Precarga Masa Camion 785D

30/1/22 11:53 SIS 2.
2018/11/27 Front Wheel, Bearing and Duo-Cone Seal - Install (KENR8312-01)
SMCS - 4201 i07583143
Installation Procedure
Required Tools
Tool Part Number Part Description Qty
A 7H-1680 Brake Release Pump 1
C 439-3941 Link Bracket 2
E 8T-9206 Duo-Cone Seal Installer As 1
F 140-7642 Duo-Cone Seal Installer As 1
G - LOCTITE 242 1
H 200-4532 Bearing Preload Adjuster Gp 1
J 6V-7059 Micrometer 1
K 6V-7926 Dial Indicator Group 1
Table 1
NOTICE
Failure to follow the recommended procedure or the specified
tooling that is required for the procedure could result in damage
to components.
To avoid component damage, follow the recommended

procedure using the recommended tools.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component

life.
Note: The Duo-Cone seals must be installed correctly. Refer to Disassembly and Assembly, "Duo-Cone Seals - Install".
Illustration 1 g06356602
1. Install seal (22). Use Tooling (E) to install Duo-Cone seal (21).
https://sis2.cat.com/?_ts=1643543838234#/print-preview/service/%257B%2522title%2522%253A%2522Front%2520Wheel%252C%2520Bearing%2520and%2520Duo-Cone%2520Seal%2520-%2520Install%2520(K… 1/8
30/1/22 11:53 SIS 2.0
2. Install retainer (20).
3. Raise the temperature of bearing cone (19). Install bearing cone (19).
4. Lower the temperature of bearing cup (18). Install bearing cup (18). Ensure that bearing cup (18) is seated correctly.
5. Install O-ring seal (17). Install retainer (16). Install bolts (15).
30/1/22 11:53 SIS 2.0
6. Use Tooling (F) to install Duo-Cone seal (14).
7. Turn over wheel assembly (12). Lower the temperature of bearing cup (13). Install bearing cup (13). Ensure that bearing cup (13) is seated
correctly.
8. Use Tooling (C) and a suitable lifting device to install wheel assembly (12). The weight of wheel assembly (12) is approximately 640 kg
(1410 lb).
9. Install bearing cone (11). Do not install the shims now.
10. Use the following steps to perform the preferred bearing preload procedure.
30/1/22 11:53 SIS 2.0
NOTICE
Failure to follow the recommended procedure or the specified
tooling that is required for the procedure could result in damage
to components.
To avoid component damage, follow the recommended

procedure using the recommended tools.
NOTICE
Do not use an impact wrench to tighten or loosen the bolts on
the bearing preload adjuster. The vibration of an impact tool can
damage the digital indicators and/or cause incorrect indicator
readings. Always use hand tools to tighten or loosen the bolts
on the bearing preload adjuster.
a. Use Tooling (H) to adjust the wheel bearing preload. Refer to Tool Operating Manual, NEHS0920, "200–4532 Front Wheel Bearing
Preload Adjuster for 785, 789, and 793 Off-Highway Trucks".
b. Use a suitable lifting device to position the preload adjuster of Tooling (H) onto the base plate of Tooling (H). The weight of the preload
adjuster is approximately 150 kg (330 lb). The weight of the base plate is approximately 191 kg (420 lb).
c. Apply Tooling (G) onto the bolts of Tooling (H). Install the bolts . Tighten the bolts to a torque of 271 N·m (200 lb ft) in a diagonal pattern
by one quarter turn at a time.
30/1/22 11:53 SIS 2.0
d. Set the dial indicators of Tooling (H) to read zero.
e. Loosen the bolts of Tooling (H) by one quarter turn at a time in a diagonal pattern. Loosen until all the bolts are no longer threaded into
the base plate of Tooling (H).
f. Clean the threads that are in the spindle. Ensure that the spindle is free of burrs. Use a suitable lifting device to install the preload
adjuster of Tooling (H) onto the spindle. The weight of the preload adjuster is approximately 150 kg (330 lb).
g. Install the bolts. Tighten the bolts to a torque of 271 N·m (200 lb ft) in a diagonal pattern by one quarter turn at a time.
h. Use Tooling (A) to release the parking brake. Do not exceed 4137 kPa (600 psi).
i. Rotate the wheel by a minimum of three revolutions.
j. Record the measurement from each of the dial indicators of Tooling (H) and average the measurements. Record the average
measurement as Dimension (X).
k. Use a suitable lifting device to remove the preload adjuster of Tooling (H). The weight of the preload adjuster is approximately 150 kg
(330 lb).
l. Install a number of shims (10) that is equal to Dimension (X).
m. Apply Tooling (G) onto new bolts (8). Install retainer (9) and new bolts (8). Tighten new bolts (8) to a torque of 250 ± 14 N·m
(184 ± 10 lb ft).
30/1/22 11:53 SIS 2.0
n. Remove Tooling (A).

