Service manual

Loop Testers LT310, LT320 & LT330

RCD Testers RCDT310, RCDT320 & RCDT330
Loop/RCD Testers LRCD200, LRCD210 & LRCD220

Issue 1

6172-901
© Megger Limited
 Safety Warnings

Safety Warnings and Precautions must be read

and understood before the instrument is used.
They must be observed during use. Please read
the special hazards for the service engineer
below.

Replacement fuses must be of the correct type and rating. Failure to fit the correctly rated
fuse may result in a safety hazard and may cause damage to the instrument in the event of an
overload.
When connected to a mains supply, the whole of the instrument must be considered
hazardous live. If instrument is open and you are faultfinding, suitable precautions must be
taken.
After tests, the power resistors and heatsink on the power board could be hot.

2
 Guide to Fault-Finding
Basic Operation
Switching from OFF will cause the firmware version number to be shown for slightly less
than one second. The backlight (if fitted) will turn on until the display has settled. Normally
the supply voltage will be shown, and a test started by pressing the TEST button.
Pressing the backlight button enables the backlight. The backlight turns off after 20 seconds
to save battery power.
The LT3x0, RCDT3x0 and LRCD2x0 are similar instruments with common circuits and
functions - in fact the PCBs are largely common and instrument's identity is setup in
manufacture/test - the only differences in the PCB Build are in the Power Board

LT RCDT LRCD
FET Fit TR46 Fit TR37 Fit TR46
(FQA11N90) (P6NK90) (FQA11N90)
Do not fit TR37 Do not fit TR46 Do not fit TR37
RL2 Fitted Not Fitted Fitted
R251 100Ω 91Ω 100Ω

Switch the instrument on by rotating the switch.

The instrument carries out these primary functions. If a fault is suspected, these functions
need to be investigated in this order.
1. Voltage/Frequency Measurement
The voltages between the three terminals are continuously measured. The maximum
voltage is displayed if this is greater than 25V a.c.
The voltages are measured via 10Mohm resistances on the power board, connected before the
fuses, and sampled by the processor. On some instruments, the frequency can also be
displayed.
Note that as the voltages are measured before the fuses, the correct voltage will be displayed
even if the fuse has blown.

2. 'Constant Current Source'

A current source can be connected across the supply to draw between 4.75mA and
1050mA. This is controlled by the microprocessor, and is used to drive a current to trip
RCDs, or to drive a switched current to measure loop resistance.
In general, this current is not there long enough to measure with a multimeter. However, on
an RCD tester the 'a.c. selective' type test can be used, and the test current will flow for 2s.
This current will be nominally 5% higher than the rated current, as EN61557 requires that
this current is never lower than the rated current. The wave shape for the d.c. sensitive test
will confuse most multimeters. The current used to measure loop resistance can never be

3
measured with a multimeter. Never use ‘peak hold’ on the multimeter - they are readily
confused by switching transients.
A resistor and a FET are used, and both or either of these will get hot. The temperature is
measured prior to (and during testing) and the test will be stopped if this is too high.
3. Difference Voltage measurement (Loop Resistance)
To measure the loop resistance of a circuit the difference between the on load and off
load voltages is measured. This is normally done several times and an average taken.

4
 Assembly Drawings

Insulator

Battery Lead
PCB securing FET
Fuses Power Resistors screws

5
 1 2 3 4 5 6
Title: Part No.:

25 Retain with continuous bead of RTV (Item 43) Instrument Assembly 6411-095
1st Used On: LT/RCDT300 Series & LRCD200 Series Scale:- 1:1 Sheet 1 of 2
Start/Finish
Ensure no gap
LT310
18
2
Note: Upper switch is rotated
180° to lower switch LT320
F
LT330 F

Note: LT310
7 41 RCDT310
does not have
upper switch fitted 9 7 RCDT320
4
9
RCDT330
8
LRCD200
19 8 LRCD210
Apply contact grease (item 17) to pcb Lower switch shown in OFF position LRCD220
13 switch pads using Tool AT21372
Use switch assembly nest AT22184 Apply pressure directly over
legs when pushing into switch
mouldings
E E

28 Start/Finish
Ensure no gap
26

11
25 8 4
Torque 75Ncm
1 10 9
6
2 #
Use press 11 10 24
50
AT22178
Torque 100Ncm
D
# 21 D
14 Do not fit disc & spring to
bottom side of upper switch 8
2
27 26
Torque 30Ncm
3
Fit after
Use press programming
AT22179 # Cut hole for USB socket
using Punch AT22181 #
48
4
5
USB socket assembly order:
# Silver contacts
this side up
1. Fit usb cover into terminal panel. 49
2. Attach usb pcb to main pcb with spacer
3. Rotate usb pcb into usb cover. Use Heatsink
4. Screw usb pcb to terminal panel. AT22180 when soldering
C wires to sockets Fold 90° on each C
crease line
38 37
4
14
W1 & W2 3
2
37 Torque 75Ncm
Pass wires through
battery contact holes Ensure that switch spiders are correctly
and solder in place Black wire
Upper Switch Pin Positions engaged in case top and range knobs 25
Model Pin 1 Pin 2 before screwing pcb in place.
W LT310 N/F N/F Red wire Ensure no gap
V LT320 R V Wipe switch detents with at ends when terminal
U LT330 R V
Bend battery contact special plastics grease (Item 16) panel is fitted
T tabs as shown
RCDT310 Q U
S RCDT320 P V
R RCDT330 P W -
B
Q LRCD200 Q V B
P LRCD210 Q V
LRCD220 P V
+ 4

A
B
C Lower Switch Pin Positions
D Model Pin 1 Pin 2
E LT310 D H
F LT320 D I
LT330 D L Use front panel nest AT22185
G
RCDT310 C H
H RCDT320 A I
I RCDT330 A L
O J
N K LRCD200 D J
M L
LRCD210 B J
A
LRCD220 B K
# Fit to LT/RCDT330 only A

Pins (Item 14) to protrude 2.5mm

Megger Ltd. Archcliffe Road, Dover, Kent CT17 9EN, U.K. THIRD ANGLE
PROJECTION Drawn By: S.D.Clark Date: 23/03/2004
Use Press AT22182, using DO NOT SCALE IF IN DOUBT, ASK! DIMENSIONS IN MILLIMETRES ISSUE
plate marked with model name. DATE CN No. Material:
THIS IS A COMPONENT DRAWING AND THE TOLERANCES SHOWN TOLERANCES UNLESS STATED:
REFER TO THE COMPONENT AND NOT ITS ASSOCIATED TOOLING NOMINAL
See BOM
0.5 6 11/01/2005 22222
© MEGGER LIMITED TO 1 DECIMAL PLACE 0.15 Finish:
Reproduction in whole or part without prior permission ANGULAR 1
from the copyright owner is strictly prohibited HOLES TO BS4500 H11 5 02/07/2004 22058
A1/E9 1 2 3 4 5 6
 1 2 3 4 5 6
Title: Part No.:
Instrument Assembly 6411-095
Note: Keypad type varies between models Tri socket 1st Used On: LT/RCDT300 Series & LRCD200 Series Scale:- 1:1 Sheet 2 of 2
12 wiring
Black Red
Remove protective film from lcd and from
both sides of the window before packing W3 W4
LT310
LT320
Red Green Green
F
26
Red Red
LT330 F
W4 W4 W5 W6 W7 39
RCDT310
RCDT320
W6 Red
Green
RCDT330
LRCD200
LRCD210
46 LRCD220
3
USB PCB
Connection
W3
Black Battery connection
E (W1 & W2) E

W6
RCDT320 shown as example.
Note - LT310 uses Case Kit A, Green
with one range switch.

Pack instrument in blister with lid in position shown W5

Red

W3
26
Black
D
D

26 For French, German & Spanish

(or Dutch for LRCD) models fit W7
language variant label
Green
Fit Sleeve S1 over
W7, starting this end
4

45 Stick to top face of components

C
in position shown. C

CARRY CASE & SLEEVE PACKAGING CARTON & BLISTER PACKAGING 102

Place User guide CD (item 105), Warranty card (item 106), Place model label
Safety warning sheet (item 112), Certificate of Test (item 44) 104
on top face.
and Download Manager CD (item111#) in polythene bag
(item 116) and insert in lid pocket as shown.
113
114
108

B
B

Pack Leads and Carry Strap

(item 20) in this area

109 Ensure blister clips into

c shaped catch on bottom
face of carton.

104
Pack Leads and Carry Strap (item20) in Pouch 107

A
Place User guide CD (item 105), Warranty card (item 106), Safety warning sheet (item 112),
104 Certificate of Test (item 44)and Download Manager CD (111#) in a polythene bag on top of the pouch. A

Place large label & barcode label

on underside. Megger Ltd. Archcliffe Road, Dover, Kent CT17 9EN, U.K. THIRD ANGLE
PROJECTION Drawn By: S.D.Clark Date: 23/03/2004
115 DO NOT SCALE IF IN DOUBT, ASK! DIMENSIONS IN MILLIMETRES ISSUE DATE CN No. Material:
THIS IS A COMPONENT DRAWING AND THE TOLERANCES SHOWN TOLERANCES UNLESS STATED: See BOM
REFER TO THE COMPONENT AND NOT ITS ASSOCIATED TOOLING NOMINAL 0.5 6 11/01/2005 22222
© MEGGER LIMITED TO 1 DECIMAL PLACE 0.15 Finish:
Reproduction in whole or part without prior permission ANGULAR 1
from the copyright owner is strictly prohibited HOLES TO BS4500 H11 5 02/07/2004 22058
A1/E9 1 2 3 4 5 6
Disassembly

1. Turn switch to OFF position.

2. Remove four corner screws in the base.
3. Keeping instrument upside down, separate the bottom from the top, taking care not to
damage the battery lead.
4. To remove the printed circuit boards, unplug battery lead and remove the two securing
screws (see picture page 5). Do not remove the screw in the centre of the rotary switch(s)
(unless you want to take the switch apart).
5. Lift the terminal block and the pcbs will follow.
6. Note position of the rotary switch(s) (as shown in picture on page 9) so that it can be
returned to this position for re-assembly.

Note that to retain calibration, the printed circuit boards need to be replaced as a pair.

Re-assembly
1. Ensure that the rotary switch and the knob are both in the ‘OFF’ position.
2. The battery connector can be fitted either way round since positive is the centre pin and
negative is both outer pins.
3. Take care not to trap the battery lead.
4. Do not over tighten the four case screws; they screw into plastic.

Miscellaneous notes
• Relays and Fuses are fitted only if required, depending on model.

• Replacement printed circuit board assemblies are available from Megger Sales. These
board pairs are tested, calibrated and set up for specific models.

11
 5 4 3 2 1

SK1
1 Volts L-N
2 Volts L-E
3 Volts N-E
4 Volts L-E (High Gain)
5 Volts N-E (High Gain)
6 TEMP TR Temp TR
7 TEMP R Temp R
8 I Sense I Sense
D 9 SPARE D
10 DAC x2
11 I ENABLE- ZERO CROSS 50%
12 LOOP TEST
13 DAC I
14 I x10
L-N FIT Zero Cross
15
16 N-E FIT
17 RELAY N-E
18 RELAY L-N
ZERO CROSS 50%
19 +5V
20 0V(A) Micro Range Switches
21 0V(D)
22 -5V Volts L-N TEMP TR
23 +15V Volts L-E TEMP R BACKLIGHT
24 -15V Volts N-E I SENSE
25 ZC1 DIFF OUT RANGE A
+5V_SWITCHED ZERO CROSS 1 ZC2 DIFF OUT RANGE A RANGE B
26 ZERO CROSS 2 Volts L-N Shifted RANGE B
27 TP283 ZC SELECT[1..2]
ZC SELECT[1..2] Volts L-E Shifted 2nd F A
28 Volts N-E Shifted RANGE LEDS 2nd F A
29 RANGE A 2nd F B
0V(S) PL24 RANGE B RANGE A 2nd F B
30 RANGE B
TP284 Zero Cross 2nd F A DAC x2
ZC1 2nd F B 2nd F A DAC x2 I ENABLE- SW OFF
3

1
2
3
LOADED 2nd F B I ENABLE- LOOP TEST SW_OFF
2 LOOP TEST

ZC1

ZC2
PL25 1 ZC2 UNLOADED DAC I
ZERO DAC I
ZERO CROSS SELECT I x10
Differance Circuit ZERO CROSS I x10
ZERO CROSS SELECT
C TP232
TP233
Volts L-N
Volts L-E DIFF_SELECT[1..3]
C

ZERO CROSS
LOADED
UNLOADED
ZERO
ZERO CROSS SELECT
DIFF_SELECT[1..3] Range Switches
TP234 Volts N-E
TP235 Volts L-E (High Gain)
TP236 Volts N-E (High Gain) Volts L-N
TP237 TEMP TR Volts L-N LOADED
TP238 TEMP R Volts L-E UNLOADED
TP239 I Sense Volts L-E ZERO
TP240 SPARE Volts N-E
TP241 DAC x2 Volts N-E
TP242 I ENABLE- ZERO CROSS 50% LEDs
TP243 LOOP TEST Volts L-E (High Gain) POWER OFF
TP244 DAC I Volts L-E (High Gain) DIFF OUT POWER OFF SW_5V-
TP245 I x10 Volts N-E (High Gain) DIFF GAIN SW_5V-
TP246 L-N FIT Volts N-E (High Gain) DIFF GAIN LED DATA
TP247 N-E FIT LED DATA LED CLK LED DATA
TP248 RELAY N-E LED CLK LED CLK
Differance
TP249 RELAY L-N NMI- DIFF_SELECT[1..3]
TP250 NMI- L-N FIT DIFF_SELECT[1..3]
TP251 +5V KEYS CLK- L-N FIT N-E FIT ZC SELECT[1..2]
TP252 0V(A) KEYS LD- KEYS CLK N-E FIT ZC SELECT[1..2]
TP253 0V(D) KEYS LD-
TP254 -5V RELAY N-E
TP255 +15V Level Shift TEST KEY- RELAY N-E RELAY L-N
TP256 -15V KEYS DATA RELAY L-N
TP257 +5V_SWITCHED CONF DATA
0V(S) LEDs

