ALUP

ADQ 1440, ADQ 1800, ADQ 2100

Instruction book
ALUP

ADQ 1440, ADQ 1800, ADQ 2100

Instruction book
Original instructions

Copyright notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.

This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as identified in the
Declaration of Conformity.

2017 - 06
No. 9828 0931 64

www.alup.com
 Instruction book

Table of contents

1 Safety precautions ..........................................................................................................6

1.1 SAFETY ICONS ............................................................................................................................... 6

1.2 GENERAL SAFETY PRECAUTIONS .................................................................................................... 6

1.3 SAFETY PRECAUTIONS DURING INSTALLATION ................................................................................. 7

1.4 SAFETY PRECAUTIONS DURING OPERATION ..................................................................................... 8

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR ................................................................ 9

2 General description .......................................................................................................11

2.1 INTRODUCTION ............................................................................................................................ 11

2.2 AIR SYSTEM ................................................................................................................................ 14

2.3 REFRIGERATION SYSTEM ............................................................................................................. 15

2.4 AUTOMATIC REGULATION SYSTEM ................................................................................................. 16

2.5 ELECTRICAL SYSTEM ................................................................................................................... 17

3 Installation .....................................................................................................................18

3.1 DIMENSION DRAWINGS ................................................................................................................. 18

3.2 INSTALLATION PROPOSAL ............................................................................................................. 19

3.3 ELECTRIC CABLE SIZE AND SETTING OF MOTOR CIRCUIT BREAKER .................................................. 23

3.4 PICTOGRAPHS ............................................................................................................................. 24

4 Operating instructions ..................................................................................................26

4.1 CONTROL PANEL ......................................................................................................................... 26

4.2 STARTING ................................................................................................................................... 32

4.3 DURING OPERATION ..................................................................................................................... 33

4.4 STOPPING ................................................................................................................................... 33

4.5 PRESSURE DISCHARGE PROCEDURE ............................................................................................. 35

4.6 DISMANTLING .............................................................................................................................. 35

5 Maintenance...................................................................................................................36

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5.1 MAINTENANCE INSTRUCTIONS ...................................................................................................... 36

5.2 DISPOSAL OF USED MATERIAL....................................................................................................... 37

6 Settings ..........................................................................................................................38

6.1 DEVICE SETTINGS ........................................................................................................................ 38

7 Problem solving ............................................................................................................39

7.1 PROBLEM SOLVING ...................................................................................................................... 39

8 Technical data ...............................................................................................................42

8.1 REFERENCE CONDITIONS AND LIMITATIONS ................................................................................... 42

8.2 AIR DRYER DATA .......................................................................................................................... 43

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1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 General safety precautions

1. The operator must employ safe working practices and observe all related work safety requirements and
regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter of the two
shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel. The personnel should apply safe working practices by use of personal protection
equipment, appropriate tools and defined procedures.
4. The machine is not considered capable of producing air of breathing quality. For air of breathing quality, the
compressed air must be adequately purified according to the applicable legislation and standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks:
 Stop the machine.
 Press the emergency stop button.
 Switch off the voltage.
 Depressurize the machine.
 Lock Out - Tag Out (LOTO):
 Open the power isolating switch and lock it with a personal lock.
 Tag the power isolating switch with the name of the service technician.
 On units powered by a frequency converter, wait 10 minutes before starting any electrical
repair.
 Never rely on indicator lamps or electrical door locks before maintenance work, always
disconnect and check with measuring device.

If the machine is equipped with an automatic restart after voltage failure function
and if this function is active, be aware that the machine will restart automatically
when the power is restored if it was running when the power was interrupted!

6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people. Never
use the air to clean dirt from your clothes. When using the air to clean equipment, do so with extreme
caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and accessories shall
be replaced if unsuitable for safe operation.
8. It is not allowed to walk or stand on the unit or on its components.
9. If compressed air is used in the food industry and more specifically for direct food contact, Alup
recommends, for optimal safety, the use of certified Class 0 compressors in combination with appropriate

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filtration depending on the application. Please contact your Alup Customer Center for advice on specific
filtration.

