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TYP-E-E - PETRO-C-XG-002 - Gen Spec For Steel Works
TYP-E-E - PETRO-C-XG-002 - Gen Spec For Steel Works
TYP-E-E - PETRO-C-XG-002 - Gen Spec For Steel Works
Alin Constantin
02 05.2020 Issue for review Prelipceanu Pahontu
Sorin Ionescu
Alin Constantin
01 02.2020 Issued for Use Sorin Ionescu
Prelipceanu Pahontu
Rev. Date Prepared/ Checked/
Description/ Descriere Approved/ Aprobat
No. Data Intocmit Verificat
Doc.
Phase/
No.: TYP-E-E_PETRO-C-XG-002
Faza
EXECUTE/
Doc. No.:
EXECUTIE
Project Title: Page no.:
Pagina nr.:
1 of 31
TYP-E-E_PETRO-
Client
Doc.no.: C-XG-002
GENERAL SPECIFICATION
FOR STEEL WORKS
EXECUTION _CIVIL Doc.no.:
CAIET DE SARCINI
LUCRARI CONSTRUCTII Rev. no.:
METALICE
Page no. 2 of 31
REVISIONS SHEET
Details of revisions made to this document after approval shall be recorded on this sheet.
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The constructions executed based on this Constructiile realizate pe baza acestui caiet de
technical specification are included in the sarcini sunt incadrate in categoria de importanta
normal and reduced importance category. For normala si redusa. Pentru alte categorii de
other importance categories shall be added importanta trebuie adaugate prevederi speciale.
special requirements.
This document intends to outline the specification Prezentul document intenționează să contureze
CAIET DE SARCINI
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for the execution of steel elements of construction caietul de sarcini pentru executarea elementelor
objects identified in the project for the contractor. si obiectelor de constructii metalice identificate în
proiectul contractorului.
2.0 CODES, STATUTORY REGULATIONS, 2.0 STANDARDE, NORMATIVE, PRESCRIPTII
STANDARD AND GUIDELINES DE EXECUTIE
The local statutory and legislative regulations Reglementarile legale si legistalive locale au cea
have the highest precedence. mai mare prioritate.
Codes, standards and regulations referred to Codurile, standardele si reglementarile
below shall be of the latest edition and shall be mentionate mai jos trebuie sa fie in vigoare si sunt
applied in the following order of precedence: applicate in urmatoare ordine a precendetei:
Local regulations (e.g. Law 10/1995, GP121- Legi si normative nationale (ex. Legea 10/1995,
2013, C150-99 etc.) GP121-2013, C150-99 etc.)
National standards (SR-EN 1993-1-1-2006, Standarde nationale (SR-EN 1993-1-1-2006, etc.)
etc.)
The provision of correspondent OMV branch Reglementari OMV PETROM
office standard ( if existing)
International standards (e.g ISO, EN, etc.) Standarde internationale (ex. ISO, EN, etc.)
2.1 ROMANIAN APPLICABLE STANDARDS 2.1. STANDARDE ROMANESTI APLICABILE
STAS 767/0-88– Civil, industrial and STAS 767/0-88- Structuri civile, industriale și
agricultural structures. Steel Constructions. agricole. Constructii otel. Conditii tehnice
General technical quality conditions generale de calitate
STAS 767/2-78 – Civil, industrial and STAS 767/2-78 - Structuri civile, industriale și
agricultural structures. Bolted and swaged agricole. Suruburi si conexiuni pentru structuri
connections for steel structures. Execution metalice nituite. Exigenta Executie.
exigence.
STAS 2350-92 – Foundation bolts. Class C STAS 2350-92 – Buloane de fundatii. Clasa C
SR ISO/TR581:2011 – Weldability. Metallic SR ISO/TR581:2011- Sudabilitatea. Materiale
materials. General principles metalice. principii generale
STAS 8183-80– Steels for tubes for general STAS 8183-80 - Oteluri pentru tevi de uz
purposes. Grades and technical quality general. Marci și conditii tehnice de calitate
requirements
STAS 10128-86 - Protection of overground STAS 10128-86 - Protectia structurilor de otel
steel, structures against corrosion. supraterane împotriva coroziunii. Clasificarea
Classification of aggressive media medii agresive
STAS 10166/1-77- Protection of aboveground STAS 10166/1-77- Protectia structurilor de
steel structures against corrosion. Mechanical otel supraterane contra coroziunii. Pregatirea
preparation of surfaces mecanica a suprafetelor
STAS 10702/1-83– Protection of steel STAS 10702/1-83- Protectia otel de mai sus
aboveground structures against corrosion. structurilor supraterane împotriva coroziunii.
Protection coatings. General technical Acoperiri de protectie. Cerinte generale
requirements. tehnice
P100/1-2013- Code of structures design for P100/1-2013 - Codul de proiectare structuri
earthquake resistance. pentru rezistenta la cutremur.
P130-1999- Standard on the behavior in time P130-1999 - Standard al comportarii in timp a
of construction constructiei
C56-1985- Normative for quality checking and C56-1985 - Normativ pentru verificarea calitatii
take over of installation construction works. și receptionarea lucrarilor de constructii
montaj.
GENERAL SPECIFICATION FOR STEEL WORKS EXECUTION_CIVIL
TYP-E-E_PETRO-
Client
Doc.no.: C-XG-002
GENERAL SPECIFICATION
FOR STEEL WORKS
EXECUTION _CIVIL Doc.no.:
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LUCRARI CONSTRUCTII Rev. no.:
METALICE
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The steel structure shall be constructed and Constructia metalica se va realiza si instala in
installed in accordance with the technical conformitate cu documentatia tehnica
documentation .
