Parts Manual

Parts Manual

D7G Crawler LGP

S/n 72W608 & Up

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CT-P-D7G 72W60
 FORM. SEBP1412

CONTENTS
ALPHABETICAL INDEX OF GROUPS __ 3
CONVERSION EQUIVALENT
QUICK
" TABLES INSIDE BACK COVER
ORDERING PARTS _______________ 2 REFERENCE GUIDE
QUICK REFERENCE
CHART INSIDE FRONT COVER' TO MAJOR SECTIONS
-USING THE PARTS BOOK __________ 2
REPLACEMENT ITEMS
AND SCHEMATIC

BASIC ENGINE

LUBRICATION SYSTEM

COOLING SYSTEM

INTAKE AND
PARTS BOOK EXHAUST SYSTEM

D7G LGP FUEL SYSTEM

AND GOVERNOR
TRACTOR
POWERED BY 3306 ENGINE
ST ART I NG AND
ELECTRICAL SYSTEM
SERIAL NUMBER POWE R TRAI N-
72W608-Up (VEHICLE) POWER TRANSMISSION UNIT
8Z 16129-Up (ENGINE)
2GA 1-Up (TRANSMISSION) STEERING CLUTCHES
28A 13000-Up (HYDRAULIC CONTROL) AND BRAKES
46W 1-Up (7S BULLDOZER)
29U3883-Up (WINCH) CHASSIS AND
UNDERCARRIAGE

HYDRAULIC SYSTEM
- . -
CATERPILLAR TRACTOR CO.
PUBLICATIONS DIV.-SERVICE G.O. IMPLEMENTS
PEORIA, ILl. U.S.A.
CAB, GAUGES AND
ACCESSORIES
 REPLACEMENT ITEMS 2A