1.3 Safety precautions during installation

All responsibility for any damage or injury resulting from neglecting these precautions,
or non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during installation

1. The machine must only be lifted using suitable equipment in accordance with the applicable safety
regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to dwell
or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept within safe
limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. The unit is designed for indoor use.
3. Place the machine where the ambient air is as cool and clean as possible.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting the pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed, damaged or
worn hoses. Distribution pipes and connections must be of the correct size and suitable for the working
pressure.
6. Ensure that the discharge pipe from the dryer to the air net is free to expand under heat and that it is not
in contact with or close to flammable materials.
7. No external force may be exerted on the air outlet valve; the connected pipe must be free of strain.
8. If remote control is installed, the machine must bear a clear sign stating: DANGER: This machine is
remotely controlled and may start without warning.
The operator has to make sure that the machine is stopped and that the isolating switch is open and
locked before any maintenance or repair. As a further safeguard, persons switching on remotely
controlled machines shall take adequate precautions to ensure that there is no one checking or working
on the machine. To this end, a suitable notice shall be affixed to the start equipment.
9. The electrical connections must correspond to the applicable codes. The machines must be earthed and
protected against short circuits by fuses in all phases. A lockable power isolating switch must be installed
near the dryer.
10. On machines with automatic start-stop system or if the automatic restart function after voltage failure is
activated, a sign stating "This machine may start without warning" must be affixed near the instrument
panel.
11. Never remove or tamper with the safety devices, guards or insulation fitted on the machine. Every
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure must
be protected by a pressure-relieving device or devices as required.
12. Pipework or other parts with a temperature in excess of 80°C (176°F) and which may be accidentally
touched by personnel in normal operation must be guarded or insulated. Other high-temperature
pipework must be clearly marked.
13. If the ground is not level or can be subject to variable inclination, consult the manufacturer.

Also consult following safety precautions: Safety precautions during operation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

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1.4 Safety precautions during operation

All responsibility for any damage or injury resulting from neglecting these precautions,
or non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during operation

1. Never touch any piping or components of the machine during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing through a hose or
air line, ensure that the open end is held securely. A free end will whip and may cause injury. Make sure
that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes, vapors or
particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork doors shut during operation. The doors may be opened for short periods only, e.g. to
carry out routine checks. Wear ear protectors when opening a door.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds 80 dB(A)
shall wear ear protectors.
8. Periodically check that:
 All guards are in place and securely fastened
 All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
 There are no leaks
 All fasteners are tight
 All electrical leads are secure and in good order
 Safety valves and other pressure relief devices are not obstructed by dirt or paint
 Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in good
repair, free of wear or abuse
9. If warm cooling air from dryer is used in air heating systems, e.g. to warm up a workroom, take
precautions against air pollution and possible contamination of the breathing air.
10. Do not remove any of, or tamper with, the sound-damping material.
11. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure shall
be protected by a pressure relieving device or devices as required.

Also consult following safety precautions: Safety precautions during installation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

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1.5 Safety precautions during maintenance or repair

All responsibility for any damage or injury resulting from neglecting these precautions,
or non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress; do not start" shall be attached to the starting
equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
7. Close the dryer air outlet valve before connecting or disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of pressure
and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions against
toxic vapours of cleaning liquids.
10. Never use damaging contaminants. (e.g. dust, fibres, fine sand) for cleaning parts.
11. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the parts
and exposed openings with a clean cloth, paper or tape.
12. Never weld on, or in any way modify, pressure vessels.
13. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of the oil vapour when air is admitted.
14. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
15. Make sure that no tools, loose parts or rags are left in or on the machine.
16. All regulating and safety devices shall be maintained with due care to ensure that they function properly.
They may not be put out of action.
17. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and
that they function correctly.
18. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from entering
them, e.g. when steam cleaning.
19. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the bodywork,
is in good condition. If damaged, replace it by genuine material from the manufacturer to prevent the
sound pressure level from increasing.
20. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
21. The following safety precautions are stressed when handling refrigerant:
 Never inhale refrigerant vapours. Check that the working area is adequately ventilated; if
required, use breathing protection.
 Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with
water. If liquid refrigerant contacts the skin through clothing, never tear off or remove the latter;
flush abundantly with fresh water over the clothing until all refrigerant is flushed away; then
seek medical first aid.

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Also consult following safety precautions: Safety precautions during installation and
Safety precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

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2 General description

2.1 Introduction

General view

ADQ 1440 up to ADQ 2100

Introduction
The ADQ air dryers remove moisture from compressed air by cooling the air near to the freezing point.
This causes water to condense. The condensate is automatically drained. The air is warmed up before
leaving the dryer.

