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AND

REPAIR SERVICES

Repairs Alterations Demolition Maintenance Turnarounds


Volume II, Issue 3

www.tiwsteelplatework.ca

Field maintenance
& repair service
OUR REPAIR
SERVICES THE BEST OF BOTH WORLDS

PAGE
API Tank Repairs 3
API 653 & 510 repairs, modifications & demolition

ASME Pressure Vessels 9


Maintenance, alteration & repair TANKS & VESSELS

Boilers & Heaters 13


T IW is renowned for its expertise in
repairs of API tanks and vessels at BOILERS, PIPING &
Assembly, 24/7 field maintenance, repair & outage petrochemical plants and tank farms.
With more 110 years of experience
STEAM GENERATION

M
in the aboveground storage tank
industry, we perform API 653 & 510 BB Power Services operates as
Oil & Power Sector 19 repairs along with NBIC repairs and an integral services division of TIW,
Heat-Recovery Steam Generators (HRSG) alterations on numerous tanks, vessels experienced in all aspects of the
Once-Through Steam Generators (OTSG)
Once-Through Hot Water Generators (OTHWG)
and steel platework structures for a ASME Code systems and
Fired Heaters / Furnaces diverse range of customers. requirements as they pertain to
boilers, piping and pressure
As a fully integrated unit of design, vessels. We deliver fully integrated
manufacturing and construction, we field repair and construction services
Turnaround Projects 25 bring turnkey solutions to every including project management,
Planning, project management, execution maintenance and repair contract from planning, scheduling, engineering,
coast to coast. quality control and supervision of
multi-trade work forces all across
North America.

CALL US TODAY 1-888-853-4347

1 2
GENERAL REPAIRS
Tank Services
 Fixed-roof repair and replacements
 Floating roof repairs
 Tank shell & structure repairs
Replacement Roof
 In-service tank repairs
 Tank bottom patches
 Tank bottom replacements Tank Lifting for Annular Ring
 Cone roof and structural repairs and Replacement TANKS

replacements
 Damage caused by tank vacuum or over
pressure
 Sunken and collapsed floating roof repairs

REPAIRS
 Seal replacements and repairs Floating Deck Lift
JACKING AND LEVELING

Repairs
Generation
Correct tank rim settlement
ONE STOP, TURNKEY SOLUTIONS

 Repair or replace tank floor plates

TANK
FOR ALL YOUR TANK REPAIRS  Shell course replacements Tank Jacking

Turnarounds
Additional shell courses for

W
 Tank Bottom Replacement
capacity increase
ith our in-house EPC tank services,  Foundation repairs under floor
EVERY DAY OF

Boiler
scheduling and project management teams

API
along with our network of subcontractors in DOWNTIME COSTS SYSTEM SOLUTIONS
civil, electrical, cathodic, insulation, tank

Steam
lining and geotextile work, we provide a YOU MONEY!
 Floating roof retrofits Replacement Carbon
turnkey, one stop solution for all tank  Floating deck drain systems Steel IFR
repairs. That’s why we retain experienced  Fire fighting foam systems
supervision and hire certified  Secondary containment systems
Utilizing a cohesive team of design,
VESSEL
tradespeople with the  Cathodic protection systems
manufacturing, engineering and knowledge and technical  Leak detection systems
BOILER

construction professionals we are able to experience to perform repairs  Sample and instrumentation piping OIL & P
provide solutions across industries from that meet all applicable systems
coast to coast. standards.  Linear heat detection systems
TURND

 Lightning protection Deck Seal


Replacement IFR Replacement

Over a century
of experience!

3 4
Established Procedures

WE’VE BUILT SAFETY


RIGHT INTO OUR CULTURE
Roof Demolition Roof Demolition
Tank Demolition

R
TANKS

epairing tanks is more than turning WE’VE DEVELOPED A PROCESS &


the clock back on years of damage. It
also demands focus on safety, our first PROCEDURE FOR EVERY CHALLENGE

T
and foremost core value.

