MIDREX DIRECT REDUCTION CORPORATION : SPECIFICATION ‘SPEC NO.: STD-RE: Continuation Sheet PAGE:_5 OF 26 REFRACTORY DATA SHEET LIST Data Sheet No, eaenk Ww 12 2B 4 15 16 v7 18 20 21 23 24 27 Classification Super Duty Blast Furnace Quality Firebrick. High Alumina Firebrick Burned Phosphate Bonded High Alumina Firebrick 2300 Insulating Firebrick (Low Iron). 2800 Insulating Firebrick (Low Iron) . 3250 Insulating Firebrick.............. Super Duty Air Setting Mortar (Dry). High Alumina Air Setting Mortar (Dry) Lightweight Insulating Castable (Low Iron) . ‘Very Lightweight Insulating Castable ‘Medium Weight Insulating Castable (Low Iron) Casting Type Abrasion Resistant Castable (Low Iron). . Gunning Type Abrasion Resistant Castable (Low Iron) 3000 Castable (Low Iron). Block Insulation . Expansion Joint Board Ceramic Fiber (Bulk)... tes 2300 Ceramic Fiber Blanket.......... 2600 Ceramic Fiber Blanket Vacuum Formed Ceramic Fiber Shapes .......... 4 Hi-Temp. Vacuum Formed Ceramic Fiber Shapes.MIDREX DIRECT REDUCTION CORPORATION - SPECIFICATION SPEC NO.: STD-RF-01S Continuation Sheet PAGE:_6 OF DATA SHEET NO. 1 CLASSIFICATION. SUPER DUTY BLAST FURNACE QUALITY FIREBRICK MANUFACTURING METHOD DRY PRESS. PHYSICAL DATA Bulk Density ASTM C 2.2 to 2.36 glem3 140 to 147 Ib/t3 Apparent Porosity ASTM C20... a 11 to 15% ‘Water Absorption ASTM C20 4.5.10 6.5% Cold Crushing Strength ASTM C133 352 to 633 kgfem? 5000 to 9000 Ib/in? Modulus of Rupture ASTM C133 .. 105 to 175 kg/em2 1500 to 2500 Ib/in? Reheat Test (Permanent Linear Change) ASTM C113 Expansion or Contraction @ 1600°C (2910°F).... -1.0 0 +1.5% Panel Spalling ASTM C122 Preheat @ 1650°C (3000°F) 1 to 8% Hot Load Test ASTM C16 Deformation @ 1450°C (2640°F) .. 0.2 to 2.0% Carbon Monoxide Disintegration ASTM C288 500 Hours ob spe Unaffected CHEMICAL ANALYSIS Silica ™ SiO2 51 to 55% Alumina m AI203 4210 45% Tron Oxide =~ Fe203, e 1.7% Maximum Titania - — Tid2 sossontisnktieceuinetes 71516 25% Lime * CaO be 0.3 to 0.8% Magnesia. = - = MgO s 0.110 0.6% Alkalies = NaQ0-K20 oo... eovsssssees 0510 1.2%MIDREX DIRECT REDUCTION CORPORATION : SPECIFICATION —_SPEC.NO.:.STD-RF-018 Continuation Sheet _ PAGE:_7_OF 26 DATA SHEET NO. 2 CLASSIFICATION HIGH ALUMINA FIREBRICK MANUFACTURING METHOD —_- VIBRATING PRESS PHYSICAL DATA Bulk Density ASTM C20..... 2.90 to 3.01 gicm> 181 to 188 Ib/it3 Apparent Porosity ASTM C20 ...---:ssss1+ 3 13 to 17% Cold Crushing Strength ASTM C133.......00ee : 634 to 1054 kg/cm? 9000 to 15000 Ib/in2 Modulus of Rupture ASTM C133. occatbaneina o 176 to 246 kg/cm? 2500 to 3500 Ib/in? Reheat Test (Permanent Linear Change) ASTM C113 Expansion or Contraction @ 1760°C (3200°F) . 