The following chart provides a convenient listing of those

items which require occasional replacement during normal
operation or maintenance.
QTY. PAGE
PART NO. USED NO.
BATTERIES - 12 Volt 9G4247 2 85
BREATHERS
Crankcase - Breather Assem. 8S248 1 31
Transmission 9G5127 1 131
COOLING SYSTEM
Relief Valve Assem. 5S1218 35
,
FILTERS
Air Cleaner
Element 9S9972 1 46
Element 4M9334 1 46
Cab Pressurizer - Filter Assem. 6P6664 & 2 261
6P1319 1 260
Crankcase - Filter Assem. 2P4004 29
Fuel
Element Assem. 9M2341 1 70&79
Filter Assem. 1P2299 1 80
Hydraulic
Tank - Element Assem. 9J5461 or 191
(Use with Fire Resistant Fluid) 3G3448 191
Transmission & Steering Clutch
Element Assem. 4J6064 or 132
(Use with Fire Resistant Fluid) 1 U2094 132
Screen 353875 132
Seal 5F149 132
GASKETS
Hydraulic Filler Cap 9H6454 191
Radiator Filler Cap 2P3230 34
Valve Cover 851605 15
HOSES - Fumes Disposal 85780 32
LAMPS
Front & Rear - Sealed Units 1M5898 4 115
SEAT BELT 7G2998 264
VEE BELTS
Air Conditioner 4N7335 286
Alternator & Fan 7M4710 (Includes 2 Belts) 95
WINDSHIELD WIPER BLADE
(Front & Rear) 5P5345 3 294
 INDEX
Name Page
A Circuit Breakers ..................................... 94
Accessory Drive-Rear ......................... 21
Air Cleaner ............................................ 46
Air Conditioner ..................................... 278
Air Conditioner Arrangement ................ 272
Air Conditioner Lines ............................ 280
Air lines ................................................ 44
Alternator ................................... 95 & 109
Ammeter ................................................ 94
Auxiliary Drive ..................................... 289
B Cylinder Block Cover ............................... 9
Battery & Wiring .................................... 85
Battery .................................................. 85
Battery Box ......................................... 185
Battery Box Protection Cover .............. 302
Bearing-Camshaft ................................. 6
Bit & Cutting Edge ............................... 230
Blade ................................................... 231
Brake Band & Lining ............................ 156
Brake Hydraulic Mechanism ................. 152
Breather-Engine ... ...... ....... .................. 31
Breather-Towing Winch ..................... 242
Breather-Transmission ...................... 131
Bulldozer Arrangement ......................... 229
Bulldozer Lines .................................... 210
c
Cab Accessory .................................... 272
Cab Heater .......................................... 290
Cab Liner ............................................. 258
Cab Pressurizer ................................... 260
Cab Sliding Window ............................. 257
Cab Wiring ............................................. 94
Cable Guide & Case ............................ 248
Camshaft ............................................... 11
Camshaft-Fuel Injection Pump .............. 67
Cartridge-Hydraulic Pump .................. 207
Case Assembly-Pressurizer ............... 263
Name Page
Clutch & Refrigerant Compressor ......... 288
Condenser-Air Conditioner ................. 284
Connecting Rod & Piston ....................... 13
Cover-Cylinder Head ..... ...................... 13
Crankshaft ............................................... 9
Crankshaft Bearing Replacements .......... 10
Crankshaft Pulley ................................... 19
Crankshaft Seals ................................... 11
Cutting Edge ........................................ 230
Cylinder & Mounting-Bulldozer ........... 220
Cylinder & Valve-Bulldozer ................ 221
Cylinder Block ......................................... 6
Cylinder Head ........................................ 12
Cylinder Head Cover .............................. 13
Cylinder Head Fastener ......................... 14
Cylinder-Dozer Lift ............................ 223
Cylinder-Tilt ....................................... 219
D
Damper ................................................. 20
Dash ................................................... 164
Dozer & Blade Tilt Linkage .................. 226
Dozer Lift Cylinder ............................... 223
Drain Lines-Fuel .................................. 77
Drawbar-Fixed .................................. 183
Drive Shaft .......................................... 120
Dust Ejector .......................................... 45
E
Engine Arrangement ................................. 4
Engine Enclosure ................................. 166
Engine Lifting .................................... ,.... 14
Engine Mounting Hardware ..................... 17
Engine Support ...................................... 18
Equalizer Bar ....................................... 182
Ether Starting Aid ................................ 108
Exhaust Manifold Fastener .. ................... 51
Exhaust Extension ................................. 51
Exhaust Manifold ................................... 52
 Name Page
F Grease Gun
Fan Drive ................... ............................ 16
Fan Drive Pulley .................................... 16
Fan-Blower ............................. ......... ... 33
Fender ................................................. 168
Filter & Tank-Hydraulic ...................... 190
Filter-Engine Oil................. ........ ....... ... 29
Filter-Fuel .................................. ,. ....... 80
Filter-Hydraulic .................................. 191
Filter-Primary Fuel........... ....... ... 70 & 79
Filter-Towing Winch .......................... 243
Filter-Transmission ............................ 132
