1.

Inspection Area - Crusher

Equipment
Sr. # Equip. ID Status
Description

1 111- BC 06 Belt conveyor Minor

2 111- ACB 2 Apron Conveyor Minor

3 CR- M1 Crusher Main Motor 1 Normal

4 CR- M2 Crusher Main Motor 2 Minor

5 111BC13 Belt Conveyor 13 Minor

6 111BC13MT1 Rec-Belt conveyor N/A

7 111ST14M11 Boom belt motor Normal

8 211RE20M10 Chain Motor RE20 N/A

Harraow hydraulic
9 211RE20M11 N/A
motor

10 211RE01M10 Chain Motor N/A

Work Done by

Checked &
Coordinated by

Checked and Verified

by

Under Esteemed
Supervision of
pection Area - Crusher

Remarks by SUMICO Electrical Work (10.03.2020)

Perform elemental oil analysis to

Informed to Mechanical
check condition of gear box

Perform precise alignment Informed to Mechanical

Measured vibration with Vibro Pin/

Tight all motor holding down blots. Informed to Mechanical

Perform precise alignment Informed to Mechanical

Raw press team (Himayat Ullah, Mansoor Zahoor, Masheed Muhammad &
Shakir Zaib)

Hammad Shafqat ( Engineer- III)

Naveed Ahmed ( Engineer- I)

Tahir Majeed ( Manager Electrical)

 Equipment
Sr. # Equip. ID Status
Description

1 216 BE 41 Bucket Elevator 41 Moderate

2 216 BR 48 Raw Press 48 Minor

3 216 BR 47 Raw Press 47 Minor

4 314 BE 06 Bucket Elevator 06 Minor

5 420 Separator Fan Minor

6 314 FA 02 Exhaust Fan 02 Minor

7 216 FA 65 System Mill Fan Minor

8 216 BE 53 Bucket Elevator 53 Normal

9 218BE09 Bucket Elevator9 Normal

10 211BC11MT1 Belt conveyor 11 Normal

11 211BC12MT1 Belt conveyor 12 Normal

12 211BC13MT1 Belt conveyor 13 N/A

13 216BC32MT1 Belt conveyor 32 Normal

14 216BC33MT1 Belt conveyor 33 Minor

15 216BE09MT1 Belt conveyor 09 N/A

16 314AW01MT1 GCT Pump motor 01 N/A

17 314AW01MT2 GCT Pump motor 02 N/A

18 314AW01MT3 GCT Pump motor 03 N/A

Work Done by

Checked &
Coordinated by

Checked and Verified

by

Under Esteemed
Supervision of
 2. Inspection Area - Raw Press

Remarks by SUMICO Electrical Work (10 & 11 march, 2020)

Follow the CMR Greasing of DE and NDE Bearings

Lubricate motor DE bearing Inspect coupling joints Greasing of DE and NDE Bearings/ Reffered to
clearances mechanical for joint Clearance

Lubricate motor NDE and DE bearings Inspect Greasing of DE and NDE Bearings/ Reffered to
coupling joints clearances mechanical for joint Clearance

(Structural vibration observed) Inspect coupling for

Informed to respective Department
any wear

Lubricate motor NDE and DE bearing Inspect Greasing of DE and NDE Bearings/ Gap
rotor/stator air gap inspection is pending

Replace shims from fan DE bearing Informed to respective Department

Lubricate motor DE bearingRotor bar frequencies Greasing of DE and NDE Bearings/ Bearing
observed in spectrum of motor Inspect motor DE Clearance is strenuous without shutdown
bearing clearances

(Structural vibration observed) Informed to respective Department

(Structural vibration observed) Informed to respective Department

Ok

(Structural vibration observed) Informed to respective Department

Raw press team (Himayat Ullah, Mansoor Zahoor, Masheed Muhammad & Shakir Zaib)

Hammad Shafqat ( Engineer- III)

Naveed Ahmed ( Engineer- I)

Tahir Majeed ( Manager Electrical)

 1.1.      Critical Maintenance Review

Area Raw Mill

Observations & Analysis by SUMICO

216 BE 41 – Bucket Elevator 41

• Moderate level of vibration found at equipment 1X turning speed peak with

multiple of its harmonics found in the spectrum of motor. This is indication of
structural flexibility.

• Bearing fault frequencies BPFO and BPFI has been observed in

the spectrum of motor DE bearing in velocity region. This is indication of 3rd
stage fault.

• 1.1 & 2.8 G’s observed at motor NDE and DE bearings.

Recommendations by SUMICO Electrical Work

216 BE 41 – Bucket Elevator 41

Motor has been Replaced

·         Replace motor DE bearing ASAP. since 14-10-2020

·         Lubricate motor NDE and DE bearings. Done on 11-03-2020

Informed to respective
·         Increase the rigidity of structure.
Department