Micro
Volts L-N Shifted
Volts L-N Volts L-N Shifted
B B
Volts L-E Shifted CONF DATA
Volts L-E Volts L-E Shifted KEYS DATA
TEST KEY-
Volts N-E Shifted
Volts N-E Volts N-E Shifted
Keys/Config

Power Supply

KEYS LD- KEYS DATA

SW_OFF Level Shift KEYS CLK- CONFIG DATA
NMI-
SW_5V-
SW_5V-
TEST KEY-
POWER OFF
POWER_OFF TEST_KEY_POWER_ON

TEST_KEY_POWER_ON

Keys & Config

Power

TEST KEY POWER ON

A A
<Core Design>
MEGGER LIMITED Document Number
Archcliffe Road, Dover,
Kent, CT17 9EN, England 6270-290
Title
Display Board Block Diagram
Instrument: LT/RCDT3xx Issue Date CN No.
Drawn By: Chris Wedge 4 11-06-04 22036
Date: 3 05-05-04 22007
© MEGGER LIMITED Size A3 Sheet 1 of 10

5 4 3 2 1
 5 4 TP153 3
+5V 2 1
TP285
4 +5V
LOADED
TP154
S
2 D IC10-1 Q 5
+5V

16
3 6 DIFF OUT
UNLOADED C Q 14
C5 TP133 TP132

Vdd
C110 TP155 74HC74
TP286 100.00n 8
R VCC
74AHCT1G86GW IC11-4 25 5 R224
IC10-3 4053 +
6 INH
V+
IC53-2 7
IC50 1
10.00nF ZERO IC53-3 6 -
GND

Vee
D D

Vss
1 5 0V(D) TP280 TLE2022CD 1.00K
B VCC 50.00 TP287 74HC74 0V(D) TLE2022CD 1
2 A 10 7 V- 0.063 D61
3 4 R329

8
TP157 GND Y TP264 C6 LL4148
S 4
12 9 100.00n
D Q 25
IC10-2
IC51 11 8 0V(D)
ZERO CROSS C Q 30.00K
1 5 74HC74 0V(A)
TP265 B VCC TP288 -5V R330 1
2 A R 0.063
3 GND Y 4 30.00K
1.00 x1 or x10 Gain
74AHCT1G86GW 13
0.06
TP281
ZERO CROSS SELECT DIFF GAIN
XOR GATES TP21 R43 R44
0V(D) 47.00K TP22 1.00M
0 = USE ZERO CROSS 1 1
TP289 TR34
1 = USE ZERO CROSS- 0.063 0.063
10 2 0V(A)
SW MMBF0201NLT1
15 1
IC11-1
R45 R46 4053 C1
+5V 1.00M 1.00M C81 47.00n
1 1 TP23 50.00 TP2 0V(S)
1.00u
TP25 0.063 0.063
40.00
D15
LL4148 +5V
TP24 R1 C121
062 TP278 TP26 5 SW 9
C 3
TP27
NF C
+ 3 4
IC32-1 1 - Vloop AC 12 11 062 IC11-2
SW x 4.3 GAIN 10.00nF
2 - 4053 0V(A)
0V(A) R47 Vloop AC 13 14 5 or x 37.3 GAIN 50.00
1.00K IC15-3 + 0V(A)
IC32-2 7 7
R49 100.00K R50 100.00K 1 D16 4053 6 - TP29 TP131
1 0.063 1 0.063 0.063 LL4148 TP28 3 + V+
1 Rg1 OUT 6
TP290 R324 IC33
-5V 1.00K
PHASE R51 33.00K 1 AD622AR
TP279 R54 1 0.063
SENSITIVE R325 0.063 8 Rg2 REF 5
1.00K 10.00K
DETECTOR 1
1 2 -
0.063 V-
0.063
4 TP282
TP266
TP30
11 SW 12
-5V
14 13
IC11-3 +15V
TP259 4053
R59 TP32 R60
10.00R 1.00M TP33 +5V
DIFF_SELECT3 R58
300.00R TP34 1 1
TP260 0V(A) 0.063 0.063 TP291
1
0V(A)
B 0.063 10 SW 2
R48 B
15 1 100.00K
IC15-1 1
8 C11 R61 R62 R63 4053 C2 0.063
100.00n 10.00R 1.00M 100.00K 47.00n
062

V+ 25.00 1 1 TP36 50.00 TP134

0.063 0.063 C82 3
IC32-3 1.00u TP1 +
TP37 1 IC53-1
Vloop AC 40.00 2
5 9 -
V- SW
C13 +5V R2 TLE2022CD
4 3 4 R56
100.00n 0V(A) 4.70K
25.00 IC15-2
SELECT LOOP SOURCE 4053 NF 1.00
C10

16
DIFF_SELECT[1..3] 0.06
10.00nF
C14 50

Vdd
R64
SELECT INPUT 300.00R 100.00n +5V
IC15-4 25 0V(A)
FOR LOOP 1
+5V 0.063 TP38 6 4053 0V(S)
0V(D)
CCT. INH
Vee

Vss
6 0V(A)
DIFF_SELECT1 E -15V C8
11
7

DIFF_SELECT2 A C15 100.00n

10 0
B G _ Vdd 16
DIFF_SELECT3 9 C16 100.00n 25
Volts L-N C 7 100.00n 25
13 0
14 25
Volts L-E 1
15 2 OUT 3
12 -5V
A Volts N-E 1
3
4 IC34
A
5 C9
Volts L-E (High Gain) 5 4051 100.00n 0V(A) <Core Design>
2 6 Vss 8
Volts N-E (High Gain) 4 7 Vee 7 0V(D) 25 MEGGER LIMITED Document Number
Archcliffe Road, Dover,
C17 Kent, CT17 9EN, England 6270-290
0V(A) 100.00n Title

TP159
25 LOOP MEASUREMENT LOOP MEASUREMENT
Instrument: CM450UK Issue Date CN No.
-5V -5V Drawn By: KF/OG/RH 4 11-06-04 22036
Date: Monday, October 20, 2003
© MEGGER LIMITED Size A3 Sheet 2 of 10

5 4 3 2 1
 5 4 3 2 1
+5V +5V

R279 R280 R281 R282 R283 R284 R285 R286 R287 R288 R289 R290 R291 R292 R293 R294
10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K 10.00K
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
D D
0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063
TP161 TP162 TP163 TP164 TP165 TP166 TP167 TP168 TP169 TP171
TP172 TP173
TP174 TP175
SWK1 LK1
1 2

SWK2 LK2
1 2

SWK3 LK3
1 2

C C

SWK4 LK4
1 2

+5V TP176 TP177 +5V

IC22 IC23
1 16 KEYS LD- 1 16
KEYS LD- SH/LD VCC SH/LD VCC
SWK5 2 15 LK5 KEYS CLK- 2 15
KEYS CLK- CLKCLK INH CLKCLK INH
1 2 3 E D 14 3 E D 14
4 F C 13 4 F C 13
5 G B 12 5 G B 12
6 H A 11 6 H A 11
7 QH SER 10 7 QH SER 10
SWK6 TP178 8 9 LK6 TP179 8 9
GND QH KEYS DATA GND QH
1 2
+5V
74HC165 74HC165
TP180
B B
R318
SWK7 LK7 10.00K
1 2 1
0.063
0V(D) 0V(D)
TP292

CONFIG DATA
LK8 +5V

SWK8 TEST_KEY_POWER_ON TP181

1 2
C83 C84
+5V 100.00n 100.00n
BATTERY +VE 25 25
0V(D) D62 R227 0V(D)
SW16 LL4148 TP135 1.00K TP293
1
R226 0.063 0V(D)
<Core Design>
TEST KEY-
A TEST / POWER ON
1.00K MEGGER LIMITED Document Number
A
1 Archcliffe Road, Dover,
0.063
R81
10.00K Kent, CT17 9EN, England 6270-290
1 Title
0.063 Keys & Config
Instrument: LT/RCDT3xx Issue Date CN No.
Drawn By: Chris Wedge 4 11-06-04 22036
0V(D) Date: 3 05-05-04 22007
© MEGGER LIMITED Size A4 Sheet 3 of 10

5 4 3 2 1
 5 4 3 2 1

LINE NEUTRAL ON NEUTRAL_EARTH ON LINE EARTH ON

LED INDICATOR LED INDICATOR LED INDICATOR

D D
+5V +5V +5V

D68 D69 D70

R82 R83 R84

1.00K 1.00K 1.00K
1 1 1
0.063 0.063 0.063
TP41 TP294 TP42 TP43 TP295
TP39 TP296 TP40 TP44
R85 R86 R87
TR11 TR12 TR13
BCW32 BCW32 BCW32
C111
4.70K 100.00n 4.70K 4.70K
1 25.00 1 1
0.063 0.063 0.063
0V(D) 0V(D) 0V(D)
0V(D)
C C
R327
10.00K
C112 1 C113
100.00n 0.063 100.00n DIFF_SELECT[1..3]
DIFF_SELECT[1..3]
25.00 25.00
R326 R328
10.00K 10.00K
1 1 TP45
0.063 0.063 0V(D) +5V
0V(D) TP47
TP48 TP267 TP268 TP269

R88
IC37 10.00K
LED DATA 1 DS1 Vcc 14 1
2 13 DIFF_SELECT1 0.063
SHIFT0 DS2 Q7 DIFF_SELECT2
3 Q0 Q6 12
SHIFT1 DIFF_SELECT3 TP182
4 Q1 Q5 11
SHIFT2 5 10 ZC SELECT1 C18
ZC SELECT2 6 Q2 Q4 100.00n
Q3 MR 9
TP49 25
7 GND CP 8

TP50 74HC164 C19

100.00n
TP51
25
LED CLK

B B
0V(D)

ZC SELECT[1..2]
ZC SELECT[1..2]

A A
<Core Design>
MEGGER LIMITED Document Number
Archcliffe Road, Dover,
Kent, CT17 9EN, England 6270-290
Title
LEDs and Shift Register
Instrument: LT/RCDT3xx Issue Date CN No.
Drawn By: Chris Wedge 4 11-06-04 22036
Date: 3 05-05-04 22007
© MEGGER LIMITED Size A3 Sheet 4 of 10

5 4 3 2 1
 5 4 3 2 1

FILTERED 5V
FILTERED 5V

R89
R90 10.00K
D 10.00K 1 D
1 0.063
0.063

R91
IC17-4
R92
IC17-1 Volts N-E 12 +
Volts L-N 3 + LMV324 14 Volts N-E Shifted
LMV324 1 Volts L-N Shifted 13 _
2 _ 10.00K
10.00K 1
1 0.063 TP183
0.063 TP184

TP185
TP186

C C

FILTERED 5V

R93 +5V
10.00K
1
0.063

R94
IC17-2 R95
Volts L-E 5 + 10.00R
LMV324 7 Volts L-E Shifted 4 TP297 1
6 _ IC17-5 0.063
10.00K C85 V+
1 100.00n FILTERED 5V
0.063 TP187
25
LMV324
V- C20
100.00n
11 25

B TP188 B

0V(A)

A A
<Core Design>
MEGGER LIMITED Document Number
Archcliffe Road, Dover,
Kent, CT17 9EN, England 6270-290
Title
Level Shift
Instrument: LT/RCDT3xx Issue Date CN No.
Drawn By: Chris Wedge 4 11-06-04 22036
Date: 3 05-05-04 22007
© MEGGER LIMITED Size A3 Sheet 5 of 10
5 4 3 2 1
 5 4 3 2 1

+5V LC1
TP270 RXD1 LKD3 SEG1 1 36 BP 1
+5V SEG2 S1 C1 BP 2
BACKLIGHT DRIVER 1 2 2 S2 C2 35
TP271 TXD1 R116 SEG3 3 34 BP 3
TP52 10.00R BATTERY +VE SEG4 S3 C3 BP 4
4 S4 C4 33
TP272 RXD0 Buzzer 1 0.063 SEG5 5 32 SEG32
0V(D) 0V(S) SEG6 S5 S32 SEG31
1 4 6 S6 S31 31
TP273 TXD0 SEG7 7 30 SEG30
BL1 WD1 SEG8 S7 S30 SEG29
8 S8 S29 29

