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EDO-MNL-COE-COR-INT-XXX-016-622-801-Rev-A-ION-2430-OFC OIL COOLED AUTOMATIC TRANSFORMER
EDO-MNL-COE-COR-INT-XXX-016-622-801-Rev-A-ION-2430-OFC OIL COOLED AUTOMATIC TRANSFORMER
EDO-MNL-COE-COR-INT-XXX-016-622-801-Rev-A-ION-2430-OFC OIL COOLED AUTOMATIC TRANSFORMER
D
Rev. Date Description Prepared Checked Approved --------------
No. Published by
ORIGINATOR
DESIGNED BY
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET
LİMİTED ŞİRKETİ
www.ioncpteam.com
PRODUEC BY Document Title
ION-2430-OFC OIL COOLED
AUTOMATIC TRANSFORMER / RECTIFIER
www.edopec.com
UNIT
Head Office :
Palmiye Mah. 1219 Sk. Gürarslan Document No.
Apt. (Kapı No:15) Kat:2 D:6 PK-
33110 Yenısehır –Mersın –Turkey
P:+90 324 3260595 Rev Scale
EDO MNL COE COR INT XXX 016 622 801
F:+90 324 3260596
www.edopec.com
A
info@edopec.com Co. Org. Doc Type Disc. Unit Code Prj. Prj. Prıj. Proj. DCC
Cod Code Type NO Year Seq.No Seq.No Page 26
ION-2430-OFC
OPERATING MODES
The Transformer Rectifier is housed inside an oil tank and control box
with the control and indication mounted on an internal hinged door.
The power transformer, choke, capacitor, current sense shunt, diodes and
IGBT assembly are mounted inside the oil tank.
The followings are mounted on the internal door of the control panel:
digital voltmeter, digital ammeter, digital ref. cell meter, digital set
display, AC ‘Phase’ lamp, power switch, power / mode indicator, 8
Alarm indicator, 4 adjustment buttons, set button, ref. cell tracker switch.
ION-2430-OFC series of rectifiers are under manufacturing and testing meeting recognized standards and
3 2 1
18 5 6
19 20 22
7 8
9 10
11 12
21 4
14 16
13
15 17
1. Power Led: It Lights Green on Idle, blue on Automatic Mode, on Manual Mode,
purple on Independent mode and red on fatal error.
2. Power Switch: It turns on and off the T/R unit.
3. Power Indicator: They indicates the main power Phases.
4. Reference Cell Tracker Switch: It is possible to watch all 6 reference cell
potentials and errors connected to T/R unit.
5. ADC1 Failure Led: It lights red when any error occurs on first analog to digital
converter of main control card reading DC current and DC output potential.
6. ADC2 Failure Led: It lights red when any error occurs on second analog to digital
converter of main control card reading 6 reference cell potentials.
7. Reference Cell Failure Led: It lights red when TR unit is off and reference cell
reads more positive than -450 mvDC and if it reads more positive or negative
potential of 150 mvDC than average reference cell potential.
8. Reference Cell Out of Range: It lights red when any reference cell value positive
than -800 mvDC of negative than -1200 mvDC
9. High Temperature Led: It lights red when Oil or Panel Temperature reaches the
critical limit of 85 Degrees Celsius.
10. Anode/Cathode Failure Led: It lights red when T/R microprocessor detects any
connection failures on Anode or Cathode Cables.
11. Limit Reached: It lights red when hi or low current limits on automatic mode
reaches set values.
12. Rectifying Stack Failure: It lights red when T/R microprocessor detect any failure
on rectifying elements. (PWM card, Fuses, etc)
13. Set Button: It is used to set the T/R working parameters. When pressed single for 3
seconds, enters TR Unit main setup menu.
14. Coarse Up Button: It increases any value at set menu. When pressed with set
button about 3 seconds, enters automatic mode set menu. When pressed single
about 3 seconds, sets TR unit working mode to automatic.
15. Coarse Down Button: It decreases any value at set menu. When pressed with set
button about 3 seconds, enters independent mode set menu. When pressed single
about 3 seconds, sets TR unit working mode to independent.
Project: Proj. Identification:
ION-2430-OFC OIL COOLED AUTOMATIC TRANSFORMER / RECTIFIER EDO-MNL-COE-COR-INT-XXX-016-622-801-REV-A-ION-2430-
Document Title: Document No.:
UNIT OFC OIL COOLED AUTOMATIC TRANSFORMER
Revision: A Date: 28.01.2016
16. Fine Up Button: It increases any value slowly at set menu. When pressed with set
button about 3 seconds, enters manual mode set menu. When pressed single about 3
seconds, sets TR unit working mode to manual.
17. Fine Down Button: It decreases any value slowly at set menu. When pressed single
about 3 seconds, puts TR unit to Stanby (off).
18. Cathodic Protection Current Display: It shows DC output current applied to the
cathodic protection system connected to TR Unit.
19. DC Output Voltage Display: It displays DC voltage applied to the cathodic
protection system connected to TR Unit
20. Reference Cell Potential Display: It shows DC potential of selected reference cell
by Reference Cell Tracker Switch.
21. Set Display: It shows TR Unit working mode and set parameters.
22. Reference Cell Indicator Led: It lights green when selected reference cell value is
normal by the Reference Cell Tracker Switch, lights orange if selected reference
cell is the picked one for automatic working mode, lights red when selected
reference cell is failed and lights nothing if channel is disabled from TR Unit main
set menu.