0.5 10 +1.0% Panel Spalling ASTM C122 Preheat @ 1650°C (3000°F) .....sessessssesseees socessee 010 1.0% Hot Load Test ASTM C16 Deformation @ 1704°C (310° 0.1 10 404% CHEMICAL ANALYSIS Silica = SiO2 8.5 to 11% Alumina = Al203 8910 91% Tron Oxide = - ~—-Fe03 Trace to 0.2% Titania - Ti02 Trace to 0.1% Magnesia - MgO Trace to 0.1% Alkalies = Naz0-K20 ‘Trace to 0.15%MIDREX | DIRECT REDUCTION CORPORATION SPECIFICATION, SPEC NO.: STD-RF-01S Continuation Sheet __ PAGE:;_8_OF_26 DATA SHEET NO. 3 CLASSIFICATION BURNED PHOSPHATE BONDED HIGH ALUMINA FIREBRICK MANUFACTURING METHOD —_—_ DRY PRESS PHYSICAL DATA Bulk Density ASTM C20 .. seit 2.60 to 2.69 g/em3 162 to 168 Ibyft3 Apparent Porosity ASTM C20 . ssn 11 to 16% Cold Crushing Strength ASTM C133 .. 700 to 1000 kg/em? 10000 to 14225 Ibvin2 ‘Modulus of Rupture ASTM C133 190 to 255 kg/em? 2700 to 3625 Ib/in2 Reheat Test (Permanent Linear Change) ASTM C113 Expansion or Contraction @ 1600°C (2910°F) sti 0210 42.4% Hot Load Test ASTM C16 Deformation @ 1450°C (2640°F) ....eeccesesseveeee 0.20 0.5% Carbon Monoxide Disintegration ASTM C288 500 Hours... pica then ae Uniffected CHEMICAL ANALYSIS Silica = SiOz 15 to 25% Alumina = Alz03 7210 76% Iron Oxide = ~—-Fe203 1.05 to 1.3% Titania = Tid2 2.2 to 3.0% Lime SS CaO. eoteestessessnseeee Trace 100.1% Magnesia = - = MgO... Trace to 0.2% Alkalies - Na0-K20 0.11003% Phosphate Bond ExcludedMIDREX DIRECT REDUCTION CORPORATION - SPECIFICATION SPEC NO: STD-RF-0IS Continuation Sheet __ PAGE:_9_OF DATA SHEET NO. 6 CLASSIFICATION 2300 INSULATING FIREBRICK (LOW IRON) TEMPERATURE USE LIMIT 1260°C (2300°F) Melting Point eee Pa, 1510°C 2750°F PHYSICAL DATA Bulk Density ASTM C134-70 0.50 g/em3 31 Ib/ft> Cold Crushing Strength ASTM C93-67 ... Modulus of Rupture ASTM C93-67 Reheat Test (Permanent Linear Change) ASTM C210-68 Expansion or Contraction @ 1200°C (2200°F) Hot Load Test - ASTM C16-77 Deformation Under Load of 0.7 kg/cm? (10 Ibfin2) 1-1/2 Hr. @ 1200°C (2200°F) Thermal Conductivity ASTM C182-72 Keal m/m? br °C @ 538°C eesseesssseecseee @ 81SC .... @ 095°C ...... Bu in/f2 br °F = @ = 1000°F_ @ 1500°F @ 2000°F Carbon Monoxide Disintegration ASTM C288 200 Hours z ICAL 1S Silica - Alumina e Iron Oxide - Titania : Lime : Magnesia =~ Alkalies - 10 to 14 kg/cm? 145 to 200 Ibfin? 9.5 to 9.8 kg/em? 135 to 140 Ibfin? 