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TIW Repairs Maintenance EBrochure 1
TIW Repairs Maintenance EBrochure 1
REPAIR SERVICES
www.tiwsteelplatework.ca
Field maintenance
& repair service
OUR REPAIR
SERVICES THE BEST OF BOTH WORLDS
PAGE
API Tank Repairs 3
API 653 & 510 repairs, modifications & demolition
M
in the aboveground storage tank
industry, we perform API 653 & 510 BB Power Services operates as
Oil & Power Sector 19 repairs along with NBIC repairs and an integral services division of TIW,
Heat-Recovery Steam Generators (HRSG) alterations on numerous tanks, vessels experienced in all aspects of the
Once-Through Steam Generators (OTSG)
Once-Through Hot Water Generators (OTHWG)
and steel platework structures for a ASME Code systems and
Fired Heaters / Furnaces diverse range of customers. requirements as they pertain to
boilers, piping and pressure
As a fully integrated unit of design, vessels. We deliver fully integrated
manufacturing and construction, we field repair and construction services
Turnaround Projects 25 bring turnkey solutions to every including project management,
Planning, project management, execution maintenance and repair contract from planning, scheduling, engineering,
coast to coast. quality control and supervision of
multi-trade work forces all across
North America.
1 2
GENERAL REPAIRS
Tank Services
Fixed-roof repair and replacements
Floating roof repairs
Tank shell & structure repairs
Replacement Roof
In-service tank repairs
Tank bottom patches
Tank bottom replacements Tank Lifting for Annular Ring
Cone roof and structural repairs and Replacement TANKS
replacements
Damage caused by tank vacuum or over
pressure
Sunken and collapsed floating roof repairs
REPAIRS
Seal replacements and repairs Floating Deck Lift
JACKING AND LEVELING
Repairs
Generation
Correct tank rim settlement
ONE STOP, TURNKEY SOLUTIONS
Repair or replace tank floor plates
TANK
FOR ALL YOUR TANK REPAIRS Shell course replacements Tank Jacking
Turnarounds
Additional shell courses for
W
Tank Bottom Replacement
capacity increase
ith our in-house EPC tank services, Foundation repairs under floor
EVERY DAY OF
Boiler
scheduling and project management teams
API
along with our network of subcontractors in DOWNTIME COSTS SYSTEM SOLUTIONS
civil, electrical, cathodic, insulation, tank
Steam
lining and geotextile work, we provide a YOU MONEY!
Floating roof retrofits Replacement Carbon
turnkey, one stop solution for all tank Floating deck drain systems Steel IFR
repairs. That’s why we retain experienced Fire fighting foam systems
supervision and hire certified Secondary containment systems
Utilizing a cohesive team of design,
VESSEL
tradespeople with the Cathodic protection systems
manufacturing, engineering and knowledge and technical Leak detection systems
BOILER
construction professionals we are able to experience to perform repairs Sample and instrumentation piping OIL & P
provide solutions across industries from that meet all applicable systems
coast to coast. standards. Linear heat detection systems
TURND
Over a century
of experience!
3 4
Established Procedures
R
TANKS
T
and foremost core value.
REPAIRS
he importance of safety during demolition can’t be overstated, and that’s why we
On-site, our experienced safety officers
have specific processes and protocols in place to ensure every team member is safe on
spend their time continually reviewing
the job. We’ve developed protocols for handling NORMS, asbestos, silica, lead paint,
each task, process, and piece of
etc. From working in confined spaces to replacing a 250 foot flare stack, we are well-
Repairs
Generation
equipment to ensure our workers go
known throughout the industry for our detailed execution plans and safe work
home safely to their families.
TANK
practices. Whether your tank needs a minor repair or a major overhaul, it’s best to
contact an experienced specialist as soon as possible. Our teams can help you find the
Turnarounds
right solutions.
Boiler
SteamAPI
Door Sheet Removal
VESSEL
BOILER
OIL & P
TURND
REPAIRS
to large diameter aboveground of talent required to save time
storage tanks designed to API 650 & and minimize safety risks.
620 standards. We’ve designed
numerous tanks varying in height, Our turnkey solutions eliminate
communication problems that can
Repairs
diameter and configuration, with
Generation
various internal and external result in costly service duplication,
TANK
appurtenances, linings, external trades scheduling delays and
coatings and insulations. Each tank supply chain delays.
Turnarounds
is customized to the unique criteria
of our clients process as well as
Boiler
API
environmental variables.
