machine courses are available on Arpac bundler, horizontal,
corrugated, and stretch wrapping machines. These regularly scheduled 1
day or 2 day courses are held approximately every 12 weeks at the Arpac
University and Demo Room located near O’Hare airport in Chicago. Class
demand will influence the frequency of these class offerings.
For further information or a current technical training calendar and
agenda, contact Arpac’s training department at 847-678-9034 ext 4088.
Custom machine specific training courses can be developed for delivery at
your location or at Arpac. For further information and a quotation,
contact Arpac’s training department.

10.2.5 ARPAC Commitment

• Be readily available to communicate with the customer(s).
• Service Technicians available for supervision and instruction of
personnel at prevailing rates and expenses.
• Upon arrival of the ARPAC® Service Technician, he should be able to
commence immediately, minimize “downtime” of your production
facilities and commence training of your personnel.
10.2.6 Scheduling Service

At least 10-days advance notice is required for scheduling personnel.
Emergencies will be handled as quickly as possible. If assistance is
required during installation or operation of the system or if you need
information pertaining to system-related problems not covered by this
manual, please contact ARPAC® Service Dept. (telephone (800) 237-0725).
10.3 Installation Policy

10.3.1 Objective
To furnish our customer with prompt, competent, and complete service so
they can operate at optimum efficiency. Failure to use factory trained
personnel for initial machine start-up may void the warranty.
10.3.2 Service Personnel

ARPAC®’s field technicians are experienced in the servicing of ARPAC
equipment, and are qualified to instruct customer’s personnel in the
correct operation and maintenance procedures of ARPAC® equipment.
ARPAC® Field Service Technicians are fully supported by factory and all
Engineering Departments.
10.3.4 Training
ARPAC® personnel are available for ARPAC® equipment training, either
on site hands-on, or in a classroom environment supported by visual aids
and literature to be administered under separate purchase order.
The Arpac Group is also pleased to provide free lifetime access to Arpac
University’s regularly scheduled technical training courses for customers
purchasing a packaging machine from Arpac or its distributors.
These technical training courses will focus on theory of operation,
machine setup and operation, preventive maintenance and long-term care.
Many specific machine courses are available on Arpac bundler, horizontal,
corrugated, and stretch wrapping machines.
10-2 10.3 Installation Policy

These regularly scheduled 1 day or 2 day courses are held approximately

every 12 weeks at the Arpac University and Demo Room located near
O’Hare airport in Chicago. Class demand will influence the frequency of
these class offerings.
For further information or a current technical training calendar and
agenda, contact Arpac’s training department at 847-678-9034 ext 4088.
Custom machine specific training courses can be developed for delivery at
your location or at Arpac. For further information and a quotation,
contact Arpac’s training department.
10.3.5 ARPAC® Commitment

• To furnish equipment per quotation.
• Be readily available to communicate with the customer(s) to facilitate
start-up.
• Service Technicians available for start-up supervision and instruction
of personnel at prevailing rates and expenses.
• Upon arrival of the ARPAC® Service Technician, he should be able to
commence immediately, minimize “downtime” of your production
facilities and commence training of your personnel.
10.3.6 Customer On-Site Preparation

• Unload, unpack, and inspect the equipment for any freight damage
(apparent or hidden). If there is any damage, the Bill of Lading will
need to be signed, noting the damage. You will then need to file all
the necessary freight claims with the appropriate carrier. All
shipments are freight collect and you are responsible for any damages
in transit.
• Remove all interfering equipment and clear area where equipment is
to be installed.
• Assemble/erect subject equipment.
• Lag system to floor.
• Furnish all electrical wiring and connections per system requirements.
• Furnish any air and/or gas lines and connections if required.
• Integrate with any existing up and/or down stream equipment.
• Provide qualified technicians, operators, and maintenance personnel
to start-up system.
10.3 Installation Policy 10-3