0.0% 0.1% 0.131 100.136 0.154 to 0.161 0.176 t0 0.198 1.06 to 1.1 1.2410 1.3 1.4210 1.6 Unaffected 44 10 46% 38 to 40% 0.6 0 0.7% 1.1 to 12% 12.5 to 14.5% 0.1 100.2% 0.3 10 0.4%MIDREX DIRECT REDUCTION CORPORATION - SPECIFICATION SPEC NO.: STD-RF-01S Continuation Sheet PAGE:_10_OF _26 DATA SHEET N¢ CLASSIFICATION 2800 INSULATING FIREBRICK (LOW IRON) TEMPERATURE USE LIMIT 1540°C (2800°F) Melting Point Sond Seiadvas (LTSAC. 3190°F PHYSICAL DATA Bulk Density ASTM C134-70 0.81 t0.0.91 giem3 Cold Crushing Strength ASTM 93-67 ... . Modulus of Rupture ASTM C93-67 ......... Reheat Test (Permanent Linear Change) ASTM C210-68 Expansion or Contraction ©.1510°C @750°P) tes atte Ste Hot Load Test - ASTM C16-77 Deformation Under Load of 0.7 kg/cm? (10 Ib/in2) 1-1/2 Hr. @ 1200°C (2200°F) Thermal Conductivity ASTM C182-72 Keal m/m? hr °C @ = 538°C... @ 815°C... aie @ 1093°C Bu in/f2 hr °F = @_~—1000°F @ 1500°F @ 2000°F Carbon Monoxide Disintegration ASTM C288 200 Hours ‘ CHEMICAL ANALYSIS Silica 7 Alumina b Tron Oxide - Titania : Lime 7 Magnesia - Alkalies 2 51 to 57 Ib/ft3 15.5 to 21.0 kg/cr 220 to 300 Ibvin2 12.6 to 14.7 kg/cm? 180 to 210 Ib/in? 0.4 100.6% 0.2% 0.248 to 0.272 0.285 0 0.310 0.359 to 0.372, 2.0 102.2 2.31025 2.91030 Unaffected 50 to 52% 46 to. 47% 0.5 to LO% 1.4% Trace 00.3% 0.1% 03%MIDREX | DIRECT REDUCTION CORPORATION 7 SPECIFICATION - SPEC NO.: STD-RF-01S Continuation Sheet PAGE:__11_OF 26 DATA SHEET NO. 10 CLASSIFICATION 3250 INSULATING FIREBRICK (LOW IRON) ‘TEMPERATURE USE LIMIT 1790°C (3250°F) ‘Melting Point... hghedst a seadtbudtitiea nics Picousiie 5 SIOAOTS 3350°F PHYSICAL DATA Bulk Density ASTM C134-70. ......-++0 al 1.31 to 1.47 glem3 82 to 92 Ibvft3 Cold Crushing Strength ASTM C93-67 ... 70 10 95 kg/m? 995 to 1350 Ib/in? ‘Modulus of Rupture ASTM C93-67 ......-.. 4.0 to 35.0 kg/cm? 485 to 500 Ibvin2 Reheat Test (Permanent Linear Change) ASTM C210-68 Expansion or Contraction @ 1790°C (3250°F) sue 0210 40.4% Hot Load Test - ASTM C16-81 Deformation Under Load of 0.7 kg/em? (10 Ib/in2) 1-1/2 Hr. @ 1500°C (2730°F)...-- are 0.1% ‘Thermal Conductivity ASTM C182-72 Keal m/m2 hr °C @ BIS°Cseeeeresseesenee 0.731 t00.781 @ 1093°c . 0.843 to 0.905 @ 1315°C .. 0.967 to 1.042 Buu in/f2 br °F = @ = (1500°F 5.9 0 6.3 @ 2000°F 681073 @ 2400°F 781084 CHEMICAL ANALYSIS Silica = SiOz 8 10.21% Alumina - Al03 . 7710 92% Tron Oxide = - = Feg03_ ....... : 0.210 0.4% Titania = TiO2 0.1 t0 0.6% Lime - C30 Trace 0 0.1% Magnesia. = - += MgO : 0.1% Alkalies = Na0-K20 .. 