REPAIRS
he importance of safety during demolition can’t be overstated, and that’s why we
On-site, our experienced safety officers
have specific processes and protocols in place to ensure every team member is safe on
spend their time continually reviewing
the job. We’ve developed protocols for handling NORMS, asbestos, silica, lead paint,
each task, process, and piece of
etc. From working in confined spaces to replacing a 250 foot flare stack, we are well-

Repairs
Generation
equipment to ensure our workers go
known throughout the industry for our detailed execution plans and safe work
home safely to their families.

TANK
practices. Whether your tank needs a minor repair or a major overhaul, it’s best to
contact an experienced specialist as soon as possible. Our teams can help you find the

Turnarounds
right solutions.

Boiler
SteamAPI
Door Sheet Removal

VESSEL

BOILER

OIL & P

TURND

Foundation Stainless Tank Lining Indoor Confined Space


Repairs Tank Repairs

5 Additional shell course for Tank Capacity Expansion


6
MORE THAN 110 YEARS OF A POOL OF RESOURCES
Experience & Expertise EXPERIENCE IN API TANKS AVAILABLE TO ASSIST

W hen it comes to understanding W e ensure each tank repair is


executed efficiently at every
API tanks, we bring over a century of
experience and product knowledge stage, with uncompromising
to the tank repair & maintenance quality control and safety TANKS
industry. standards. Our access to skilled
project planning specialists,
We specialize in the engineering, engineers, and highly qualified
fabrication and erection of medium tradespeople provides the depth

REPAIRS
to large diameter aboveground of talent required to save time
storage tanks designed to API 650 & and minimize safety risks.
620 standards. We’ve designed
numerous tanks varying in height, Our turnkey solutions eliminate
communication problems that can

Repairs
diameter and configuration, with

Generation
various internal and external result in costly service duplication,

TANK
appurtenances, linings, external trades scheduling delays and
coatings and insulations. Each tank supply chain delays.

Turnarounds
is customized to the unique criteria
of our clients process as well as

Boiler
API
environmental variables.

Steam
Stainless Ethanol VESSEL
Tanks
BOILER
Large Hot
Bitumen Tank OIL & P

TURND

Largest Stainless Tank


in North America

Low Temp
Anhydrous
Ammonia
Tank
7 8
API 650 Column Supported Cone Roof Tanks New Steel Internal Floating Roof Installation
VESSEL REPAIRS & GENERAL REPAIRS
Pressure Repairs ALTERATIONS

F
 Field and shop fabrication of vital
pressure parts
rom replacing heads, internals and
 Fabrication and assembly of large
exchangers to fabricating and
pressure vessels.
assembling large pressure vessels
 Shell replacements
and components, our experienced
 Full head replacements TANKS
team of certified tradespeople is
 Stainless cladding
equipped to complete a wide range VESSEL
(linings/wallpapering)
of maintenance, repair and alteration
 Pressure boundary nozzle additions
tasks on your pressure vessels and

REPAIRS
 Tray replacement in towers
towers.
 Sweep boxes and cyclone repairs

VESSELS
 Refractory anchor installs including
Certified under ASME, The National Refractory Elbow
speed cells
Board, CSA and Jurisdictional

Repairs
Authorities internationally, we

Generation
Continuous Digester
provide a wide range of pressure

TANK
vessel repair and alteration services,

PRESSURE
including installation, modification,

Turnarounds
Replacement
rerating, heat treating, on-site stress Reactor Head
relief and pressure testing to name a Reactor Head

Boiler
few. Installation

SteamAPI
BOILER

Replacement OIL & P


Pressure
Valves TURND

ASME Sphere
ASME Sphere Top Modifications

9 10
Process Tower Replacement Replacement Coke Silo
QUALIFICATIONS TO MEET SHOP CONSTRUCTION AND FIELD ASSEMBLY
Scope of Services YOUR REQUIREMENTS
 Metallic power boilers, pressure vessels, pressure piping,
boiler proper piping and vessel parts in accordance with