The requirements below shall be complied with, Urmatoarele cerinte se vor respecta pe parcursul
during construction and installation: executiei si montajului:
These technical requirements cover Cerintele tehnice cuprind specificatii si
specifications and requirements for the shop cerintele pentru executia in atelier si montajul
fabrication and site installation of the steel in teren a constructiilor metalice;
structure;
Details from technical documentation Detaliile din documentatia tehnica
Welding shall be electrical in accordance with SR Sudura se va realiza electric in conformitate cu
ISO/TR 581:2011 and the electrodes shall be SR ISO/TR 581:2011 iar electrozii vor respecta
according to SR EN ISO 2560:2010, in SR EN ISO 2560:2010 si specficatiile din
compliance with the technical documentation documentatia tehnica.
specifications.
The technical requirements include: Cerintele tehnice includ:
technical requirements for construction; Cerinte tehnice pentru executie;
technical requirements for installation. Cerinte tehnice pentru montaj.
Steel structures shall be constructed in Constructiile metalice se vor realiza in
accordance with STAS 767/0-88 and normatives conformitate cu STAS 767/0-88 si normativele C
C 150-99, C 56-85. 150-99, C 56-85.
Fabrication and installation of steel structures Uzinarea şi montajul construcţiilor metalice vor fi
shall be carried out only by entities that meet the făcute numai de unităţi care întrunesc condiţiile
legal requirements for the authorization of such specificate în dispoziţiile legale care
activities. reglementează aceste activităţi.
The fabrication of the steel. The fabrication of the Uzinarea confectiilor metalice se va face exclusiv
steel structures also includes the execution of in fabrica. Uzinarea confectiilor metalice cuprinde
corrosion protection layers. inclusiv aplicarea straturilor de protectie
anticoroziva.
The thickness of gusset plates and stiffening Grosimea guseelor si a placilor de rigidizare va fi
plates shall be identical to the one indicated in the identica cu cea indicate in desenele de proiect
project drawings
The constructor shall supply al auxiliary elements Executantulva , furniza toate elementele
required for site instalation. temporare necesare montajului in teren al
structurilor.
Constructor shall assure acces for mounting of Constructorul va asigura accesul in vederea
steel elements and also for mounting and montajului structurilor metalice precum si pentru
dismantling of auxiliary elements used for montarea si demontarea elementelor auxiliare
structure instalation. utilizate pe durata montajului.
Checks on the quality of the steel structure Verificarea calităţii elementelor construcţiilor
elements shall be carried out in accordance with metalice se va realiza in conformitate cu STAS
STAS 767/0-88, normatives C 150-99, C 56-85 767/0-88, normativele C 150-99, C 56-85 caietul
book XIX and Art. 23 of Law 10/85. XIX si Art. 23 legea 10/85.
The steel structure constructor shall be Executantul constructiei metalice are obligatia sa
responsible to notify the designated authorities anunte autoritatile competente privind participarea
who have to attend the inspection of works at hold la inspectia lucrarilor la fazele determinate si sa
points and ensure the inspection requirements are asigure indeplinirea cerintelor de inspectie in
met in order to obtain the approval to proceed vederea obtinerii acordului pentru continuarea
with the works. lucrarilor.
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Bolt diameter, including length, shall be indicated Diametrul suruburilor, inclusiv lungimea acestora
clearly in the detail design. sunt indicate in mod clar in desenele de executie.
Bolt diameters shall comply with SR EN ISO Diametrele suruburilor respecta SR EN ISO
4014:2011. 4014:2011.
Nut diameters shall comply with SR EN ISO 4032 Diametrele piulitelor respecta SR EN ISO
:2013. 4032:2002.
Round washers for hexagonal bolts and nuts shall Saibele rotunde pentru piulite si suruburi
be beveled and shall comply with SR EN ISO hexagonale sunt sanfrenate si respecta SR EN
7090 :2002. ISO 7090:2002.
5.3.2 TYPE OF BOLTS 5.3.2. TIPURI DE SURUBURI
The follow type of bolts shall be used for fixing Pentru fixarea si imbinarea constructiilor metalice
and/or joining structural steel : se vor utiliza urmatoarele tipuri de suruburi:
Standard Carbon Steel Bolts shall be hot deep Suruburi standard din otel carbon sunt
galvanized galvanizate la cald.
Standard bolts shall be used for steel structures. Suruburi standard de clasa si diametru sunt
specificate in desenesi sunt utilizate pentru
constructii metalice.
The grade of tolerance applies to all the bolts Gradul de toleranta se aplica tuturor suruburilor
according to SR EN ISO 4759-1 :2003. conform SR EN ISO 4759-1:2003.
The class for bolts according indicated in the Clasa de calitate pentru suruburi este indicata in
project drawings according to SR EN ISO 898-1 desene conform SR EN ISO 898-1:2013.
:2013.
Class for nuts is indicated in the project drawings Clasa pentru piulite este indicata in desene
and is according to SR EN ISO 898-2 :2012. conform SR EN ISO 898-2:2012.
Class for washers is indicated in the project Clasa de calitate pentru saibe este indicata in
drawings according to SR EN ISO 7090 :2002. desene conform SR EN ISO 7090 :2002.
6.0 FABRICATION AND SHOP DRAWINGS 6.0 FABRICATIE SI DETALII DE ATELIER
All the fabrication and shop drawings shall comply Toate cerintele de detaliere si fabricatie din atelier
with the general drawings, detail drawings, sunt conforme cu desenele generale, cu
standard drawings and the requirements below. desenele de detaliu, cu desenele standard si
cerintele indicate mai jos.