+
+5V LL4148 SEG9 9 28 SEG28
R117 S9 S28
+5V D20 30.00K SEG10 10 27 SEG27
LCD BACKLIGHT S10 S27
1 0.063 1 SEG11 11 26 SEG26
2.20K TP53 +5V TP54 SEG12 S11 S26 SEG25
TP298 0.063 12 S12 S25 25
D SEG13 13 24 SEG24 D
SEG14 S13 S24 SEG23
R332 R118 14 S14 S23 23
TP55 2 3 R119 BCF29 SEG15 SEG22
R331 10.00R 15 S15 S22 22
BACKLIGHT- TP299 BUZZ TR15 TR14 SEG16 16 21 SEG21
TR35 1 S16 S21
0.063 SEG17 17 20 SEG20
BC807-25 BCW32 R120 R121 S17 S20
10.00K 30.00K 100.00K TP56 SEG18 18 19 SEG19
R122 R123 R124 R125 TP314 S18 S19
1.00M 33.00R 33.00R 1.00M 1 0.063 1.00K 1 1
+5V 1 6280-350
1 1 1 1 TP57 0.063 0.063 R126
0.063 0V(D)
TP58 0.063 0.063 0.063 0.063 C31 30.00K TP59
2.20uF + C32 1
TP300 100.00n 0.063
R127 16
TP61 10.00R 25
TP301 1 TP302 IC38 TR16 BATTERY V
0.063 16 BCW32
TR33 R128 Vcc
62 Vcc R129
A-VCC Vref 0V(D) 99 10.00K C33
MMBF0201NLT1 AVcc
C34 98 TP60 1 10.00nF
Vref
R333
10.00K 10.00uF+ C35 AVSS 96 AVss 0.063 50
1 100.00n 14
16 Vss
0.063 25 64 72 SEG27
BACKLIGHT PL26 Vss P20/A0(/D0/-)
+5V 0V(S) 71 SEG28
0V(D) P21/A1(/D1/D0) SEG18
100.00K 4 0V(D) P22/A2(/D2/D1) 70
TP62 3 38 69 SEG17 0V(A) 0V(A) +5V
1 N-E FIT P60/CTS0/RTS0 P23/A3(/D3/D2)
0V(D) 0.063 0V(S) 2 RXD0 L-N FIT 37 P61/CLK0 P24/A4(/D4/D3) 68 SEG16
1 TXD0 36 P62/RxD0 P25/A5(/D5/D4) 67 SEG15
+5V 35 66 SEG14
PP1 P63/TxD0 P26/A6(/D6/D5) R164
EEPROM (8k x 8) DIFF GAIN P64 34 65 SEG13 30.00K 2.5V REFERENCE
DIFF GAIN P64/CTS1/RTS1/CTS0/CLKS1 P27/A7(/D7/D6)
6 FLASH - CLK1 33 63 SEG12 1
RXD1 P65/CLK1 P30/A8(/-/D7) SEG11
R132 5 32 P66/RxD1 P31/A9 61 0.063
C
10.00K 4 TXD1 31 60 SEG10 IC17-3 C
R130 R131 P67/TxD1 P32/A10 TP104
TP64 10.00K 10.00K 1 3 PROG BACKLIGHT- 30 59 SEG9 10 +
P70/TxD2/SDA/TA0out P33/A11
8

IC39 1 1 0.063 2 +5V SPARE1 29 58 SEG8 8

P71/RxD2/SCL/TA0in/TB5in P34/A12 LMV324
24C64 0.063 0.063 1 BUZZ 28 57 SEG7 9 _
Vcc

P72/CLK2/TA1out/V P35/A13 SEG6

LOADED 27 P73/CTS2/RTS2/TA1in/V P36/A14 56 R133 R134 R135 R136 R169
1 5 26 55 SEG5 10.00K 10.00K 10.00K 10.00K C63 30.00K
A0 SDA UNLOADED P74/TA2out/W P37/A15
2 Cal Plug 25 54 SEG4 1 1 1 1 100.00n 1
A1 ZERO P75/TA2in/W P40/A16
3 0V(D) 0V(D) SDA 24 53 SEG3 0.063 0.063 0.063 0.063 25 0.063
A2 P76/TA3out P41/A17 SEG2 TP107
7 WP SCL 6 23 P77/TA3in P42/A18 52
22 51 SEG1
POWER OFF P80/TA4out/U P43/A19
Vss

+5V 21 88 BP 1
ZERO CROSS 50% P81/TA4in/U P00/D0
TP65 20 87 BP 2
I x10 P82/INT0 P01/D1
19 86 BP 3 0V(A)
4

ZERO CROSS P83/INT1 P02/D2 BP 4

TEST KEY- 18 P84/INT2 P03/D3 85
NMI- 17 84 RANGE A
P85/NMI P04/D4 RANGE A
8

11 83 RANGE B
SW_5V- P86/Xcout P05/D5 RANGE B
0V(D) 10 82 2nd SW A
Vcc

ZERO CROSS SELECT P87/Xcin P06/D6 2nd F A

XOR 7 81 2nd SW B
P90/TB0in/CLK3 P07/D7 2nd F B
1 5 6 80 SEG19
A0 SDA DAC x2 P91/TB1in/Sin3 P10/D8
2 IC52 5 79 SEG20
A1 I ENABLE- P92/TB2in/Sout3 P11/D9
TP274

3 1 5 4 78 SEG21
A2 B VCC LOOP TEST P93/DA0/TB3in P12/D10
7 6 2 3 77 SEG22
WP SCL A DAC I P94/DA1/TB4in P13/D11
3 4 2 76 SEG23 +5V
GND Y LED DATA P95/ANEX0/CLK4 P14/D12
Vss

Patch EEPROM 1 75 SEG24

LED CLK P96/ANEX1/Sout4 P15/D13/INT3
Not Normally 100 74 SEG25
NMI- P97/ADtrg/Sin4 P16/D14/INT4
fitted 74AHCT1G86GW 97 73 SEG26
Volts L-N Shifted R137
4

IC40 P100/AN0 P17/D15/INT5 SEG32

C36 Volts L-E Shifted 95 P101/AN1 P44/CS0 50 10.00K
24C64 94 49 SEG31 1
Volts N-E Shifted P102/AN2 P45/CS1
+5V 93 48 SEG30 0.063 TP66
B DIFF OUT P103/AN3 P46/CS2 B
TP275 92 47 SEG29
TEMP TR P104/AN4/KI0 P47/CS3
91 46 FLASH - CE
100.00n TEMP R P105/AN5/KI1 P50/WRL/WR
0V(D) 90 45 P51
R138 25 I Sense P106/AN6/KI2 P51/WRH/BHE CONF DATA
10.00K 0V(D) TP67 XL1 TP68 BATTERY V 89 44 P52
P107/AN7/KI3 P52/RD KEYS DATA
1 15 43 P53
Xin P53/BCLK KEYS LD-
0.063 13 39 P57
C37 Xout P57/RDY/CLKout KEYS CLK
MHz 6 RES 12 40 P56
RESET P56/ALE RELAY L-N
NMI- C38 BYTE 8 42 P54
TP303 BYTE P54/HLDA RELAY N-E
33.00p 9 41 P55
50 33.00p +5V CNVss P55/HOLD
M30620F CPFP
50
TP73 R140
SPARE1 10.00K
1
0V(D) TP74 0.063
R141
100.00K
D21 1
LL4148 0.063 +5V
+5V
+5V TP81 PROG 0V(D)

C39 R142 R143

100.00n SW18 100.00K 10.00K
PL21 25.00
R319 R320 R321 R322 1 1
1 2 BUSY P64 10.00K 10.00K 10.00K 10.00K 0.063 0.063
FLASH - CLK1 3 4 RXD1 1 1 1 1
FLASH - CE 5 6 EPM P55 0.063 0.063 0.063 0.063
7 8 RES
PROG 9 10 TXD1 SW19
RXD0

RXD1
TXD0

TXD1

A 0V(D) 0V(D) A

RESET
0V(D) <Core Design>
MEGGER LIMITED Document Number
PROG Archcliffe Road, Dover,
Kent, CT17 9EN, England 6270-290
Title
Microprocessor Circuits
Instrument: Loop Tester Issue Date CN No.
Drawn By: Rongkai Xu 4 11-06-04 22036
Date: Tuesday, November 04, 2003 3 05-05-04 22007
© MEGGER LIMITED Size A3 Sheet 6 of 10
5 4 3 2 1
 5 4 3 2 1
TP276 BATTERY +VE TP83

PL22 FS1
3
2 TP84
1 3.00 A C41 R147 R144
R145 C40
TP277 10.00uF + D22 100.00K C51 1.00K
12V in - 8 AA Cells 1 10.00nF 1
16.00 MBRS130LT3 0.063 50.00 0.063
TP304 10.00M 1.00 10.00nF
NDS352AP NDS352AP
50.00
D BATTERY +VE TR18
TP85
TR19
TP86
+5V D
0V(P)
L3

HI = OFF, LO = ON
R228
R229 1.00M
1.00M 1 D23
R335 220uH
1 0.063 C44 D73 C118 C119
0.063 220.00n MBRS130LT3 BZX84C5V6 + 100.00uF + 100.00uF
TP138 25.00 TP139
16.00 16.00
TR30 1.00M 1 R230 0V(P)
SW_OFF BCW32 0.063 3.00K IC41
1 8 1 TP88
C120 GND OUT
LO = OFF 0.063 7 2 R149
D63 RT Vcc R150
HI = ON HI = ON, LO = OFF 6 3 10.00K 30.00K
TP305 DTC COMP D25 TP89 TP90
5 SCP FB 4 1 1
TP140 0.063 LL4148 0.063 0V(D)
100.00n TP87 TL5001ACD TP91

MMBF0201NLT1
LL4148 25.00 TR22 R151 BCF29
TP141 TP313
D64 100.00K 50 TR20
TP142 TP93
LL4148 1 1.00n
TP189 R154
0.063 TP143 C45 3.00K R155
0V(P) 10.00nF 1 300.00R
R303 TP94

MMBF0201NLT1
TR21 50.00 0.063 1 C104
TP148 C76 + 10.00uF
C46 C49 TP306 0.063
TEST_KEY_POWER_ON
TP146 TP144 TP145 + 10.00uF 100.00n
16
D24 25
R156 16 TP95
PULSE HI TO 300.00R R157 3.00K
TURN ON 1 100.00K IC25-1 4
1 -
0.063 TR31

MMBF0201NLT1
1 0.063 2
R158 TP307 YLM339
C TP149 LL4148 0.063
+ 5 C
C103
POWER_OFF 10.00nF 30.00K
R334 R159
50.00 0R 10.00K 1 C52
R231
HI = OFF 10.00K C92 1.00 1 0.063 10.00nF
100.00n LL4148 50.00
1 0.00 0.063
25 D26
0.063

0V(P) 0V(P)
R160
C105 30.00K
+ 10.00uF 1
16 0.063
D27
+5V TP308
LM339
10 - LL4148
NMI CIRCUIT 13 -5V
+5V Y
11 +IC25-4
R232 R233 TP190 +15V
R234
30.00K C93 1.00M 68.00K
1 1 1 R235 R161
0.063 100.00n 0.063 0.063 10.00K
25 TWEAK 1
0.063
LM339 D66
TP150 100.00K
B 8 -
14 1 B
TP151 Y NMI- 0.063
9 BAV99
+IC25-3 0V(P) TP99 L2
C42 TP309
+ 10.00uF R236
10.00K +5V_SWITCHED 220uH
16 TP152
D65 1 TP310 TP101
LL4148 0.063 LM339 C54 IC42
6 22.00pF TP102 1 8
- 50.00 -IN Vin
Y 1 2 +INCUR LIM 7
7 3 6 C58
+IC25-2 OSC COL 100.00n
R165 R166 4 GND EMIT 5 C106
0V(P) 100.00K 7.50K 25.00
C107 + 10.00uF C77
1 2
LM3578AM TP103 TP311 + 10.00uF C108 100.00n
50
0.063 0.125 50 + 10.00uF 25
C60 50
C59 330.00pF
R167
470.00p 50.00 1.00R
50.00 LL4148
1
0.063 D30
LKD1
5V SWITCH 0V(P) 1 2
FOR 15V
+5V TR25 +5V_SWITCHED SUPPLIES +5V LKD2 C109
0V(A) R170
NDS352AP 1 2 0V(P)
+ 10.00uF 100.00K C78
3 1 100.00n
50
0.063 25
V+ D31
R237 0V(D)
30.00K IC25-5
A 1 C62 LM339 LL4148
A
0.063 10.00nF V-
50 <Core Design> -15V
12
SW_5V- 0V(P) MEGGER LIMITED Document Number
Archcliffe Road, Dover,
Kent, CT17 9EN, England 6270-290
0V(P) Title
TP105
POWER SUPPLIES
Instrument: LT/RCDT3xx Issue Date CN No.
Drawn By: Rongkai Xu 4 11-06-04 22036
Date: 3 05-05-04 22007
© MEGGER LIMITED Size A3 Sheet 7 of 10
5 4 3 2 1
 5 4 3 2 1

SW_OFF
+5V
These LEDs are for debug only
and are not intended to be
+5V fitted on production
D32 D33
R172 instruments
D34 D35 220.00R
1
D36 D37 0.125
D RANGE LEDS D
R173
1.00K D71 D39
1 RANGE_LEDS
0.063 D41
TP194 TP5 TP195
D43 0V(D)
R174
22.00K
R175 1
1.00K 0V(D) 0.063
1

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
0.063

1
2
3
4
5
6
7
8
9
TP196 TP4
TO01
TO02
TO03
TO04
TO05
TO06
TO07
TO08
TO09
TO10
TO11
TO12
TO13
TO14
TO15
TO16
TO17
TO18
TO19
TO20
TO21
TO22
TO23
TO24

TM09
TM10
TM11
TM12
TM13
TM14
TM15
TM16
TM17
TM18
TM19
TM20
TM21
TM22
TM23
TM24
TM01
TM02
TM03
TM04
TM05
TM06
TM07
TM08

TC17
TC18
TC19
TC20
TC21
TC22
TC23
TC24
TC01
TC02
TC03
TC04
TC05
TC06
TC07
TC08
TC09
TC10
TC11
TC12
TC13
TC14
TC15
TC16
TR26
BCW32
R176 POWER SWITCH OUTER POWER SWITCH MIDDLE TP197
1.00K
1 0V(D)
0.063
C C
TP198 TP3
01
Top switch Bottom switch
R177
1.00K Ring Alignment Ring Alignment
1
0.063 SW12 TO01 BO01
TP199 TP2 | | 145
CENTER
TM09 BM17
| |
R178 RANGE POSITION OUTER RANGE POSITION SWITCH MIDDLE RANGE POSITION SWITCH INNER
1.00K TC17 BC09
1
0.063
TP200 TP1

B R179 B
BM17
BM18
BM19
BM20
BM21
BM22
BM23
BM24
BM01
BM02
BM03
BM04
BM05
BM06
BM07
BM08
BM09
BM10
BM11
BM12
BM13
BM14
BM15
BM16
BO01
BO02
BO03
BO04
BO05
BO06
BO07
BO08
BO09
BO10
BO11
BO12
BO13
BO14
BO15
BO16
BO17
BO18
BO19
BO20
BO21
BO22
BO23
BO24