10.3.7 Scheduling Service

If assistance is required during installation or operation of the system or if
you need information pertaining to system-related problems not covered
by this manual, please contact ARPAC® Service Dept. (telephone (800)
237-0725).
10.8 Service Contact Information

Contact information for service is listed below. Please have your
machine’s model number and serial number ready when calling. Also
have a Purchase Order number when calling.
ARPAC Parts Contact Information

Phone: (847) 678-9034
Fax: (847) 678-2109
24 Hour Emergency Service: (800) 424-0545
parts@arpac.com
Open for service Monday through Friday,
7:00 AM to 6:00 PM (Central Time)
Affordable Automation
Phone (479) 675-0079
After hours (479) 883-9496
10-4 10.3 Installation Policy

Illustrated Parts List
11
11.1 Ordering Parts
For your convenience, replacement parts and accessories can be ordered
from ARPAC® by fax 24 hours a day. Please have the following
information available to ensure quick, easy, and accurate service.
• Your name and telephone number
• Your P.O. (Purchase Order) number
• Your preferred method of delivery
11.1.1 Replacement Parts Policy & Contact Information

Should a replacement part be needed, ARPAC®’s return material
authorization policy must be adhered to. ARPAC® will not distribute
equipment or parts without a purchase order from an authorized
ARPAC® distributor. This procedure includes warranty and non-
warranty replacement parts. A return authorization will be issued at that
time, and credit will not be issued until the suspect part has been received
and inspected. Call ARPAC® sales for the distributor in your area at (847)
678-9034.
Phone: (847) 678-9034

Fax: (847) 678-2109
24 Hour Emergency Service: (800) 424-0545
parts@arpac.com
Open for service Monday through Friday,
7:00 AM to 6:00 PM (Central Time)
11.1 Ordering Parts 11-1

11.2 How to Use This Parts List

11.2.1 General Part Numbers
This chapter contains all part numbers necessary to order Pro Series LP
replacement parts and assemblies.
This illustrated parts breakdown is presented in disassembled order.
Detail parts are shown below their respective upper level assemblies
whenever possible.
The parts lists follow the illustration for a particular assembly and
represent components of that assembly. The number listed in the quantity
column is the number of the specific part required to complete the
assembly and may not reflect the quantity needed for the entire system.
The lists are divided into four columns. The item/index numbers refer to
the identification number located on the drawing. The part number is the
Arpac part number, used to identify the part for ordering. The part
description column lists each part name, and the quantity column lists the
quantity of that part used in that particular assembly.
Illustrations are shown before the parts list for each assembly.
11.3 Commonly Ordered Parts

Part Description Part number
Motor Drive Assembly 205132
Magnet, Rectangular Pressure Sensitive Adhesive 822976.
Fuse, Glass AGC 8 Amp/250VAC 804998.231
Fuse-Glass AGC 2 Amp/250VAC 803998.226
Link, Connecting, #40 800502.
Link, Connecting, Offset #40 800523.
Link, Connecting, #50 800505.
Link, Connecting, Offset #50 800522.
Caster Wheel Assembly 205114.000A
Pro-Series LP Installation, Operation & Service Man- 100003.251
ual
Table 11-1: Commonly Ordered Parts
11-2 11.2 How to Use This Parts List

Page Intentionally Blank
11.3 Commonly Ordered Parts 11-3

11.4 Overall Assembly
13
2&3
Figure 11-1. Overall Assembly
11-4 11.4 Overall Assembly

Fig ref. Part number Description Qty
1 229987.000A Top Drive Tower Assembly (See 1

Section “11.5 Top Drive Tower
Assembly” on page 11-6 for break-
down of assembly)
2 224855.000C Side Mounted Film Saver Assem- 1

bly (See Section “11.6 Side
Mounted Film Saver Assembly” on
page 11-8 for breakdown of assem-
bly)
3 224911. Swift Change Film Roll Support 1