Steam
Stainless Ethanol VESSEL
Tanks
BOILER
Large Hot
Bitumen Tank OIL & P
TURND
Low Temp
Anhydrous
Ammonia
Tank
7 8
API 650 Column Supported Cone Roof Tanks New Steel Internal Floating Roof Installation
VESSEL REPAIRS & GENERAL REPAIRS
Pressure Repairs ALTERATIONS
F
Field and shop fabrication of vital
pressure parts
rom replacing heads, internals and
Fabrication and assembly of large
exchangers to fabricating and
pressure vessels.
assembling large pressure vessels
Shell replacements
and components, our experienced
Full head replacements TANKS
team of certified tradespeople is
Stainless cladding
equipped to complete a wide range VESSEL
(linings/wallpapering)
of maintenance, repair and alteration
Pressure boundary nozzle additions
tasks on your pressure vessels and
REPAIRS
Tray replacement in towers
towers.
Sweep boxes and cyclone repairs
VESSELS
Refractory anchor installs including
Certified under ASME, The National Refractory Elbow
speed cells
Board, CSA and Jurisdictional
Repairs
Authorities internationally, we
Generation
Continuous Digester
provide a wide range of pressure
TANK
vessel repair and alteration services,
PRESSURE
including installation, modification,
Turnarounds
Replacement
rerating, heat treating, on-site stress Reactor Head
relief and pressure testing to name a Reactor Head
Boiler
few. Installation
SteamAPI
BOILER
ASME Sphere
ASME Sphere Top Modifications
9 10
Process Tower Replacement Replacement Coke Silo
QUALIFICATIONS TO MEET SHOP CONSTRUCTION AND FIELD ASSEMBLY
Scope of Services YOUR REQUIREMENTS
Metallic power boilers, pressure vessels, pressure piping,
boiler proper piping and vessel parts in accordance with
W
ASME Section I, (“S”) & (“A”).
hen it comes to metallic boilers, Pressure vessels and vessel parts in accordance with
pressure vessels, pressure piping, ASME Section VIII, Division 1 (“U”) and Division 2 ("U2").
boiler proper piping and vessel parts, Class 1 and Class 2.
we hold authorization under the TANKS
ASME Section I, Section VIII –Division Metallic pressure vessels and vessel parts in accordance
1&2 and all reference Codes, with CSA B51. VESSEL
REPAIRS
vessel services.
VESSELS
Welded and mechanically assembled metallic pressure
Our experience and abilities range retaining items in accordance with NBIC (R),
from new construction to shop and jurisdictional and code of construction requirements.
Repairs
Generation
field repairs, alterations and Weld repairs or replacement of pressure parts or
assembly. attachments that have failed in a weld or in the
TANK
base material;
PRESSURE
Turnarounds
The addition of welded attachments to pressure
parts, such as: studs for insulation or refractory
lining, hex steel or expanded metal for refractory
Boiler
API
lining;
Ladder clips, brackets having loadings that do not
Steam
affect the design of the pressure-retaining item to
Sphere Hoarding which they are attached; and tray support rings;
Corrosion resistant strip lining, or weld overlay;
Weld buildup of wasted areas;
Replacement of pressure-retaining parts identical
to those existing on the pressure-retaining items. BOILER
TURND
NEW CONSTRUCTION
11 12
Pressure Vessel Repairs & Modifications
VALUE-ADDED SERVICES FROM
Boilers & Heaters SHOP PRE-ASSEMBLY TO
FIELD INSTALLATION
RAISING THE BAR
ON INDUSTRY STANDARDS
WITH EXCEPTIONAL QUALITY W ith shop resources across North America,
we have the capability to provide fabrication,
O
TANKS
assembly and refurbishment services to a
ur clients represent all industrial sectors; oil diverse range of products including: VESSEL
paper, steel, gas processing, power generation Assembly of new package boilers
REPAIRS
Assembly of air heater modules
VESSELS
and more.
Complete condenser assembly
Sphere leg assembly
& HEATERS
Whether in our shops or on site we strive to
consistently deliver exceptional quality and value. Retubing of feed water heater
Assembly of miscellaneous duct work
Generation
Our Quality Control Department operates
independently of field services and through Complete boiler component refurbishment
Auxiliary equipment refurbishment
TANK
strong communication and interaction, ensures
PRESSURE
that we adhere to the highest industry standards.