BC09
BC10
BC11
BC12
BC13
BC14
BC15
BC16
BC17
BC18
BC19
BC20
BC21
BC22
BC23
BC24
BC01
BC02
BC03
BC04
BC05
BC06
BC07
BC08
1.00K
1
0.063
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96

105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
97
98
99
100
101
102
103
104

137
138
139
140
141
142
143
144
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
+5V
TP3

TP4

TP5

TP1

0V(A) Range Switch

RANGE B
R180 R181
100.00K RANGE A 100.00K
1 1 C114
0.063 0.063 1.00n
TP202
C115 50.00
1.00n
50.00
TP201
0V(A)
<Core Design>
A MEGGER LIMITED Document Number A
Archcliffe Road, Dover,
Kent, CT17 9EN, England 6270-290
0V(A) Title
Range Switch
Instrument: LT/RCDT3xx Issue Date CN No.
Drawn By: Chris Wedge 4 11-06-04 22036
Date: 3 05-05-04 22007
© MEGGER LIMITED Size A4 Sheet 8 of 10
5 4 3 2 1
 A
B
C
D

TP209
TP208
TP207
TP206
TP205
+5V

0V(A)
1
1
1
1
1
1

0.063
0.063
0.063
0.063
0.063
0.063

1.00K
R317
1.00K
R316
1.00K
R315
1.00K
R314
1.00K
R313
1.00K
R312

TAP1
TAP2
TAP3
TAP4
TAP5

5
5

D47

D72

73 BO01 TO01 1
D45

74 BO02 TO02 2
75 BO03 TO03 3
2nd Function Switch

76 BO04 TO04 4
77 BO05 TO05 5
78 6

SW13
BO06 TO06
79 BO07 TO07 7
80 BO08 TO08 8

+5V
81 BO09 TO09 9
82 BO10 TO10 10
TAP3 83 11
BO11 TO11
84 BO12 TO12 12
85 BO13 TO13 13

4
4

TAP4 86 14
BO14 TO14
87 BO15 TO15 15
88 BO16 TO16 16
TAP5 89 17
BO17 TO17
90 BO18 TO18 18
91 BO19 TO19 19
92 BO20 TO20 20
POWER SWITCH OUTER

93 BO21 TO21 21
94 BO22 TO22 22
TAP1 95 RANGE POSITION OUTER 23
BO23 TO23
96 BO24 TO24 24
D46

105 BM17 TM09 25

D50

106 BM18 TM10 26

107 27
|
|

BM19 TM11
108 BM20 TM12 28
109 29
TC17
TO01

TM09

BM21 TM13
D48

110 30
D52

BM22 TM14
111 BM23 31
Top switch

TM15
Ring Alignment

112 BM24 TM16 32

113 BM01 TM17 33
114 BM02 TM18 34
115 BM03 TM19 35

3
3

116 BM04 TM20 36

117 BM05 TM21 37
118 BM06 TM22 38
119 BM07 TM23 39
+5V

01

120 40

0V(A)
1
1

BM08 TM24
97 41
POWER SWITCH MIDDLE

BM09 TM01
98 42

0.063
0.125

R185
R182

BM10 TM02
99 43

100.00K
220.00R

BM11 TM03
RANGE POSITION SWITCH MIDDLE

100 BM12 TM04 44

TP211

101 BM13 TM05 45

102 BM14 TM06 46
103 BM15 TM07 47
104 BM16 TM08 48

137 BC09 TC17 49

50.00
C117

138 50
1.00n

BC10 TC18
139 BC11 TC19 51
140 BC12 TC20 52
141 53
|
|

BC13 TC21
142 54
2nd F A

BC14 TC22
143 55
BC09
BO01

BM17

BC15 TC23
144 56
RANGE

BC16 TC24
121 BC17 TC01 57
Ring Alignment

122 58
2
2

BC18 TC02
Bottom switch

Title

123 59
Date:

BC19 TC03
instruments

124 BC20 TC04 60

125 61
0V(A)

Drawn By:
1

BC21 TC05
Instrument:

126 BC22 TC06 62

<Core Design>

127 63
0.063
R184

BC23 TC07
128 64
100.00K
fitted on production

BC24 TC08
129 BC01 TC09 65
130 BC02 TC10 66
TP210

131 67
POSITION SWITCH INNER

BC03 TC11
LT/RCDT3xx
Chris Wedge

132 68
and are not intended to be

BC04 TC12
133 BC05 TC13 69
134 BC06 TC14 70
135 71
These LEDs are for debug only

© MEGGER LIMITED

BC07 TC15
2nd Function Switch

136 BC08 TC16 72

CENTER

50.00
C116
1.00n
TP203

145

Archcliffe Road, Dover,

MEGGER LIMITED
Kent, CT17 9EN, England
0V(D)

2nd F B

4
3

1
1

Issue
TR27

Size A4
BCW32
1
RANGE_LEDS

R183
22.00K

Date

Sheet 9
0.063TP204

11-06-04
05-05-04
Document Number
6270-290

of 10
22007
22036
CN No.
A
B
C
D
 5 4 3 2 1

ZERO-CROSSING DETECTOR

+5V

ZC SELECT[1..2] SELECT ZERO CROSS

SOURCE
D D
+5V R206
R208
1.00K
R207 1
0V(A) 6 47.00K 0.063
ZC SELECT1 E 10.00M
11 A 1
ZC SELECT2 10 0 16 1
B G _ Vdd C94 TP214
0.063
0.063
Volts L-N 9 C 7
13 100.00n TP123 ZERO-CROSSING
0 R210 TP124
14 25 CLAMPER
Volts L-E 1 LM339 R211
15 2 OUT 3 5 +
Volts N-E 12 3 Y 2 ZERO CROSS 2
TP216
TP217
TP218 1 4 IC45 10.00K 4 - IC49-1
5 5 4051 1.00K
2 8 1 TP215
6 Vss 0V(D) 0.063 1
4 7 Vee 7 TP125
ZERO-CROSSING 0.063 D67
TP230 R213
C95 1.00K
TR32 LL4148
0V(A) 100.00n 1
25 0.063
0V(A)
MMBF0201NLT1
R323
-5V 10.00K
1
TP231
0V(A)
ZERO CROSS 50%

C C

+5V

4
TP127
+5V TP261
S
2 D Q 5
+5V IC1-1
3 3 C Q 6 ZERO CROSS 1
TP219
74HC74
V+
LM339 R
7 +
LM339 1
Y TP220 1
IC49-5

14

16
6 - IC49-2 TP221
V- +5V TP129

Vdd
SIG
12
3 C/IN P1/OUT 2
4 13 SK22
-5V VCOUT P2/OUT PLL LOCKED
6 C1(1) PULSE 1
TP222 7 9 +5V
C67 C1(2) Vco IN
5 INH DEMOD 10 R214
0V(A) 22.00nF TP223
15 ZEN 10.00K
50.00 IC43 1
4046 TP130
0.063 14

Vss
R1

R2
B 10 B
C96
TP224 VCC
100.00n TP262
R215 S
11

12

8
TP225 25 TP226
10.00K 12 D Q 9 IC1-3
11 LM339
+ 1 IC1-2 GND
13 0.063 C68 11 8 TP263 74HC74
Y 10.00nF C97 C Q
10 - IC49-4 TP227 74HC74
50 100.00n 7
R216
100.00K 25 R
1
0.063 13

0V(A)
0V(D)
0V(A)

TP312

9 LM339
+
Y 14
8 - IC49-3 Not Fitted list

Surface Mount - Conventional

A
D63 LK1, LK2, LK3, LK4, LK5, LK6, LK7, LK8 A

IC40 D32, D33, D34, D35, D36, D37, D38, D39, D40, D41 <Core Design>
0V(A) R1 & R2 D43, D45, D46, D47, D48, D50, D52, D71, D72 MEGGER LIMITED Document Number
Archcliffe Road, Dover,
SW18 & SW19 PL24, PL25 Kent, CT17 9EN, England 6270-290
Title
ZERO CROSSING Circuit
Instrument: Loop Tester Issue Date CN No.
Drawn By: Rongkai Xu 4 11-06-04 22036
Date: Tuesday, October 21, 2003 3 05-05-04 22007
© MEGGER LIMITED Size A3 Sheet 10 of 10
5 4 3 2 1
 5 4 3 2 1

SK1
1 Volts L-N
2 Volts L-E
3 Volts N-E
4 Volts L-E (High Gain)
5 Volts N-E (High Gain)
6 TEMP TR
D 7 TEMP R D
8 I Sense
9 SPARE
10 DAC x2
11 I Enable-
12 Loop
13 DAC I
14 I x10
15 RLN fitted
16 RNE fitted
17 N or E
18 L or N
19 +5V
20 0V(A)
21 0V(D)
22 RLN fitted
-5V DAC I
23 +15V
24 RNE fitted DAC x2
-15V I Enable-
25 +5V_SWITCHED
26 I x10
27
28 Loop
Relays
29 0V(S) Current Source
30

RLN fitted

RNE fitted
Temp Measure

Loop
DAC x2
I Enable-
I x10
DAC I
Line TEMP TR (D)
Line L-N L-N TEMP TR (D)
L-N
C TP175
TP176
Volts L-N
Volts L-E
TEMP R (D)
TEMP R (D) Temp TR
C
TP177 Volts N-E Neutral Temp TR Temp R
TP178 Volts L-E (High Gain) Neutral Temp R
TP179 Volts N-E (High Gain)
TP180 TEMP TR TEMP TR (D)
TP181 TEMP R Earth TEMP R (D)
Earth Temp Measure
TP182 I Sense
TP183 SPARE I Sense I Sense

N or E
L or N
TP184 DAC x2
TP185 I Enable- Current Source
TP186 Loop PL3
TP187 DAC I Relays
TP188 I x10
TP189 RLN fitted
TP190 RNE fitted

N or E
L or N
TP191 N or E PL4
TP192 L or N
TP193
TP194 +5V
TP195 0V(A)
TP196 0V(D)
TP197 -5V
PL5
TP198 +15V
TP199 -15V
+5V_SWITCHED

Measurement

B B
Volts L-N
Volts L-N
Line Volts L-E
Volts L-E
Volts N-E
Volts N-E
Neutral
Volts L-E (High Gain)
Volts L-E (High Gain)
Volts N-E (High Gain)
Earth Volts N-E (High Gain)

Measurement

A A
<Variant Name>
MEGGER LIMITED Document Number
Archcliffe Road, Dover,
6270-289
Kent, CT17 9EN, England
Title
LT/RCDT300 series Power PCB
Instrument: LT3xx/RCDT3xx Issue Date CN No.
Drawn By: Rongkai Xu/Chris Wedge 2 26/4/04 21993
Date: Monday, October 20, 2003 3 11-06-04 22036
© MEGGER LIMITED Size A3 Sheet 1 of 6

5 4 3 2 1
 5 4 3 2 1

+5V

D58
D D

RL1 LL4148

SK9 SK10

+
3 4

-
FS2
Line 2
5 L-N
A 1
2A 32mm FUSE

R186
RLN fitted
TR28
L or N BCW32
3.00K
1
0.063 TP108
R187
C 1.00M C
1
0.063

SK12 0V(D)
SK11
FS3 +5V
Neutral
A D59

2A 32mm FUSE
RL2 LL4148

+
3 4

-
B 2 B
Earth
5
1

0V(A)

RNE fitted
R188
TR29
N or E BCW32
3.00K
1
R189
0.063 TP109 1.00M
1
0.063

<Variant Name>
A MEGGER LIMITED Document Number A
0V(D) Archcliffe Road, Dover,
0V SUPPLY FOR Kent, CT17 9EN, England 6270-289
RELAY COILS Title
LT/RCDT300 series Power PCB
Instrument: LT3xx/RCDT3xx Issue Date CN No.
Drawn By: Rongkai Xu/Chris Wedge 2 26/4/04 21993
Date: Monday, October 20, 2003 3 11-06-04 22036
© MEGGER LIMITED Size A4 Sheet 2 of 6
5 4 3 2 1
 5 4 3 2 1

C21

C22
C23 100.00pF
50
R96
100.00pF
100.00pF 50
50 R97
R98 470.00K
D 0V(S) 1
0.063
D
47.00K
47.00K 0V(S) 1
0V(S) 1 0.063 R99
0.063 Line

R100
R101 Neutral 10.00M 3
1 +
Line IC18-1 1 Volts L-E (High Gain)
0.5 2 -
10.00M 3 062
10.00M 1 + R102
3 IC19-1 1 Volts N-E
1 + 0.5 Earth
IC20-1 1 Volts L-N 2 -
0.5 2 - 062
062 R103 R104
R105 Earth 10.00M
1
Neutral R106 0.5
R107 10.00M 470.00K
10.00M 1 1
1 0.5 0.063
0.5 47.00K C24
47.00K 1
1 0.063
0.063 C25
C26 100.00pF
50

C 100.00pF
100.00pF
50 C
50

C27

C28
100.00pF
50
R108
100.00pF
+5V 50
R109
47.00K
0V(S) 1
0.063
470.00K
0V(S) 1
R110 0.063
Line TP241 TP243

R111
10.00M Neutral
B 1
5
+
7
8 8 8
5
B
0.5 IC20-2 Volts L-E +
6 - V+ V+ V+
IC19-2 7
062 6 - 10.00M 5
R112 IC20-3 IC19-3 IC18-3 TP242 062 1 +
IC18-2 7 Volts N-E (High Gain)
062 062 062 0.5 6 -
Earth V- V- V- 062
R113 R114
4 4 4 R217
10.00M 10.00K Earth
1 1
0.5 R218 R219 R115
10.00K 10.00K 0.063
47.00K 1 1 10.00M
1 1
0.063 0.063
0.063 0.5
C29 470.00K
1
0.063
C30
100.00pF 0V(S)
50 -5V