6.1 TECHNICAL REQUIREMENTS FOR SHOP 6.1 CERINTE TEHNICE PENTRU
FABRICATION FABRICAREA IN ATELIER
The constructor of steel structures (structures, Unitatea care execută construcţii metalice
columns, beams, rails etc.) shall be authorized for (structuri, stîlpi, grinzi, căi de rulare etc.) va fi
the construction of such items. The constructor autorizată pentru execuţia acestor lucrări. Această
shall have the duties and responsibilities provided unitate are obligaţiile şi răspunderile prevăzute la
for in Art. 23 of Law 10/95 and the regulations art. 23 din legea 10/95 şi regulamentele privind
regarding the management and quality assurance conducerea şi asigurarea calităţi în construcţii,
for construction works approved by GO 766/97. aprobate cu H.G.R. 766/97.
The constructor shall check the project quality as Executantul va verifica calitatea proiectului astfel:
follows :
The project content shall comply with Art. Continutul proiectului va respecta Art. 1.4.1
1.4.1 of STAS 767/0-88 and Art. 5.1 of SR EN din STAS 767/0-88 si Art. 5.1 din SR EN
1993-1-1 :2006/NA :2008 and the project 1993-1-1:2006/NA:2008 iar desenele de
drawings shall comply with STAS 9773-88. proiect vor respecta STAS 9773-88.
The constructor shall notify the designer of all Executantul va notifica proiectantul in legatura
the discrepancies found in the project. cu toate neconcordantele constatate in
GENERAL SPECIFICATION FOR STEEL WORKS EXECUTION_CIVIL
TYP-E-E_PETRO-
Client
Doc.no.: C-XG-002
GENERAL SPECIFICATION
FOR STEEL WORKS
EXECUTION _CIVIL Doc.no.:
CAIET DE SARCINI
LUCRARI CONSTRUCTII Rev. no.:
METALICE
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proiect.
The constructor shall prepare the technical Executantul va intocmi documentatia tehnica
documentation for fabrication provided for de uzinare prevazuta in Art. 1.4.2. din STAS
under Art. 1.4.2. of STAS 767/0-88 and Art. 3 767/0-88 si Art. 3 din C 150-99.
of C 150-99.
The constructor shall comply with the project Executantul va respecta prevederile
provisions (drawings, written notes on proiectului (desene, note scrise, caiet de
drawings, scope of work and minimum sarcini si numarul minim de specificatii
specifications listed under Art. 1.2.) during enumerate in Art. 1.2.) pe parcursul executiei.
construction. The constructor may add his Executantul poate adauga propriile specificatii
own specifications to such specifications for de fabricatie conform Art. 2.1.3.
fabrication, as indicated under Art. 2.1.3.
The constructor shall notify the designer of the Executantul va notifica proiectantul privind
construction start so that the designer can inceperea executiei astfel incat proiectantul sa
organize his own inspection of works. iti poata organiza propria inspectie a lucrarilor.
6.2 QUALITY REQUIREMENTS FOR 6.2 CONDITII TEHNICE DE CALITATE
CONSTRUCTION PENTRU EXECUTIE
Only the materials (types, quantity, quality) Se vor utiliza numai materialele (tipuri, calitate,
specified in the project (drawings and cantitate) specificate in proiect (desene si
documentation) shall be used in compliance with documentatie) conform STAS 767/0-88 Art. 2.1. si
STAS 767/0-88 Art. 2.1. and 2.2. 2.2.
Under this project materials shall not be replaced Nu se vor inlocui materialele fara aprobarea
without the approval of the designer, Modification proiectantului. Modificarea materialelor se va face
of the materiales used in the projects shall be exclusiv de catre proiectant prin dispozitie de
made only by the designer with site instruction santier cu acordul OMV PETROM.
and also with the approval of OMV PETROM.
The shape, size and elevation of designed Nu se va modifica forma, dimensiunea si elevatia
elements shall not be modified. Exceptionally, elementelor proiectate. In mod exceptional,
such data can be modified only with designer and aceste date se modifica de catre proiectant cu
beneficiary approval(for structural and stability acordul beneficiarului. (pentru elementele de
elements). rezistenta si stabilitate).
Permissible deviations from shape and size are Abaterile limita la forma si dimensiuni sunt
shown in STAS 767/0-88 Art. 2.3., unless prezentate in STAS 767/0-88 Art. 2.3. daca nu se
otherwise specified in the project. specifica altfel in proiect.
Construction shall be carried out in accordance Executia se va realiza conform tehnologiei proprii
with constructor’s in-house technology as a executantului conform cap 9.1. Parametrii
indicated under chapter 9.1 Such technology aferenti tehnologiei respective vor fi cel putin egali
parameters shall be at least equal to thise cu cei specificati in STAS 767/0-88 cap. 3 si
specified in STAS 767/0-88 ch. 3 and C150-99 ch. C150-99 cap. 3.
3.
The mandatory requirements for inspection and Cerintele obligatorii privind verificarea si receptia
aceptance are listed in STAS 767/0-88 ch. 4, ch. sunt enumerate in STAS 767/0-88 cap. 4, cap. 5
5 art.5.1, C150-99 ch. 4.5, pct.5.1 – 5.8 and C 56- art.5.1, C150-99 cap. 4.5, pct.5.1 – 5.8 si C 56-85
85 book XIX regarding fabrication. caietul XIX privind uzinarea.
For the main elements to be bolt joined on site, Pentru elementele principale care se vor îmbina
shop preassembly and the size measurement cu şuruburi în şantier, este obligatorie
sheet are mandatory. preasamblarea în uzină, cu fişa de măsurători
pentru dimensiuni.
