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ROLAND 900.: High Degree of Automation For Broadsheet Size (82 /113, 89/126, 100/140)
ROLAND 900.: High Degree of Automation For Broadsheet Size (82 /113, 89/126, 100/140)
ROLAND 900.: High Degree of Automation For Broadsheet Size (82 /113, 89/126, 100/140)
ROLAND 900.
High degree of automation for broadsheet
size (82 /113, 89/126, 100/140).
ROLAND 900:
High technology to the detail.
Using innovative technology and a high degree Integrated in the leading PECOM Process
of automation for extraordinarily short make- Electronic System, the ROLAND 900 can inter-
ready times, the ROLAND 900 can accelerate act with the central work planning, the pre-
one thing above all: the high-quality and efficient press and the administration within a data
sheet-fed offset printing in broadsheet-size of network, thus combining a high degree of auto-
format classes 4, 5 and 6. Thus, the digitally mation with full process control and easy
controlled system sets a high standard which operation, to form a trendsetting printing ma-
has previously been applicable to medium nagement system.
sizes only.
The modular design of the ROLAND 900
As an all-round system for paper and carton ensures that the plant configuration can be
up to the F-flute, the ROLAND 900 can process tailored to your requirements for commercial
stock with a thickness of up to 1,2 mm at a and package printing. Providing up to eight
maximum speed of up to 13,000 sheets per printing units, a perfecting unit, a single or
hour. The sophisticated design of the printing double coating module and an extension, it
unit, the sheet guide, the inking and damping can perfectly be designed for each job struc-
unit, is a requirement for a constant and safe ture. Still, the high productivity can be in-
printing quality. The perfecting unit is first-rate, creased: by the automatic AUPASYS material
providing one-colour printing of the reverse logistic systems, especially for the collapsible
side without sheet reversal. The advanced en- carton industry.
hancement system, with its chambered doctor
blade technology and the screen roller, sets
magnificent standards in connection with the
Roland Seccomatic dryer, even for creative
upmarket products.
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Facts and details.
ROLAND 900: High technology for sheet-fed offset printing in broadsheet size.
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Efficient commercial printing,
even in broadsheet size.
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Commercial and package printing.
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Safe sheet travel.
The intelligent Clean sheet travel. Quick change of formats. Controlled sheet travel.
The sheet travels through the When a format or the stock thick- To avoid quality variations and
ROLAND 900 entire machine without marks, ness is changed, all settings are expensive printing interruptions
avoiding scratches, offsets and made automatically and parallel reliably, the ROLAND 900 uses
sheet guide marks. Even on sensitive stock to other setting processes. Only extensive control systems. Pos-
no rollers or brushes will leave the new format and the stock sible double or misaligned sheets
provides safe marks on the suction tape feed thickness must be entered at the are safely detected and stopped
board. The pneumatic side guide process control console. Even even on the press. The time of
production ensures an alignment without this can be omitted if the data sheet arrival can be controlled
scratches. Transferters pass the comes from repeat jobs or is during the run of the press, and
conditions for sheet from printing unit to printing accepted online from the job pre- misaligned sheets can be cor-
unit without any contact, thus paration. rected. An LCD display on the
broadsheet avoiding an offset of the fresh ink. feeder even shows the smallest
During transport the sheet is The ROLAND 900 allows up to deviations in the sheet travel.
formats. stabilized by a suction/blower 17 setting processes to be per- Thus, the printman can take
system. A sheet slow-down formed automatically and syn- action before the printing pro-
device and a take-off gripper in chronously. For example: suction duction is stopped.
the delivery slow down the sheet head, sheet stops in the feeder
to provide a good piling result and delivery, feeder drum, trans-
even at the highest production ferter, blanket to impression cy-
speeds. linder pressure and powder ap-
plication by the spray powder
device. There is no way of doing
it more conveniently.
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Printing unit.
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Face and perfecting printing
without reversal.