+5V 100.00pF
50

C86 C87 C88

100.00n 100.00n 100.00n
A 25 25 25 A
<Variant Name>
MEGGER LIMITED Document Number
0V(S) Archcliffe Road, Dover,
C89
100.00n
C90
100.00n
C91
100.00n
6270-289
Kent, CT17 9EN, England
25 25 25 Title
LT/RCDT300 series Power PCB
Instrument: LT3xx/RCDT3xx Issue Date CN No.
Drawn By: Rongkai Xu/Chris Wedge 2 26/4/04 21993
Date: Monday, October 20, 2003 3 11-06-04 22036
-5V © MEGGER LIMITED Size A3 Sheet 3 of 6
5 4 3 2 1
 5 4 3 2 1

+5V

x4.7 TP153
R190
TP110 3.00K
1 IC21-2
0.063 IC21-1 0V(S) 5 + R238 R239
D R192
0.31V 3 + LM324 7 Temp R D
LM324 1 6 _
2 _ 1.00K 1.00K
TEMP R (D)
+5V R191 1 1
10.00K R193 0.063 0.063
Temp R is two diode junctions attached to the power resistors. Would 10.00K R194 1
expect a voltage about 1.2V, changing by -4mV/C. We could expect 1 0.063 D66
tempertures in the range -10C (cold, no test) to about 100C .. a range 0.063 LL4148
R195 R196
+5V 15.00K 1.00M of about 1.1V - 1.5V. 47.00K
10.00K 1
1 1
1 0.063
0.063 0.063
0.063 0V(A)
TP115 TP111 TP112 TP113 TP114
4
0.31V
V+
IC21-5
R198 TP257
LM324 R197 1.00M
C65 1.00K 1
V- 10.00nF 1 0.063
50 0.063
11

+5V
R337
10.00R
-5V 1
0.063 TP155 TP156
x4.7
R201
TP117 3.00K
1 IC21-4
C 0.063 IC21-3
10 +
0V(S) 12 +
14
R240 R241 C
LM324 Temp TR
0V(S) 8 13 _
LM324
9 _ 1.00K 1.00K
TEMP TR (D)
R202 1 1
R203 10.00K R204 0.063 0.063
Temp TR is one diode junctionsattached to the power transistors. 10.00K R205 1
Would expect a voltage about 0.6V, changing by -2mV/C. We could 1 0.063 D67
expect tempertures in the range -10C (cold, no test) to about 100C .. 0.063 LL4148
a range of about 0.55V - 0.75V. 47.00K
10.00K 1
1 0.063
0.063 0V(A)
TP120 TP121 TP118 TP119

B +5V +5V +15V B

C116
C117 + 10.00uF C118
100.00n
16 + 10.00uF C119
C120 C121 25 100.00n
50
100.00n + 10.00uF 25
25
16
0V(A)
C122 C123
C124 + 10.00uF 100.00n
C125 + 10.00uF 50
25
100.00n
16
25
0V(D)

-5V -15V

A A
<Variant Name>
MEGGER LIMITED Document Number
Archcliffe Road, Dover,
6270-289
Kent, CT17 9EN, England
Title
LT/RCDT300 series Power PCB
Instrument: LT3xx/RCDT3xx Issue Date CN No.
Drawn By: Rongkai Xu/Chris Wedge 2 26/4/04 21993
Date: Wednesday, October 29, 2003 1 11-06-04 22036
© MEGGER LIMITED Size A3 Sheet 4 of 6
5 4 3 2 1
 5 4 3 SK13 2 SK15 1
SK14 Wire
Link

R243

Current Source +VE

390.00K
5
0.5
R247
100.00R
5
D 7 By Power Resistors D
TEMP R (D)
2 D87 R310
TP232
R311 LL4148 330.00R
1.00K 1 TR33
R312 BCW32
1 1.00M 0.063
TP228
0.063 1 R251
1 D88 0.063 91R0
TP213 5.00
LL4148
TX2 12.00
R308 R314 TR34
TR41 D94 BCW32

330.00R BC807-25
1.30R 1 0.063 R319
TP215 BA159
1 TR37
0.25 STP6NK90Z
10.00K
TP221 TEMP TR (D)
1
0.063
TR46
TR43
BCW32
FQA11N90
TP224

TP225 TR44
D95 MJF31C
D90 C113 LL4148 C111 C127
R321 R322
C BZX79C15
C112
100.00nF
C114
100.00K 68.00K 1.00n
50
1.00n
50 TR37 for RCD Tester
C
1 1
100.00nF 10.00nF 0.063 0.063 TR46 for Loop Tester
50

0V(S)

D79
1N4007

+5V D80
1N4007

16
+5V
VCC
C107
100.00nF IC52-3 D81
50 1N4007
GND 74HC123
R297
8 R309 150.00R
100.00R 1 D82
1 0.25 1N4007
B 0V(D) 200ns pulses every 8us 0.063 B
R313
1
+5V
TP212
R298 R299
150.00R 33.00R D83
1.30R
1 2 1N4007
1 2 0.25 0.75
0.25 D84
D89 TX1 1N4007
C108 LL4148
100.00nF
R315 R316 R317 R318
10.00K 10.00K 10.00K 2.20K 50
TP214
1 1 1 1 TP216
0.063 0.063 0.063 0.063 D85
TP217
1N4007
TP218 TP219
IC52-1 IC52-2
TP220 D86
15 RC 6 C
14 C Q 13 7 RC Q 5 R300 R301 1N4007
1 A 9 A TR42 20.00R 20.00R
2 & TP222 10 & 1 1
B B
3 RES Q 4 11 RES Q 12 MMBF0201NLT1 0.25 0.25
74HC123 C109 74HC123
Current Source Drive R320
C110 22.00pF 10.00K
1.00n 50 SK17
1 TP254
50 LL4148 0.063
TP226
D93
A A
<Variant Name> Current Source -VE
MEGGER LIMITED Document Number
0V(D) Archcliffe Road, Dover,
6270-289
Kent, CT17 9EN, England
Title
LT/RCDT300 series Power PCB
Instrument: LT3xx/RCDT3xx Issue Date CN No.
Drawn By: Rongkai Xu/Chris Wedge 2 26/4/04 21993
Date: Monday, October 20, 2003 3 11-06-04 22036
© MEGGER LIMITED Size A3 Sheet 5 of 6
5 4 3 2 1
 5 4 3 2 1
TP248 +15V

IC49-1 TP200 IC49-2 TP201 IC49-4 TP202 L-N

5 + 7 + 11 + 3
TP249 Y 2 Y 1 Y 13
4 6 10 V+
- LM339 - -
LM339 LM339 IC49-5
LM339
R323
10.00K V-
R324
10.00K 1 +5V
12
1 0.063 Current Source +VE
0.063 I Enable-
D D
-15V

0V(A) R340
TP240 10.00K
TP161 1 D68
TP158
R248 TP162 0.063
DAC I IC46-1 R249 I Enable- R242
TP203 TR32
3 +
10.00K TL064CD 1
2 _ BC807-25
1 10.00K
R250 1 10.00K
0.063 10.00K D69
0.063 1 1N4007 D70
R325 1
100.00K 0.063 0.063 TP159 D71 1N4007
TP204 R252
Not Fitted 1 P6KE440P
0.063 D72
10.00M
R253 R254
10.00K 1 0.063 3.30K
1 1
0V(A) TP206 1N4007
0.063 0.063
TP205 TP163
9 IC49-3 R326
TP164 +
Y 14 Current Source Drive
TR35 8 -
DAC x2 MMBF0201NLT1 LM339 3.30K
1 R338
D91 100.00K
0.063
C TP207
LL4148 1
D75
C
0.063
0V(A) P6KE440P

+15V R257 0V(A)

10.00K
TP229
4 TR45 1 Current Source -VE
LOOP 0.063
V+
MMBF0201NLT1
IC46-5
TL064CD TP208
V- TP244
TP245 C115
Not Fitted
11 0V(A) TP168
R261 TP251 +15V
R327 R262
10.00nF
-15V 50 0V(A)
10.00K 10.00K
10.00K 8 7 R264
1 0.063 1
1 D97 0.063 3
TP169 +
0.063 LL4148 6
R266 IC50 10.00K
IC46-2 IC46-3 - 2
OP07CS 1
+ 5 TP210 + 10 R267
TL064CD 0.063
B 7
_ 6
8 TL064CD
_ 9
10.00K R268 5 1 4 3.30R
1
B
1 18.00K 3
0.063 1
D98 0.125
TP167
LL4148 -15V
R269 TP252 TP253 R272
3.30R
I x10
R273 1
0V(A) 1.00K 3
10.00K
IC51-1 1
1 2 1
IN D 0.063 TP211
0.063
TP209
3 S TP250
R339
DG212CJ 10.00K R274
TP255 1 1.00K
+5V 0.063 1
0.063
0V(A)
IC51-4
IC51-2 TP172 D78 16 15
R276 TP173 LL4148 IN D TP230
8 7 IC46-4 R277
IN D TP239
12 + 14 S
6 +15V +5V_SWITCHED
S TL064CD 14 I Sense
13 _ DG212CJ
DG212CJ 10.00K
0.063 1 R278 10.00K
13 12
10.00K 1 D92 0V(A)
C104 1 0.063 LL4148
V+ VL TP247
100.00n
A 25 IC51-5 0.063 A
IC51-3 DG212CJ C105
9 10 100.00n 0V(A) <Variant Name>
IN D GND V- DAC x2
C106 25
11 100.00n
TR40 MEGGER LIMITED Document Number
S 25 5 4 MMBF0201NLT1 Archcliffe Road, Dover,
DG212CJ
6270-289
Kent, CT17 9EN, England
Title
TP174
LT/RCDT300 series Power PCB

0V(A) -15V Instrument: LT3xx/RCDT3xx Issue Date CN No.

Drawn By: Rongkai Xu/Chris Wedge 2 26/4/04 21993
0V(A)
0V(A) Date: Monday, October 20, 2003 3 11-06-04 22036
© MEGGER LIMITED Size A3 Sheet 6 of 6
5 4 3 2 1
 Bill of Materials

Instrument Assembly – RCDT, LT, & LRCDs

Megger Part Description Qty

Number
LT310/320 PWR PCB ASSY (RE PCB Assemblies need to be exchanged as a pair. Contact 1
LT320/RCDT320 DISPLAY PCB us with instrument serial number for further details 1
6140-377 WACL LT/RCDT300 RANGE Cut wires set 1
6231-723 CASE KIT B (2 SWITCHES) (1)CASE KIT A (2 SWITCHES) to Drg. Iss. 3 1
5310-446 TERMINAL PANEL MIT/LT/RCDT TERMININAL PANEL TO DRG. ISS.1 1
25965-099 SOCKET 4mm DIA. SOCKET 4MM DIA. BRASS NICKEL PLATED 2
5310-357 INDEX SPIDER/SWITCH TOP** INDEX SPIDER/SWITCH TOP DRG. ISSUE 2 2
5131-378 CONTACT DISC Contact Disc to Drg. Iss. 1 3
5160-324 SPRING (ROTARY SWITCH) SPRING (ROTARY SWITCH) DRG. ISSUE 1 3
5210-361 SWITCH BOTTOM ** SWITCH BOTTOM DRG. ISSUE 2 2
21264-227 SCREW PLASTITE No4 .5" PAN NO.4 X 1/2" SELF-TAPPING SCREW 6
5210-461 KEYPAD LT320 (2) Keypad to Drg. Iss. 1
21819-527 SCREW M4x8 PAN POZI ST.ZP& SCREW M4 X 8MM, STEEL, ZINC 1
21277-018 SCREW PT 3x6mm PAN HD THRE SCREW PT SIZE 3 PAN HD 2
21138-014 PIN DOWEL 2x5mm ST.STEEL D STAINLESS STEEL DOWEL PIN 2x5mm DIN7 H8 4
17685-008 GREASE (PLASTICS) SPG3 GREASE FOR PLASTICS 0
17641-672 GREASE SILICONE MOLYKOTE 4 GREASE, SILICONE BASED 0
5140-930 FOAM STRIP 25x8x3 FOAM STRIP 25 x 8 x 3 2
21814-737 WASHER M4 LD-PE ANTI-LOSS WASHER M4 ANTI-LOSS 1
6220-780 CARRY STRAP MIT/LT/RCDT30 CARRY STRAP TO DRG ISS. 1 1
25511-841 BATTERY 1.5V (AA) ALKALINE BATTERY 1.5V (SIZE=AA) ALKALINE 8
6172-877 USER GUIDE CD MIT/LT/RCDT3 USER GUIDE CD MIT/LT/RCDT300 TO DRG ISS 4 1
SHEET 1
6172-059 WARRANTY CARD 3 YEAR MEG WARRANTY CARD - 3 YEAR (EDITION 4) 1
18190-013 SLEEVING SILIC ID1.5,OD2.1 SILICONE RUBBER SLEEVING TO BS2848 1.2 m
5270-848 LABEL SET LT320 (3) 1
5152-273 PLUG CONTACT PLUG CONTACT 3
5210-454 INTERLOCK MIT/LT/RCDT300 S INTERLOCK TO DRG. ISS.1 1
6220-782 LEADSET RED/BLK/GRN 1.5M L LEADSET RED/BLK/GRN 1.5M LT300 TO DRG. ISS. 2 1
6220-785 POUCH MIT300 CARRY BAG TO DRG. ISS. 2 1
6260-169 CARTON MIT/LT/RCDT300 CARTON MIT/LT/RCDT300 TO DRG. ISS 1 1
6260-170 BLISTER INSERT BLISTER INSERT TO DRG. ISS. 1 1
5140-982 INSULATOR LT/RCDT300 SERIE 1
22420-084 SPACER-10LG SNAP FIT NYLON SPACER, 10mm LONG, SNAP FIT, NYLON (PCB) 4
25274-417 CABLE TIE 100x2.5mm T18R DESCRIPTION: CABLE TIE, NYLON 3
5174-171 SAFETY WARNING SHEET LT/RC SAFETY WARNING SHEET LT/RCD300 1
5270-855 QUICKSTART LABEL LT300 (4) QUICKSTART LABEL LT300 TO DRG ISS 4 1
13497-095 RIBBON CABLE 30-WAY 40LG F RIBBON CABLE 30-WAY 40mm LONG 1mm PITCH 1
18760-013 ADHESIVE/SEALANT 744RTV 31 ADHESIVE/SEALANT 744RTV 0.25 ml
25132-017 CABLE SLEEVE NEOPR BLK 1.5 CABLE SLEEVE TO BS.3858, BLACK 3
21127-638 PIN COILED, 1/8"DIA X 9/16 DOWEL PIN 1/8" DIA X 9/16" LG TO ISO 8750 2