Upon delivery the shop machined elements shall Expedierea elementelor uzinate în şantier va fi
be accompanied by legal quality documents. însoţită de documentele legale care atestă
GENERAL SPECIFICATION FOR STEEL WORKS EXECUTION_CIVIL
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Client
Doc.no.: C-XG-002
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FOR STEEL WORKS
EXECUTION _CIVIL Doc.no.:
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LUCRARI CONSTRUCTII Rev. no.:
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calitatea.
The minimum documents listed below shall be Dintre acestea menţionăm minim:
delivered as well:
Quality certificate according to C 150-99; certificatul de calitate conform C 150-99
Test reports; buletinele de încercări
Size measurement sheets for main fişele de măsurători dimensionale ale
subassemblies (columns, beams etc). subansamblelor principale (stâlpi grinzi etc)
List of welders and related stamps; lista sudorilor cu poansonul fiecăruia
Reports of hidden works (if applicable). procesele verbale de lucrări ascunse (pentru
Reperele care au acest caracter)
6.3 BOLTED JOINTS 6.3 IMBINARI CU SURUBURI
The steel column base plate shall have holes up Placile de la baza stilpilor de otel vor avea gauri
to 6 mm larger than the diameter of anchor bolts cu 6 mm mai largi pana la diametrul suruburilor de
M24 and up to 10 mm or larger in diameter for ancorare M24 si cu 10 mm pentru diametrul de
anchor bolts M27 surub de ancorare M 27 sau mai mare.
The diameters of the other bolt holes shall not Diametrul celorlalte gauri pentru suruburi nu va fi
exceed diameter indicated in the project details. mai mare decât diametrul indicat in detaliile
Bolt slots shall be drilled. proiectului. Locasurile pentru suruburi vor fi
gaurite.
Bolts shall not extend beyond a nut or tapped hole Suruburile nu trebuie sa se extinda peste piulita
by 10 mm neither shall they be shorter by 3 mm sau gaura fileata cu 10mm si nu trebuie sa fie mai
than the nut or tapped hole. scurte cu 3mm decat piulita sau gaura filetata.
Prior to tightening any bolts the joint shall be Inainte de strangerea oricaror suruburi, imbinarea
slightly tightened using sufficient bolts to ensure va fi stransa uşor, cu un numar suficient de
the contact of surfaces suruburi, astfel incat suprafetele sa fie in contact.
For screws used in this case: Pentru suruburile utilizate in acest caz:
The tightening torques for structural bolts are Momentul de strangere pentru suruburile
available in C133-2014. structural sunt date in normativul C133-2014.
Nr. Nominal Grade Final 50% from Nr. Diametrul Grupa Momentul 50% din
crt. diameter tightening the final crt. nominal final momentul
torques tightening de final de
(daNm) torques strângere strângere
(daNm) (daNm) (daNm)
1 M12 10.9 25÷50 12.5÷25 1 M12 10.9 25÷50 12.5÷25
2 M16 10.9 50÷80 25÷40 2 M16 10.9 50÷80 25÷40
3 M20 10.9 80÷110 40÷55 3 M20 10.9 80÷110 40÷55
4 M24 10.9 140÷190 70÷95 4 M24 10.9 140÷190 70÷95
5 M27 10.9 185 92.5 5 M27 10.9 185 92.5
6 M12 8.8 10÷25 5÷12.5 6 M12 8.8 10÷25 5÷12.5
7 M16 8.8 25÷40 12.5÷20 7 M16 8.8 25÷40 12.5÷20
8 M20 8.8 50÷75 25÷37.5 8 M20 8.8 50÷75 25÷37.5
9 M24 8.8 85÷125 42.5 9 M24 8.8 85÷125 42.5
÷62.5 ÷62.5
6.4 MANUFACTURING OF WELDED METAL 6.4 EXECUTIA ELEMENTELOR METALICE
PARTS SUDATE
Metal parts have to be inspected in terms of Profilele laminate trebuie sa fie controlate din
GENERAL SPECIFICATION FOR STEEL WORKS EXECUTION_CIVIL
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quality, condition and appearance as well as of punct de vedere al calitatii, starii si aspectului lor,
possible rolling defects precum si al eventualelor defecte de laminare.
The compliance of the data with the project Pe baza numarului de sarja imprimata pe
requirements, standards and metal specification laminate ca si pe baza buletinelor de analiza si
shall be checked based on the heat number incercari mecanice se va verifica corespondenta
marked on the parts and the mechanical analysis datelor cu cerintele proiectului, standardelor si
and mechanical test reports specificatiei de metal.
The condition of parts and their possible rolling Prin examinarea exterioara pe ambele fete se va
defects shall be established following the external stabili starea pieselor si eventualele defecte de
examination of both sides of the parts. laminare.
Parts shall be cleaned from rust, mud, oil or paint Laminatele ruginite, murdare de noroi, ulei sau
prior to machining. vopsea se vor curata inainte de prelucrare.
Parts containing defects such as lamination, Laminatele cu defecte ca: stratificari, suprapuneri,
overlaps, pores, cracks, inclusions and other sufluri, fisuri, incluziuni sau alte defecte
unacceptable defects, as well as those with neadmisibile, ca si cele cu abateri dimensionale
dimensional deviations exceeding those allowed peste cele admise prin standarde sau prezenta
by standards or this specification will not be used specificatie nu vor fi folosite la executia
for the construction of a welded steel structure. constructiei metalice sudate.
The parties may agree to perform an ultrasonic Se poate face si un control ultrasonic, prin
examination if this is necessary and if the intelegere intre parti, in masura in care acest lucru
technical capabilities are available. va aparea necesar si in functie de posibilitatile
tehnice.
Machining of parts without their previous Prelucrarea laminatelor fara indreptarea lor
straightening out is allowed in case the deviations prealabila este admisa in cazul in care abaterile
from the proper geometric form do not exceed the fata de forma lor geometrica corecta, nu
allowances covered in the applicable standards depasesc tolerantele cuprinse in standardele in
(STAS 767-0/88) or detail engineering. vigoare (STAS 767-0/88) sau pe cele indicate in
detaliile de executie.