0.3%MIDREX DIRECT REDUCTION CORPORATION : SPECIFICATION SPEC NO.: STD-RF-01S Continuation Sheet PAGE:_12_OF _26 DATA SHEET NO. 11 CLASSIFICATION SUPER DUTY AIR SETTING MORTAR (DRY) TEMPERATURE USE LIMIT 1600°C (2910°F) Required to Lay (1 m3) Brickwork Required to Lay 1000 9" Eq. 70 to 90 kg 215 to 330 Ibs Refractoriness Test ASTM C199 Super Duty @ 1600°C (2910°F) sesseesecsessee Must Not Soften or Flow Water Retention ARL Technical Bulletin No. 60 Minimum of 5 Minutes Modulus of Rupture of Joint ASTM C198 Dried @ 105°C 35 to 63 kg/ei @ 20°C .... = 500 t0 900 Ib/in? Fired @ 1400°C . 4510 84 kgm? @ 25505 . .- 650 to 1200 Ib/in? Partial Size ASTM C92 Maximum Retained on 20 Mesh (0.83 mm opening). 05% ‘Maximum Retained on 35 Mesh (0.42 mm opening)........ 5.0% CHEMICAL ANALYSIS Silica ge St0 2" J Seeded 46 10 49% Alumina - — Aln03 40 10 46% Iron Oxide = =~ -Fe03 1.010 1.3% Titania #8 TOG eases econo,» P1Sto 24% Lime - CaO 0.2 0 0.8% Magnesia © - += MgO : 0.1 10 0.6% Alkalies ~ NaQ0-K20 eee 2.010 3.2% Loss on Ignition 3.010 5.0%MIDREX DIRECT REDUCTION CORPORATION SPECIFICATION SPEC NO.: STD-RF-01S: Continuation Sheet PAGE:_13_OF _26 DATA SHEET NO. 12 CLASSIFICATION Required to Lay (1 m3) Brickwork . Required to Lay 1000 9" Eq, Refractoriness Test ASTM C199 - 1760°C (3200°F) . Water Retention AR Technical Bulletin No. 60 HIGH ALUMINA AIR SETTING MORTAR (DRY) 1815°C (3300°F) 133 to 147 kg. 485 to 540 Ibs Must Not Soften or Flow coe 1t05 Minutes ‘Modulus of Rupture of Joint ASTM C198 Dried @ 105°C 24 to 25 kg/em2 @ 220°C - 340 to 355 Ibfin? Fired @ 1600 o..eceeeeoee 28 to 42 kg/cm? @ 2910°F s 400 to 600 Ib/in2 Partial Size ASTM C92 ‘Maximum Retained on 20 Mesh (0.83 mm opening). None ‘Maximum Retained on 35 Mesh (0.42 mm opening). 0.05% CHEMICAL ANALYSIS Silica - SiOz — se 810.9% ‘Alumina e904 renetonsae sess 8010 90% Iron Oxide = —-Fe203 0.10 1.2% Titania - Tidn 0.2 10 3.0% Lime - C0 0.1 100.2% Magnesia = -—S MgO. Trace t0 0.1% Alkalies = Nag0-K20 seve O11 100.3% Loss on Ignition coves 3.010 6.0%MIDREX DIRECT REDUCTION CORPORATION SPECIFICATION SPEC NO.: STD-RF-07S Continuation Sheet PAGE:_14_ OF _26 DATA SHEET NO. 13 CLASSIFICATION LIGHTWEIGHT INSULATING CASTABLE (LOW IRON) Recommended Use Limit 1260°C (2300°F) Approximate Weight to Install ....... 800 to 897 kg/m3 50 to 56 Ib/ft3 Bulk Density Fired viel 817 to 929 kg/m3 51 to 58 Ib/fe3 Water Required Per 45 kg (100 Ibs) for Vibrating Casting........... 270 28 Liters 28 to 30 Quarts, Cold Crushing Strength ASTM 133-55 Dried @ 105°C ( 220°F) - 3010 37 kg/om? 420 to 525 Ib/in? Fired @ 538°C (1000°F) --++ 290 32 kg/em? 410 to 450 Ibvin? @ 815°C (1S00°F)...... 28 to 35 kg/m? 400 to 500 Ib/in? @ 1205°C (2200°F) 28 to 35 kg/em? 400 to 500 Ibfin2 ‘Modulus of Rupture ASTM C268-70 Dried @ 105°C( 20°F) ...... 