Note: LT310 only has 1 switch and uses Case Kit A (6231-722)
 Keypads and Labels

Instrument Keypad Instrument Quick Start

Type Label Set Label
LT310 5210-460 5270-847 5270-855
LT320 5210-461 5270-848 5270-855
LT330 5210-462 5270-849 5270-855
RCDT310 5210-463 5270-850 5270-856
RCDT320 5210-464 5270-851 5270-856
RCDT330 5210-465 5270-852 5270-856
LRCD200 5210-471 5270-873 5270-877
LRCD210 5210-471 5270-874 5270-877
LRCD220 5210-472 5270-875 5270-877

Display PCB Assembly – LT, RCDT & LRCDs

Megger Description Qty

Part
Number
6231-733 LT320/RCDT320 DISPLAY PCB
30000-023 IC MULTIPLEXER ANOLOG 40 INTEGRATED CCT. 4051 ANALOGUE MULTIPLEXER 2
30000-024 IC ANALOG SWITCH 3x2IN-PT DESCRIPTION: IC 3x2 INPUT ANALOGUE SWITCH 4053 2
30000-050 IC FLIP FLOP DUAL 74HC7 DESCRIPTION: INTEGRATED CIRCUIT DUAL FLIP 2
FLOPS
30000-052 IC OP-AMP J-FET 062 INTEGRATED CIRCUIT BASE NO.062 LOW POWER J- 1
FET
30000-078 IC PHASE LOCK LOOP HEF4046 DESCRIPTION: IC PHASE LOCK LOOP 1
30000-087 IC OP-AMP AD622AR IC INSTRUMENTATION OP-AMP 1
30000-102 IC EEPROM 8Kx8 24C64 SO8 IC 8Kx8 SERIAL EEPROM 1
6139-190 PROGRAMMED uP LT/RCD310/32 1
30000-180 IC SHIFT REG 8-BIT SIPO HC IC SHIFT REGISTER 8-BIT 74HC164 1
30000-181 IC SHIFT REGISTR 8-BIT 74H IC SHIFT REGISTER 8-BIT 74HC165 2
30200-036 IC OP-AMP QUAD LMV IC OP-AMP QUAD RAIL-TO-RAIL LMV324 1
30200-037 IC PWM CONTROLLER TL5001 IC PWM CONTROLLER 1
30200-041 IC REGULATOR(SWICHING) LM3 IC SWITCHING REGULATOR LM3578 1
31000-001 TRANSISTOR NPN DRG 6180-39 TRANSISTOR 8
31000-002 DIODE SM LL4 DESCRIPTION: DIODE LL4148 75V 150mA 15
31000-004 TRANSISTOR PNP DRG 6180-39 TRANSISTOR 2
31000-005 IC COMPARITOR (TAPE) LM DESCRIPTION: IC QUAD COMPARITOR 2
31000-021 DIODE SM SCHOT 1A MBRS130 1A SCHOTTKY POWER RECTIFIER DIODE 2
31100-007 *TRANSISTOR MOSFET N, MMBF DESCRIPTION: 6
31100-010 TRANSISTOR MOSFET P, NDS35 TRANSISTOR MOSFET P-CHANNEL 3
31300-004 DIODE SM FAST DUAL BA DESCRIPTION: HIGH SPEED DUAL SERIES DIODE 1
32000-001 CAP SMD CER 330pF 10% 12 SURFACE MOUNTED CERAMIC CAPACITOR ¤ ¤ 1
32000-002 CAP SMD CER 470pF 10% 12 SURFACE MOUNTED CERAMIC CAPACITOR ¤ ¤ 1
32000-013 CAP SMD TANT' 2.2uF 20% 1 CAPACITOR,TANTALUM,2.2UF,20%, 1
32000-017 CAP SMD CER- 220nF 10% 12 SURFACE MOUNTED CERAMIC CAPACITOR 1
32000-023 CAP SMD ELEC'- 10uF 16V 04 ALUMINIUM ELECTROLYTIC SMD (CHIP) 6
32000-025 CAP SMD CER- 10nF 10% 060 SURFACE MOUNTED CERAMIC MULTILAYER 11
32000-027 CAP SMD CER. 1nF 10% 060 SURFACE MOUNTED CERAMIC MULTILAYER 5
CAPACITOR
32000-029 CAP SMD CER- 100nF -20+80% SURFACE MOUNTED CERAMIC MULTILAYER 35
32000-031 CAP SMD CER 33pF 5% 060 SURFACE MOUNTED CERAMIC MULTILAYER 2
32000-037 CAP SMD ELEC''100uF 20% 08 ALUMINIUM ELECTOLYTIC SMD CAPACITOR LONG LIFE 2
VERT
32000-041 CAP SMD CER- 22nF 10% 120 CAP SMD CER 22nF 10% 1
32000-043 CAP SMD CER 22pF 10% 060 CAP SMD CER 22pF 50Vdc 10% 1
32000-070 CAP SMD ELEC'- 10uF 50V 06 CAPACITOR SMD ELECTROLYTIC 10uF 50V 4
33000-020 RES SM- 7K5 MF 2% 1/8W 12 RESISTOR 7K5, 2%, 0.125W, 1
33000-027 RES SM; 10R MF 1% 0.063W CHIP RESISTOR 10R 1% 0.063W 6
33000-028 RES SM; 33R MF 1% 0.063W CHIP RESISTOR 33R 1% 0.063W 2
33000-031 RES SM- 1K MF 1% 0.063W CHIP RESISTOR 1K 1% 0.063W 26
33000-037 RES SM- 10K MF 1% 0.063W CHIP RESISTOR 10K 1% 0.063W 56
33000-038 RES SM- 22K MF 1% 0.063W CHIP RESISTOR 22K 1% 0.063W 2
33000-039 RES SM- 33K MF 1% 0.063W CHIP RESISTOR 33K 1% 0.063W 50V TC 100PPM 1
33000-040 RES SM- 47K MF 1% 0.063W CHIP RESISTOR 47K 1% 0.063W 2
33000-041 RES SM- 68K MF 1% 0.063W CHIP RESISTOR 68K 1% 0.063W 1
33000-042 RES SM-100K MF 1% 0.063W CHIP RESISTOR 100K 1% 0.063W 50V 18
33000-044 RES SM' 1M MF 1% 0.063W CHIP RESISTOR 1M 1% 0.063W 50V 11
33000-051 RES SM' 10M MF 1% 1/4W 12 RES SM 10M 1% 0.25W 1
33000-052 RES SM;220R MF 1% 1/8W 12 RES SM 220R 1% 0.125W 2
33000-068 RES SM;300R MF 1% 0.063W RESISTOR SM 300R MF 1% 0.063W 50Vdc 4
33000-069 RES SM- 3K MF 1% 0.063W RESISTOR SM 3K MF 1% 0.063W 50Vdc 3
33000-070 RES SM- 30K MF 1% 0.063W RESISTOR SM 30K MF 1% 0.063W 50Vdc 12
33000-101 RES SM; 1R TF 1% 0.063W RES SM 1R TF 1% 0.063W 1
33000-033 RES SM- 2K2 MF 1% 0.063W CHIP RESISTOR 2K2 1% 0.063W 50V DC 1
34000-008 POT SMD 100K 25% 0.15W 4mm POTENTIOMETER 100K-25%-0.15W 50V 1
35000-015 CRYSTAL, 6MHz HC49/4H CRYSTAL 6MHz HC49 1
35400-002 FUSE, 3A (T)SMD. NANO. R45 SURFACE MOUNT FUSE NANO SMF 3AMP TIME DELAY 1
35965-009 SOCKET SM 30-WAY 1mm FFC ( SOCKET SM 30-WAY 1mm FFC (BOTTOM CONTACT) 1
5173-579 PCB BAR CODE LABEL 1
25995-013 LABEL(CUSTOM) 6,35X24mm CUSTOM LABEL 6,35X24 MM. 3 LABELS PER ROW 1
5240-442 DISPLAY PCB LT/RCDT300 SER Display PCB to Drg. iss.1 A/W Ed.3 1
31000-039 IC XOR GATE SINGLE I/P 74A IC XOR GATE SINGLE INPUT 3
32000-035 CAP SMD FILM, 1.0uF 5% DESCRIPTION: SURFACE MOUNTED POLYESTER 2
CAPACITOR
33000-035 RES SM- 4K7 MF 1% 0.063W CHIP RESISTOR 4K7 1% 0.063W 4
33000-114 RES SM' 10M MF 1% 0.063W RESISTOR SM 10M MF 1% 0.063W 50V 100PPM 1
30000-084 IC OP-AMP DUAL TLE2022CD DUAL OP-AMP SMD 1
31400-008 ZENER SM 0.35W 5% 5.6V BZX ZENER SM 0.35W 5% 5.6V BZX84 1
31500-003 TRANSISTOR PNP BC807-25 DESCRIPTION: TRANSISTOR SM BC807-25 1
33000-064 RES SM; 0R0 TF 1% 0W 1206 DESCRIPTION: RES SM 0R0 1% 0W 1206 JUMPER LINK 1
25960-045 HEADER 36-WAY HEADER, 36-WAY, 0.2
25975-107 SWITCH PUSH SPNO PCB (NO P SWITCH PUSH BUTTON TACTILE PCB MOUNT 12x12mm 1
27900-061 INDUCTOR-220uH 0.24A AXIAL INDUCTOR 220uH 0.24A 10% Q=110 @ 500kHz 1
27920-011 BUZZER 1.5V 16ohm T ELECTRO-MAGNETIC TRANSDUCER, 1
28920-098 LED RED HI-BRIGHT 600MCD 3 LED HIGH BRIGHT RED 600MCD 3mm 3
6280-350 LCD MIT300 SERIES LCD MIT300 SERIES TO DRG. ISS. 1 1
6180-433 BACKLIGHT MFT1502 Backlight to Drawing Iss. 1 1
27900-059 INDUCTOR-220uH 0.6A 10% EL INDUCTOR 220uH 0.6A 10% 0.29ohms 1
25925-004 WIRE LINK BARE 0.6mm DIA. WIRE LINK 0.6mm DIA. CU. TINNED BANDOLIERED 1

Variations
LT310, RCDT310, LRCD200 & LRCD210 have no backlight fitted.
LT330, RCDT330 have programmed uP no. 6139-194
 Power PCB Assembly – LT, RCDT & LRCDs

