Procedure for Liquid

L A R S E N& T O U B R O PenetrantExamination
DEEN DAYAL FIELD DEVELOPMENT
(Visible Dye Penetrant-solvent
removablemethod) GSPC/PLQP/L&T/QA/20r| /QPC- | 6
FABRICATION YARI) Date:20/05/2011

Procedurefor Liquid PenetrantExamination

(Visible Dye Penetrant-solventremovablemethod)

Projed : DEENDAYAL FIELDDEVELOPMENTPROJECT.PLQP

Client : Gujarat State Petroleum Corporation (GSPC)

Document No. : GSPC/PLQP/L&T/QA/2O77/QPC' 76

I S S U E DF O RA P P R O V A L B.ASAL PARA U . C .R A ' I H

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 LARSEN & TOUBRO
Procedurefor Liquid
Penetrant Examination WG$PC
DEENDAYAL FIELD DEVELOPMENT
(Visible Dye Penetrant-solvent
removable method) r l/QPC- l 6
GSPC/PLQP/L&T/QA/20
FABRICATION YARI) Date:.20/05/2011

TABLE OF CONTENTS

1. SCOPE

2. RBFERENCING DOCUMENTS

3. PERSONNELQUALIFICATION

4, TEST MATERIALS USED

5. SURFACE PREPARATION

6. PRE- TEST CLEANING

7. EXAMINATIONPROCEDURE

8. EVALUATION AND ACCEPTANCE OF II\DICATION

9. RE-EXAMINATION OF REPAIR AREAS

IO. POST INSPECTION CLEANING

11. REPORTING

12. SAFTEY

13. ANNEXURE I: PENETRANT TEST REPORT

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L A R S E N& T O U B R O
Procedurefor Liquid
PenetrantExamination
(Visible Dye Penetrant-solvent
&fio$Pc
DEEN DAYAL FIELD DEVELOPMENT

removablemethod) GSPC/PLQP/L&T/QA/2011/QPC- r6
FABRICATION YARD Date:20/0512011

It is ensuredthat all the abovechemicalsdo not containany injuriouspresence

of
Chlorineand Sulphuras requiredby the Code/Specification.
Manufacturers'
test
certificates shall be treated as sufficient documentaryproof in this regarc..
is prohibited. (,
Intermixingof penetrantmaterialsfrom differentmanufacturers

5.0 SURFACEPREPARATION :
Surfaceto be examinedandadjacentareaswithin l" (25mm)shallbe freefrom dirt,
matterthat may obscuresurfaceopenings
grease,lint, scaleor any otherextraneous
or interferewith the test. .

6.0 PRE.TESTCLEANING :
The test areashall be thoroughlycleanedwith the cleanerand wiped with cloth /
for minimum2
paper.The surfaceshallbe allowedto dry by normalevaporation
minutes.Adequatecareshall be takento ensurepropersurfaceconditionprior to
testing.
7.0 bxnvrrNATIoN PRocEDURE
7.I TEMPERATURE:
shallbe within40oF to 125"
Duringtestingthe materialsurfacetemperature
F (5'C to 52"C).

7.2 APPLICATION OF PENETRANT:

The penetrantshall be appliedeitherby brushing,sprayingfrom aerosol
cansor dippingin the penetrant
overtheentiretestsurface.
'
time shall be as requiredin Table: L Higher
The minimumpenetration
durationis permissibleif the penetrantremainswet on the test surface.
demonstration.
in dwelltime shallbe only aftersatisfactory
Decrease

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INDIALTD, OPO.NAVIMUI/BAI
 L A R S E N& T O U B R O
Procedurefor Liquid
PenetrantExamination ffiG$PC
DEEN DAYAL FIELD DEVELOPMEN't
(Visible Dye Penetrant-solvent
removablemethod) l l/QPC- r 6
GSPC/PLQP/L&T/QA/20
FABRICATION YARD Date:20/0512011

1.0 SCOPE :
This procedureoutlinesLiquid PenetrantExaminationby the solventremovable
process using Visible Dye Penetrantfor the purpose of detectingsurface
which areopento the surfaceon weldmentsand materialsmadeof
discontinuities
Carbon Steel, Low Alloy Steel, lnconel, Monel and other materialshaving
up to 200mmin the form of Plates,casts,Forgedor Extrudeditems.
thickness

2.0 REFERENCINGDOCUMENTS:
ASME SectionV Article-6.
ASME SectionVIII Divisionl, Appendix8.
ASME B 31.3for Process
PiPing.
Welds'
Section6.0of AWS Dl.l for Structural
QualitySystemWork instructions for controlandadministrationof NDE personnel
rraining, examination& certification-MFF/QA/QSI/1 040 (latestrevision).
EfL SpecificationA038-03-06-41-SP-04-Rev. 6-44-0016-
l, 6-77-0001-Rev.3,
Rev.5.