The parts showing deformations exceeding those Laminatele care prezinta deformatii mai mari ca
mentioned above shall be straightened out before cele mentionate mai sus, trebuie indreptate
marking and cutting. inainte de trasare si debitare.
The parts shall be straightened out in accordance Indreptarea laminatelor se face in conditiile
with the requirements contained in applicable precizate in prescriptiile in vigoare.
specifications.
Cold straightenting is allowed only if deformations Indreptarea la rece este admisa numai daca
do not exceed the values contained in the deformatiile nu depasesc valorile din standardele
applicable standards for such parts. pentru laminate in vigoare
6.5 MARKING 6.5 TRASAREA
The metallic structures shall be constructed in Constructiile metalice se vor executa conform
compliance with the detail engineering using detaliilor din proiect, folosind tehnologia proprie
specialized shop technology. fiecarui atelier specializat.
The marking accuracy shall be 1.00 mm unless Trasarea se va executa cu precizie de 1.00 mm
higher accuracy is provided for in the project. daca in proiect nu se prevede o precizie mai
mare.
Accumulation of tolerances is not allowed for one Nu se admite acumularea mai multor tolerante pe
dimension. aceeasi linie de cotare.
Marking shall be carried out with instruments that Trasarea se efectueaza cu instrumente verificate
have been verified and compared to officially si comparate cu etaloanele de control verificate
verified control gauges or with special equipment. oficial sau cu instalatii speciale.
The templates shall indicate: the project symbol, Pe sabloane se scriu: simbolul lucrarii, numarul
GENERAL SPECIFICATION FOR STEEL WORKS EXECUTION_CIVIL
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Doc.no.: C-XG-002
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EXECUTION _CIVIL Doc.no.:
CAIET DE SARCINI
LUCRARI CONSTRUCTII Rev. no.:
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drawing number, position of parts, diameter of desenului, pozitia pieselor, diametrul gaurilor,
holes, number of parts of the same size and numarul pieselor cu aceleasi, dimensiuni si
characteristics, etc. caracteristici, etc.
When establishing the size for marking and La stabilirea cotelor din trasare si debitare a
cutting materials it should be taken into account materialelor se va tine seama ca valorile cotelor
that the project size shall be the final size that has din proiect sa fie cele finale, care trebuie realizate
to be achieved at the completion of the entire dupa incheierea intregului proces tehnologic de
machining process. uzinare.
The orientation of parts against the rolling Orientarea pieselor fata de directia de laminare
direction is irelevant unless otherwise stated in poate fi oricare, daca in proiect nu se prevede
the project. altcum.
After marking and before cutting, the heat number Dupa trasare, inainte de executarea taierii se va
of the sheet shall be punched on each marked marca prin poansonare pe fiecare piesa trasata
part. sarja din care face parte tabla.
Also, on the parts shall be painted (or punched) De asemenea, piesele vor fi marcate prin vopsire
the position number according to the project or (sau poansonare) cu numarul de pozitie al piesei
operations plan. conform proiectului sau planului de operatii.
The proper marking of parts shall be inspected Verificarea executarii corecte a marcajului pe
randomly by the QA officer. The tracer shall not piese va fi efectuata prin sondaj de responsabilul
be exempt from liability. AQ, trasatorul nefiind scutit de raspundere.
6.6 EXECUTION OF STEEL STRUCTURE 6.6 EXECUTIA ELEMENTELOR METALICE
ELEMENTS
The parts shall be cut using sheet shears, saws, Taierea pieselor se face cu foarfeca, cu
plasma or laser, the recommended method being fierastraul, cu plasma sau cu laser, folosindu-se
mainly mechanized cutting. cu precadere taierea mecanizata.
Structural steels are usually laser and plasma cut Elementele structurale sunt de regula taiate
in special for steel plates. folosind laser sau plasma in special pentru table.
Thin sheet and plate metals ( < 12 mm ) can be Tablele subtiri si placile metalice ( < 12 mm ) pot fi
cut by guillotine. The shared edge is severely cold taiate folosind ghilotina ( foarfeca). Marginea
strained and in some carbon steel may offer pure taiata este deformata sever prin procedeul de
fracture toughness if welded.This cutting taiere la rece si pentru anumite tipuri de otel
procedure is not recomanded except for plates up carbon se poate produce o crapatura in cazul in
to 4mm thick. care acestea sunt sudate. Acest procedeu nu este
recomandat decat pentru table cu grosimea de
4mm.
Electric arc and oxiacetilenic flame cutting and Nu se admit taierile si prelucrarile cu arcul electric
finishing are not allowed. si flacara oxiacetilenica.
Machining (bevelling) of edges of parts that have Prelucrarea muchiilor (sanfrenarea) pieselor ce
to be weld joined is mandatory and shall be trebuie imbinate prin sudura este obligatorie si se
carried out according to the manufacturing va executa conform procesului tehnologic de
procedure. executie.
Bevelling can be carried out using mechanical Prelucrarea muchiilor se poate executa atat cu
equipment (cutting machines) or mechanized mijloace mecanice (ex, prin aschiere) cat si
equipment. mecanizat.
The edges of shear or saws cuts require no Marginile taieturilor executate cu foarfeca sau
further machining if the quality of cuts complies laser nu mai necesita prelucrarea prin aschiere
with quality class 1.2.1 of SR EN ISO 9013 – daca se asigura taieturi de clasa de calitate 1.2.1
1998. conform SR EN ISO 9013 – 1998.