W
ASME Section I, (“S”) & (“A”).
hen it comes to metallic boilers,  Pressure vessels and vessel parts in accordance with
pressure vessels, pressure piping, ASME Section VIII, Division 1 (“U”) and Division 2 ("U2").
boiler proper piping and vessel parts, Class 1 and Class 2.
we hold authorization under the TANKS

ASME Section I, Section VIII –Division  Metallic pressure vessels and vessel parts in accordance
1&2 and all reference Codes, with CSA B51. VESSEL

Standards and NBIC Part 3 to


SHOP AND FIELD REPAIRS AND ALTERATIONS
perform a wide range of pressure

REPAIRS
vessel services.

VESSELS
 Welded and mechanically assembled metallic pressure
Our experience and abilities range retaining items in accordance with NBIC (R),
from new construction to shop and jurisdictional and code of construction requirements.

Repairs
Generation
field repairs, alterations and  Weld repairs or replacement of pressure parts or
assembly. attachments that have failed in a weld or in the

TANK
base material;

PRESSURE
Turnarounds
 The addition of welded attachments to pressure
parts, such as: studs for insulation or refractory
lining, hex steel or expanded metal for refractory

Boiler
API
lining;
 Ladder clips, brackets having loadings that do not

Steam
affect the design of the pressure-retaining item to
Sphere Hoarding which they are attached; and tray support rings;
 Corrosion resistant strip lining, or weld overlay;
 Weld buildup of wasted areas;
 Replacement of pressure-retaining parts identical
to those existing on the pressure-retaining items. BOILER

 Welded and mechanically assembled metallic pressure


retaining items in accordance with CSA B51.
OIL & P

TURND

NEW CONSTRUCTION

 Category A, B, D, E and H; repairs and alterations of


pressure piping and category A, B, C, D, E, F and H
fittings in accordance with CSA B51 (B31.1 & B31.3)
Pressure Vessel Repairs
& Modifications

11 12
Pressure Vessel Repairs & Modifications
VALUE-ADDED SERVICES FROM
Boilers & Heaters SHOP PRE-ASSEMBLY TO
FIELD INSTALLATION
RAISING THE BAR
ON INDUSTRY STANDARDS
WITH EXCEPTIONAL QUALITY W ith shop resources across North America,
we have the capability to provide fabrication,

O
TANKS
assembly and refurbishment services to a
ur clients represent all industrial sectors; oil diverse range of products including: VESSEL

extraction & refining, petrochemical, pulp & BOILER

paper, steel, gas processing, power generation  Assembly of new package boilers

REPAIRS
Assembly of air heater modules

VESSELS
and more. 
 Complete condenser assembly
Sphere leg assembly

& HEATERS
Whether in our shops or on site we strive to 
consistently deliver exceptional quality and value.  Retubing of feed water heater
Assembly of miscellaneous duct work

Generation
Our Quality Control Department operates 
independently of field services and through  Complete boiler component refurbishment
Auxiliary equipment refurbishment

TANK
strong communication and interaction, ensures 

PRESSURE
that we adhere to the highest industry standards.

Turnarounds
All shop processes are completed utilizing our
Holding multiple ASME certifications including established procedures and stringent quality
management systems.

BOILERS
the S, A, PP and U stamps, we are also certified to

API
perform boiler repairs under the National Board R
With proximity to high end corridors, rail &

Steam
stamp. Our Quality Program is approved within
several jurisdictional authorities internationally. waterways we can provide additional options
when it comes to shipping components or
complete units of significant size.