Turnarounds
All shop processes are completed utilizing our
Holding multiple ASME certifications including established procedures and stringent quality
management systems.
BOILERS
the S, A, PP and U stamps, we are also certified to
API
perform boiler repairs under the National Board R
With proximity to high end corridors, rail &
Steam
stamp. Our Quality Program is approved within
several jurisdictional authorities internationally. waterways we can provide additional options
when it comes to shipping components or
complete units of significant size.
VESSEL
OIL & P
TURND
Package Boiler
Boiler Superheater Field Assembly 66000 PPH Steam
Element Replacement Generator Assembly
Power Boiler
Replacement Gen Bank Retube
Economizer Tubes
Package Boiler
250000 PPH Package Shop Assembly
Boiler Assembly
Bull Nose Panel
New Package Boiler Replacement
13 14
ROUND THE CLOCK
Scope of Services FIELD MAINTENANCE
& REPAIR SERVICES
SUPPORTING CLIENT NEEDS FROM REPAIRS &
ALTERATIONS TO FULL UNIT REPLACEMENTS
O ne of our specialties is
VESSEL
Whether you require the repair of a single coil leak, or replacement can plan and execute the repair
of liner plates or even the complete replacement of a module, we safely and on time.
BOILER
REPAIRS
will execute this work in a timely manner in order to minimize your
VESSELS
down time and loss of revenue. We have a wide range of experience Suspended Boiler Gen
from executing minor repairs (e.g., Bank Tube Installation
& HEATERS
repairing a tube or casing leak) to
major turnarounds. Further, we are
Generation
available on a 24-hour basis to
respond to any emergency repairs.
BOILERS
SteamAPI TANK
PRESSURE
Turnarounds
VESSEL
OIL & P
TURND
CONTACT US FOR A CURRENT CUSTOMER AND REFERENCE LIST. New Furnace Installation
Radiant Assembly
15 16
Boilers & Heaters
OUR UNCOMPROMISED
COMMITMENT TO EXCELLENCE
W
TANKS
REPAIRS
phase of your project. Our dedicated
VESSELS
teams ensure installations are carried out
Boiler Steam Drum
safely and in accordance with the project
& HEATERS
Installation
specifications, and industry standards,
without compromising schedule and
Generation
budget.
TANK
PRESSURE
Turnarounds
BOILERS
Return Bend
API
Replacement
Steam
PLANNED OR UNPLANNED
VESSEL
W
TURND
Heater Radiant Tube
Section Replacement hat sets us apart is our
ability to respond to a large
range of customers’ needs for
any type of repair or alteration
- planned or unplanned. We
Furnace Convection
Section Replacement employ experienced supervision
that will carefully plan and
Crude Heater Convection
Superheater Module properly execute each phase of
Replacement
Section Replacement your project safely and efficiently.
17 18
HRSG’s Installation, Maintenance & Repair
HEAT-RECOVERY STEAM
GENERATORS (HRSG)
VESSEL
REPAIRS
the oil & power sectors allows
HSRG’S
VESSELS
us to plan extremely complex
projects to be completed HRSG Casing Modules Installation
SECTOR
safely within schedule and
budget constraints.
Repairs
Our experienced management HRSG Tube
API TANK
Bundles Rigging
and supervision team assess
PRESSURE
OILTurnarounds
multiple action strategies to
POWER
determine the most efficient
Boiler
work plan to minimize
downtime and return the unit
to peak production.
&
Two HRSG Installations Module Retube
VESSEL
REPAIRS
This work has included the assembly, HSRG’S
VESSELS
installation, repair and maintenance of units
from various suppliers. In addition, we’ve
maintained and repaired units at customer
SECTOR
locations throughout Canada.
PRESSURE Repairs
API TANK
OILTurnarounds
New OTHWG Installation for Pipeline
POWER
Transport of Slurry
& Boiler
New OTSG Convection
Box Installation
VESSEL
New OTSG Installation
BOILER
TURND
TANKS
VESSEL
BOILER
REPAIRS
HSRG’S
VESSELS
SECTOR
Repairs
Assembly and Installation of two Fired Heaters
API TANK
PRESSURE
OILTurnarounds
COMPLEX FIRED HEATER
POWER
Hoisting of Replacement Convection
Section for Reformer Furnace
Boiler
ASSEMBLY & INSTALLATION
REPAIRS, MAINTENANCE & REFURBISHMENT
O
W
n a recent project in Western Canada, we
&
assembled two units, completely dressed to the
e’ve successfully refurbished many reformer furnaces, which
maximum extent with instrumentation, electrical tie-
include a complete replacement of radiant coils including hangers
ins, platforms, ladders and walkways on temporary VESSEL
and thermocouples, the removal and replacement of the
pads. Once the shutdown commenced, the existing
convection section, refractory, as well as the temporary removal of BOILER
units were safely demolished and the new units were
the stack and transition ducting.