A perfecting unit Printing reverse sides The perfecting unit. To provide a convenient access
without problems. First back printing, then face for a change of plates for ex-
for attractive and Printing the reverse side becomes printing - the perfecting unit in a ample, the machine be mounted
more and more a standard, even ROLAND 900 is configured as to a 556 mm high base.
informative inner for collapsible boxes, as it is ideal the first printing unit on the basis
for barcodes, operating instruc- of this concept. The standard Economical and efficient.
packing pages. tions, product descriptions or ad- version allows the use of tradi- Advantages of back printing
ditional advertising. The ROLAND tional inks for printing absorbent without reversal:
900 for the 6 format now pro- reverse stock sides. For back • no loss of production
vides an interesting solution. The printing on non-absorbent sur- speed as compared with
most varied stock can be printed faces, UV printing inks and UV a sheet reversal
on both sides in one pass of the Seccomatic dryers must be used. • considerable cost savings,
press, if it is configured with an since the second gripper
integrated perfecting unit - with- Using pre-grippers, feeder drums margin is eliminated
out speed restrictions. Further and transfer cylinders, the system • no pile reversal required
advantages over sheet reversals passes the sheets to the impres- • no space for intermediate
are that pile reversals are elimi- sion cylinder of the perfecting piling
nated, and a second gripper mar- unit with its double-size impres- • high degree of automation
gin is not required, which reduces sion cylinder. The sheet is further • short makeready times
the costs of material considerably. conveyed by a second transfer • high operator convenience
cylinder and the transferter to the
impression cylinder of the first
face printing press. Controllable
fans are positioned below the
impression cylinder. Sheet guiding
bars in the area of the UV dryer
prevent the sheet from being
smeared. The ink unit for the
perfecting unit is arranged below
the plate cylinder.
The perfecting unit can print the The automated PPL Plate Loading
reverse side without a reversal in system allows the plates to be clamped
one pass of the press. easily in the perfecting unit.
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Ink and damping unit.
Quality is everything. Ink unit temperature control Roland Deltamatic The ROLAND 900
The ROLAND 900 uses a re- for industrial printing. damping unit.
sponsive ink unit with its high The ink unit temperature control The differential surface speed ink and damping
storage capacity to bring the can maintain constant printing of the plate cylinders and the
colour onto the stock at a proper conditions and increased safety damper roller removes hickies unit proves itself
quality. The axial clearance of the of production around the clock. without any interference with
ink forme rollers can be manual- the printed image. This is the by a high printing
ly adjusted, even during produc- Automatic washing of Delta effect.
tion, to avoid ghosting effects. the ink units. quality, even for
The inker washing system yields
Quickly back to colour. excellent cleaning results, saving extremely de-
The ROLAND 900 ink unit sepa- personnel and time. The environ-
rator maintains stable conditions ment-friendly washing of the ink manding subjects.
in the ink unit if production is units can be controlled conve-
interrupted. It counteracts the niently from the central control
equalization of the ink layers on console. Depending on the con-
the rollers and thus ensures the tamination, different programs
high quality of the final run. which execute automatically can
be defined.
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For the finest ink profile.
Roland RCI and Roland RCI can control The digital signal transmission Multi CCI establishes
the ink feed. allows slides to be set on all connections.
Roland CCI The Remote Controlled Inking printing units at the same time. The particularly efficient Multi
(RCI) system integrated in the The setting-up process is fast CCI component allows several
can provide ink central control console acce- and accurate. presses to be connected to a
lerates the setting-up of the common ink control system.
control for the ROLAND 900 by selected ink Roland CCI can measure and
feed. The printman can call the control automatically.
subtlest shades. ink pre-adjustment data quickly The Computer Controlled Inking
and precisely on the central con- (CCI) system can measure and
trol console: directly from the control the ink density during a
pre-press stages via the pre- set-up and the conversion pro-
press interface, or online, or by cess, using 4 mm wide print con-
job card from the EPS Electronic trol bars. The densitometer will
Plate Scanner. then register density deviations
even the most experienced print-
All job-pertinent data - up to man does not notice. The CCI
5,000 jobs - can be stored in can measure the complete print
the central control console. control bar over a width of 1,400
mm and corrects, if necessary,
the ink slide position of all ink units
within a few seconds, providing
a constantly high printing quality
for the entire circulation. You can
profit from reduced makeready
times and save waste. All mea-
suring results are logged and
can be submitted to the customer
as an evidence of quality.