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Safety devices

Safety devices

Reference Name
1 Fan protection grid
2 Grounding
3 Safety pressure switch

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Danger Zones

Risks present on the whole machine.

Refer to images added on the next page for the location of danger zone.

Danger Zones

Reference Danger signal Description of danger signal

1 Dangerous electric voltage

2 Air not fit for breathing

3 High pressure

4 Fan rotating (not shown in image)

5 Hot parts

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2.2 Air system

Air flow diagram

Text on figure:
(1) Air inlet
(2) Air outlet
(3) Condensate drain

Reference Name
1 Refrigerant compressor
2 Condenser
3 Motor and fan
4 Evaporator
5 Condensate separator
6 Impurity trap
7 Expansion capillary tube
8 Refrigerant filter
9 Hot gas by-pass valve
10 Air/air heat exchanger
11 Digital controller
12 Fan control switch
13 High pressure shut-down switch
14 Liquid separator
15 Automatic condensate drain

Description
Compressed air enters heat exchanger (10) and is pre-cooled by the outgoing, cold, dried air. Water in
the incoming compressed air starts to condense. The air then flows through heat exchanger/evaporator
(4) where the refrigerant evaporates causing the air to be cooled further to close to the evaporating
temperature of the refrigerant. This results in further condensation. The cold air then flows through
separator (5) where all the condensate is separated from the air. The condensate is automatically
drained.

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The cold, dried air flows through heat exchanger (10) where it is warmed up by the incoming air to
approx. 10˚C (18˚F) below the incoming air temperature.
Condensation in the air net cannot occur unless the air is cooled below the pressure dewpoint indicated
by the digital controller (11).

2.3 Refrigeration system

Refrigerant flow diagram

Text on figure:

(1) Air inlet

(2) Air outlet
(3) Condensate drain

Reference Name
1 Refrigerant compressor
2 Condenser
3 Motor and fan
4 Evaporator
5 Condensate separator
6 Impurity trap
7 Expansion capillary tube
8 Refrigerant filter
9 Hot gas by-pass valve
10 Air/air heat exchanger
11 Digital controller
12 Fan control switch
13 High pressure shut-down switch
14 Liquid separator
15 Automatic condensate drain

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Description
Compressor (1) delivers hot, high-pressure refrigerant gas which flows through condenser (2) where
most of the refrigerant condenses.
The liquid flows through liquid refrigerant dryer/filter (8) to capillary tube (7). The refrigerant leaves the
capillary tube at evaporating pressure.
The refrigerant enters evaporator (4) where it withdraws heat from the compressed air by further
evaporation at constant pressure. The heated refrigerant leaves the evaporator and is sucked in by the
compressor (1).

2.4 Automatic regulation system

Air flow diagram

Text on figure:

(1) Air inlet

(2) Air outlet
(3) Condensate drain

Reference Name
1 Refrigerant compressor
2 Condenser
3 Motor and fan
4 Evaporator
5 Condensate separator
6 Impurity trap
7 Expansion capillary tube
8 Refrigerant filter
9 Hot gas by-pass valve
10 Air/air heat exchanger
11 Digital controller
12 Fan control switch
13 High pressure shut-down switch
14 Liquid separator
15 Automatic condensate drain

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Description
The condenser pressure must be kept constant to obtain stable operation. Fan control switch (12)
therefore stops and starts the cooling fan (3).
If, under partial or no load, the evaporator pressure drops below a certain level, the hot gas by- pass
valve (9) opens and hot, high-pressure gas is fed to the evaporator circuit to prevent the evaporator
pressure from dropping any further.

2.5 Electrical system

Description
The fan control switch starts the fan motor as soon as the condenser pressure reaches the upper set
point of the switch and will stop the fan motor when the condenser pressure decreases to its lower set
point.
The high pressure shut-down switch stops the compressor motor when the pressure in the refrigerant
circuit reaches the upper setpoint of the switch.
The low pressure shut-down switch stops the compressor motor when the pressure in the refrigerant
circuit drops below the setpoint of the switch.

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3 Installation

3.1 Dimension drawings

ADQ 1800 – ADQ 2100 connection details

ADQ 1440 connection details

Dimension drawing

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Reference Name
(1) Electric cable outlet
(2) Condensate drain outlet
(3) Air inlet
(4) Air outlet
(5) NPT adaptors (2X) (UL version only)
Unit measurement in mm
(6)
[x] = [inch]

3.2 Installation proposal

Transport and handling

The machine must be transported as shown in the following figure.