Assembly (See Section “11.7 Swift
Change Film Support Roll Assem-
bly” on page 11-11 for breakdown
of assembly)
4 236010. Base Assembly (See Section “11.8 1

Base Assembly (4000lb Capacity,
59.5” Dia)” on page 11-12 for
breakdown of assembly)
5 221410 Parts Kit, 200% Stretch, Film Saver 1
6 235230 Kit, Paint, Steel It, Semi-Auto 1
12 206456 Kit, Fuse, SW Pro-Series 1
13 243372 Pro-Series Control Assembly (See 1

Section “11.9 Control Assembly
(Part 1)” on page 11-14 and Sec-
tion “11.10 Control Assembly (Part
2)” on page 11-16 for breakdown of
assemblies)
Table 11-2: Overall Assembly
11.4 Overall Assembly 11-5

11.5 Top Drive Tower Assembly
13
4 24 12 16
7
5
15
14 23
6 8,9 1 21
22
2 9
17,25
3
Figure 11-2. EZ/Pro Top Drive Tower Assembly
11-6 11.5 Top Drive Tower Assembly

1 229994. Weldment, Carriage 1
2 229988. Weldment, Tower 1
3 202169.002 Shaft, 0.625”, Tapped 1/4’-20, 1

7.640” Long
4 229997. Cover, Top 1
5 229989. Drive Shaft 1
6 229634. Plastic Guide 1
7 800562. Collar, Shaft, Set Screw, 3/4” 2
8 204835. Coupling, Chain Adjustment 1
9 221607. Bracket, Magnet, Tower, Right 1
10 238493. Plate, Cover, Plexiglass 1
11 823638. Flange, Extended Output Gearbox 1
12 230030. Tape, Slit 2
13 821786. Gearbox, Worm 1
14 823673. Motor, 1/3 H.P. 1
15 821168. Sprocket 1
16 802744. Bearing, Flange 1
17 800906. Sprocket 1
18 823533. Chain, Roller #40, 312 Pitches 156” 1
19 800502. Link, #40 1
20 804994.913 Connector, Strain Relief 1
21 820234. Wheel, Caster 4
22 800325.016 Bolt, Shoulder, 5/8” Dia. X 1 3/4” 4
23 820598. Nut, Hex, 1/2”-13, Nylon Jam 4
24 807258. Washer, Oilite 1
25 800560 Collar, Shaft, Set Screw, 5/8” 2
26 822425 Tape, Double Sided, 3/4” .07”
27 800275.071 Washer, Flat 5/8” X 1 1/4” X 14 ga. 4
Table 11-3: Top Drive Tower Assembly
11.5 Top Drive Tower Assembly 11-7

11.6 Side Mounted Film Saver Assembly
50,51
8
13
7
5
52
42,43
9,46
22,54
29 3
26 32 53
48
47 16
1
21 42
23
11,35 28 43
45
12
10
20
19
4
2
25
30
6
18 15,24,27
31
17
66
Figure 11-3. EZ/Pro Side Mounted Film Saver Assembly
11-8 11.6 Side Mounted Film Saver Assembly