VESSEL

OIL & P

TURND

Package Boiler
Boiler Superheater Field Assembly 66000 PPH Steam
Element Replacement Generator Assembly
Power Boiler
Replacement Gen Bank Retube
Economizer Tubes

Package Boiler
250000 PPH Package Shop Assembly
Boiler Assembly
Bull Nose Panel
New Package Boiler Replacement
13 14
ROUND THE CLOCK
Scope of Services FIELD MAINTENANCE
& REPAIR SERVICES
SUPPORTING CLIENT NEEDS FROM REPAIRS &
ALTERATIONS TO FULL UNIT REPLACEMENTS
O ne of our specialties is

W e provide repair and maintenance services for all types of


pressure vessels plus Cogeneration and Waste Heat Boilers.
responding to customer needs for
any type of repair or alteration. We
employ experienced supervision that
TANKS

VESSEL
Whether you require the repair of a single coil leak, or replacement can plan and execute the repair
of liner plates or even the complete replacement of a module, we safely and on time.
BOILER

REPAIRS
will execute this work in a timely manner in order to minimize your

VESSELS
down time and loss of revenue. We have a wide range of experience Suspended Boiler Gen
from executing minor repairs (e.g., Bank Tube Installation

& HEATERS
repairing a tube or casing leak) to
major turnarounds. Further, we are

Generation
available on a 24-hour basis to
respond to any emergency repairs.

BOILERS
SteamAPI TANK
PRESSURE
Turnarounds
VESSEL

OIL & P

TURND

Installation of Superheater Modules

CONTACT US FOR A CURRENT CUSTOMER AND REFERENCE LIST. New Furnace Installation
Radiant Assembly

15 16
Boilers & Heaters
OUR UNCOMPROMISED
COMMITMENT TO EXCELLENCE

W
TANKS

ith decades of experience in the VESSEL


assembly and installation of new boilers,
we are qualified to assist you in every
BOILER

REPAIRS
phase of your project. Our dedicated

VESSELS
teams ensure installations are carried out
Boiler Steam Drum
safely and in accordance with the project

& HEATERS
Installation
specifications, and industry standards,
without compromising schedule and

Generation
budget.

TANK
PRESSURE
Turnarounds
BOILERS
Return Bend

API
Replacement

Steam
PLANNED OR UNPLANNED
VESSEL

WE’RE READY TO RESPOND OIL & P

W
TURND
Heater Radiant Tube
Section Replacement hat sets us apart is our
ability to respond to a large
range of customers’ needs for
any type of repair or alteration
- planned or unplanned. We
Furnace Convection
Section Replacement employ experienced supervision
that will carefully plan and
Crude Heater Convection
Superheater Module properly execute each phase of
Replacement
Section Replacement your project safely and efficiently.
17 18
HRSG’s Installation, Maintenance & Repair
HEAT-RECOVERY STEAM
GENERATORS (HRSG)

F or decades, we’ve provided


repair & maintenance services
TANKS

VESSEL

for all types of HRSG’s. Our BOILER


industry leading expertise in

REPAIRS
the oil & power sectors allows
HSRG’S

VESSELS
us to plan extremely complex
projects to be completed HRSG Casing Modules Installation

SECTOR
safely within schedule and
budget constraints.

Repairs
Our experienced management HRSG Tube

API TANK
Bundles Rigging
and supervision team assess

PRESSURE
OILTurnarounds
multiple action strategies to

POWER
determine the most efficient

Boiler
work plan to minimize
downtime and return the unit
to peak production.