The parts of which shape shows entering angles Piesele al caror contur prezinta unghiuri intrande
shall be previously bored at the top of the angle se gauresc in prealabil in varful unghiului cu un
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will be removed by grinding (completely remove unor imbinari de colt acestea se vor elimina prin
those elements with cracks). polizare sau craituire mecanica (se elimina
complet cordoanele cu fisuri).
Mechanical cleaning will be followed by polishing. Curatirea mecanica va fi urmata obligatoriu de
polizare.
After polishing the elements that have welding Dupa polizarea portiunilor in care au existat
points with cracks is required to make a thorough sudura in puncte cu fisuri este obligatoriu sa se
check of these areas both visually and with faca un control amanuntit a acestor zone atat
penetrant liquids. vizual cat si cu lichide penetrante.
The producer of steel structure shall have own Fabricantul trebuie sa aiba procedura proprie
procedure for welding remediations. pentru remedierea sudurilor.
In case of non-compliant welds the tests and In cazul in care se constata suduri neconforme
checks will be extended for all welds of the steel testele si verificarile se vor extinde pentru toate
structure. sudurile confectiei metalice.
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under the direction of welding engineer of the lungime mica, aceasta se va efectua sub directa
department. indrumare a inginerului sudor al sectiei.
Special measures must be taken to protect the Trebuie luate masuri speciale pentru protejarea
spot welding and welder of wind, rain, snow, locului de sudare si al sudorului, de vant, ploaie,
which would prevent the proper execution of the zapada, care ar impiedica buna executie a
works. lucrarilor.
In these conditions the welding metal parts is In aceste conditii sudarea pieselor metalice este
allowed and at a temperature below + 5 ° C but admisa si la o temperatura sub + 5°C dar nu mai
not less than-5 ° C and only for parts with mica de – 5°C si numai pentru piese cu grosimi
thicknesses under 24 mm, made of rolled steel sub 24mm, executate din laminate de otel cu cel
with a maximum 0,18% Carbon. mult 0,18%C.
Before welding will pre-heat incoming wash parts Inainte de sudare se vor preincalzi muchiile
edges welds at a temperatures indicated in the pieselor ce se sudeaza la temperatura indicata in
fabrication procedure provided by constructor and procedura de fabricatie a executantului si in
also in accordance with the welding procedure conformitate cu procedura de sudare aleasa de
choosen by the constructor. executant.
The cooling of welded areas shall be made such Racirea zonelor sudate se va efectua astfel ca
that the temperature of 100 ° C spare parts to temperatura de 100°C a pieselor sa scada nu mai
drop no sooner than 30 minutes after the devreme de 30 min. de la terminarea sudarii.
completion of welding.
This can be achieved through the protection of Aceasta se poate realiza prin protejarea zonelor
welded areas with thermal isolations boards or by sudate cu placi termoizolante sau prin micsorarea
decreasing the speed of cooling using air-gas vitezei de racire folosind flacara gaz-aer.
flame.
Staff dealing with slow cooling welded fitting will Personalul care se ocupa cu racirea lenta a
be specially trained. imbinarilor sudate va fi special instruit.
The welding electrodes should be used, which will La sudare se vor folosi electrozi, care se vor usca
dry out the binding at a temperature of 250-300 ° obligatoriu la o temperatura de 250 – 300°C timp
C for at least one hour. de minim o ora.
Port-electrodes (clestii), cables, and how to make Port-electrozii (clestii), cablurile si modul de
the contact table will correspond to the provisions realizare a contactului de masa vor corespunde
in force. prevederilor in vigoare.
The equipment used for welding semi-automatic Utilajul folosit la sudarea automata si
and automatic must ensure the stability of welding semiautomata trebuie sa asigure stabilitatea
procedures laid down in the draft process, with regimurilor de sudare fixate in proiectul procesului
the following tolerances: tehnologic, cu urmatoarele tolerante:
welding speed ± 10%; la viteza de sudare 10%;
the welding current intensity ± 3%; la intensitatea curentului de sudare 3%;
voltaic arc voltage ± 5%. la tensiunea arcului voltaic 5%.
Some isolated short term oscillations of the Unele oscilatii izolate de scurta durata ale
measuring apparatus shall not be regarded as a aparatelor de masurat nu vor fi considerate ca o
breach of the established regime, if these nerespectare a regimului stabilit, daca aceste
oscillations do not have a periodic character and oscilatii nu au un caracter periodic si nu dauneaza
do not harm the quality of welding seams. calitatii cordoanelor de sudura executate.
6.10.3 PRE- WELDING OPERATION 6.10.3 OPERATII PREMERGATOARE SUDARII
Welding procedure are established by laboratory Procedurile de sudare se stabilesc in uzina de
welding plant, based on testing. catre laboratorul de sudura, pe baza de incercari.
The goal for establish a normal welding procedure Scopul stabilirii unui regim de sudura normal este
is to obtain a good quality of welded joints. obtinerea unei calitati bune a imbinarilor sudate.
Especially it aims to: Indeosebi se urmareste:
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placutele terminale.
Welding layers will be deposited one after the Straturile de sudura se vor depune unul dupa altul
other, before the joining area to be cooled. fara ca zona imbinarii sa se raceasca.
However previously deposited layer temperature Totusi temperatura stratului depus anterior nu va
will not exceed 200 ° C; short joints will leave for depasi 200°C; la imbinarile scurte, se va lasa
5-6 minutes cooling time between two layers of pentru racire un timp de 5-6 minute intre doua
welding. straturi succesive de sudura.