1 224978. Spacer, Idler Sprocket 1
2 224903. Shaft, Roller 4
3 800912. Sprocket 1
4 823674. Motor, 1/2 H.P. 1
5 214611.003A Roller Assembly 1
6 820115. Bearing Flange Rad 1
7 821470. Bearing Flange 1
8 101412. Stop Lever, Transfer Rack Film 2
9 804007.165 Photo Sensor 1
10 820086. Bearing Flange Black 4
11 224913. Plate, Dancer Bar 2
12 224856. Weldment, Roller Cage, 20” Film 1
13 800324.003 Bolt, Shoulder, 1/2 Dia. X 1/2” Lng 2
14 241144. Motor Mounting Ring Spacer 1
15 820126. Bushing, Oilite 2
16 821152 Sprocket 1
17 214477 Weldment, Pot Mounting Bracket 1
18 800561 Collar, Shaft Set Screw 1
19 214611.002A Roller Assembly 5
20 822924. Latch, Lift & Turn Compression 1
21 218352 Gear, Spur 1
22 825104. Spring, Compression 1
23 211969.000A Shaft, Dancer 1
24 804998.351 Pot, 10K Ohm 1
25 224866 Weldment, Film Saver Frame 1
26 821477 Pulley, Timing 1
27 820827 Gear, Spur 1
28 230209 Pulley, Timing 1
29 823049 Belt, Timing 1
30 211973.000C Weldment, Final, Roller 2
31 214480. Bracket, Microswtch Mounting 1
32 224905.001 Guard, Film Saver, Right Hand 1
33 804998.553 Switch-Limit 1
34 800292.019 Washer, Lock Split 5/8” 1
35 800317.010 Pin, Roll 3/16” Dia X 1 Lg 2
37 800275.065 Washer, #8 Flat 2
Table 11-4: EZ/Pro Side Mounted Film Saver Assembly (1 of 2)
11.6 Side Mounted Film Saver Assembly 11-9


38 800328.006 Socket Head Screw 1/4”-20 X 3/4” 1
39 800341.005 Screw, Set, 10-32 X 1/2” 2
40 800328.013 Socket Head Screw 1/4”-20 X 1 1/4 1
41 800325.003 Shoulder Bolt 1
42 804006.121 Proximity Sensor 1
43 822976. Magnet .5”
44 800267.003 Flat Head Screw 1/4-20 X 1/2 SS 2
45 224903.001 Roller Shaft 1
46 224955. Plate, Mounting 1
47 224977. Spacer, Pulley 1
48 229619 Spacer, Mounting Cover 1
49 800292.005 Washer, 1/4” Split Lock 10
50 800246.040 Socket Head Screw 10-32 X 5.5” 1
51 237929. Clevis, Spring 1
52 237928 Retainer, Spring 1
53 237930.001 Weldment, Spring Mounting 1
Bracket
54 825143. Bushing, Oilite 3
55 800322.003 Shoulder Bolt, 5/16” X 5/8” Lg 1
56 800321.002 Shoulder Bolt, 1/4” X 3/8” Lg 1
59 800292.012 Washer, 3/8” Split Lock 8
60 817011.002 Washer, 5/16” External Lock 1
61 800238.009 Binder Head Screw, 10-32 X 1 1/2” 1
62 800238.005 Binder Head Screw, 10-32 X 3/4” 4
63 800282.012 Hex Head Bolt, 3/8”-16 X 1 1/4” 4
64 800282.006 Hex Head Bolt, 3/8”-16 X 3/4” 4
65 800278.011 Hex Head Bolt, 1/4”-20 X 1/2” 10
66 800275.023 Washer, Flat 1/2” Hardened 2
67 800292.001 Washer, #10 Split Lock 9
68 800290.006 Nut, Hex 1/4”-20 1
69 800307.003 Screw, Pan Head, 6-32” X 1” 2
70 800238.002 Binder Head Screw, 10-32 X 3/8” 5
Table 11-5: EZ/Pro Side Mounted Film Saver Assembly (2 of 2)
11-10 11.6 Side Mounted Film Saver Assembly

11.7 Swift Change Film Support Roll Assembly
3
1
4
5,13
1
12 10
11 4 8
2
9
6
Figure 11-4. Swift Change Film Support Roll Assembly
1 224906. Lift Bar 1
2 224907. Weldment, Top Mounting Bracket 1
3 224911. Plate, Core Bearing 1
4 224617. Thrust Bearing 2
5 810565. Plunger, Index 1
6 214497.002 Weldment, Film Holder 1
7 800324.007 Bolt, Shoulder, 1/2” Dia X 3/4” Long 1
8 801031. Spring, Compression 1
9 800324.10 Bolt, Shoulder, 1/2” Dia. X 1 1/4” 1
10 810743.001 Nut, Acorn, 3/8”-16 1
11 822974. Clevis Pin 1
12 800328.032 Socket Head ap Screw 1/4-20X 1/4 1
13 823229. Nut, 3/8”-24 Hex Jam 1
Table 11-6: Swift Change Film Support Roll Assembly
11.7 Swift Change Film Support Roll Assembly 11-11