HRSG Module Replacement HRSG Maintenance

&
Two HRSG Installations Module Retube

VESSEL

CONVERSANT ACROSS BOILER

VARYING OEM DESIGNS


TURND

W ith the successful completion


of numerous projects for many
clients, we have gained invaluable
experience in repairing and
replacing internal pressure tubes
New HRSG Gas Plant HRSG
Installation Installation of a multitude of OEM designs,
Complete with Complete Bolt up ranging from 1” tubing up to 12”
Diverter Stack Design pipe; we’ve seen it all!
19 HRSG Chrome Tubing
20
TWO DECADES OF ASSEMBLY,
OTSG’s Installation, Maintenance & Repair INSTALLATION &
MAINTENANCE REPAIRS

F or more than 20 years we’ve been


erecting and assembling Once Through
Steam Generators (OTSG) and Once
Through Hot Water Generators (OTHWG)
TANKS

for a multitude of SAGD projects used for VESSEL

extraction of bitumen. BOILER

REPAIRS
This work has included the assembly, HSRG’S

VESSELS
installation, repair and maintenance of units
from various suppliers. In addition, we’ve
maintained and repaired units at customer

SECTOR
locations throughout Canada.

PRESSURE Repairs
API TANK
OILTurnarounds
New OTHWG Installation for Pipeline

POWER
Transport of Slurry

& Boiler
New OTSG Convection
Box Installation

VESSEL
New OTSG Installation
BOILER

TURND

New Installation OTSG Maintenance OTSG Maintenance


Convection Box Economizer Box Replacement Reinstallation of
Existing Stack
21 Double stacked OTSG
22
OTSG Installation
Fired Heaters & Reformer Furnaces

TANKS

VESSEL

BOILER

REPAIRS
HSRG’S

VESSELS
SECTOR
Repairs
Assembly and Installation of two Fired Heaters

API TANK
PRESSURE
OILTurnarounds
COMPLEX FIRED HEATER

POWER
Hoisting of Replacement Convection
Section for Reformer Furnace

Boiler
ASSEMBLY & INSTALLATION
REPAIRS, MAINTENANCE & REFURBISHMENT
O
W
n a recent project in Western Canada, we

&
assembled two units, completely dressed to the
e’ve successfully refurbished many reformer furnaces, which
maximum extent with instrumentation, electrical tie-
include a complete replacement of radiant coils including hangers
ins, platforms, ladders and walkways on temporary VESSEL
and thermocouples, the removal and replacement of the
pads. Once the shutdown commenced, the existing
convection section, refractory, as well as the temporary removal of BOILER
units were safely demolished and the new units were
the stack and transition ducting.
moved into place and brought on-line ahead of
schedule and under budget. TURND

Repair Work on
Radiant Coil Tubes

Demolition of
Existing Replacement of Radiant
Fired Heater Coil Tubes Removal of
Existing Convection Section
23 24
AN EXCEPTIONAL TRACK RECORD
Turnaround Services & EXTENSIVE PORTFOLIO OF
SUCCESSFUL PROJECTS

When every day of non-


production can cost you in
excess of a million dollars, TANKS

there’s no room for error.


VESSEL

BOILER

REPAIRS
You need expert project management OIL & P

VESSELS
with comprehensive experience in TURND

turnaround maintenance to plan and


execute your project safely, on time and

Repairs
Generation
on budget.

TURNAROUNDSTANK
or more than 150 years collectively, TIW and

PRESSURE
MBB have served the industry’s top refineries,
guiding them through the planning, execution

Boiler
and turnover of major projects and turnarounds.

API
Safety and quality are core values built into
every task, with customized plans developed for

Steam
every job site. Our team utilizes its considerable
experience and scheduling tools when planning
each step of the work. Further, our site
supervisors ensure our skilled workforce
completes every task with precise attention to VESSEL

detail. From fabrication to field execution, we BOILER


coordinate the people and resources to get the
job done right and consistently exceed our
STEAM

clients’ highest expectations.

25 Assembly of New Reactor and Regenerator Heads


26
Preparing for Lifting of New Regenerator Head
Extensive Turnaround Services
CAREFULLY PLANNED
PRECISION WORK

L arge turnaround projects


depend on sound planning and
TANKS

VESSEL

scheduling for successful BOILER


execution. From pinpointing

REPAIRS
material and production costs to
OIL & P

VESSELS
efficiently scheduling the TURND

resources, every detail has to be


carefully organized to avoid New Reactor Head and Cyclone Assembly (Left)
conflicts, cost overruns and Internal Riser Shed Inside the Reactor Stripper (Center)

Repairs
Generation
Replacement Duct from the ID Fan to the Heaters Duct (Right)
rework.