30 29 28 27 26 25 24 23 31 32 33
34
T/R UNIT STAR‐UP INSTRUCTIONS
To Enter Automatic Mode Setup Menu; Press Set Button (13) and Coarse
Up Button (14) Together for 3 Seconds.
rEF SEt
-0.90
Select one of six Reference Cells (r1 to r6) or Reference Avarage (rA) that
the TR Unit Keeps Constant by Using Adjustment Buttons. (14,15,16,17)
Then Press Set Button (13) to Continue Setup.
rEF SEL
r1
l Lo
005
Adjust High Current Value that TR Unit Does Not Go over This Current
Value Whatever System Potential is By Using Adjustment Buttons.
(14,15,16,17) To Disable this Feature; Set Current Limit Value to
Maximum. Then Press Set Button (13) to Finish Automatic Mode Setup.
ı Hi
050
Aut
To Enter Manual Mode Setup Menu; Press Set Button (13) and Fine Up
Button (16) Together for 3 Seconds.
ı SEt
025
Con
To Enter Independent Mode Setup Menu; Press Set Button (13) and Coarse
Down Button (15) Together for 3 Seconds.
SEt PEr
45.5
lnd
STANDBY / OFF
To Put TR Unit Standby / Off Position; Press Fine Down Button (17) for 3
Seconds until Power / Mode Indicator LED Becomes (1) Green.
off
RECTIFIER
Register
Data: Range: Length: Access:
Address:
40001 DC Output Voltage (x10) 0-1000 2 Bytes R
40002 CP Current (x10) 0-100 2 Bytes R
40003 Selected Ref. Cell Value -2500-0 2 Bytes R
40004 Reference Cell #1 -2500-0 2 Bytes R
40005 Reference Cell #2 -2500-0 2 Bytes R
40006 Reference Cell #3 -2500-0 2 Bytes R
40007 Reference Cell #4 -2500-0 2 Bytes R
40008 Reference Cell #5 -2500-0 2 Bytes R
40009 Reference Cell #6 -2500-0 2 Bytes R
40010 Reference Cell Avrerage -2500-0 2 Bytes R
40011 Error Code 0 - 255 2 Bytes R
40012 Oil / Transformer Temp. (ºC) 0 - 255 2 Bytes R
40013 Air Temperature (ºC) (Optional) 0 - 255 2 Bytes R
40014 Panel Temperature (ºC) 0 - 255 2 Bytes R
40015 Current Firing Angle Percentage 0 - 100 2 Bytes R
40016 Working Mode (Off,Auto,Man,Ind.) (0,1,2,3) 2 Bytes RW
40017 Reference Cell Set Value for Auto. Mode -2500-0 2 Bytes RW
40018 Current Set Value for Man. Mode 0 - 300 2 Bytes RW
40019 Ref. Cell #1 Position (On,Selected,Error) (1,2,3) 2 Bytes RW
40020 Ref. Cell #2 Pos. (Ch Off,On,Selected,Error) (0,1,2,3) 2 Bytes RW
40021 Ref. Cell #3 Pos. (Ch Off,On,Selected,Error) (0,1,2,3) 2 Bytes RW
40022 Ref. Cell #4 Pos. (Ch Off,On,Selected,Error) (0,1,2,3) 2 Bytes RW
40023 Ref. Cell #5 Pos. (Ch Off,On,Selected,Error) (0,1,2,3) 2 Bytes RW
40024 Ref. Cell #6 Pos. (Ch Off,On,Selected,Error) (0,1,2,3) 2 Bytes RW
40025 Ref. Cell Avr. Pos. (Ch Off,On,Selected,Error) (0,1,2,3) 2 Bytes RW
40026 High Current Limit for Auto. Mode 1 - 301 2 Bytes RW
40027 Low Current Limit for Auto. Mode 0 - 299 2 Bytes RW
40028 Firing Angle % Set Value for Ind. Mode 0-100 2 Bytes RW
40029 MODEBUS RTU Adress 10-250 2 Bytes RW
## 03 ## ## 00 01 ## ##
Insturument Read High Byte Low Byte High Byte Low Byte Low Byte High Byte
Adress Command Starting Starting Number of Number of CRC CRC
Register Register Registers Registers
Address Address
## 03 02 00 01 ## ##
Insturument Read Number of High Byte Low Byte Low Byte High Byte
Adress Command Bytes Register Register CRC CRC
Data Data
1. When Power Switch turned on, Power Led not blinks or lights.
a. Check all phases are OK
b. Check all circuit breakers from T/R distribution panel at backside.
c. Check main card’s fuse.
d. Check main card’s transformer.
2. ADC1 Led indicator is active: TR Unit gives this error when cannot get data from
first Analog to Digital Converter module that reads DC Output Potential, DC
Output Current and 3 Temperatures.
a. Connectors of card might be loosened or oxidized. Check and clean
connectors first. (X3, X5)
b. ADC module might be failed, replace the Main Card.
3. ADC2 Led indicator is active: TR Unit gives this error when cannot get data from
second Analog to Digital Converter Module that reads 6 reference cell value.
a. Connectors of card might be loosened or oxidized. Check and clean
connectors first. (X11)
b. ADC card might be failed, replace the Maincard.
4. Reference Cell Failure led indicator is active: TR unit generates this error when;
1 - Value of any reference cell is positive than -450 mV when TR unit is Off
position.
2 - Value of any reference cell has more than 150 mV of positive potential
difference from reference average value.
Note: In this case if T/R unit was working on automatic mode and failed reference
cell is selected one when failure occurred, TR Unit sets itself to manual mode to
keep protecting the structure.)
a. Check relevant reference cell value from connectors with a calibrated TRUE
RMS Multimeter.
b. Check cable connections. (X11)
8. Limit Reached led indicator is active: When TR Unit working on Automatic Mode,
if output current reaches minimum or maximum set value, CPU generates this error.
a. Check Automatic Mode parameters and correct the error if it is necessary.