11.8 Base Assembly (4000lb Capacity, 59.5” Dia)
2
10
7 17
6,15,16
19, 35
33 4
11 12,32
13,14
Figure 11-5. Base Assembly (4000lb Capacity, 59.5” Dia)
11-12 11.8 Base Assembly (4000lb Capacity, 59.5” Dia)


1 233032. Weldment Base 1
2 823639. Gearbox 1
4 234814. Weldment, Drive Sprocket 1
5 229964. Turntable, 59.5” Dia 1
6 823617. Chain, Roller, #50 230 Pitches, 1
143.75” lg
9 224963. Plate, Mounting Take Up 1
10 823674. Motor, 1/2 H.P. 1
11 205939 Roller Assembly 6
12 820091. Bearing Flange 1
13 224967. Bracket, Prox Switch Mounting 1
14 804006.121 Proximity Sensor 1
15 800505. Link, #50 1
16 800522. Link, #50 Offset 1
17 804998.092 Cord Connector 1
18 800282.006 Hex Head Cap Screw 3/8-16 X 3/4” 4
19 800282.018 Hex Head Cap Screw 3/8-16 X 2” 2
20 800284.005 Hex Head Cap Screw 1/2-13X1/1/4 4
21 800271.003 Flat Head Cap Screw 3/8-16X3/4” 4
22 825309. Key, Tapered, 3/16” Sq X 1 1/2” 1
26 808036. Nut, Hex, 10-24 2
27 800275.014 Washer, Flat 3/8” 2
29 800292.012 Washer, Split Lock 3/8” 6
30 800292.017 Washer, Split Lock 1/2” 4
32 802207. Grease Fitting, 90Deg, 1/4-28 1
Tapered
33 822976. Magnet 1
34 822957. Socket Head Cap Screw 7/16-20X2 1
35 807279 Tensioner, Spring, Rotary 1
Table 11-7: Base Assembly (4000lb Capacity, 59.5” Dia)
11.8 Base Assembly (4000lb Capacity, 59.5” Dia) 11-13

11.9 Control Assembly (Part 1)
23
20
21
19
24
24
22
15 14
28
16
14 13
Figure 11-6. Control Assembly (Part 1)
11-14 11.9 Control Assembly (Part 1)


8 230027. Plate, Electrical Panel 1
13 804998.226 Fuse, Glass AGC, 2 Amp 250VAC 1
14 804998.231 Fuse, Glass AGC, 8 Amp 250VAC 3
16 804998.313 Knob 4
19 804004.128 Push Button, Blue 1
20 804004.127 Push Button, Green 1
21 804004.121 Push Button, Red 1
22 804004.122 Push Button, Yellow 1
23 804004.126 Push Button, Mushroom Head 1
24 804021.030 Selector Switch 2
28 800308.007 Screw, Pan Head, 8-32 X 1” 6
Table 11-8: Control Assembly
11.9 Control Assembly (Part 1) 11-15

11.10 Control Assembly (Part 2)
38
34
32
26 9
35
7
11
2 5,40
17,18
4
39
27
15 3
37
Figure 11-7. Control Assembly (Part 2)
11-16 11.10 Control Assembly (Part 2)