moved into place and brought on-line ahead of
schedule and under budget. TURND
Repair Work on
Radiant Coil Tubes
Demolition of
Existing Replacement of Radiant
Fired Heater Coil Tubes Removal of
Existing Convection Section
23 24
AN EXCEPTIONAL TRACK RECORD
Turnaround Services & EXTENSIVE PORTFOLIO OF
SUCCESSFUL PROJECTS
BOILER
REPAIRS
You need expert project management OIL & P
VESSELS
with comprehensive experience in TURND
Repairs
Generation
on budget.
TURNAROUNDSTANK
or more than 150 years collectively, TIW and
PRESSURE
MBB have served the industry’s top refineries,
guiding them through the planning, execution
Boiler
and turnover of major projects and turnarounds.
API
Safety and quality are core values built into
every task, with customized plans developed for
Steam
every job site. Our team utilizes its considerable
experience and scheduling tools when planning
each step of the work. Further, our site
supervisors ensure our skilled workforce
completes every task with precise attention to VESSEL
VESSEL
REPAIRS
material and production costs to
OIL & P
VESSELS
efficiently scheduling the TURND
Repairs
Generation
Replacement Duct from the ID Fan to the Heaters Duct (Right)
rework.
TURNAROUNDSTANK
Our experienced teams plan every MANAGING A COMPLEX SCOPE WITH JUST ONE TEAM
PRESSURE
step of the project and use the
O
best tools in the industry to
Boiler
schedule every task, from ur highly qualified and experienced project managers, planners and
API
preparation activities to quality schedulers bring decades of practical field experience.
control inspections, enabling us to
Steam
track the progress of every project, From CAT crackers to towers, from ducts to boilers, and from heaters to flare
identify potential issues or stacks, our experienced project team delivers efficient solutions for the refinery
concerns and effectively forecast to complete several complex jobs during the same outage.
and plan the remaining activities.
From managing multiple subcontractors to finding creative solutions in complex
VESSEL
We’ve assembled teams of highly environments, our leadership will always maintain the critical path of the BOILER
qualified specialists that have turnaround schedule.
perfected the art of field execution
STEAM
A MOMENT’S NOTICE
VESSEL
REPAIRS
OIL & P
VESSELS
clients attempt to manage multiple
contractors. As a company, we are
TURND
Repairs
Generation
size and scale, on time and on budget.
In fact, we often reach the sign-off Erecting New Regenerator
TURNAROUNDSTANK
stage before the projected deadline, Plenum Head
PRESSURE
Replacing Existing
saving our clients millions of dollars. Fin Fan
Boiler
fabrication and shipping, our project
API
teams include all the necessary HARNESSING NATIONWIDE INDUSTRY
Steam
resources, readily available to
immediately tackle high priority
RELATIONSHIPS & EXPERTISE
breakthrough work.
Hydraulic Jack System to
Erect a 320’ Flare Stack W ith more than a century of experience in the oil and gas industry we’ve developed
solid relationships with trade unions across North America, allowing us to directly hire VESSEL
and train local, certified tradespeople and field personnel – another way we save BOILER
Construction of New
Reactor and
Regenerator Heads and
Cyclone Assemblies
29 30
Regenerator Cyclone Assembly
We’ve established ourselves as a leader in the repair and Give us a call today to discuss your next project with one of
maintenance industry, servicing a wide range of our specialists. We would be pleased to assist you with
equipment from boilers, heaters, HRSG’s and OTSG’s your needs and thank you for your
to critical process vessels and storage tanks. interest in our company.
31 32
Head Quarters
23 Smith Street, L2P 3J7
St. Catharines, ON, Canada
TEL: (905) 684-9421
EMAIL: sales@tiwsteelplatework.ca
With decades of experience TIW and MBB have proven to be leaders in the repair,
maintenance and turnaround events of all process vessels,
boilers, heaters, tanks and related equipment.
1-888-853-4347
www.tiwsteelplatework.ca