6.10.6 CHECKING THE WELDING 6.10.6 CONTROLUL OPERATIILOR DE
OPERATIONS AND THE WELDED SUDARE SI A IMBINARILOR SUDATE
FITTING
The welds should be checked according to table 5 Sudurile se vor verifica in conformitate cu tabelul
from C150-99: 5 din C150-99:
Examination of the visual appearance is 100% for Examinarea vizuala se va face in proportie de
all laminates, parts and welded joints, the entire 100% pentru toate laminatele, partile si imbinarile
length and their surface, before corrosion sundate, pe intreaga lungime si suprafata, inainte
protection, as provided in table 5 of C150-99. de protectia anticoroziva, verifica in conformitate
cu tabelul 5 din C150-9.
Control of the welding operations and of the Controlul operatiilor de sudare si a imbinarilor
welded fitting is performed in the main phases of sudate se executa in fazele principale ale
the welding process, as follows: procesului de sudare, dupa cum urmeaza:
Filler materials control - they will need to meet Controlul materialelor de adaos - acestea vor
the requirements of standards and according trebui sa corespunda prescriptiilor
norms; standardelor si normativelor in vigoare.
During the execution of the will follow the In timpul executiei se va urmari folosirea
correct use of the materials, storage and corecta a materialelor de adaos, pastrarea si
drying them in good conditions; uscarea lor in bune conditiuni.
Improper materials or those that have doubts Materialele necorespunzatoare sau cele care
will not be used for welding. prezinta dubii nu vor fi folosite la sudare.
Welding process control-during the welding Controlul procesului de sudare - in timpul
process will verify compliance with the legal procesului de sudare se va verifica
prescriptions of the technological process and respectarea intocmai a prescriptiilor din
project execution. procesul tehnologic si proiectul de executie.
It will verify the correct application of the Se va verifica respectarea aplicarii corecte a
processes specified, the order of assembly procedeelor indicate, a ordinei de asamblare
and welding, welding procedure. si sudare, a regimului de sudare.
6.10.7 PROCESSING AFTER WELDING 6.10.7 PRELUCRAREA DUPA SUDARE
After welding, the weldings will be processed Dupa sudare, cordoanele de sudura se vor
according to the instructions of the project and prelucra conform indicatiilor din proiect si procesul
technological specs tehnologic.
The processing will be done generally through Prelucrarea se va face in general prin polizare
grinding or chipping followed by polishing. sau aschiere urmata de polizare.
Seam resulting from the grinding will be parallel to Rizurile rezultate din polizare vor fi paralele in
the direction of the effort in this piece. directia efortului in piesa respectiva.
It is forbidden to end at right angles to the Este interzisa prelucrarea finala perpendicular pe
direction of processing effort. directia efortului.
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Quality conditions for cutting the edges and joints, Conditiile de calitate pentru taierea marginilor si
proper processing quality classes in your project, prelucrarea rosturilor, corespunzatoare claselor
those in table 3 of the standard C 150-99. de calitate din proiect, sunt cele din tabelul 3 din
Normativul C 150 -99.
Acceptance levels of welded joints with defects Nivelurile de receptie a defectelor in imbinarile
are indicated in table 6 of the Norm C150-99 for sudate sunt cele din Tabelul 6 din Normativul
any type of welds. C150-99 pentru toate tipurile de sudura.
6.10.10 QUALITY CONTROL 6.10.10 CONTROLUL CALITATII
Quality control of sub-assemblies and welded Controlul de calitate al subansamblurilor si al
fitting is made by the attested personel of the imbinarilor sudate se face de catre organele
supplier. competente ale furnizorului.
Monitoring will be done through visual and also Controlul se va face vizual si prin masuratori
with dimensional measurements. dimensionale.
This control should not be exceeded the allowable La acest control nu trebuie depasite tolerantele
tolerances of STAS 767-0/88. admisibile din STAS 767-0/88.
It will give particular attention to compliance with Se va da o deosebita atentie la respectarea
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The technical control of the supplier, beneficiary Organele de control tehnic ale furnizorului,
and by case the designer shall check on shop, beneficiarului si dupa caz proiectantul vor verifica
randomly, the quality of the manufactured steel prin sondaj calitatea pieselor metalice
elements. confectionate in uzina.
9.0 TECHNICAL REQUIREMENTS FOR SITE 9.0 CERINTE TEHNICE PENTRU MONTAJ IN
MOUNTING TEREN
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Law 10/95, the regulations regarding the şi regulamentele privind conducerea şi asigurarea
management and quality assurance for calitati în constructii, aprobate cu H.G.R. 766/97 si
construction works approved by GO 766/97 and reglementarile privind receptia lucrarilor de
the regulations for the acceptance of construction constructii si a instalatiilor si echipamentelor
works and related systems and facilities, as aferente aprobate cu HG 273/94.
approved by GO 273/94.
The supplier of the steel structure shall notify the Fabricantul trebuie să sesizeze proiectantului
designer of all the non-conformities found in the toate neclarităţile sesizate în proiect
project.
The constructor shall comply with the project Executantul va respecta prevederile proiectului
provisions (drawings, written notes on drawings, (desene, note scrise, caiet de sarcini) pe
scope of work) during construction parcursul executiei.
The constructor shall notify the designer and Executantul va notifica proiectantul si beneficiarul
beneficiary of the fabrication start and will issue privind inceperea executiei si va intocmi planul de
ITP which will be sent for approval at the the inspectie si testare care va fi supus aprobarii
beneficiary and designer beneficiarului si proiectantului
The constructor shall ensure a proper quality level Executantul va asigura un nivel de calitate
in accordance with Law 10/95, the regulations for corespunzător cerinţelor legii 10/95, a
proof engineering and expert inspection of works regulamentului de verificare, expertizare şi
as approved by GO 925/95. execuţie a lucrărilor, aprobat de HGR 925/95,
The constructor shall also have an own inspection Executantul va avea un sistem propriu de control
system and a M.L.P.A.T. certified Construction şi un responsabil tehnic, cu execuţia, atestat de
Inspector. M.L.P.A.T
The constructor shall prepare in due time the Executantul va pregati din timp documentele
documents required for the Construction Book necesare pentru CARTEA CONSTRUCŢIEI
according to Annex 6, ch. B of the acceptance conform cu anexa 6, cap. B din regulamentul de
regulations approved by GO 273/94 and will recepţie aprobat cu HG 273/94 şi să le predea
deliver such documents to the site supervisor. dirigintelui de şantier.