8t0 13 kg/em? 120 to 185 Ib/in2 Fired @ 538°C(1000°F) ...... 8 to 11 kg/cm? 120 to 150 Ib/in? @ 815°C (1500°F) 6 to 11 kgfem? 90 to 150 Ibvin? @ 1205°C2200F)...... 11 to 13 kgfem? 150 t0 190 Ibfin> Permanent Linear Change ASTM C269-70 Dried @ — 105°C (20°F) 0.2 to -0.4% Fired @ 538°C (1000 °F) 0.3 10-05% @ 815°C (1500 °F) -0.5 to -0.7% @ 1205°C (2200 °F) ie toe “1.70 -1.9% ‘Thermal Conductivity (Mean Temperature) Keal m/m? br °C @ 260°C : 0.161 t0 0.164 @5IBS. © seisssecvesvenes 0.174 to 0.177 @ sisc 0.198 to 0.205, Bu in/f2 br °F = @ ~—500°F 13 0 132 @ 1000F 1.410 1.43, @ 1500°F 1.6 to 1,65 Carbon Monoxide Disintegration ASTM C288 @ 500 Hours... Unaffected CHEMICAL ANALYSIS Silica = SiOz 35 to 37% Alumina = AL03 40 to 43% Tron Oxide = - ~—Fe203 0.9 to 1.3% Titania - TiO? 1.20 18% Lime - ca0 15 to 20% Magnesia - MgO... 0.410 0.5% Alkalies = NaQ0-K20 1.0 to 2.0%MIDREX DIRECT REDUCTION CORPORATION s SPECIFICATION - SPEC NO.: STD-RF-01S Continuation Sheet PAGE:_15_OF 26 DATA SHEET NO. 14 CLASSIFICATION VERY LIGHT WEIGHT INSULATING CASTABLE, Continuous Use Limit .....-... ceeeeess+ 1093°C (2000°F) (Poured) (Gunned) Approximate Weight to Install 480 to 575 kg/ m3 545 to 625 kg/m> 30 to 36 Ib/ft3 34 to 39 Ib/ft3 Bulk Density Fired......... “ig cesses 575 t0 626 kg/m3 36 to 39 Ib/ft3 Water Required Per 22.68 kg (50 Ibs) for Vibrating Casting..... 15 to 16 Liters 16 to 27 Quarts Cold Crushing Strength ASTM C133-55 Dried @ 105°C (220°F) Fired @ 538°C (1000°F) . 14.010 21.0 kg/cm? 200 to 300 Ib/in2 10.5 to 14.0 kg/em? 150 to 200 Ib/in? @ 815°C (1500°F) 10.5 to 14.0 kgfem? 150 to 200 Ib/in2 @ 980°C (1800°F)...... 14.0 to 17.5 kg/em? 200 to 250 Ibfin? Modulus of Rupture ASTM C268-70 Dried @ 105°C( 20°F) ...... 4.2 0.4.9 kg/em? 60 to 70 Ib/in2 Fired @ 538°C (1000°F)....., 3.510.4.2 kg/em? 50 to 60 Ib/in2 @ 815°C (1500°F) 3.2 to 3.9 kg/em? 45 to 55 Ib/in2 @ 980°C (1800°F) 5.3 to 6.3 kg/em? 75 to 90 Ib/in2 Permanent Linear Change ASTM C269-70 Dried @ 105°C ( 20°F)... 0.0 10-0.1% Fired @ 538°C (1000°F). 0.2 10-03% @ 815°C (1500°F).. 04 10 -0.8% @ 980°C (1800°F). . -1.010-1.3% ‘Thermal Conductivity (Mean Temperature) Keal m/m2 hr °C @ 260°C . E 0.124 to 0.136 @ S38C eeeeeeeees 0.149 10 0.161 @ 815°C): 0.174 10 0.186 Bu in/ft? br °F = @ ~ S00°F 2eeetae-? Ot LiL @ 1000°F . 12013 @ 1500°F . 14015 CHEMICAL ANALYSIS or, VSIO@e Sacer e sa 3610 48% = Alg03 34 t0 40% - — Fe203 0.910 1.7% - Ti? .... 