Advanced Investment Casting Services

Rapid Vacuum Investment Casting

TOTAL PROTOTYPING PVT LTD
 About Total Prototyping Pvt Ltd

• Total Prototyping is sister concern of 3DPD, a pioneer in Rapid Vacuum

Investment castings in India. We combine 3D Printing techniques and
Vacuum metal casting process to manufacture metal prototypes in short
lead times.

• Total Prototyping was started in the year 2008. Since its inception, TPT has
partnered with its customers to reduce their "time to market" and also get
their products "first time right".
 The Advantages
Rapid Vacuum Investment Casting (RVIC) has many advantages
over 3D Machining and other metal casting processes

 Good Quality of metal Castings

 We deliver Complex Castings which are difficult or impossible to machine (3D
Machining), Forge or with other Casting methods
 Lower Total Cost solutions

 Short Time deliveries

 No Tooling ! For few no. of Castings
We Integrate 3D Printing & Rapid Vacuum Investment Casting techniques

 Bridge the gap b/w Prototyping & Production

 Design with high degree of Creative Freedom

 Investment Casting
Advancements
Traditional
Investment Casting
Metal die(tool) is been made to
produce wax injected patters for
shelling
Tool is needed
Time consuming
Traditional shelling, wax
burnout, metal pouring process
Complex parts can be made with
our in-house technical expertise
& advanced innovative methods
Better for Short series
Production
Die is Cheaper compared to PDC
Rapid Vacuum
Investment Casting
Rapid Protos are used to make
quick soft mould for producing
wax patterns
Rp master + Soft mould
Quick process
Vacuum Investment pouring,
Vacuum Metal pouring process
Complex castings are easy
because of RP made patterns
Best suited for few (20-100) no of
metal Castings
Lower Total Cost solution
3d Printing + Rapid
Investment Casting
Wax patterns are directly printed
in 3d printing machine within
few hours
3d Printed pattern
Very Fast
Vacuum Investment pouring,
Vacuum Metal pouring process
Most intricate & complex parts
are done within a short
period of time
Suited for 1-2 protos for
immediate requirements
COST justified over TIME
 Traditional Rapid Vacuum 3d Printing + Rapid
Investment Casting Investment Casting Investment Casting
3D CAD Model
2D Drawing

Permanent Die RP/CNC Master

Wax Injection Silicone Rubber Mould Wax 3D printing

Wax pattern out of Wax pattern out of

Permanent die SRM mould

WAX tree

Ceramic Shelling Vacuum Investment Pouring

De-waxing

Pour Molten Alloy Vacuum metal Poring (machine)

 Company Facts & Statistics

• Started in 2008

• Headquartered in Bangalore, India

• Prototyping and Batch Production

Facility in Bangalore, India
16000 sq ft of space

• India Sales Offices in Mumbai, New

Delhi, Pune and Bangalore
 Facilities In-house
• Stereolithography - SLA Viper Si2 RP Machine
• 3DS, Projet 3500 (Direct wax 3d printer)
• CNC Machining:
Makino, BFW (machining on castings)
Takumi, Jyoti (for making patterns for SRM)
• Vacuum Investment Pouring machine
• Vacuum Metal Casting - Schultheiss ACU 930
• Heat Treatment Facility
• Sand Blasting Facility
• Bench Finishing and Painting
• Inspection Facility
 Typical Components Casted

AUTOMOTIVE AEROSPACE
• Cylinder Heads • Casings for control boxes
• Engine Blocks • Impellers
• Rocker Covers • Pump Body
• Oil Sump • Volute casings
• Turbo Compressor Housings
• Charge Air Cooler pipe
• Inlet Manifolds OTHERS
• Inlet Manifolds • Air compressor valves
• Transmission Housings • Thermal Valves
• Power Take Off Units • Hydraulic Valve
• TG case • Housings
• Flywheel Housing
• Water Pump Housings
• Oil Pump Housings

There is no limit .., Many more to come

Confidential TPT RVIC Snapshots

Confidential TPT

Confidential TPT
RVIC Snapshots
 Administration Support And Logistics

• Committed Finance, Marketing, Operations and Logistics Teams

• Round-the-clock production schedules, 24/7 networked

• Delivery Commitment (after completion of product development)

• India - same day (Jet Air Cargo)

• Europe - 2 days (FedEx International Next Flight)

• USA - 3 days (FedEx International Next Flight)

Why US ??

There are several Foundries & Rapid Prototyping service providers out there !!!

What makes TPT a unique Casting facility?

• Confidentiality is more important
(We have RP, Casting, Machining, Inspection facility all at One place)
• Vacuum Investment Pouring & Vacuum Metal Pouring facilities are unique in
the industry (rare to find in other foundries)
• We offer 01 quantity casting and up to short series production
• We are Innovative: we regularly implement advanced methods, techniques in
to our processes to improve QUALITY and to reduce COST & TIME
 Our Valued Customers

Adding here your logo will make us ‘PROUD’

To know more, please contact us..

Vinay Joshi
Manager: Sales & Marketing

Mobile: +91-97414 99338

Total Prototyping Private Limited
Phone: +91-80-2784 8275
B2, Kssidc Industrial Area, Phase2
Huskur Main Road, Veerasandra Email: southsales@totalproto.com
Electronics City, Bangalore Web: www.totalproto.com
Karnataka, INDIA 560097

Thank You
May, 2014