For machine weight, see the section “Air dryer data”.

Unpacking

Cutting the metal strapping is a dangerous operation. Do not cut pieces in the
environment.

After removing the packing, ensure that no damage has occurred to the machine during transportation.
If you are in doubt, do not use the machine. Call your distributor’s service department or dealer.
The packing material (plastic bags, polystyrene foam, nails, screws, wood, metal strapping, and so on.)
must not be left within the reach of children or left in the environment, as they are a potential source of
danger and pollution. Dispose of these materials in the approved collection centers.

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Moving

To move the dryer use a forklift truck. Do not use metal cables for lifting.
Move the dryer gently.

Ensure that the operator can see the whole machine from the control panel and check
the presence of any unauthorized persons in the vicinity of the machine.

Compressor room example

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Text on figure:

Reference Name
(1) Compressor
(2) Air receiver
(3) To the air piping
(4) Dryer
(5) Ventilation proposal
(6) Air flow
(7) Minimum free area to be reserved for the dryer’s installation
(8) Service side
(9) Control panel side

• Air treatment with dryer downstream of the air receiver: this can be used when the
compressor runs constantly and the cooling capacity of the dryer is equal to the air delivery of the
compressor. Under this condition the load of the dryer is constant.
• Air treatment with dryer upstream of the air receiver: this can be used when the air demand
is variable. For short periods the air demand is higher than the air delivery of the compressor;
the air receiver must be large enough to meet the instant air demand.

Reference Description
1 The refrigerant air dryer should be installed on a level floor suitable for taking the
weight of the dryer.
Ensure that there is sufficient space around the machine to allow maintenance.
Keep environmental conditions (temperature and humidity) in the machine room
stable to avoid refrigerant compressor/fan overload and/or reduction of dryer
performance. Similar failures will invalidate the warranty.
2 Ventilation: the inlet grids and ventilation fan should be installed in such way that
any recirculation of cooling air to the dryer is avoided. The maximum air velocity to
the grids has to be limited to 5 m/s. The maximum allowable pressure drop over the
cooling air ducts is 30 Pa. When 30 Pa is exceeded, a ventilation fan is needed at
the outlet of the cooling air ducts.
Ensure appropriate composition of the air within the machine room.
The condensate drain pipes must not dip into the condensate. Do not allow
untreated condensate to enter the draining system.
Ensure canalization system (duct and fan) is designed properly. Incorrectly
designed canalization system will lead to machine warranty being made void.
The operating conditions to be complied with are the following:
 Min. room temperature: +5°C (41°F) (compulsory)
 Max. room temperature: +46°C (114,8°F) (compulsory)
 Min. inlet allowed temperature: +3°C (37,4°F)
 Max. inlet allowed temperature: +60°C (140°F)
 Max. working pressure: 14 bar (203 psi)
3 Power supply cable to be sized and installed by a qualified electrician.
Check that the supply voltage is the same as the value indicated on the machine data
plate.
It is recommended to install an automatic cut-out device (in customer scope)
upstream for the machine against overcurrent, with a differential device.
4 Optionally line filters can be provided. Contact your dealer for more info on the
filtration kind and level desired.

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Reference Description
5 It is recommended to install by-pass pipes over each filter and dryer together with
ball valves in order to isolate the filters and/or dryer during service operations,
without disturbing the compressed air delivery.

Connection to the compressed air network

1. Fit a manual ball valve (1) between the machine and the compressed air network to isolate the dryer
during maintenance operations (see above figure).
2. Drainage of automatic condensate (2) are led outside the machine with a flexible pipe. Inspect drain
pipes.
Drainage must comply with the local regulations in force.

All damages due to failure to comply with these indications cannot be attributed to the
manufacturer and may cause invalidity of the guarantee conditions.

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3.3 Electric cable size and setting of motor circuit breaker

Important

Local regulations remain applicable if they are stricter than the values proposed.
For 50 Hz dryers, the cable size is valid for cable PVC 70 ˚C (158 ˚F) at an ambient
temperature of 40 ˚C (104 ˚F).
For 60 Hz dryers, the cable size is valid for cable 90 ˚C (194 ˚F) at an ambient
temperature of 40 ˚C (104 ˚F).

