Precision Equipments (Chennai) Pvt. Ltd.

Plot No.B-70/1, Sipcot Industrial Park, Irrungattukottai, Chennai - 602 105.

Rev
MECHANICAL DATA SHEET
1 Client : TECHNIP FMC / TOYO / IOCL Shell(s)/unit : 1 W No. : 1736/8 Tag No. : 051-E-975
2 Service : MP STEAM SUPERHEATER No. of Unit(s) : 1 Applicable Design Code: ASME SEC VIII Div -1 Ed. 2019,
3 Size : ID 540 x 1829 LG. Surface Area(Gross/Eff.) : 14 m² API 660 9th Ed., TEMA - B 10th Ed, IBR LST.ED.2021(SHELL &TUBE SIDE)
4 Design Data TEMA TYPE
5 Shell Side Tube Side
6 Design Pressure(Int/Ext) kgf/cm2 19 / 1.055 121.6 / 1.055
7 Design Temperature(Int/Ext) °C 492 / 482.262 515 / 482.262

8 Hydrotest Pressure(Shop / Field) kgf/cm2 70 / 55 315 / 315

9 MAWP / MAP Governing kgf/cm2 54.531 / 68.487 122 / 210

SHELL DISH / FRONT CHNL

10 MAWP / MAP Governing Component
NOZZ.FLG FLG

16 Kg/cm2
11 Service Fluid HHP STEAM
STEAM
12 No. of Passes 1 2
13 Op. Pressure kgf/cm2 16.2 98.5
14 Op. Temperature(In/Out) °C 204 / 270 462 / 445
15 Corrosion allowance mm 3 1.5
16 PWHT YES YES
17 Radiography FULL FULL
18 Joint Efficiency 1 1
TYPE : BEU-H (NON-REMOVABLE)
19 MDMT °C 11 11
20 Component MOC Size
21 SHELL SA 387 GR.11 CL.2 ID : 540 mm Thk.: 25 mm Lg.: ~2000 mm
22 SHELL DISH SA 387 GR.11 CL.2 ID : 540 mm Thk.: 18 (NOM.) / 11 (MIN.) mm SF Lg.: 50 mm
23 FRONT CHNL SA 387 GR.11 CL.2 ID : 540 mm Thk.: 70 mm Lg.: ~ 1300 mm
24 FRONT CHNL DISH SA 387 GR.11 CL.2 ID : 540 mm Thk.: 75 (NOM.) / 64 (MIN.) mm SF Lg.: 50 mm
25 TUBESHEET (EXTENDED AS FLG) SA 336 GR.11 CL.2 OD: 1058 mm Thk.: 310 Lip Thk: - mm Lip Lg. LHS/RHS: - mm
26 OD: 25.40 Thk. 2.769(Avg.) Baffles : SA 387 Gr.11 Cl.2 Type : NTIW
SA 213 GR.T11
27 Tubes MOC: ST.Lg 1829 Nos. 58 'U' Cut% : 24.73% Nos.: 2 (NOTE:7) Thick: 16 10
(SEAMLESS)
28 Tube Pitch : 31.75 Tube Pattern : TRIANGULAR 30 Deg
29 Bellow Details
30 MOC : - ID : - OD : - Thk : - No of Conv. : - Knuckle Radius : -
31 Shell Side Nozzles MOC Flange: SA 182 GR.11 CL.2 Neck: SA 336 GR.11 CL.2 / SA 182 GR.11 CL.2 / SA 335 GR.P11(SPOOL PIECE)
SA 182 GR.11 SA 336 GR.11 CL.2 / SA 182 GR.11 CL.2 / SA 335 GR.P11(SPOOL PIECE)
32 Tube Side Nozzles MOC Flange: CL.2 Neck:
33 Flange Data
34 Gasket Bolt
Flg. No.

Component MOC OD BCD ID go gi Hub THK.

35 OD ID Thk. Nos. Size

36 1 FRONT CHNL FLG SA 336 GR.11 CL.2 1058 910 540 70 91 110 216 610 566 4.0 16 3"
37 Flg. Bolting Gaskets
38 1&2 SA 453 Gr.660 Cl.B / SA 194 Gr.4 NOTE:4
39 Nozzle Data
40 Noz. Mark Size Class SCH/Thk. Type Facing RF Pad Remarks QTY
41 T1 HUB THK: 70MM HHP STEAM INLET(TUBE) 1
10" 2500# 160 / 28.58 SRWNRF HUB HGT: 175MM
42 T2 LIPPED TYPE HHP STEAM OUTLET(TUBE) 1
TUBE
43 T3 1"ID 2500# - / 15.8 LWNRF LIPPED TYPE TUBE SIDE DRAIN + BF 1
SIDE
44 T4 1"ID 2500# - / 15.8 LWNRF LIPPED TYPE TUBE SIDE DRAIN + BF 1
45 MP3 2" ID 2500# - / 22.1 LWNRF - TEST NOZZLE-3(TUBE)+ BF 1
46 MP4 2" ID 2500# - / 22.1 LWNRF - TEST NOZZLE-4(TUBE)+BF 1
47 S1 8" 600# 100 / 15.09 SRWNRF HUB THK: 50MM 16 Kg/cm2 STEAM INLET(SHELL) 1
48 S2 8" 600# 100 / 15.09 SRWNRF HUB HGT: 60MM 16 Kg/cm2 STEAM OUTLET(SHELL) 1
SHELL
49 S3,S4 1"ID 300# - / 14.3 LWNRF - VENT, DRAIN (SHELL)+BF 2
SIDE
50 MP1 2" ID 300# - / 16.6 LWNRF - TEST NOZZLE-1(SHELL)+BF 1
51 MP2 2" ID 300# - / 16.6 LWNRF - TEST NOZZLE-2(SHELL)+BF 1
52 Notes :
53 1 All dimensions are in mm unless specified.
54 2 Tube-T/S Joint: Strength weld and Light Expansion.
55 3 Nozzles gasket MOC will be confirmed.
56 4 Girth Flange Gaskets shall be Kammprofile.
57 5 Nozzle load considerd as per BP Spec.No.1004-0000-JSD-0400-01_B.
58 6 Equipment is Shell side & Tube side Under IBR.
Provide full support at U-bends.
59 7
60 8 Provide 2 pairs of seal strips and 9 passlane seal rods.Seal strips shall be continuously welded with baffles.
61 9 Insulation Requirement - Shell side -NO & Tube side - YES (HC-25mm).
62 10 Saddle dimensions shall be Mark.No.:9 of PDRP STD.No.:PDRP-8430-SP-0042.Saddle Projection shall be as per Client MDS.
63 11 10 mm thick lubrite or Teflon plate and 3 mm thick SS plate at bottom of sliding baseplate.
64 12 The faces of main flanges and mating full diameter tubesheets shall be dimensioned to give a nominal 6mm minimum clearance at Outside Diameter.
65 13 FEA shall be performed for Nozzle T1,T2,S1 &S2 and tubesheet thickness verification.
66 14 This MDS shall be read along with Client PDS (IPPP-6417-8110-DS-051-2046_1) & MDS (100136C-051-DW-0610-0038_0.) for other requirements.
67 Weight Details - 5% Misc WT Considered.
68 Empty Weight : ~ 8300 Kg.
69 Operating Weight : ~ 8350 Kg.
70 Hydrotest Weight : ~ 9250 Kg.
71 00 25-Nov-2021 ISSUED FOR REVIEW TV NS SSK
72 Rev. Date Revision Description Designed Checked Approved