3.0 PERSONNELQUALIFICATION :
PersonnelEmployedfor the examinationwill be certifiedas ASNT Level II in
of SNT-TC-lA edition2006and as per Quality
with the requirements
accordance
MFF/QA/QSl/l040(latestrevision).
systemwork instructions

4.0 TEST MATERIALS USED :

MANUFACTURER PRECLEANER DEVELOPER
P D - 3&1 3 l A
P P - I5 PC-z1
P D -3r 0&
P P - lr 0 PC-I 20
PD-I 3OA
FLAW- FLAW-
GUIDE GUIDE
Penetrant-NP NP
Cleaner-

Mangnaflux

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INDIALTD.,OPO,NAVIMUMBAI
 L A R S E N& T O U B R O
Procedure for Liquid
PenetrantExamination ffiG$PC
DEEN DAYAL FIELD DEVELOPMENT
(Visible Dye Penetrant-solvent
removable method) GSPC/PLQP/L&T/QA/2011/QPC- 16
FABRICATION YARI) Date:.20105/2011

Table-l: Minimum Dwell Times of Penetrant

PenetrantDwell-
Materials Form
) (Minutes)
Times(Note-l

Steel,High Temperature Welds and Castings

Alloys,Aluminum,
Magnesium, Bronze,Brass WroughtMaterials
&Titanium. Plate, Forging, l0
&. Extrusions

Note l: For temperaturerangefrom 50" F to 125'F (10'C to 52"C).For temperaturefrom

40. F to 50o F (5.C to lO"C) minimum penetrantdwell time shall be 2 times the value
listed.
7.3 PENETRANT REMOVAL:
The areawith appliedpenetrant shallbe wipedwith dry& cleancloth.Cleaningis to
are removed.Final cleaningis to be
be continuedtill all tracesof visiblepenetrant
doneusingcleancloth dampened with cleaner.Surfaceshallbe allowedto dry by
normatevaporationfor 2 to 3 minutes.Care shall be takento avoid the use of
excesscleanerandthe depositionof any contaminating materialwhich may leadto
of testresults.Flushingthe areawith solventfor the purpose
the misinterpretation
of penetrantremoval is prohibited.Surfacedrynessshall be ensuredbefore the
applicationof develoPer.

7.4 APPLICATION OF DEVELOPER:

The non-aqueouswet developershall be appliedafter penetrantremoval& the
mustbe thoroughly
developer
surfacebecomingdry. Priorto developerapplication,
agitatedto ensureadequate dispersionof particles'Developershall be appliedby
sprayingto give a thin uniformcoat.Developerapplication by the useof sprayguns

operatedby pneumaticcompressors or throughpneumaticlinesis permittedonly if

cans'
. a filter is placedbeforetheair entersthe developer

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INDIALTD..OPO,NAVIMUMBAI
 L A R S E N& T O U B R O
Procedurefor Liquid
PenetrantExamination GSPC
DEENDAYAL FIELD DEVELOPMENT
(Visible Dye Penetrant-solvent
removablemethod) GSPC/PLQP/L&T/QA/201l/QPC- I 6
FABRICATION YARD Date z 20/05/2011

7.5 DEVELOPING TIME: Developingtime for final interpretationbegins

afterthe application
immediately anddryingof wet developer.
of a wet developer
shallbe l0 minutes.
MinimumDwelltimeof developer
7.6 INTERPRETATION: shall be madenot lessthan l0 min
Final interpretation
of Clause7.5 aresatisfied.If bleedout
nor lnorethan60 min afterthe requirements
doesnot alterthe examinationresults,longerperiodsarepermitted.
7.7 MINIMUM LIGHT INTENSITY:
The minimumlight intensityon the inspectionsurfaceshallbe l000lux at the time
Careshouldbe takento seethat higherlight intensities
of evaluationof indications.
if presentdo not causeundueglareto the eye of the operator.When light level is
foundto be insufficient,useof 60W bulb at g" maximumdistance/l00W bulb @
for improvinglight levelsufficiently.
adequate
l2"maximumdistanceareconsidered

8.0 EVALUATION AND ACCEPTANCE OF INDICATION:

FOR STRUCTURAL:
Refer NDT plan, Doc No: GSPC/PLQP/L&T/QA/2011/NDTP104-
STRUCTURAL.

FOR PIPING :
ReferNDT plan,DocNo: GSPC/PLQP/L&TlQAl2}lln{DTP/05 - PIPING.

9.0 RE.EXAMINATION OF REPAIR AREAS:

After repair have been made,the repairedareashall be blendedinto the surrounding
surface so as to avoid sharp notches,crevices,or cornersand re-examinedby the
liquid penetrant method and by all other methods of examination that were
originally requiredfor the affectedarea.

1 0 . 0 POSTINSPECTIONCLEANING :
f'
On completion of testing and interpretation,the part shall be cleaned using a
t
v cloth/cotton/softbrush in accordancewith the applicablematerial.
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 MG$PC
DEENDAYAL FIELD DEVELOPMEN-t
| (Visible Dye Penetrant-solvent
removablemethod) GSPC/PLQP/L&T/QA/20| I /QPC- I 6
F'ABRICATIONYARD Date z 20/05/2011

I I.OREPORTING:

A penetrantexaminationreportshallbe prepared.(Reportformatis attached).

I2.O SAFETY:
lnspectionpersonnel
shouldbe carefulto avoidworkingin confinedspaceswhere
additionalventilationshouldbe considered.
Ingestionof penetrant
materialsshallbe avoided,astheymay be toxic in nature.
contactof penetrant
Prolonged materialswith the skin shouldbe avoidedby the use
of rubbergloves.

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