Electrical data 50 Hz dryers IEC

ADQ 1440 ADQ 1800 ADQ 2100

Voltage [V] 400 400 400
Maximum current [A] (at Tamb = 46°C / Tin = 60°C) 8.9 10 12.7
Setting motor circuit breaker [A] 13 16 17
max cable size mm2 (Maximum cable length
6 6 6
10m/32,8ft)

Electrical data 60 Hz dryers IEC

ADQ 1440 ADQ 1800 ADQ 2100

Voltage [V] 380 380 380
Maximum current [A] (at Tamb = 46°C / Tin = 60°C) 11.7 12.3 15.6
Disconnector switch + Fuses
Type aM 14x51 20 25 32
Maximum cable size mm2 (Maximum cable length
10 10 10
10m/32,8ft)

ADQ 1440 ADQ 1800 ADQ 2100

Voltage [V] 460 460 460
Maximum current [A] (at Tamb = 46°C / Tin = 60°C) 9.7 10.2 12.9
Setting motor circuit breaker [A] 13 16 17
Maximum cable size mm2 (Maximum cable length
6 6 6
10m/32,8ft)

Electrical data 60 Hz dryers UL

ADQ 1440 ADQ 1800 ADQ 2100

Voltage [V] 460 460 460
Maximum current [A] (at Tamb = 46°C / Tin = 60°C) 9.7 10.2 12.9

Disconnector switch (1,25xFLA) + Fuses time delay

CLASS CC 25 30 -
CLASS RK 20 20 25
Maximum cable size mm2 (Maximum cable length
AWG10 AWG10 AWG10
10m/32,8ft)

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3.4 Pictographs

Pictographs

Pictographs - Danger signals

Reference Name
1 Warning, dangerous electric voltage
2 Warning, air not fit for breathing
3 Warning, high pressure
4 Warning, rotating fan
5 Warning, hot surface
6 Switch off the voltage and depressurize the dryer before maintenance or repair

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Position of plates

The plates fitted on the compressor unit are part of the machine; they have been applied for safety purposes
and must not be removed or spoiled for any reason.

Position of the data plates

Reference Name
1 Spare plate Code 1079 9903 48
2 IN
3 OUT
4 Identification plate

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4 Operating instructions

4.1 Control panel

Description

Reference Name
1 Dryer on/off switch
2 Green indicator for voltage on, dryer running and blocked door
3 Red indicator for alarm for condensate drain
4 Red indicator for alarm for high pressure or fan motor protection
5 Digital controller

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Digital controller
Identification

Front panel of the controller

Reference Name
1 Alarm icon
2 Refrigerant compressor icon
3 Fan icon
4 PDP (dewpoint) temperature
5 Unit (°C or °F)
6 Alarm LED
7 Button to snooze or to reset the alarm
8 SET button
9 UP button
10 DOWN buttom
8+9 Back to previous screen
8+10 Menu

Icons

Icon Name Mode Function

Alarm Off No active alarms

On Probe failure alarm

High temperature or low
temperature alarm
Service alarm
Refrigerant compressor On Dryer on

Flashing + SE Maintenance warning

Flashing + L2 Dewpoint too low
Dryer is stopped
Flashing + H3 Too high discharge
temperature of the
refrigerant compressor
(see further)
Dryer is stopped
Fan Off Fan off
Flashing Not applicable
On Fan on
jhjdd

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Remote alarm function

The controller allows to remotely control a number of alarms. This is managed by means of a free NC
(Normally Closed) contact.
The contact opens in case of an alarm.

Free contact location

Fault messages

Flashing fault message Description Remedy

Dewpoint temperature probe Replace the probe
failure

Refrigerant compressor discharge Replace the probe

temperature probe failure

Pressure dewpoint too high Refer to the fault and remedies

section

Pressure dewpoint too low Refer to the fault and remedies

section

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Flashing fault message Description Remedy

Refrigerant compressor discharge Refer to the fault and remedies
temperature too high; refrigerant section
compressor stopped.

Internal EPROM error Reset by pressing one of the four

buttons.
If the problem persists, replace the
controller

Maintenance required Perform the maintenance and reset

the alarm

Resetting the maintenance warning

Front panel of the controller

To reset the maintenance warning, follow steps 1 to 12:

1. The display is flashing between standard view (dewpoint) and maintenance required (SE) alarm.
2. Push and hold buttons SET (8) and DOWN (10) to enter the menu.
3. Message “SE” appears on display.