1 204792. Cable, Ribbon, 16 Pin 1
2 204796.000A Cable, Ribbon, 34 Pin 1
3 204802. Fuse Cable Assembly 1
4 205099. Delay Card Assembly - Photo Eye 1
5 218899.030 PCB Assembly 1
6 205882 Switch Board PCB Assembly 1
7 208885. Display Board PCB Assembly 1
11 804998.024 Connector, 15-Pin 1
12 804998.072 Contact Block 1
15 804998.241 Fuse-Holder 30A/250V, 1.25 FU 4
17 804998.515 Spacer, Nylon 11
18 804998.516 Spacer, Nylon Tube 11
25 820330. Contact Block 10
26 820331. Center Shield 1
27 800308.003 Screw, Pan Head, 8-32 X 1/2” 4
28 800308.007 Screw, Pan Head, 8-32 X 1” 5
32 205132. Motor Drive Assembly 3
34 229881. Control Panel Cover 1
35 229880. Electrical Enclosure 1
37 205905 Power Cord Assembly 1
38 804998.703 Terminal Strip - 12 Position 1
39 804032.005 Ground Kit Hardware 1
40 804020.007 Suppressor, Varistor 1
Table 11-9: Control Assembly
11-17
11-18
Notes
12-1
Pro-SeriesLP Installation, Operation & Service Manual
Notes
12-2
Notes
12-3
Pro-SeriesLP Installation, Operation & Service Manual
Notes
12-4

Pro-Series LP: Semi-Automatic Platform Stretch Wrapper Installation, Operation & Service Manual

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Table of

Platform Stretch Wrapper

Attention: Consult Accompanying Documents - As Applicable

This manual was originally written in English in the United States.

REV Date Reason for Change

Table i-1. Revision History

List of Affected Pages

Table i-2. List of Affected Pages

Revision History i-1

Chapter 1 — Table of Contents

Chapter 6— Periodic Maintenance

Chapter 7 — Inspection & Repair

Chapter 9 — Electrical Schematics

Chapter 10 — Service Information

Chapter 11 — Illustrated Parts List

2.2 Personnel Instructions

2.1 Introduction 2-1

2.3 Statement of Liability

2.4 Safety Conventions Used in this Manual

2-2 2.3 Statement of Liability

2.4 Safety Conventions Used in this Manual 2-3

2-4 2.4 Safety Conventions Used in this Manual

Figure 3-1. The Pro-Series LP Semi Automatic Stretch Wrapper

3.1 Introduction 3-1

3.2 Machine Features

3.2.1 Standard Features

• EZ-LOAD® Powered Pre-Stretch 150% - 300%

3.2.2 Optional Features

3-2 3.2 Machine Features

Figure 3-2. Dimensions

3.3 Dimensions 3-3

Table 3-1: Specifications

3-4 3.4 Specifications

3.6 Mechanical Sub-Assemblies

3.6.1 Base Sub Assembly

Figure 3-3. The Pro-Series LP Stretch Wrapper Subassemblies

3.6 Mechanical Sub-Assemblies 3-5

3.6.2 Turntable Subassembly

3-6 3.6 Mechanical Sub-Assemblies

Fork Truck Tubes

Figure 3-4. Turntable Top View

Drive Sprocket Chain Tensioner

Figure 3-5. Turntable Bottom View

3.6 Mechanical Sub-Assemblies 3-7

3.6.3 Tower Subassembly

Tower Film Carriage Motor

Figure 3-6. Tower Subassembly

3-8 3.6 Mechanical Sub-Assemblies

3.6.4 FLM-SAVR®Saver Sub Assembly

FLM-SAVR® Drive Load Height

Film Guide Rollers

Film Dancer Bar

Figure 3-7. FLM-SAVR® Sub Assembly

3.6 Mechanical Sub-Assemblies 3-9

3.6.5 Dancer Bar Subassembly

Film Drive Rollers

Drive Roller Access Door

Figure 3-8. Dancer Bar Sub Assembly

3-10 3.6 Mechanical Sub-Assemblies

4.1 Machine Installation Instructions 4-1

1 Cut and remove shipping strap (1 in Figure 4-1).

Figure 4-1. Machine on Shipping Pallet (Typical)

4-2 4.1 Machine Installation Instructions