1.0t02.5% - CaO 12.10 18% Magnesia = - = MgO 0.41005% Alkalies - NayO-K20 05 100.8% Ignition Loss 0.5 t0 0.8%MIDREX DIRECT REDUCTION CORPORATION SPECIFICATION SPEC NO.: STD-RF-01S Continuation Sheet PAGE:__16_OF 26 DATA SHEET NO. 15 CLASSIFICATIO? MEDIUM WEIGHT INSULATING CASTABLE (LOW IRON) Recommended Use Limit 1093°C (2000°F) Approximate Weight to Install 960 to 1120 kgim3 60 to 70 lb/ft Bulk Density Fired... 2.20000 0cc cee beveeeeeeeeeees 960101120 kg/m3 60 to 70 Ib/ft3 Water Required Pér 45 kg (100 Ibs) for Vibrating Casting 18 to 20 Liters 91021 Quarts Cold Crushing Strength ASTM C133-55 Dried @ 105°C ( 200°F) 80 to 100 kg/em? 1140 to 1420 Ib/in? Fired @ 538°C (1000°F)...... 60to 70 kg/cm? 900 to 1000 Ibvin? @ 815°C (1500°F) - 60to 63 kg/m? 850 to 900 Ib/in? @ 1093°C2000°F) ...... 53t0 56 kg/cm? 750 to 800 Ib/in? Modulus of Rupture ASTM C268-70 Dried @ 105°C ( 220°F) ++ 23 to 25 kg/em2 325 to 360 Ib/in? Fired @ 538°C(1000°F)...... 14 to 17 kg/cm? 200 to 250 Ibvin? @ 81S°C(1500°F)...... 14 to 16 kg/cm? 200 to 230 Ib/in2 @ 1093°C (2000°F) 1210 13 kg/em? 170 to 185 Ibvin? Permanent Linear Change ASTM C269-70 Dried @ 105°C ( 20°F) 40.1% Fired @ 538°C (1000°F). 0.6% @ 815°C (1500°F)..... 0.9% @ 1093°C (2000°F). “1.1% ‘Thermal Conductivity (Mean Temperature) Keal m/m? hr °C @ = 538°C 0.236 to 0.248 @ sisc . 0.273 to 0.297 © 109FC Ln etre 0.297 to 0.322 Btu in/ft2 br °F = @ = 1000°F .... ee 1.91020 @ 1500°F 221024 @ 2000°F Sees” 251027 Carbon Monoxide Disintegration ASTM C288 @ 500 Hours........ Unaffected CHEMICAL ANALYSIS Silica - 02 sees 3010.40% Alumina Bes, SEAIOSY Ss. sschaslatsseestee see 45 t0 50% Iron Oxide Fe203 0.5 t0 1.3% Titania - TiO2 died 18 02.2% Lime - GO. 10 to 16% =~ ‘Magnesia MgO. 0.1 00.3% Alkalies Nag0-K20 1.8 t0 1.6%MIDREX DIRECT REDUCTION CORPORATION = SPECIFICATION Continuation Sheet DATA SHEET NO. 16 CLASSIFICATION Recommended Use Limit Approximate Weight to Install .. Bulk Density Fired. .... Water Required Per 45 kg (100 Ibs) for Vibrating Casting Cold Crushing Strength ASTM C133-55 Dried @ 110°C( 230°F) Fired @ 538°C (1000°F) @ 815°C (1500°F) @ 1093°C (2000°F) ‘Modulus of Rupture ASTM C268-70 Dried @ 110°C( 230°F) Fired @ 538°C (1000°F) @ 815°C (1500°F) s @ 1093°C (2000°F) Permanent Linear Change ASTM C269-70 350 to 632 kg/cm? = 280 to 562 kg/cm? . 350 to 632 kg/em2 315 to 580 kg/cm? 70 to 88 kg/em2 53 to 70 kg/cm? 63 to 63 ke/em? 56 to 60 kg/em2 SPEC NO.: STD: PAGE: 17 OF 26 ‘CASTING TYPE ABRASION RESISTANT CASTABLE (LOW IRON) 1315 to 1480°C 2400 to 2700°F 2050 to 2240 kg/m3 128 to 140 Ibvft3 2050 to 2240 kg/m3 128 to 140 thie 4.7 t0 5.6 Liters 5.0 to 6.0 Quarts, 5000 to 9000 Ibvin? 4000 to 8000 Ib/in? 5000 to 9000 Ibvin? 4500 to 8500 Ib/in? 1000 to 1250 Ibvin2 750 to 1000 Ib/in2 900 to 950 Ib/in2 800 to 800 Ib/in2 Dried @ 110°C( 230°F).....