4. Push and release the UP button (9).

5. Message “rS” appears on display.

6. Push and release the SET button (8).

7. Message “n” appears on display.

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8. Push and release the UP button (9).

9. Message “y” appears on display.

10. Push and release SET (8) to reset service alarm.

11. Message “y” blinks for 3 seconds.

12. Then “rL” is fixed and “°C” blinks on display for about 10 seconds.

The service alarm is now reset.

Setting the service interval

To set the service interval, follow steps 1 to 9:

1. PDP is showing standard view.

2. Push and hold buttons SET (8) and DOWN (10) to enter the menu.
3. Message “SE” appears on display.

4. Push and release SET (8) to enter the “SE” menu.

5. Current service interval is displayed.
(“60” or any other value between “0” and “99”)

6. Select desired service interval using the UP and DOWN button.

(40=4000h, 55=5500h, 80+8000h,…)
7. Push and release SET to confirm the new service interval.
8. The selected value blinks during 3 seconds.

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9. Then “rS” is fixed and “°C” blinks on display for about 10 seconds.

The new service interval is now set.

Freeze protection function

Once the digital controller detects a dewpoint temperature below -2°C during more than 2 minutes, (L2
Alarms), it switches off the refrigerant compressor.

Resetting the dryer after a refrigerant compressor stop

Press button 7 to reset the alarm.

The dryer restarts when both the following conditions are true.

 The dewpoint temperature is higher than -2°C

 30 second are passed from the refrigerant compressor stop (minimum balancing pressure stop time).
A countdown is available if the reset is made before the minimum stop time.

Silent alarm function

To snooze the alarm, press button 7.

Refrigerant compressor discharge temperature visualization function

To see the discharge refrigerant compressor temperature, follow steps 1 to 5:

1. PDP is showing standard view.

2. Push and hold buttons SET (8) and DOWN (10) to enter the menu.
3. Push and release the UP button (9) until message “S3” appears on display.

4. Push and release the SET button (9) to enter the “S3” parameter.
5. Current temperature of discharge refrigerant compressor is displayed.

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4.2 Starting

Attention

The operator must apply all relevant safety precautions.

To ensure optimum operational efficiency, do not use dryer on/off switch (1)
repeatedly within a short time period.
Wait at least 5 minutes to start the dryer again after stopping to allow pressure
equalization.

To keep the compressed air net free of condensate, start the dryer before starting the
compressor and stop the compressor before stopping the dryer.

Procedure

Step Action
1 If installed, close the dryer by-pass valve. See Installation proposal.
2 Switch the on/off switch to On.
3 Open dryer air inlet valve (customer's installation).
4 Approx. 5 minutes later, open dryer air outlet valve (customer's installation).
5 Approx. 10 minutes later, the nominal dewpoint will be reached.

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4.3 During operation

Procedure

Regularly check:
 The display of digital controller. The pressure dewpoint will deviate from nominal if the air inlet
conditions or volume flow differ from nominal.
 That condensate is discharged via condensate outlet. The amount depends on the operating
conditions.

4.4 Stopping

Attention

To ensure optimum operational efficiency, do not use dryer on/off switch (1)
repeatedly within a short time period.
Wait at least 5 minutes to start the dryer again after stopping to allow pressure
equalization.

To keep the compressed air net free of condensate, start the dryer before starting the
compressor and stop the compressor before stopping the dryer.

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Procedure

Step Action
1 Close the dryer inlet and outlet valve (customer’s installation).
2 Switch off the dryer.
3 If provided, open the dryer by-pass valve.

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4.5 Pressure discharge procedure

Follow below procedure to depressurize the dryer:

1. Close the ball valve (1).

2. Remove the panel (2).
3. Release the pressure in the dryer by pressing the condensate drain “TEST” pushbutton located on the steam
trap (3).
4. Switch off the machine. Turn the switch to “STOP” (4).
5. Turn on the supply automatic differential switch (5).
6. Close the panel (2).

4.6 Dismantling

Description
Before dismantling, the responsible operating department must de-commission the system and ensure that it
is de-pressurized.
Dismantle the product according to local legislation.