TURNAROUNDSTANK
Our experienced teams plan every MANAGING A COMPLEX SCOPE WITH JUST ONE TEAM

PRESSURE
step of the project and use the

O
best tools in the industry to

Boiler
schedule every task, from ur highly qualified and experienced project managers, planners and

API
preparation activities to quality schedulers bring decades of practical field experience.
control inspections, enabling us to

Steam
track the progress of every project, From CAT crackers to towers, from ducts to boilers, and from heaters to flare
identify potential issues or stacks, our experienced project team delivers efficient solutions for the refinery
concerns and effectively forecast to complete several complex jobs during the same outage.
and plan the remaining activities.
From managing multiple subcontractors to finding creative solutions in complex
VESSEL

We’ve assembled teams of highly environments, our leadership will always maintain the critical path of the BOILER
qualified specialists that have turnaround schedule.
perfected the art of field execution
STEAM

and transformed our company


into a leader in turnaround
projects and maintenance services.
Our certified boilermakers,
pipefitters, and other tradespeople
as well as our supervisors,
engineers, operators, technicians
and mechanical personnel take
New Section of FCCU, Reactor pride in making your project a Replacing the Bottom Installing New Center Pipe Replacing the J Bend from the
Head and Cyclone Assembly success from day one. of the Reactor Stripper Into Platformer Reactor No. 4 Regenerator to the Reactor
27 28
Extensive Turnaround Services
Lift of Cyclones
TURNKEY SOLUTIONS AT for Assembly

A MOMENT’S NOTICE

B y providing turnkey solutions, we


eliminate costly delays, service
TANKS

VESSEL

duplication and communication BOILER

problems that can happen when

REPAIRS
OIL & P

VESSELS
clients attempt to manage multiple
contractors. As a company, we are
TURND

renowned for our ability to effectively


manage turnaround projects of any

Repairs
Generation
size and scale, on time and on budget.
In fact, we often reach the sign-off Erecting New Regenerator

TURNAROUNDSTANK
stage before the projected deadline, Plenum Head

PRESSURE
Replacing Existing
saving our clients millions of dollars. Fin Fan

From engineering and design to

Boiler
fabrication and shipping, our project

API
teams include all the necessary HARNESSING NATIONWIDE INDUSTRY

Steam
resources, readily available to
immediately tackle high priority
RELATIONSHIPS & EXPERTISE
breakthrough work.
Hydraulic Jack System to
Erect a 320’ Flare Stack W ith more than a century of experience in the oil and gas industry we’ve developed
solid relationships with trade unions across North America, allowing us to directly hire VESSEL

and train local, certified tradespeople and field personnel – another way we save BOILER

overhead costs while providing value to our clients. STEAM

Construction of New
Reactor and
Regenerator Heads and
Cyclone Assemblies

29 30
Regenerator Cyclone Assembly
We’ve established ourselves as a leader in the repair and Give us a call today to discuss your next project with one of
maintenance industry, servicing a wide range of our specialists. We would be pleased to assist you with
equipment from boilers, heaters, HRSG’s and OTSG’s your needs and thank you for your
to critical process vessels and storage tanks. interest in our company.

31 32
Head Quarters
23 Smith Street, L2P 3J7
St. Catharines, ON, Canada
TEL: (905) 684-9421
EMAIL: sales@tiwsteelplatework.ca

With decades of experience TIW and MBB have proven to be leaders in the repair,
maintenance and turnaround events of all process vessels,
boilers, heaters, tanks and related equipment.

Give us a call today to speak with one of our specialists.

1-888-853-4347

www.tiwsteelplatework.ca

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