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Ink control.
Multi CCI 2D saves stock. LCS can solve problems. The Low Coverage
The ink measuring system en- Printing company logos and fili-
sures highest quality standards, gree lines is a difficult task to do Stabilisation
even for expensive stock. With- because of lacking ink absorp-
out any contacts, it can measure tion. MAN Roland can provide a (LCS) system
short measuring field strips be- solution to this problem: the Low
tween the copies or on the glue Coverage Stabilisation (LCS) guarantees
flaps consisting of screen tints system. An automatic unit which
or full-tone patches. Single-colour opens only every second ink optimum colour
full-tone patches can directly be slide in a defined manner, and
measured in the subject. The includes a maximum vibrator quality.
continuous printing control strip roller strip, causes a circulation
on the sheet edge is no longer between the ink unit and the ink
needed for quality assurance: You duct to occur, preventing an ink
save material costs of consider- build-up or emulsions on the
able amounts. inkers.
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Area of freedom for creativity.
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Inline enhancement.
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PECOM - a generation ahead.
PECOM can The core: Platform for interfaces and JobPilot for pre-adjustments.
PECOM ServerNetTM applications. A central pre-adjustment of the
implement a The centre of the new product The great benefit of the new ser- presses is of major importance
generation from MAN Roland is ver architecture is the flexibility for an efficient industrial produc-
digital production the PECOM ServerNetTM, pro- and expandability. Other applica- tion. The new network platform
viding a modular and consistent tions and interfaces executing expands the current possibilities.
system with Windows NT environment. As a on one computer or distributed JobPilot includes the technical
central job server, it allows all con- to several computers can be job preparation with its appro-
interfaces to the nected components to access arranged in a modular fashion priate presetting of the press
the job data. The PECOM Server- like a “string of pearls”. Using parameters. In addition, Press-
pre-press stages NetTM can act as an interface to Ethernet, they connect to other Monitor uses the status control
the machine network to ensure production sections and the function to display the progress
and the printhouse an exchange of data between administrative area of the print- of jobs and permits a resort to
the networked control consoles. house. the production history.
management. For example, an online access
to the complete job data of an-
other press is possible for repeat
jobs. Prepared jobs can be ac-
cepted by another press within
a short time. The new network
architecture is compatible with
the existing PECOM networks.
PECOM is the open electronics system levels. It can make costs transparent, prerequisites for printhouses producing
of the future, allowing the flow of data eliminate double work and optimise the according to industrial standards.
through many production stages and throughput speed. These are important
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Machine control.
Central presetting, In a leading position at the The parameters of the current PECOM can inter-
short makeready time. central control console. production can be called on the
The JobPilot allows the presses The printman has control of screen at any time, and are re- connect multiple
to be preset from the office PC. everything at the PECOM central presented in a clear fashion.
This process is much more cost- control console. Using an ergo- Menu prompts, working instruc- printing systems
efficient than a presetting on nomic touch-sensitive keyboard, tions and on-line help texts in
the production machine with its the printman can control the the national language support and the process
significantly higher hourly rates. entire press system with its ad- the operation for simple operator
Furthermore, the production ditional modules: printing units, control. The profitable effect: steps from
know-how archived from previous deliveries, register settings, ink automated processes, high
jobs can be copied and made control, coating modules, dryers throughput speed, perfect quality, job scheduling to
available to all machines. The use and other components. The oper- reliability of operation and opti-
of repeat and standard jobs re- ator can initiate changes of plates mum documentation of the jobs. the evaluation
sults in a more efficient job pre- and formats as well as washing
paration: time-consuming multi- processes or changes of stock. of operating data.
ple or wrong entries as well as Newly collected or stored pro-
misunderstandings and queries duction data and presettings are
are avoided. The printroom con- passed to the components of
trol function can contribute to the printing system from the
an optimization of the job se- central control console. Conver-
quence and to saving time in the sions are at a touch of a finger,
press preparation. quickly and conveniently.