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5 Maintenance

5.1 Maintenance instructions

Before starting any maintenance or repair, press the stop button, wait until the dryer
has stopped, press the emergency stop button, switch off the voltage by means of the
isolating switch (customer's installation) and depressurize the dryer.
Safeguard against unintentional switch-on. Apply all relevant safety precautions,
including those mentioned in this book.
Filters and valves between the compressor, dryer and air consumers may require
other maintenance than stated below. Refer to the appropriate manual for more
information.

Attention
ADQ type cooling dryers contain refrigerant HFC.

Safety precautions
When handling refrigerant R410A, all applicable safety precautions must be observed. Please be
aware of the following points:
 Contact of refrigerant with the skin will cause freezing. Special gloves must be worn. In case
of contact with the skin, the skin should be rinsed with water. On no account may clothing be
removed.
 Fluid refrigerant will also cause freezing of the eyes; safety glasses must hence be worn.
 Refrigerant R410A is poisonous. Do not inhale refrigerant vapors. Check that the working
area is adequately ventilated.
When removing the side panels of the dryer, be aware that internal elements such as the pipes can
reach a temperature of 120˚C (248˚F). Therefore, wait until the dryer has cooled down before removing
the side panels.

Before starting any maintenance or repair work, switch off the voltage and close the air inlet and outlet
valves.

Local legislation
Local legislation may stipulate that:
 Work on the refrigerant circuit of the cooling dryer or on any equipment which influences its
function must be undertaken by an authorized control body.
 The installation should be checked once a year by an authorized control body.

General
The following remarks should be kept in mind:
 Keep the dryer clean.
 Inspect and clean the filter of the steam trap daily.
 Brush or blow off the finned surface of the condenser monthly.

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5.2 Disposal of used material

Used filters or any other used material (e.g. desiccant, lubricants, cleaning rags, machine parts, etc.)
must be disposed of in an environmentally friendly and safe manner, and in line with the local
recommendations and environmental legislation.
Refer to local regulations for directions on how to dispose of electronic components in an
environmentally friendly manner.

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6 Settings

6.1 Device settings

Regulating and safety devices

The regulating and safety devices are factory-adjusted to obtain optimum performance of the dryer. Do
not alter the setting of any of the devices.

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7 Problem solving

7.1 Problem solving

Position of air inlet and outlet valves (1) and condensate drain (3)

Attention

Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
Apply all relevant Safety precautions during maintenance or repair.
Before carrying out any maintenance or repair work on the dryer:
 Close air inlet and outlet valve of the dryer.
 Press the test button on the electronic condensate drain.
 Move dryer on/off switch to position 0.
 Switch off the voltage. See section Stopping.
 Open the isolating switch to prevent an accidental start.
The air inlet and outlet valve can be locked during maintenance or repair work
as follows:
 Close the valve.
 Using a wrench, remove the screw fixing the handle.
 Lift the handle and turn it until the slot of the handle fits over the blocking edge on
the valve body.
 Fit the screw.

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Faults and remedies
Condition
1 Pressure dewpoint too high
2 Condenser pressure too
high or too low
3 Compressor stops or does
not start and PDP is ON
Compressor does not start
and PDP is OFF
4 The condensate drain
remains inoperative
40
Instruction book
Fault Remedy
Air inlet temperature too high Check and correct; if
necessary, install a pre-cooler
Ambient temperature too high Check and correct; if
necessary, draw cooling air via
a duct from a cooler place or
relocate the dryer
Air inlet pressure too low Increase inlet pressure
Adjust the pressure
switch
Dryer capacity exceeded Reduce air flow
Shortage of refrigerant Have circuit checked for leaks
and recharged
Refrigerant compressor See 3
does not run
Evaporator pressure too high See 5
Condenser pressure too high See 2
Fan or fan motor out of order Check fan/fan motor
Ambient temperature too high Check and correct; if
necessary, draw cooling air via
a duct from a cooler room or
relocate the dryer
Condenser externally clogged Clean condenser
Thermal protection of Wait for reset of thermostatic
refrigerant compressor protection
motor tripped
Overload fan motor Reset the overload motor protection
protection tripped
Phase sequence relay Change sequence of two phases
indicate wrong rotation
High pressure switch Reset the high pressure switch
tripped
Fuses of transformer tripped Change fuses
Circuit breaker (in customer Check the electrical causes
scope) tripped
Drain system clogged Have system inspected
Filter upstream of the Check filter
solenoid valve clogged
Timer or solenoid Check timer and solenoid valve
exhaust valve out of
order
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Condition Fault Remedy