Note: Relieve the pressure in the parking brake before Tooling (A) is removed. Failure to remove the pressure could result in injury or
death to personnel in the area.
11. Use the following steps to perform the alternate bearing preload procedure.
a. Use Tooling (J) to measure the thickness of retainer (9) at three locations. Average the three measurements and record the result as
Dimension (X). Install retainer (9). Install four new bolts (8) that are equally spaced. Tighten bolts (8) to a torque of 80 N·m (59 lb ft).
b. Use Tooling (A) to release the parking brake. Do not exceed 4137 kPa (600 psi).
c. Rotate the wheel by two revolutions. Tighten bolts (8) to a torque of 80 N·m (59 lb ft). Rotate the wheel by two revolutions. Tighten bolts
(8) to a torque of 80 N·m (59 lb ft). Rotate the wheel by two revolutions. Use Tooling (K) to measure the distance from the top of the
retainer to the end of the spindle at three locations. Average the three measurements and record the result as Dimension (Y). Subtract
Dimension (X) from Dimension (Y) and record the result as Dimension (Z).
Note: The factory retainer will have only two holes.
d. Remove bolts (8) and retainer (9).
30/1/22 11:53 SIS 2.0
e. Install a number of shims (10) that is equal to Dimension (Z) plus an additional 0.34 mm (0.0134 inch).
f. Apply Tooling (G) onto new bolts (8). Install retainer (9) and new bolts (8). Tighten new bolts (8) to a torque of 250 ± 14 N·m
(184 ± 10 lb ft).
g. Remove Tooling (A).

Note: Relieve the pressure in the parking brake before Tooling (A) is removed. Failure to remove the pressure could result in injury or
death to personnel in the area.
12. Install O-ring seal (7). Install cover (6). Apply Tooling (G) onto bolts (5). Install bolts (5).
13. Install O-ring seals (4).
30/1/22 11:53 SIS 2.0
14. Position manifolds (3). Install bolts (2) and bolts (1).
End By:
a. Install the wheel, the brake, and the suspension cylinder.
DMC1-UP, MSY1-UP
PSP-0003097A
2022/01/30
12:05:35-03:00
i03364923
© 2022 Caterpillar Inc.
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30/1/22 11:53 SIS 2.

2018/11/27 Front Wheel, Bearing and Duo-Cone Seal - Install (KENR8312-01)

SMCS - 4201 i07583143

To avoid component damage, follow the recommended

Contaminants may cause rapid wear and shortened component

2. Install retainer (20).

6. Use Tooling (F) to install Duo-Cone seal (14).

9. Install bearing cone (11). Do not install the shims now.

To avoid component damage, follow the recommended

d. Set the dial indicators of Tooling (H) to read zero.

i. Rotate the wheel by a minimum of three revolutions.

l. Install a number of shims (10) that is equal to Dimension (X).

n. Remove Tooling (A).

d. Remove bolts (8) and retainer (9).

g. Remove Tooling (A).

13. Install O-ring seals (4).

a. Install the wheel, the brake, and the suspension cylinder.

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