-.-.-+- 0.0 10 +0.1% Fired @ 538°C (1000°F)..........2..00- 40.2 0 -0.5% @ 815°C (1500°F).. eee eee 0.1 10 -0.7% @ 1093°C (2000°F). + 04 t0-1.2% ‘Thermal Conductivity (Mean Temperature) Keal m/m? hr °C @ 538°C... 0.818 to 0.843 @ 815°C. 0.868 to 0.893 @ 0.898 to 0.905 Bu in/f? br°F = @ 6.6 106.8 @ 7.0 107.2 @ 721073 Carbon Monoxide Disintegration ASTM C288 500 Hours tee S den ee ar Unaffected CHEMICAL ANALYSIS Silica Si02 3510 48% Alumina Al203 45 t0 53% Iron Oxide Fe203 srmeneiad 0.8 01.3% Titania <3 27102 See 15 102.0% Lime - Cad 15 08.0% Magnesia Mgo 0.1 100.3% Alkalies = Nag0-K20 0.2 to 1.8%MIDREX DIRECT REDUCTION CORPORATION - SPECIFICATION SPEC NO.: STD-RF-O1S PAGE:_20 OF 26 DATA SHEET NO. 20 CLASSIFICATION BLOCK INSULATION CONTINUOUS USE LIMIT Oxidizing Atmosphere Hebe ees Rivencd co stste dt 10OSC GOONER) BULK DENSITY. 224 to 384 kg/m3 (14 to 24 Ibift3) MODULUS OF RUPTURE eg 7.0 0 84 kglem? 100 to 120 Ib/in? Linear Shrinkage 24 hrs @ 1093°C (2000°F)....... ses. 1.5 102.8% Compression Strength to Produce 5% Deformation ‘Using Thickness 50mm (2") 00.0... .ceeeeeeeeeee eee see. 2,810 7.0 kg/em? 40 to 100 Ibfin? ‘Thermal Conductivity Using Mean Temperature Keal m/m? br °C @_ 208°C... eeeeeeeeeeeeeee eee 050 10.074 @ 315°C... seeeeeees 062 t0 080 @ 426°C. : 074 to .087 @ 538°C. 093 to .097 Bu in/ft2 br °F = @ 40°F. 0.40 to 0.60 @ 600F..... 0.50 to 0.65 @ 80°F... ssiridaGe de sserees, 060,000.70: @ 1000°F...... 0.75 0.0.78MIDREX DIRECT REDUCTION CORPORATION SPECIFICATION SPEC NO.:_STD-RF- Continuation Sheet PAGE: CLASSIFICATION CERAMIC FIBER (BULK) CONTINUOUS USE LIMIT ——_1260°C (2300°F) Melting Point PHYSICAL DATA Color White Specific Gravity 2.56 to 2.73 gfem3 160 to 170 Ib/ft3 Approximate Shipping Density ceeee 96 kg/m 6 Ibift> 96 to 192 kg/m3 60 12 Ib/ft> ‘Normal Packing Density Fiber Lengths - seceeeeeeeeeees 10010250mm_ 4 to 10 in. Fiber Diameter iedeo + 2104 microns ‘Thermal Conductivity Keal m/m? hr °C Btu in/ft2 br °F @ 96 kg/m} (6 Ib/ft3) and. a mean temperature of 870°C (1600°F)........... 0.185 -0.223 15-18 CHEMICAL ANALYSIS Silica - SiOz aoe 49 10 52% Alumina -Al203 45 10 50% Tron Oxide =~ Fe203 ; 0.2 to 1.1% Titania = TiO2 0.1 to 18% Tamgonics 0 BE tee an cs toch TraceMIDREX DIRECT REDUCTION CORPORATION SPECIFICATION SPEC NO.: STD-RF-01S Continuation Sheet PAGE:_23_ OF 26 DATA SHEET NO. 24 CLASSIFICATION 2300 CERAMIC FIBER BLANKET CONTINUOUS USE LIMIT 1260°C (2300°F) Melting Point .......00.0005 ceeeeeseses 1760°C (3200°F) PHYSICAL DATA Gilera vesaoai nh seas