5 Evaporator pressure is Hot gas by-pass valve Have hot gas by-pass valve
too high or too low at incorrectly set or out of adjusted
unload order
Condenser pressure too See 2
high or too low
Shortage of refrigerant Have circuit checked for leaks
and recharged

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8 Technical data

8.1 Reference conditions and limitations

Reference conditions

Unit
Compressed air inlet pressure bar(e) 7
Compressed air inlet pressure psig 101.53
Compressed air inlet temperature
- 50 Hz dryers ˚C 35
- 50 Hz dryers ˚F 95
- 60 Hz dryers ˚C 38
- 60 Hz dryers ˚F 100
Ambient temperature
- 50 Hz dryers ˚C 25
- 50 Hz dryers ˚F 77
- 60 Hz dryers ˚C 38
- 60 Hz dryers ˚F 100
Pressure dewpoint
- 50 Hz dryers ˚C 3
- 50 Hz dryers ˚F 37.4
- 60 Hz dryers ˚C 4
- 60 Hz dryers ˚F 39

Limits

Unit
Maximum compressed air inlet pressure bar(e) 14
Maximum compressed air inlet pressure psig 203
Min.-max. ambient air temperature ˚C 1-46
Min.-max. ambient air temperature ˚F 39-115
Max. compressed air inlet temperature ˚C 60
Max. compressed air inlet temperature ˚F 140

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8.2 Air dryer data

50 Hz
400 V

Air dryer type Unit ADQ 1440 ADQ 1800 ADQ 2100
Nominal electric power input (Ambient temperature kW 3.26 3.89 4.75
25 °C, Inlet temperature 35 °C)
Nominal electric power input (Ambient temperature hp 4.43 5.29 6.46
77 °F, Inlet temperature 95 °F)
Maximum electric power input (Ambient temperature kW 5.26 5.98 7.2
46 °C, Inlet temperature 60 °C)
Maximum electric power input (Ambient temperature hp 7.15 8.13 9.79
114.8°F, Inlet temperature 140 °F)
Weight of the unit kg 325 335 350
Weight of the unit lb 716.5 738.5 771.6

60 Hz
380 V

Air dryer type Unit ADQ 1440 ADQ 1800 ADQ 2100
Nominal electric power input (Ambient temperature kW 5.65 6.07 7.63
38 °C, Inlet temperature 38 °C)
Nominal electric power input (Ambient temperature hp 7.68 8.25 10.37
100.4°F, Inlet temperature 100.4 °F)
Maximum electric power input (Ambient temperature kW 6.86 7.1 8.91
46 °C, Inlet temperature 60 °C)
Maximum electric power input (Ambient temperature hp 9.33 9.66 12.12
114.8°F, Inlet temperature 140 °F)
Weight of the unit kg 358 368 383
Weight of the unit lb 789 811 844

460 V

Air dryer type Unit ADQ 1440 ADQ 1800 ADQ 2100
Nominal electric power input (Ambient temperature kW 5.45 5.87 7.43
38 °C, Inlet temperature 38 °C)
Nominal electric power input (Ambient temperature hp 7.41 7.98 10.1
100.4°F, Inlet temperature 100.4°F)
Maximum electric power input (Ambient temperature kW 6.65 6.9 8.71
46 °C, Inlet temperature 60 °C)
Maximum electric power input (Ambient temperature hp 9.04 9.38 11.84
114.8°F, Inlet temperature 140 °F)
Weight of the unit kg 325 335 350
Weight of the unit lb 716.5 738.5 771.6

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Refrigerant gas and global warming potential

The refrigerant gas for the dryer is R410A and the global warming potential is 2088.
Amount of refrigerant gas and tonnes of CO2 equivalent for 50 Hz dryers

Dryer Amount (kg) Amount (lbs) CO2 equivalent

ADQ 1440 3.6 7.94 7.52
ADQ 1800 3.8 8.38 7.93
ADQ 2100 4.5 9.92 9.40

Amount of refrigerant gas and tonnes of CO2 equivalent for 60 Hz dryers

Dryer Amount (kg) Amount (lbs) CO2 equivalent

ADQ 1440 3.7 8.16 7.73
ADQ 1800 4.3 9.48 8.98
ADQ 2100 4.5 9.92 9.40

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Designed by experience

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