9.2 QUALITY REQUIREMENTS FOR THE 9.2 CONDIŢII DE CALITATE PENTRU
CONSTRUCITON SITE SANTIER
Only the materials specified in the project shall be Se vor utiliza numai materialele (tipuri, calitate şi
used for fabrication (type, quality, quantity). cantitate) înscrise în proiect.
Such materials shall comply with STAS 767/0-88 Materialele trebuie să respecte condiţiile din
for steel structures. STAS 767/0-88 pentru confectii metalice.
It is not allowed any modification of the execution Nu este permisa modificarea proiectului fara
details without the designer’s and OMV Petrom aprobarea scrisă a proiectantului si al OMV
written approval. The modifications of the Petrom. Modificarile proiectului de executie vor fi
executions details will be performed in facute in conformitate cu procedura OMV Petrom
accordance with OMV Petrom MoC procedure. MoC.
Allowed tolerances for mounting are shown in Abaterile limită admise la montaj sunt cele din
STAS 767/0-88 Art. 2.3.5 unless otherwise STAS 767/0-88, pct.2.3.5, dacă proiectul nu
specified in the project. prevede altfel.
Mounting on the construction site shall be done Montajul în şantier se va face conform
according to the project, the specifications under proiectului, prescripţiilor de la cap. 6.2 şi a
Art. 6.2 and the inhouse technology mentioned tehnologiei proprii, din documentaţia
under Art. 9.1.. menţionată la pct. 9.1
9.3 INSPECTION AND ACCEPTANCE OF 9.3 VERIFICAREA ŞI RECEPŢIA
MOUNTED ELEMENTS ELEMENTELOR MONTATE
All the inspection and acceptance requirements Vor fi respectate şi îndeplinite toate condiţiile de
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from the documents below shall be complied with: verificare şi recepţie înscrise în:
QC program attached to the project programul pentru controlul calităţii, anexat
documentation; caietului de sarcini
C 56-85 -book XIX steel structures; C 56-85 -caietul XIX constructii metalice
Methods for verification of the quality of pieces Metode de verificare a calitatii pieselor si
and elements: elementelor
- Checking on each execution phases - Control pe faze de executie
- Visual checking - Verificarea aspectului
- Non-distructive tests - Controlul nedistructiv
- Marking, storage, manipulation, transport and - Marcare, depozitare, manipulare, transport,
anticorozive protection layer protectia contra coroziunii
- Quality checking on site - Verificarea calitatii la primirea pe santier
- Quality checking after mounting works - Verificarea calitatii a lucrarilor la montare
- Preliminary acceptance of the structure - Receptia preliminara a obiectului
STAS 767/0-88 Art.5.3. For each inspection or STAS 767/0-88 pct.5.3. Pentru fiecare
acceptance legal documents shall be verificare sau recepţie se vor întocmi
prepared and signed by attendants; such documente legale semnate de participanţi,
documents shall be part of the Construction documente care vor fi componente ale
Book. CĂRŢII CONSTRUCŢIEI
The final acceptance shall be carried out upon Recepţia la terminarea tuturor lucrărilor se va face
beneficiary’s notice in accordance with the conform regulamentului de recepţie a lucrărilor de
regulations for the acceptance of construction construcţii şi instalaţii aferente acestora, aprobat
works and related systems and facilities, as cu HG 273/94, la convocarea investitorului
approved by GO HGR 273/94.
9.4 MISCELLANEOUS 9.4 DIVERSE
The regulations and specifications mentioned Legislaţia şi prescripţiile menţionate la cap. 1 nu
under ch. 2 are not limitative, they can be sunt limitative. Ele pot fi completate, după
completed by stakeholders, as needed, during the necesitate, pe timpul realizării investiţiei de către
project performance. factorii interesaţi.
In case of concerns, discrepancies, changes or Pentru nelămuriri, nepotriviri, schimbări de soluţii
remedies the designer shall be mandatorily sau remedieri va fi solicitat obligatoriu,
contacted. proiectantul.
The beneficiary shall supervise and follow up the Investitorul va supraveghea şi urmări construcţia
structure behaviour in time according to the în timp conform Normativului pentru urmărirea
Normative for the behaviour of structures in time comportării în timp a construcţiilor P130-99.
P130-99.
10.0 HEALTH AND SAFETY AT WORK 10.0 SECURITATEA SI SANATATEA IN
MUNCA
This project was developed in compliance with HS Proiectul a fost elaborat cu respectarea
Law 319/2006, Decision 1425/2006 for the prevederilor Legii securitatii si sanatatii in munca
approval of the methodogy for HS Law 319/2006; Hotararea 1425/2006 pentru aprobarea
implementation. Normelor metodologice de aplicare a prevederilor
Legii securitatii si sanatatii in munca.
The regulations below shall also be complied De asemenea se vor respecta prevederile :
with:
HG 971/2006 : minimum requirements for HG 971/2006 : cerintele minime pentru
health and safety signs; semnalizarea de securitate si sanatate
HG 1048/2006 : minimum health and safety HG 1048/2006 : cerintele minime de securitate
requirements for the use of personal si sanatate pentru utilizarea de catre lucratori
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