Final Drive ........................................... 136
Fire Extinguisher ......................... ......... 303
Fixed Drawbar ..................................... 183
Flood Lamp ......................................... 115
Floorplate ............................................ 162
Flywheel .......................... ........ ..... ......... 24
. Flywheel Housing ................................... 22
Frame & Case ..................................... 160
Front Housing Cover-Engine ................ 23
Front Housing Fastener .......................... 17
Front Housing-Engine .......................... 23
Front Idler ............................................ 174
Front Timing Gear .................................. 18
Fuel Drain Lines ..................................... 77
Fuel Heater Changeover ........................ 81
Fuel Injection Lines ................................ 74
Fuel Injection Pump ................................ 66
Fuel Lines .............................................. 82
Fuel Priming & Primary Filter Pump ........ 69
Fuel Pump .................................. ... ........ 78
Fuel Pump Housing ....................... ......... 68
Fuel Ratio Control .................................. 71
Fuel Tank .............................................. 84
Fuel Tank Protection Cap ...................... 83
Fuel Transfer & Mounting Pump ............. 77
Fuel Transfer Pump ............................... 78
Fumes Disposal ..................................... 32
G Lamp-Indicator-Cab .......................... 95
Gasket Kits 306
Gasket-Valve Cover ............................ 15
Gauge-Engine Oil Level ....................... 30
Gauge-Transmission Oil ..................... 130
Gauges ................................................ 297
Gears-Rear-Accessory Drive ... ......... 21
Governor & Decelerator Control ............. 53
Governor & Fuel Injection Pump ............. 58
Governor ............................................... 60
Governor Control ................................... 55
Name Page
305
Guard-Bottom Radiator ... ......... ... ...... 170
Guard-Crankcase ..... ................ ......... 172
Guard-Fan .. ........ ...... ....... ...... ...... ....... 33
Guard-Radiator ................................. 170
Guard-Recoil Mechanism .......... ......... 171
H
Harness-Battery & Wiring . ............... .... 89
Heater-Cab ....................................... 290
Hood .....r ............................................ 163
Hose-Torque Converter Cooler ............ 42
Hose-Upper & Lower Radiator ............ 35
Hydraulic Control Arrangement ............. 186
Hydraulic Lever Housing ...................... 196
Hydraulic Tank & Mounting .................. 187
Hydraulic Tank & Valve ........................ 192
Idler ..................................................... 175
Implement Linkage-Dozer & Blade Tilt.. 226
Implement Linkage-Ripper ................. 228
Instrument Panel Protection .................. 302
J
Jacket Water Heater ............................. 37
K
Key-Cab 256
L
Lamp-Flood ...................................... 115
Lever Housing-Hydraulic ..... .............. 196
Lifting-Engine ...................................... 14
Lighting ................................................ 114
Liner-Cylinder Block .............................. 7
Lines-Bulldozer ................................. 210
Lines-Hydraulic Pump ........................ 208
Lines-Ripper ...................................... 214
Lines-Tilt Cylinder ............................. 216
Lines-Winch ...................................... 213
Linkage-Steering Clutch Control........ 144
Linkage- Transmission Control ............ 138
Name Page
M Protection Screen-ROPS ................... 303
Magnetic Screen-Towing Winch 243
Magnetic Screen-Transmission .......... 132
Mirror .................................................. 271
Mounting-Hydraulic Tank ................... 188
Mounting-ROPS ................................. 157
Mounting-Winch ................................. 247
Muffler ................................................... 50
N Push Arm-Hydraulic Tilt . ..... ............... 232
,
Name Plates & Films ........................... 307
o Radiator ................................................ 34
Oil Cooler-Engine ................................ 40
Oil Cooler-Transmission ............ .... ...... 40
Oil Filler-Engine ..... ................... ........... 29
Oil Filter-Engine .................................",. 29
Oil Filter-Towing Winch ... ... ............... 243
Oil Level Gauge Protection .................... 30
Oil Level Gauge-Engine .............. ......... 30
Oil Lines-Engine .................................. 28
Oil Pan .................................................. 25
Oil Pan Fastener .................................... 25
Oil Pump-Engine .................................. 26
Oil Steering Clutch ............................... 154
p ROPS-Enclosed ................................ 254
Padlock -Engine Oil Level Gauge .......... 30
Padlock-Fuel Tank Cap ................ ....... 83
Padlock -Instrument Panel .................. 302
Pedal-Governor &
Decelerator Control .............................. 53
Piston Rings ........................................... 13
Planetary Transmission ........................ 126
Power Train Schematic .......................... 2B
Powershift Transmission Arrangement ., 121
Prescreener-Air Cleaner ...................... 46
Pressurizer .......................................... 262
Protection Cap-Fuel Tank .................... 83
Protection Cover-Hydraulic
Tank Cap ........................................... 189
