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Quality Control System in Garments Industry - Textile Learner
Quality Control System in Garments Industry - Textile Learner
Quality Control System in Garments Industry - Textile Learner
In the garments industry quality control is practiced right from the initial
stage of sourcing raw materials to the stage of final finished garment. For
textile and apparel industry product quality is calculated in terms of quality
and standard of fibres, yarns, fabric construction, colour fastness, surface
designs and the final finished garment products. However quality expectations
for export are related to the type of customer segments and the retail outlets.
Objectives:
Requirements:
The Quality System Requirements are based on the principle of PDCA Cycle.
PDCA Cycle
1. Understanding the customers’ quality requirements.
2. Organizing & training quality control department.
3. Ensuring proper flow of quality requirements to the QC department.
4. Ensuring proper flow of quality requirements to the Production
Department.
5. Establishing quality plans, parameters, inspection systems, frequency,
sampling techniques, etc..
6. Inspection, testing, measurements as per plan.
7. Record deviations
8. Feedback to Production Department.
9. Plan for further improvement.
1. Shade Matching
2. Fabric Construction
3. GSM (grams per square meter)
4. Whales & courses if required)
5. Diameter
6. Dyeing Levelness
7. Ecological parameters if required
8. Softness
9. Shrinkage
10.Matching of Rib, Collars & Cuffs
11. Fabric Holes
12. Vertical & Horizontal Stripes
13. Knitting defects such as missing loops, sinker lines, etc.
14. Bowing
15. Skewing
16. Yarn defects such as thick & thin places
17. Dirt’s & Stains
Final Inspection
Wrong Model
Wrong Quantity
Missing labels & tags
Wrong Size & Colour assortment
Wrong Folding
2. FABRIC DEFECTS
Wrong Shade
Uneven dyeing
Holes
Knitting stripes
Thick & Thin places
Dirt & Stains
Oil stains
Sinker line
Poor softness
Higher Shrinkage
Crease Marks
3. WORKMANSHIP DEFECTS
Open seam
Puckering
Needle holes & marks
Unbalanced sleeve edge
Unbalanced placket
Insecure shoulder stitch
Incorrect side shape
Bottom hem bowing
Uneven neck shape
Cross labels
Broken & Missing stitch
Insecure buttons
Untrimmed threads & fabrics
Poor Ironing
Double stitch
4. GENERAL DEFECTS
5. MEASUREMENT DEVIATIONS
Compare the garment measurements against the Customers’ Measurement
Charts. Following are the some of the important garments’ measurement
aspects to be considered.
Garment length
Body width
Shoulder length
Arm hole
Arm Opening
Sleeve length
Placket length
Placket width
Neck width
Neck opening
Hemming width
Rib or Collar width
Ecological Parameters:
Now all the Customers are asking for Ecological Parameters. Now European
Buyers are stressing this. Following are main Ecological Parameters to be
considered.
1. pH range
2. Formaldehyde levels
3. Extractable heavy metals
4. Chlorinated phenols ( PCP, TeCP)
5. Forbidden Amines of MAK III A1& A2 categories
6. Pesticides
7. Chlorinated Organic carriers
8. Biocide finishes
9. Flame retardant finishes
10.Colour fastness to Water
11. Colour fastness to acid & alkali perspiration
12. Colour fastness to wet & dry rubbing
13. Colour fastness to saliva
14. Emission of volatile chemicals
15. Other specific parameters as required by the customers