ta White Specific Gravity 2.56 to 2.73 giem3 (160 to 170 tb/fi3) Density vee be bois Shee 64 kg/m3 (4 Ib/ft3) 96 kg/m3 (6 Ib/ft3) 128 kg/m3 (8 Ib/ft3) Size of Roll 0.61 m wide x 7.62 m long 20) wide x (25 ft) long Fiber Lengths 100 to 250 mm Gin. to 10 in.) Fiber Diameter olested es 2104 microns Permanent Linear Shrinkage 24 Hours Soaking @ 1220°C (2300" 2.40 3.0% Max. ‘Thermal Conductivity Keal m/m2 hr °C Buu in/fi2 hr °F @ 64 kg/m (4 Ib/ft3) and a mean temperature of 870°C (1600°F) 0.260 to 0.285 2.11023 @ 96 kg/m3 (6 lb/ft) 60.2... sees 0.174 to 0.236 14 told @ 128 kg/m? (8 Ib/fi3) . . seven eres es O161 t0 0.186 13015 CHEMICAL ANALYSIS Silica - SiOz 4910 52% ‘Alumina - — Alg03, 4510 50% Tron Oxide =~ Fe203 ceetntpent S02t011% Titania + Ti02 0.1 10 1.8% Jnorganics Based TraceMIDREX DIRECT REDUCTION CORPORATION DATA SHEET NO. 25 CLASSIFICATION CONTINUOUS USELIMIT —1427°C (2600°F) ‘Melting Point PHYSICAL DATA Color Specific Gravity Density Size of Roll a Fiber Lengths Fiber Diameter Permanent Linear Shrinkage 24 Hours Soaking @ 1315°C (2400°F) ‘Thermal Conductivity @ 128 kg/m? (8 Ib/ft3) and a mean temperature of 1093°C (2000°F) CHEMICAL ANALYSIS. Silica - SiOz Alumina = Al203 TronOxide =~ -Fe203 Titania - Tid, Inorganics SPECIFICATION Continuation Sheet SPEC NO.: STD-RE-O1S_ PAGE:_24_OF 2600 CERAMIC FIBER BLANKET 1760°C to 1927°C (3200°F to 3500°F) ceeee | White 2.56 to 2.73 giem3 (160 to 170 Ibvft3) 128 kg/m3 (8 Ib/ft3) 0.61 m wide x 7.62 m long (2 ft) wide x (25 ft) long 100 to 200 mm (in, to 8 in.) 2104 microns " 2.5 2.8% Max. Keal m/m2 br °C Buu in/ft2 br °F 0.223 t0 0.260 1.8t02.1 44 10.49% 50 t0 56% 0.15% Max. ‘Trace ‘TraceDR-PLANT SIDE SIDECARV VENEZUELA Te 3888-26-01] 6 of 15) TECHNICAL SPECICATION REFRACTORY jaar CAC voustacias DATA SHEET NO. 4 LASSIFICATION MANUFACTURING METHOD FUSED CAST AZS HOT MOLD CASTING PHYSICAL OATA Bulk Density ASTM C20 .. Apparent Porosity ASTM C20 «2.2... Tensile Strength .. Modulus of Rupture ASTM C133 ....... Reheat Test (Permanent Linear Change) ASTM C113-61 Expanston or Contraction @ 1400%C (2550°F) Abrasion Test: Comparison with Super Duty Firebrick, % Yolune of Matertal Lost ... CHEMICAL ANALYSIS Ureonta = L102 seeeeeseeseeseeenee Silica = $102 seeeeeee Alumina = Alz03 Iron Oxide = Fe203. Titanfa = THQ Sodium Oxide = Nagd Boric Oxide - 8203 3.46 to 3.78 g/cm? 216 to 236 Ib/Ft? 0.45 to 1.168 350 to 450 kg/cm? 4980 to 6400 Ib/in? 850 to 620 kg/en® 9250 to $800 1b/in? 40.38% 0.7 to 0.9% 33.0 to 255 14.0 to 15.35 49 to sis 0.10 to 0.15% Trace to 0.154 1.0 to 1st | Trace to 0.15% Baw [Soran