Protection Cover-Radiator Cap ............ 33
Name Page
Pulley-Crankshaft ................................ 19
Pulley-Fan Drive .................................. 16
Pump Lines-Hydraulic ....... ................. 208
Pump-Fuel Priming .. .......... .................. 70
Pump-Fuel Transfer ............................. 78
Pump-Gear-Transmission ................ 134
Pump-Gear-Winch ...................... .... 204
Pump-Hydraulic-Vane ..................... 206
Pump-Scavenge .... ........... ................. 135
Push Arm-Bulldozer ........ .... ............... 233
R
Radiator Cap Protection Cover .............. 33
Radiator Guard .................. .................. 170
Radiator Hinged Grill ........ ........ ............ 173
Recoil Mechanism Guard ..................... 171
Recoil Spring .......................................- 174
Refrigerant Compressor ....................... 286
Regulator & Housing .............................. 4-0
Regulator-Water Temperature ............. 40
Ripper Lines ........................................ 214
Ripper Linkage .................................... 228
Rocker Arm-Valve Mechanism ............ 15
Roller Guide-Winch ............................ 247
ROPS Arrangement-Enclosed ............ 253
ROPS Arrangement-Modular Cab ...... 250
ROPS Mounting ................ ............... .... 157
ROPS-Open ...................................... 252
s
Safety Brace ....................................... 165
Seals-Fuel Injection Pump Housing ...... 74
Seat Adjuster ....................................... 267
Seat Cover .......................................... 267
Seat Suspension .................................. 268
Seat-Adjustable ................................. 264
Solenoid-Starting Motor ...... ............... 107
Sound Suppression Cab Liner .............. 258
Specifications ...................................... 310
Sprocket-Segmented ......................... 142
Starting Motor-Electric ...................... 100
Steering Brake ..................................... 147
Name Page
Steering Clutch Control ........................ 144
Supplemental Cooling ............................. 36
Sweep ................................................. 273
Switch-Disconnect .............................. 88
Switch-Heat-Start ........................ ..... 94
Switch-Light ........................................ 94
Switch-Start ........................................ 88
T Valve-Pressure Control-
Thermostat-Water Temperature .......... 40
Tilt Cylinder ......................................... 219
Tilt Cylinder Lines ................................ 216
Tool Box .............................................. 183
Tools-Hand ....................................... 304
Torque Chart ....................................... 308
Torque Control ....................................... 69
Torque Converter ................................. 116
Torque Converter Cooler Lines .............. 42
Towing Winch ...................................... 236
Towing Winch Arrangement ................. 234
Towing Winch Control .......................... 245
Track .................................................. 180
Track Carrier Roller .. .................. ......... 177
Track Roller ......................................... 178
Track Roller Frame .. .......... ...... ............ 176
Track Seal & Bushing .......................... 181
Transfer Gear-Transmission ........ ...... 129
Transmission Case & Covers ............... 128
Transmission Control ............................ 138
Transmission Hydraulic Control .. .......... 122
Transmission Oil Lines ......................... 130
Trunnion-Bulldozer ............................. 230
Trunnion-Engine ................................... 19
Turbocharger ......................................... 47
Turbocharger Oil Lines ........................... 50
u Wiring-Cab .......................................... 94
Universal Joint 120
v
Valve Mechanism ................................... 15
Valve Mechanism Cover ........................ 15
Name Page
Valve-Bulldozer, Lift & Tilt Control 193
Valve-Control-Ripper ...................... 201
Valve-Control-Steering Clutch ......... 143
Valve-Control-Towing Winch ........... 197
Valve-External Quick Drop ................ 225
Valve-Intake & Exhaust .. ..................... 12
Valve-Pilot. Blade & Tilt .................... 203
Valve-Pressure Control-Pump
Lines ................................................. 200
Transmission ...................................... 123
Valve-Relief-Torque Converter ........ 119
Valve-Ralief-Transmission
Oil Lines ............................................ 133
Valve-Selector-Towing Winch ......... 198
Valve-Selector-Transmission ........... 125
Valve-Unit Test Blade
Tilt & Ripper ...................................... 202
Vandalism Protection-Fuel Drain .......... 83
Vandalism Protection-Oil
Level Gauge ........................................ 31
Vee Belt-Air Conditioner .................... 286
Vee Belt-Alternator ............................. 95
w
Water Lines ........................................... 36
Water Pump .......................................... 37
Winch Arrangement ............................. 234
Winch Conversion-Power Shift-
Low Speed ........................................ 244
Winch Drive ......................................... 244
Winch Fairlead .......... ........................... 249
Winch Lines ......................................... 213
Winch Mounting ................................... 247
Windshield Washer .............................. 292
Windshield Washer Tank ...................... 296
Windshield Wiper ................................. 294