Training Course

Control
Systems

AQC600TC-B6 Series
Typical Controller Overview - 1

• TYPE Electronic Microprocessor Controller

– DIN rail mounted
• POWER SUPPLY 24VAC, 48VDC, 24VDC
• CPU 16 Bit 24 MHz
• FLASH MEMORY up to 4 MB at 16 Bit
• DATA MEMORY up to 512 kB (Static RAM) at 16 Bit

• ANALOGUE INPUTS up to 4 no.

• ANALOGUE OUTPUTS up to 3 no.
• DIGITAL INPUTS up to 6 no.
• DIGITAL OUTPUTS up to 5 no.
Typical Controller Overview - 2
Typical Controller Overview - 3
Controller I/O Designation 1

Analogue Inputs
• B1 – Refrigerant High Pressure
• B2 – Return Air Humidity
• B3 – Return Air Temperature
• B4 – Outdoor Air Temperature
Controller I/O Designation 2
Digital Inputs
• ID1 - Airsail Switch Supply Fan
• ID2 - Filter Clog Switch
• ID3 – High Pressure Switch
• ID4 – Low Pressure Switch
• ID5 – Maintenance Timer
• ID6 – Remote Shutdown
Controller I/O Designation 3
Analogue Outputs
• Y1 – Supply Fan (0-10VDC)
• Y2 – Condenser Fan (0-10VDC)
• Y3 – Heating/Fan 2 (0-10VDC)
Controller I/O Designation 4
Digital Outputs
– NO1 - Damper Enable
– NO2 - Compressor Enable
– NO3 – Heater/Fan 2 Enable
– NO4 – General Alarm
– NO/C5 – Critical Alarm
 Display / Keypad (PGD)

ALARM KEY – The ALARM KEY is illuminated in red to indicate the presence of an active alarm, press the key to view the Alarm entry
PROGRAM KEY – The PROGRAM KEY is used to access the Menu Screens
ESCAPE KEY – The ESCAPE KEY is used to return operation to the previous screen
↑ & ↓ KEYS – The ↑ & ↓ KEYS are used to move up and down through values/parameters in a Menu and to change the value/parameter
once it is selected with the ENTER KEY
ENTER KEY – The ENTER KEY is used to move the cursor through the fields, to select values/parameters in a Menu , and to set new
values/parameters
Menu Structure
+--------------------+
|Main Menu 1 U:00|
|1:UNIT ON/OFF ~|
|2:SETPOINT ~|
|3:INPUTS/OUTPUTS ~|
+--------------------+

+--------------------+
|Main Menu 2 U:00|
|4:MAINTENANCE ~|
|5:USER PARAM. ~|
|6:MANUFACT.PARAM. ~|
+--------------------+

• Menu Option 1 – Start/Stop the Unit

• Menu Option 2 – View/Adjust Temperature and/or Humidity Setpoint
• Menu Option 3 – View Status of all Inputs and Outputs
• Menu Option 4 – View Alarm History and View/Adjust Component Run Hour Meters
• Menu Option 5 – View/Adjust Operational Configuration Parameters
• Menu Option 6 – View/Adjust Unit Configuration Parameters
 Passwords
+--------------------+
| Unit On/Off |
|Insert Maint. |
|Password 0000 |
| |
+--------------------+

• Maintenance Password required to access the Setpoint and Maintenance Menus

• User Password required to access the User Menu
• Manufacturers Password required to access the Manufacturers Menu

All Passwords should be set

+--------------------+
|Change Passwords Cw|
|Maintenance 0000|
|User 0000|
|Manufacturer 0000|
+--------------------+

• The Change Passwords Screen is located in the Manufacturers Menu

SET THE PASSWORDS –, KNOW THE PASSWORDS

Operational Parameters
Temperature / Humidity Setpoints

• Temperature/Humidity Setpoints are determined by settings of Setpoint

Screens S1 & S2

+--------------------+
| Setpoint oC S1|
|Minimum 16.0 |
| 25.0oC |
|Maximum 28.0 |
+--------------------+

+--------------------+
| Setpoint %RH S2|
|Minimum 40.0 |
| 55.0%RH |
|Maximum 75.0 |
+--------------------+
Operational Parameters
• Make sure the unit is switched ON at the Display/Keypad
• Check the Status Line on the Main Screen

+--------------------+
|12 36 07 05 07 U:00|
|Return T. 24.5oC |
|Outside T. 19.1oC |
|Unit ON |
+--------------------+

• Status Line can also say:

OFF by Keypad
OFF by Alarms
OFF by Supervisor
OFF by Remote Input
Fault Finding - General
• Check for Alarms at the controller Display/Keypad (PGD)

• Check for Power at Internal & External Isolators (AC & DC)

• Check the Input/Output Screens to view current unit operation

• Check the Alarm History Log

• Check MCB’s, Fuses in Electrical Panel

• Use Manual Mode Operation to Troubleshoot

• Read the Controller Operations Manual

• Read the Installation, Operation and Maintenance Manual

Fault Finding - Alarms
• Alarm 001 – Refrigerant Pressure Sensor Failure – B1
• Alarm 002 – Return Air Humidity Sensor Failure – B2
• Alarm 003 - Return Air Temperature Sensor Failure – B3
• Alarm 004 - Outside Air Temperature Sensor Failure – B4
• Alarm 005 – Supply Fan Airflow Alarm – ID1
• Alarm 006 - Main Filter Alarm – ID2
• Alarm 007 – HP Switch Trip – ID3
• Alarm 008 – LP Switch Trip – ID4
• Alarm 009 – High Return Temperature Alarm
• Alarm 010– Low Return Temperature Alarm
• Alarm 011 – Maintenance Alarm – Fan Run Hours Exceeded
• Alarm 012 – Maintenance Alarm – Heater Run Hours Exceeded
• Alarm 013– Maintenance Alarm – Compressor Run Hours Exceeded
• Alarm 014– Maintenance Alarm – Condenser Fan Run Hours Exceeded
• Alarm 015 – Cooling Failure Alarm
• Alarm 016 – Unit Offline – Check Network Alarm
Fault Finding - Network
NO-LINK ALARMS

No-Link Alarms can be caused by:

• Incorrect controller address

• Incorrect PGD address

• Incorrect wiring

• Damaged pLAN port on the controller

Service Calls

Service Equipment

• Tamper-Proof Fastener Key/Service Valve Key

• PGD Display and Cable
• Electrical Schematic

On Service Calls, Please Quote

• Serial Number
• Location
• Model Number
• Contact Details