6231-735 LT310/320 PWR PCB ASSY (RE 1

5240-443 POWER PCB LT/RCDT300 SERIE POWER PCB TO DRG. ISS. 2 A/W Ed. A4 1
30000-015 IC DUAL MONO 74HC123 (NOT DESCRIPTION: IC DUAL MONOSTABLE 1
30000-052 IC OP-AMP J-FET 062 INTEGRATED CIRCUIT BASE NO.062 LOW POWER J-FET 3
30000-055 IC OP-AMP PRECISION OP07CS INTEGRATED CIRCUIT, PRECISION OP-AMP, BASE NO. 07 1
30100-017 IC ANALOG SWITCH SPSW DG21 DESCRIPTION: IC ANALOG SWITCH SPSW DG212BD 1
31000-001 TRANSISTOR NPN DRG 6180-39 TRANSISTOR 5
31000-002 DIODE SM LL4 DESCRIPTION: DIODE LL4148 75V 150mA 15
31000-003 IC OP-AMP QUAD (TAPE) LM INTEGRATED CIRCUIT,QUAD OP-AMP 1
31000-005 IC COMPARITOR (TAPE) LM DESCRIPTION: IC QUAD COMPARITOR 1
31000-018 IC OP-AMP JFET QUAD TL064 IC QUAD OP-AMP JFET TL064 1
31100-007 *TRANSISTOR MOSFET N, MMBF DESCRIPTION: 4
31500-003 TRANSISTOR PNP BC807-25 DESCRIPTION: TRANSISTOR SM BC807-25 2
32000-004 CAP SMD CER- 100nF 10% 12 SURFACE MOUNTED CERAMIC CAPACITOR ¤ ¤ 4
32000-023 CAP SMD ELEC'- 10uF 16V 04 ALUMINIUM ELECTROLYTIC SMD (CHIP) 3
32000-025 CAP SMD CER- 10nF 10% 060 SURFACE MOUNTED CERAMIC MULTILAYER 3
32000-027 CAP SMD CER. 1nF 10% 060 SURFACE MOUNTED CERAMIC MULTILAYER CAPACITOR 4
32000-029 CAP SMD CER- 100nF -20+80% SURFACE MOUNTED CERAMIC MULTILAYER 14
32000-030 CAP SMD CER 100pF 5% 060 SURFACE MOUNTED CERAMIC MULTILAYER 10
32000-043 CAP SMD CER 22pF 10% 060 DESCRIPTION: CAP SMD CER 22pF 50Vdc 10% 1
32000-070 CAP SMD ELEC'- 10uF 50V 06 CAPACITOR SMD ELECTROLYTIC 10uF 50V 2
33000-027 RES SM; 10R MF 1% 0.063W CHIP RESISTOR 10R 1% 0.063W 1
33000-029 RES SM;100R MF 1% 0.063W CHIP RESISTOR 100R 1% 0.063W 1
33000-030 RES SM;330R MF 1% 0.063W CHIP RESISTOR 330R 1% 0.063W 2
33000-031 RES SM- 1K MF 1% 0.063W CHIP RESISTOR 1K 1% 0.063W 8
33000-033 RES SM- 2K2 MF 1% 0.063W CHIP RESISTOR 2K2 1% 0.063W 50V DC 1
33000-034 RES SM- 3K3 MF 1% 0.063W CHIP RESISTOR 3K3 1% 0.063W 50V DC 2
33000-037 RES SM- 10K MF 1% 0.063W CHIP RESISTOR 10K 1% 0.063W 33
33000-040 RES SM- 47K MF 1% 0.063W CHIP RESISTOR 47K 1% 0.063W 8
33000-041 RES SM- 68K MF 1% 0.063W CHIP RESISTOR 68K 1% 0.063W 1
33000-042 RES SM-100K MF 1% 0.063W CHIP RESISTOR 100K 1% 0.063W 50V 2
33000-044 RES SM' 1M MF 1% 0.063W CHIP RESISTOR 1M 1% 0.063W 50V 5
33000-060 RES SM- 18K MF 1% 1/8W 12 DESCRIPTION: RES SM 18K 1% 0.125W 1206 1
33000-069 RES SM- 3K MF 1% 0.063W DESCRIPTION: RESISTOR SM 3K MF 1% 0.063W 50Vdc 4
33000-100 RES SM-470K MF 1% 0.063W RESISTOR 470K MF 1% 0.063W 4
33000-112 RES SM- 15K TF 1% 0.063 0 RESISTOR SM 15K TF 1% 0.063W RC22H 1
33000-114 RES SM' 10M MF 1% 0.063W RESISTOR SM 10M MF 1% 0.063W 50V 100PPM 1
35965-010 SOCKET SM 30-WAY 1mm FFC ( SOCKET SM 30-WAY 1mm FFC (TOP CONTACT) 1
5173-579 PCB BAR CODE LABEL 1
25995-013 LABEL(CUSTOM) 6,35X24mm CUSTOM LABEL 6,35X24 MM. 3 LABELS PER ROW 1
25413-306 FUSE, 2A(F)HBC 600V 50KA 3 FUSE, 2 AMP,(F) HBC. CERAMIC ¤¤ 2
25955-028 FUSE CLIP 1 1/4" LOW PROFI 1 1/4" LOW PROFILE PCB MOUNT FUSE CLIP 4
25960-118 HEADER 1-WAY (CLIP-IN) DESCRIPTION: HEADER, 1-WAY (CLIP-IN) 3
25980-056 RELAY SP C/O 250 VAC 8A 5V RELAY SINGLE POLE C/O 250 VAC 8A 5V COIL 1
26836-077 RES; 33R MF 2% 0.75W RESISTOR, METAL FILM. 1
26836-706 RES;100R WW 5% 12W 1
26837-116 RES;100R FUSIBLE 5% 7W RESISTOR 100.00R TOL 5% 7.0 WATT WIRE WOUND 1
26837-130 RES' 10M0 MG 1% 0.5W RESISTOR 10M 1% 0.5W 2500V METAL GLAZE 10
26837-134 RES-390K MG 5% 0.5W RESISTOR 390K 5% 0.5W 400V 1
26837-175 RES; 3R3 WW 1% 3W P RESISTOR WIREWOUND PRECISION 2
26900-008 RES; 20RO MF 1% 0.25W RESISTOR 20R 1% 0.25W 2
26900-029 RES;150R0 MF 1% 0.25W RES MF 150R 1% .25W MFR4 2
26900-188 RES; 1R3 MF 1% 0.25W RESISTOR, METAL FILM, 2
27920-039 ZENER TVS.600W 440V UniDir TRANSIENT SUPPRESSOR 600W/MS VBR-440V CB417 2
28863-078 ZENER 0.4W 5%'15V DO35 BZX ZENER DIODE 15V 0.4W 1
28863-082 DIODE,1N4007 1A-1000V 12
28863-160 DIODE,1A 1000V BA159 DIODE , 1
29650-006 TRANSISTOR NPN MJF31C TRANSISTOR NPN N-CHANNEL MJF31C 1
25925-004 WIRE LINK BARE 0.6mm DIA. WIRE LINK 0.6mm DIA. CU. TINNED BANDOLIERED 1
13489-326 WIRE 1/0.6 PTFE WHITE TYP 1/0.6MM H.C.COPPER WIRE, 0.08
21189-015 STUD M3x12LG SELF CLINCHIN STUD M3x12LG SELF CLINCHING 2
21813-304 WASHER M3 CRINKLE BER.Cu M3 CRINKLE WASHER TO BS.4463, 2
21810-601 NUT M3 FULL STEEL N.P M3 FULL NUT, HEXAGONAL, TO 2
18760-013 ADHESIVE/SEALANT 744RTV 31 ADHESIVE/SEALANT 744RTV 0.5
5131-418 HEATSINK 2mm LT300 HEATSINK TO DRG. ISS. 1 1
29550-009 TRANSISTOR MOSFET N, FQA11 TRANSISTOR MOSFET N-CHANNEL 1

Variations:

Relays:
If no relays are fitted, only one fuse (FS2) needs to be fitted
Transistor TR46 29550-009 is fitted to LTs and LRCDs
Transistor TR37 29550-008 is fitted to RCDTs
Resistor 91Ω 26836-214 fitted to RCDTs
Resistor 100Ω 26836-706 fitted to LTs and LRCDs
 Appendix 1 - Display Messages

A2d – diagnostic test ad converter

AC – ac rcd test selected
AC.S – ac selective rcd test selected
ALL – with dEL, delete all
bAT – diagnostic test battery
bXY – (distribution) board number XY
CAL – calibrate mode selected
CAL – diagnostic test, read calibration constants
CAL – calibration was successful
cAL – calibration flag status, instrument is calibrated
CEN – diagnostic test keys, centre button pressed
CH.O – checksum flag status, checksum OK
CH.F – checksum flag status, checksum failed
CH.F – checksum failed warning at start-up
chk - check connections, no current detected, test could not be performed
chk (+ warning triangle) -
chX – diagnostic test ad converter, channel number (0 – 7)
CON – diagnostic test, contrast on display
CUS – customer mode selected
cXY – circuit number XY
dC – dc rcd test selected
dc.S – dc selective rcd test selected
dEb – debug mode selected
dEC – decalibration was successful
dEC – decalibrate mode selected
dEC – decalibration warning
dEL – delete
diA – diagnostics mode selected
EAS – diagnostic test keys, east (right) key pressed
ESC – escape fomr storage screen
EEP – diagnostic test eeprom, transmit contents
EXY – error number XY (2 digit error number)
eXY – error number (XY + 100) ***
Hot – FET too hot for test to proceed
hot – resistors too hot for test to proceed
INV – invalid result which cannot be stored
kEy – diagnostic test, keys
LEF – diagnostic test keys, left-hand key pressed
LIN – diagnostic test. Links
L-L – line-line connection
L-N – line-neutral connection
L+L – LN swap setting, LN swap tests allowed
L+N – LN swap setting, LN swap tests not allowed
NEU – neutral fault
NOC – no calibration (calibration failed)
NOR – diagnostic test keys, north (up) key pressed
NOS – no shutdown mode selected
noS – noise on supply
nXY – wire number
N-E – neutral-earth connection
oFF – diagnostic test, switch–off
OFF – switch off imminent
OK – ok, acknowledge of result stored or deleted
Pot – diagnostic test, balance pot set-up
PX – phase number
PXY – diagnostic test ad converter, port number
REF – reference value not set before doing ‘R1+R2’ loop test
RIg – diagnostic test keys, right-hand key pressed
RS.P – diagnostic test, rotary switch, primary
RS.S – diagnostic test, rotary switch, secondary
Snd – send
SEt – set-up menu
SOU – diagnostic test keys, south (down) key pressed
SPA – diagnostic test keys, spare key pressed
tES – test mode selected
tFE – diagnostic test, temperature of fet
trE – diagnostic test, temperature of resistors
trP – supply tripped unexpectedly
t X – auto rcd test phase
uNC - calibration flag status, instrument is uncalibrated
UNC – uncalibrated warning at start-up
USb – usb mode selected
VES – diagnostic test keys, west (left) key pressed
VX.Y – firmware version number at start-up
>25V – contact voltage limit exceeded
>50V – contact voltage limit exceeded
<xyzV – insufficient supply voltage for test to begin
->xyz – job number xyz
Appendix 2 - Manual Test Procedure

Loop Testers (and Loop Test functions on Loop/RCD testers).

In the Dover factory, instruments are calibrated and tested automatically using a PC.
Manual calibration is not possible, contact ukrepairs@megger.com for details of the
options available.

This is a Manual test procedure for the LT310, LT320 and LT330 instruments, and for
the loop test functions on LRCDs. Note that some instruments allow for Neutral and
Line to be swapped, and the tests need to be repeated in this configuration.

Switch instrument on, battery voltage = 12V, measure battery drain < 50mA after 5s.

Switch instrument to V, connect voltages as indicated and read display

L-N, L-PE = 230V 50Hz 230 +/- 6V

L-N, L-PE = 440V 50Hz 440 +/- 10V
L-N, N-E = 240V 50Hz 240 +/- 6V

Switch to the indicated range. Switch the 2nd function switch to the 'Z' position, if
present. Connect to loop resistance close to suggested value and press the test button.

953 +/- 50 digits

165 +/- 14 digits
90 +/- 5 digits
Hi Current Loop Test 20 +/- 1.5 ohms
10 +/- 1 ohm
1 +/- 8 digits
0 +/- 3 digits

953 +/- 50 digits

165 +/- 14 digits
90 +/- 5 digits
No Trip Loop Test 20 +/- 1.5 ohms
10 +/- 1 ohm
1 +/- 8 digits
0 +/- 3 digits
Checking No Trip Loop Test Current.

The No-trip loop current is intermittent and cannot be measured directly with a
multimeter. However, the magnitude of the current is the same as that used during a
30mA ½ I rcd test.

On an LT310, this check cannot be performed.

On an LRCD210 or LRCD220 select ‘1/2 I’ and ‘30mA’ directly on the rotary switches.

On an LRCD200 or LT320, proceed as follows:

1). Switch the instrument 'on', while simultaneously holding down the 'TEST' button,
the upper left-hand button and the upper right-hand button.
2). The instrument should display ‘CUS’. Release the buttons.
3). Press the ‘TEST’ button. The instrument should display a 3-digit code, e.g. ‘L2R’
4). Press the upper left-hand button until the code is ‘R1R’
5). Turn the main rotary switch to accept the new code. Do not switch OFF.
6a). On an LRCD200, select ‘I’ and ‘30mA’.
6b). On an LT320, select ‘No Trip’ and ‘Z’.

Now perform the measurement:

1). Connect an a.c. current meter to measure the current flowing in the circuit Line to
PE.

2). Connect the instrument to a mains supply.

The current meter should read about 0.5-0.75mA.

3). Press the test button.

The instrument will now do a 15mA test of 2 seconds duration.
The reading on the current meter will vary until it stabilizes at about 14mA. This should
be less than 15mA. Do not use peak hold.

Switch instrument OFF to restore to normal operation.

Final Checks

1. Fit blank grey label to hole in battery compartment.

2. Insert batteries and secure battery compartment

3. Open case by folding lid to the back and clicking it into position.

4. Visually check external appearance. Check the gap between the two halves of the
case.

5. Turn on to V. Observe the version number (e.g. V1.0), and the three L-PE, L-N and
N-PE LEDs light briefly.

6. Instrument should say --- V, arc should be display with pointer at 0, and battery
indicator should show full.

7. Press backlight button (if applicable) and check backlight works.

8. Press PFC, <0°/180°> <Lock> and <TEST> buttons (if applicable) and check and
beep.

9. Rotate main switch through ranges and check for end stops and correct display – i.e.

V arc and ---V

Hz --- Hz
No Trip ---V and closed switch
Hi (if present) ---V and open switch

10. Check end stops work on 2nd function switch (if fitted).

11. Switch to OFF and watch display go out.

RCD Testers (and RCD Test functions on Loop/RCD testers).

In the Dover factory, instruments are calibrated and tested automatically using a PC.
Manual calibration is not possible, contact ukrepairs@megger.com for details of the
options available.

This is a Manual test procedure for the RCDT310, RCDT320, RCDT330, LRCD200,
LRCD210 & LRCD220 instruments. Note that some instruments allow for Neutral and
Line to be swapped, and the tests need to be repeated in this configuration.

Switch instrument on, battery voltage = 12V, measure battery drain < 50mA after 5s.

Switch instrument to V, connect voltages as indicated and read display

L-N, L-PE = 230V 50Hz 230 +/- 6V

L-N, L-PE = 440V 50Hz 440 +/- 10V
L-N, N-E = 240V 50Hz 240 +/- 6V

Test Currents

The no-trip (1/2I) current can be measured (not LRCD200) as follows:

1) Connect a.c. current meter to measure the current following in the circuit Line to
PE.
2) Select the RCD Rating and 1/2I RCD Test.
3) Meter should read about 0.5-0.75mA. Press the test button and the reading on the
current meter will vary until it stabilizes to a reading. Do not use peak hold.

The 'trip' (I) current can be measured as follows

1) Connect a.c. current meter to measure the current following in the circuit Line to
PE.
2) Select the RCD Rating and I RCD Test.
3) Press the 'type' button and the display should brief display 'AC.S'. Since the
instrument is now set to selective, the test current will flow for two seconds.
4) The meter should read about 0.5-0.75mA. Press the ‘TEST’ button once to start the
test, and then again when the count begins. The reading on the current meter will
vary until it stabilizes to a reading. Do not use peak hold.