Calculation Purchase Raw materials Order Planning Production data Job Finished Subsequent Invoicing Analysis
stock handling acquisition (OPC) tracking product stock calculation
ManagementLink
Multi CCI 2D ROLAND 300, 700, 900
PECOM-
ServerNet™
JobPilot
OPC
OPC
PressMonitor Postpress
Folding
aTPP Glueing
PrepressLink Other machines
Prepress OPC
Punching
Binding
CtFilm
Plate scanner CtPlate
CtPress system
OPC
The PECOM-ServerNet™ network plat- nical and commercial processes in investment security and guarantee
form provides the basis for an individual a centralised way. Project planning compatibility with future extensions of
open system which networks all tech- through MAN Roland can provide the printing system.
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Ergonomy unlike anything previous.
User-friendly Simple operator control. Easy to maintain. Solid design, safe drive.
Each detail emphasizes the so- Regular maintenance increases The traditional side frame design
operation, sound- phisticated ergonomy of the the lifetime of your press. Com- is characteristic for the well-built
ROLAND 900. A minor example plex maintenance work is really ROLAND 900, giving a high stiff-
ness and highest is the location of the operator not necessary. Therefore, the ness to the printing units and
controls for right-handed and left- ROLAND 900 can make it espe- ensuring an extremely low-vibra-
capacity: This is handed persons. The operation cially easy for you. For example, tion press run.
of this press is notoriously simple the automatic computer-based
the ROLAND 900 and safe for each printman. lubrication system takes care of Using a gear train and a longitu-
important lubricating points for dinal shaft, the drive prevents
design. a high safety of operation. Daily mis-registers or doublings during
lubricating intervals are eliminated, a change of the press speed, or
and the personnel are relieved a change of the oscillation timing
of this work. or during acceleration.
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Local quality world-wide.
Good advice for all questions. Roland sets a precedent. Spare part supply. Using a well-
MAN Roland and its distribution In the Offenbach Training Center A diagnostic system integrated
partners are present in every re- MAN Roland can provide training in the machine is responsible for developed distri-
gion of the world. Highly qualified for printmen, electronicians and the safety of production for a
staff members can provide advice mechanicians. CBT, the computer perfect run. Should a malfunction bution and service
regarding the technology, quality based training via CD ROM, has occur, contact your local MAN
and efficiency of our printing proved an attractive and efficient Roland partner, if required. Ori- network, we are
machines if you plan a new in- method. The interactive three- ginal spare parts needed can
vestment or wish to optimize level training programs not only be requested by an electronic in your proximity
your production. convey knowledge, but also in- access to the stock of the world-
clude exercises and an extensive wide distribution and service and available
The Offenbach Graphic technical dictionary. partners. Even special parts will
Center be available on the following day to you for all issues
A live demonstration of the press in more than 90% of all cases.
is always most instructive. In our concerning sheet-
Offenbach Graphic Center ap-
proximately 45 printing units are fed offset printing.
ready for a demonstration on
about 3,000 square meters. Even
your special stock and your
formes can be used for a demon-
stration.
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Technical data.
Sheet format min./max. (mm) 460 x 620-820 x 1,130 500 x 700-890 x 1,260 600 x 850-1,000 x 1,400
Print area max. (mm)1 0,810 x 1,120 0,880 x 1,260 0,990 x 1,400
1)Print start 85 mm, 2)Pre-railed blanket, 3)Including optional coating module + 4,067 mm
Special formats.
5 B1 5 B2 6 B1 6 B2
Sheet format max. (mm) 0,940 x 1,300 0,965 x 1,300 1,020 x 1,420 1,020 x 1,420
Print area max. (mm) 0,930 x 1,300 0,955 x 1,300 1,010 x 1,420 1,010 x 1,420
Plate format (mm) 1,050 x 1,310 1,095 x 1,310 1,145 x 1,430 1,165 x 1,430
Diagnostic system X X X X X X X
Perfecting unit O O O O O O O
Special formats O O O O O O O
556 mm base O O O O O O O
X = Standard, O = Optional,
Further information and special configurations on request.
The ROLAND 900 is subject to continuous enhancement and altered according to the results of research and development gained through practical experience. Therefore, we reserve the right to
modify design features and technical data. Only the confirmation of order will be binding.