323D PM1 & TA1 COMBINED GCPL REPORT

Dealer Process 0 0 1 4

Inspection Number 7777483

Make CATERPILLAR Customer No 9818131019
Serial Number FEY10213 Customer Name Mangal Roda dhunga
udhyog Pvt.Ltd
Model 323D3 Equipment Family EXCAVATORS
Completed On 1/19/2022 9:48:55 PM SMU 2773 Hours
Inspector Santosh Surkheti Location Chasebesi
Work Order 100452927 Coordinates 0, 0, 0
PDF Generated On 1/27/2022
Operator

Technician

General Info & Comments

General info/Comments NORMAL

Comments: Pm 1 mantinance engine oil and engine oil filter fuel filters change check the machine hydraulic
funtion and electric funtion check found okay

MACHINE PREPARATION FOR INSPECTION

1.1 Check with customer for operator complaints

1.2 Perform machine inspection preparation

1.3 Download Product Status Report

Form Order Report Serial Number : FEY10213 Page 1 of 6

 1.4 Is the machine software including Product Link current with what published
in SIS?

1.5 Check Product Link

1.6 Observe engine exhaust colors

1.7 Listen for unusual noises

1.8 Lockout / Tagout Machine

LOWER LEVEL INSPECTION

2.1 Final drive & sprocket N/A

2.2 Inspect travel motors and brake valves N/A

2.3 Inspect track adjusters N/A

2.4 Inspect carrier rollers N/A

2.5 Inspect track rollers

2.6 Inspect front idlers

2.7 Inspect the track guides

2.8 Inspect the track shoes

2.9 Inspect track links, pins, and bushings

2.10 Inspect the track roller frames and carbody

2.11 Inspect engine oil pan

MIDDLE LEVEL INSPECTION

Form Order Report Serial Number : FEY10213 Page 2 of 6

 3.1 Inspect the cab exterior

3.2 Inspect the cab interior

3.3 Inspect steps and handrails

3.4 Inspect work lights

3.5 Inspect air cleaner

3.6 Inspect battery and battery cables

3.7 Inspect radiator, oil cooler, condenser, and aftercooler

3.8 Inspect lower radiator and oil cooler hoses

3.9 Inspect counterweight

3.10 Inspect hydraulic pump compartment

3.11 Inspect swing drive gear

3.12 Battery Vent Hole need to be check, whether it is cleaned or not

3.13 Data of the electrolyte/distilled water level should be checked

UPPER LEVEL INSPECTION

4.1 Inspect hood and platform

4.2 Inspect exhaust manifold

4.3 Inspect turbocharger

4.4 Inspect cylinder head and valve cover

Form Order Report Serial Number : FEY10213 Page 3 of 6

 4.5 Inspect engine mounts

4.6 Inspect belts, pulleys, and compressor

4.7 Inspect fan guard and fan

4.8 Inspect upper radiator, air inlet, oil cooler, and aftercooler lines

4.9 Inspect radiator/oil cooler screen

4.10 Inspect water pump

4.11 If the radiator cap is cool then check Gaskets for wear or damage

4.12 Inspect fuel priming pump, fuel lines, and fuel injection pump

4.13 Inspect engine harness for Loose or damaged wires

4.14 Inspect swing drive compartment

4.15 Inspect swing drive

4.16 Inspect the main hydraulic control valve

IMPLEMENT/ATTACHMENT INSPECTION

5.1 Inspect area around boom cylinders and swivel

5.2 Inspect lower boom area

5.3 Inspect boom cylinder

5.4 Inspect area where boom attaches to stick

5.5 Inspect stick cylinder

Form Order Report Serial Number : FEY10213 Page 4 of 6

 5.6 Inspect bucket cylinder

5.7 Inspect bucket linkage

5.8 Inspect bucket wear plates for Excessive wear

5.9 Inspect side cutters

5.10 Inspect bucket tips and adapters

5.11 INSPECT STICK NOSE PLAY

SITE CONDITION

6.1 Ambient Temperature

6.2 Altitude

6.3 Haul Road Grade

6.4 Haul Road Condition

6.5 Humidity

6.6 Air Quality

6.7 Underfoot Condition

6.8 Machine Utilization

6.9 Equipment Role

6.10 Working Material

6.11 Maintenance Practices

Form Order Report Serial Number : FEY10213 Page 5 of 6

 PM2 (500 HRS INTERVAL)

7.1 TAKE & ANALYZE S-O-S FROM ENGINE OIL

7.2 REPLACE ENGINE OIL & FILTER

7.3 CLEAN REFRIGERANT CONDENSER

7.4 CHECK SWING DRIVE FLUID LEVEL

7.5 REPLACE WATER SEPARATOR FILTER

7.6 REPLACE FUEL FILTER SECONDARY

7.7 REPLACE FUEL TRANSFER PUMP STRAINER

7.8 INSPECT & MAINTAIN FUEL TANK CAP(S)

7.9 LUBRICATE SWING DRIVE BEARING

7.10 TAKE & ANALYZE S-O-S FROM FINAL DRIVE

7.11 TAKE & ANALYZE S-O-S FROM HYDRAULIC SYSTEM

7.12 TAKE & ANALYZE S-O-S FROM SWING DRIVE

7.13 TAKE & ANALYZE S-O-S FROM ENGINE COOLING SYSTEM LEVEL ONE

7.14 CARRY OUT CTS( ATTACH CTS INSPECTION SHEET IMAGE)

Form Order Report Serial Number : FEY10213 Page 6 of 6