CP-533E / CS-533E Vibratory Compactor Hydraulic System: Lines GP - Propel

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 2

KENR3668-03

December 2009
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

Component Locations VALVE ENVELOPES VALVES VALVE PORTS

Part Machine Schematic


Description
Number Location Location
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder GP - Steering 206-7017 1 B-4
Filter GP - Hydraulic Oil 218-2976 2 F-6 CONTROL VALVES CHECK VALVES
AB A B
Motor GP - Axle Propel 218-3164 3 E-7
Motor GP - Drum Drive 296-5159 4 F-4 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Motor GP - Vibrator 136-8869 5 B-3 SYMBOL LOADED CONTROLLED

Pump GP - Axle Propel 218-3160 6 E-7 FLUID STORAGE RESERVOIRS


Pump GP - Drum Propel
Pump GP - Hand Metering Unit (HMU)
218-3159
219-3050
7
8
E-5
B-3
6 7 10 9
CP-533E / CS-533E Vibratory Compactor
Pump GP - Steering 255-0625 9 D-2 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Pump GP - Vibratory 218-8490 10 E-2 MEASUREMENT ROTATING SHAFTS

Screen - Hydraulic Tank


Tank GP - Hydraulic
1G-7663
222-7874
11
12
D-2
B-5 Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Valve GP - Hydraulic Oil Cooler 162-2453 13 B-4
Valve GP - Shift Control 220-4133 14 F-6 CP-533E: CS-533E: COMBINATION CONTROLS

BZG1-UP BZE1-UP
TLH1-UP TBE1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

Tap Locations
ASM1-UP DAK1-UP OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS


Pressure, Sampling, and Sensor DAM1-UP ASL1-UP
Tap Schematic TJL1-UP
Description
Number Location PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

G Drum Propel Pump Relief Valve Pressure D-5 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
MA1 Vibratory Pump: Reverse Pressure D-2
MA2 Drum Propel Pump: Reverse Pressure C-5
MA3 Axle Propel Pump: Reverse Pressure C-6 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
MB1 Vibratory Pump: Forward Pressure E-2
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
MB2 Drum Propel Pump: Forward Pressure C-5
MB3 Axle Propel Pump: Forward Pressure C-7 4 12 3
P Steering Pump Pressure E-1 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
SOS Oil Sampling Port E-5
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

LINES GP - PROPEL BIDIRECTIONAL BIDIRECTIONAL


FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

13 14 2 12 11 4

3 6 ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

1 G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


8 (FLUID) (GAS / AIR)

KENR3668-03
1 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

7 10 9 5 2 10 9 8
T

PRESSURE TEMPERATURE LEVEL FLOW


6 13 14 2 10 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

8 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
4 5 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

1 PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


3 7 9 1 11 12 IDENTIFICATION

COMPONENT LOCATIONS LINES GP - STEERING


8 7 6 5 4 3 2 1

(14) VALVE GP - SHIFT CONTROL


A 220-4133

L (2) FILTER GP - HYDRAULIC OIL


L1 A
218-2976 DRUM
L
BRAKE
F F
L1
(4) MOTOR GP - DRUM DRIVE
X
296-5159
M12

B X

(3) MOTOR GP - AXLE PROPEL


218-3164
SOS B

E
E

MB1
(9) PUMP GP -
P

MB
R PS R T2 PS STEERING
FE B P FE B MB R T1 PS G B 255-0625

(11) SCREEN -
IN HYDRAULIC
D D
S TANK
1G-7663

T1 T2 X1 X2 G MH S A MA T1 X1 X2 MH S MA A T2 X1 X2 G1 A

(6) PUMP GP - AXLE PROPEL (7) PUMP GP - DRUM PROPEL G (10) PUMP GP - VIBRATORY MA1
218-3160 218-3159 218-8490

MA3 MA2 A
MB3 MB2
C C

(5) MOTOR GP - VIBRATOR


TC 136-8869
(Dimensions: 34 inches x 24 inches)

SHUT OFF
NEEDLE VALVE R B
SHIFT
KENR3668-03

(8) PUMP GP - HAND METERING UNIT (HMU)


(13) VALVE GP - HYDRAULIC OIL COOLER 219-3050
(12) TANK GP - HYDRAULIC 162-2453
222-7874
DRUM RELEASE
B TO DRUM BRAKE B
PROPEL PUMP
(PORT P) R T

LINE PATTERNS
(1) CYLINDER GP -STEERING Pressure Line
206-7017
AXLE BRAKES Pilot / Load Sensing Pressure

Drain / Return Lines

L P Component Group
16 Page,

BRAKE RELEASE Attachment


HAND PUMP
Air Line

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS CALLOUTS


STEERING/CHARGE PUMP OUTPUT
YY Taps (Pressure, Sampling,Sensor) by letter
AXLE/DRUM PUMP OUPUT
METERING PUMP OUTPUT 52 Components by number
A A
VIBRATORY PUMP OUTPUT
SUPPLY LINE
DRAIN / RETURN LINE
AXLE PROPEL CONTROL THIS SCHEMATIC IS FOR THE CP-533E / CS-533 VIBRATORY COMPACTOR
DRUM PROPEL CONTROL MEDIA NUMBER: KENR3668-03
AXLE BRAKE WITH VIBRATORY CONTROL
SHIFT CONTROL
PART NUMBER: 222-8001, CHANGE: 03, VERSION: -

BRAKE RELEASE OPTION BRAKE RELEASE CIRCUIT (OPTIONAL) Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

8 7 6 5 4 3 2 1

You might also like