RCD 1/2I I
Rating (mA) (mA)
10mA 4.6-4.9 10.2-10.8
30mA 13.8-14.7 30.6-32.4
100mA 46-49 102-108
300mA 138-147 306-324
500mA 230-245 510-540
1000mA 460-490 1020-1080
It is not possible to measure the 5I test currents or the ramp test currents, but this is all
generated from the same circuit as used for the 1/2I and I test currents. Similarly
dc-sensitive test current cannot be measured.

The contact voltage can also be checked. This is a measurement of the loop resistance,
but displayed as a voltage. It is the voltage that would be expected to be dropped across
the loop resistance if the rated current of the RCD was flowing in the circuit.

Therefore
V = Idn * Rloop

In most installations this needs to be less than 50V; in agricultural installations 25V.

In some cases the display of this voltage will need to be turned on. This can be done by:

1). With the instrument switched OFF, hold down the ‘TEST’ button and turn the range
knob to any ON position.
2). Keep the button held down until the instrument displays the ‘SET’ warning.
3). Now release the ‘TEST’ button.
4). Press the ‘TEST’ button twice to view the current settings for the touch voltage.
The display shows the fault voltage limit, ‘25 V’ or ‘50 V’.
If the fault-voltage display is active, a bar-graph display will also appear.
5). Press the ‘TYPE’ button to turn bar-graph display ON or OFF. Switch ON.
6). Press the ‘TEST’ button to exit from the set-up menu.

The normal test is with a loop resistance of 900Ω on the 30mA rated current setting.
This will give a calculated contact voltage of 27V, or a display of 28 to 31V. (+5% to
+15%).
Appendix 3 – LT3X0/RCDT3X0/LRCD2X0 Error Numbers

03 No acknowledgement from eeprom

.
.
.
16 Unstable data from keys or configuration links
17 Unstable data from rotary switches
18 Invalid data from range switch
19 Invalid data from secondary switch
20 Unstable data from battery measurement
.
.
.
39 Resistor temperature is out of range
40 Fet temperature is out of range
.
42 Input frequency is too high
43 Battery voltage is too high
44 Battery voltage is too low
.
.
.
53 Shutdown failed, power has not turned off
.
.
.
58 Instrument. type incompatible with hardware configuration
.
.
.
75 Eeprom error during result storage.
Appendix 4 - Diagnostic Tests

There are several ways to access diagnostics - choose the most convenient method.
In each case, the display shows the message ‘diA’.

It is usually possible (but not always) to exit diagnostics by turning the turn the range
switch to OFF.

Method 1. (disassembled instrument)

Fit link LK3
When viewing the display board from the display side, locate the position of the middle
switch in the row of three. LK3 is the closest link at the upper left. The orientation is
north-south.

Method 2. (disassembled instrument)

Move the range switch to the diagnostics position
This is located beyond the normal operating positions.
The exact location depends on instrument type.

Method 3. (assembled or disassembled instrument)

Send the serial command ‘W’

Method 4. (fully assembled instrument)

Use the ‘secret’ menus.
With the instrument switched OFF, hold down the TEST button, the top left-hand
button and the top right-hand button, then turn the range knob to any ON position.
Keep the buttons held down until the instrument displays the current operating mode,
normally ‘CUS’ (customer mode). Now release the buttons.
Press the ‘LOCK/DEGREE’ button until the display shows ‘NOS’.
Hold down the top right-hand key and then press the left-hand key.
The display shows ‘diA’
Press the TEST button to begin the first diagnostic test.

Diagnostic test sequence

Test 1 - Display
All display segments, backlight, led ‘neons’, and all power supplies are turned ‘on’.

Hold down any button except the TEST button to sound the buzzer.
Press the TEST button to step to the next test.
Test 2 – Keys
Message - ‘KEY’.

The neons and +/-15V supplies are turned off.

Hold down any key.

The display shows a code according to which button is pressed
Top row left – LEF
Top row centre – CEN
Top row right – RIG
North – NOR
South – SOU
East – EAS
West – VES
Test – TES

Press the TEST button and one other to step to the next test.

Test 3 – Battery voltage

Message - ‘bAt’.

The battery voltage and battery symbol are displayed

The data is also transmitted via the serial interface

Press the TEST button to step to the next test.

Test 4 – FET temperature sensor

Message - ‘tFE’

The temperature reading in Celsius is displayed, along with the ‘0°’ symbol.
The data is also transmitted via the serial interface

Press the TEST button to step to the next test.

Note: There is a shortcut to this procedure from the ‘diA’ screen. Hold down the top
right-hand button and press the centre button.

Test 5 – Power resistors temperature sensor

Message - ‘trE’

The temperature reading in Celsius is displayed, along with the ‘0°’ symbol.
The data is also transmitted via the serial interface

Press the TEST button to step to the next test.

Test 6 – A/d converter
Message - ‘A2d’

Display shows ‘P0’, then ‘ch0’ to identify Port 0 channel 0, then shows the actual a/d
reading. This is the average of 100 readings with sample and hold ‘on’. The converter is
used in 10-bit mode, so the range of the reading is 0 – 1023.

Press the ‘LOCK/DEGREE’ key to step sequentially through all the ad channels.
After channel 7 the test moves on through the Port 2 channels and then through Port 10
channels.

Since port 2 and half of port 0 are used for the display, the display driving is suspended
for a short time while these channels are sampled. They should return values near zero.

Press the TEST button at any point to step to the next test.

Test 7 – Primary rotary switch (Range switch)

Message - ‘RS.P’

Shows the numbers of the ‘a’ and ‘b’ tappings as read from the range switch.
Led neons are turned off.

The display shows tapping ‘b’ number on the left, and tapping ‘a’ number on the right,
with ‘P+’ in the centre to identify the Primary switch. Note that the instrument cannot
be switched off during this test.

Press the TEST button to step to the next test.

Test 8 – Secondary rotary switch (Second switch)

Message - ‘RS.S’

Shows the numbers of the ‘a’ and ‘b’ tappings as read from the second switch.
Led neons are turned on as an indicator to the second switch.

The display shows tapping ‘b’ number on the left, and tapping ‘a’ number on the right,
with ‘S+’ in the centre to identify the Secondary switch.

Press the TEST button to step to the next test.

Test 9 – Mode links

Message - ‘LIN’

Shows the status of mode links LK1 to LK8

The display shows the data as ‘LXY’ where ‘XY’ is a hexadecimal byte in which ‘Y’
represents LK1 – LK4, and ‘X’ represents LK5 – LK8.

Press the TEST button to step to the next test.

Test 10 – Display Contrast
Message - ‘CON’

Show/modify the display contrast.

The display shows a number accompanied by the ‘0°’ symbol, to indicate the contrast as
a percentage of the maximum. This is also represented on the bargraph display.
The default setting is 44%.

PFC/TYPE button - increase contrast

NORTH/UP button – increase contrast

LOCK/DEGREE button - reduce contrast

SOUTH/DOWN button - reduce contrast

WEST/LEFT button - set to minimum contrast

EAST/RIGHT button - set to maximum contrast

SPARE button - reset contrast to default 44%

Press the TEST button to step to the next test.

Test 11 – Calibration constants

Message - ‘CAL’

Transmits all the data via the serial interface, and then displays the calibration constants
one-by-one.
Displays ‘0’ followed by the value of calibration constant 0.
Press the LOCK/DEGREE button to step to the next constant. There are 64 altogether.
The default setting is 1.000 for constants 0 – 31, and 0.000 for constants 32-63.

Press the TEST button at any time to step to the next test.

Test 12 - Pot adjust

Message - ‘Pot’

For correct measurement of loop resistances, the time-constants of the two branches in
the ‘2-armed’ circuit need to be closely matched. This is done by adjusting the series
resistance in one of the arms using a potentiometer. This diagnostic procedure provides
a way of performing the adjustment. Tests are carried out as a pair, each test measuring
the voltage difference between the two capacitors. Alternating tests reverse the roles of
the capacitors - each one being either unloaded or loaded (15mA). The displayed
reading is a rolling average of the difference in the pairs of readings.
An input of at least 50V a.c. must be applied. If this is not present, the display shows
‘Vol’. After a few seconds, the display gives the result in both analog and digital
formats, along with an arrow showing which way to turn the pot (as viewed from the
pot side of the board).
Adjust R63 for a minimum reading (less than +/-10 counts).

Press the TEST button at any time to step to the next test.

Note: There is a shortcut to this procedure from the ‘diA’ screen. Hold down the top
right-hand button and press the left-hand button. (Not available on the 310). The pot
adjust routine begins automatically. Another shortcut is to fit LK7, which allows the
procedure to be executed immediately after the start-up sequence.

Test 13 – EEPROM
Message - ‘EEP’

The entire content of the eeprom is transmitted via the serial interface.
It is arranged as hex bytes and formatted into rows and columns, with addresses at the
start of each row. The led neons show progress via a pattern which changes every
kilobyte.

Press the TEST button at any time to step to the next test.

Test 14 – Power down

Message - ‘oFF’

The microcontroller continuously asserts the ‘POWER OFF’ signal.

The instrument should switch off after a couple of seconds.
Appendix 5 - Common Faults

Appendix 6 - Firmware updates

310/320 330 Details

V1.0 used for first 50 loop testers
V1.1 Improvements in automatic cal and test
V1.2 first RCD testers
V1.3 V2.0 fixed bugs in variants (switched RCD, Spanish) and improvements in
automatic cal and test
V1.4 V2.1 Fixed problems with 50V-0-50V supplies
V1.5 V2.2 Fixed false ‘noise’ indication on some RCD/RCBOs
V1.6 V2.3 LRCD range introduced

Appendix 7 - Hardware updates

RCD Testers only: Change R251 to 91 ohms because a number of instruments were
failing low on 1A test.
LT330 and RCDT330 instruments

These instruments benefit from a USB connection, allow download of stored results to a
PC

They differ in that a different microprocessor is fitted, and also a bigger EEPROM in
which the results are stored. Also an extra board is fitted containing an isolated USB
interface.

The USB interface uses the Texas Instrument TUSB3410. To use this, 'driver' software
is required on the PC, and this is available for Microsoft Windows XP, 2000, ME and
98SE. This software is supplied with the instrument on the Download Manager CD, or
can be downloaded free of charge from the Texas Instruments website. (Go to
www.ti.com, and search for TUSB3410VCP and follow the instructions to download
the latest version.)

Install this software BEFORE connecting the instrument.

Basic fault-finding

Operation of the interface board can be checked by installing the driver software on a
PC and then looking at the System Properties (Settings->Control Panel->System and
then the System Properties tab). Check on the 'Ports COM and LPT'. Connecting an
instrument will give you an extra COM port labelled UMP3410 Serial Port COMxx

To further check the interface board, run HyperTerminal or other RS232 interface
program, and select the COM port labelled above (Connect the instrument FIRST)
Change the configuration to 9600 baud, 8 bits, no parity, 1 stop bit and no flow control.
Switch to any (on) position other than send and type in a 's', and the message "Select
SEND on instrument" will be received.

Assembly and Disassembly

The USB Board is fitted in one corner of the case, and connected to the display board
by four wires. A replacement PCB is available, order from Service at Dover
(ukrepairs@megger.com).
 Fixing Screws USB PCB

MIT pin 1 (Red) LT, RCDT pin 1

this end this end

BOM
Megger Part Description Qty
Number
5140-981 USB PCB MIT/LT/RCDT3 ARTETCH CIRCUITS LTD 1
30000-102 IC EEPROM 8Kx8 24C64 SO8 ARROW ELECTRONICS LTD 1
30200-004 IC REGULATOR 3.3V LM117DTX MICROMARK ELECTRONICS LTD 1
31000-001 TRANSISTOR NPN DRG 6180-39 EURODIS HB ELECTRONICS 2
31000-002 DIODE SM LL4 EURODIS HB ELECTRONICS 1
32000-018 CAP SMD CER- 100nF 10% 18 MICROMARK ELECTRONICS LTD 3
32000-038 CAP SMD TANT'- 10uF 20% 35 MICROMARK ELECTRONICS LTD 2
32000-043 CAP SMD CER 22pF 10% 060 ANGLIA 4
32000-044 CAP SMD TANT' 1uF 20% 222 MICROMARK ELECTRONICS LTD 1
33000-005 RES SM' 10M MF 10% 1/8W 1 WELWYN COMPONENTS LTD 2
33000-028 RES SM; 33R MF 1% 0.063W WELWYN COMPONENTS LTD 3
33000-031 RES SM- 1K MF 1% 0.063W WELWYN COMPONENTS LTD 5
33000-032 RES SM- 1K5 MF 1% 0.063W WELWYN COMPONENTS LTD 1
33000-037 RES SM- 10K MF 1% 0.063W WELWYN COMPONENTS LTD 3
33000-042 RES SM-100K MF 1% 0.063W WELWYN COMPONENTS LTD 2
33000-044 RES SM' 1M MF 1% 0.063W WELWYN COMPONENTS LTD 1
33000-070 RES SM- 30K MF 1% 0.063W ARROW ELECTRONICS LTD 1
33000-103 RES SM;220R TF 1% 0.063 0 MICROMARK ELECTRONICS LTD 4
35000-013 CRYSTAL,12MHz HC49/4H ARROW ELECTRONICS LTD 1
30000-188 IC USB TO SERIAL CONVERTER EBV ELECTRONIK GMBH 1
5173-579 PCB BAR CODE LABEL 1
25995-013 LABEL(CUSTOM) 6,35X24mm TYCO ELECTRONICS UK 1
LIMITED
33000-029 RES SM;100R MF 1% 0.063W WELWYN COMPONENTS LTD 1
25960-066 HEADER 72-PIN DIL TOBY ELECTRONICS LTD 0.072
25965-178 SOCKET USB B-TYPE PCB MTG ARROW ELECTRONICS LTD 1
29350-002 OPTO ISOLATOR 10KV OPI1 FARNELL ELEC COMPS LTD 2
6140-381 WACL USB TO MAIN PCB MIT/L 1