TEXTILE MACHINERY DIVISION
Green-Bldg, 2-6-26, Kitahama, Chuo-ku, Osaka, 541-0041, JAPAN
TEL: +81-(0)6-6202-1385 FAX: +81-(0)6-6202-3096
http://www.muratec.co.jp
INQUIRIES REGARDING OPERATIONS
MURATA MACHINERY, LTD.
TEXTILE MACHINERY DIVISION
TECHNICAL SERVICE DEPARTMENT
136, Takeda-Mukaishiro-cho, Fushimi-ku, Kyoto, 612-8686, JAPAN
TEL: +81-(0)75-672-8230 FAX: +81-(0)75-672-8304
INQUIRIES REGARDING PARTS
MURATA PARTS SALES, LTD.
136, Takeda-Mukaishiro-cho, Fushimi-ku, Kyoto, 612-8686, JAPAN
TEL: +81-(0)75-672-8371 FAX: +81-(0)75-671-0789
http://www.muratec.co.jp/parts.html
GLOBAL SALES & SERVICE NETWORK
MURATA MACHINERY USA INC.
TEXTILE MACHINERY DIVISION
2120 Queen City Drive, P.O.Box 667609,
Charlotte, N.C. 28208, U.S.A.
TEL: +1-704-394-8331 FAX: +1-704-392-6541
http://www.muratec-usa.com
MURATA MACHINERY MEXICO S. DE R. L. DE C. V.
Londres 226, Piso 6, Colonia Juarez,
CP 06600, Delegacion Cuauhtemoc,
Mexico Distrito Federal, MEXICO
TEL:+52-(0)55-52073064
MURATA DO BRASIL
COMERCIO E REPRESENTACAO DE MAQUINAS LTDA.
Estrada de Santa Isabel, 3383-KM 38,5,
Itaquaquecetuba-SP, CEP 08599-000, BRASIL
TEL: +55-(0)11-4648-6222 FAX: +55-(0)11-4648-6737
MURATA MACHINERY EUROPE GMBH
Hanns-Martin-Schleyer-Strasse 3, D-47877,
Willich, GERMANY
TEL: +49-(0)2154-914-0 FAX: +49-(0)2154-914-188
MURATA MACHINERY INDIA PRIVATE LTD.
NEW DELHI OFFICE (REGISTERED OFFICE)
1010, Hemkunt Tower, 98, Nehru Place,
New Delhi, 110019, INDIA
TEL: +91-11-2628-0046/47 FAX: +91-11-2628-0048
MURATA MACHINERY INDIA PRIVATE LTD.
MUMBAI OFFICE
Unit No.401, 4th Floor, Madhava Building,
Bandra Kurla Complex, Bandra East,
Mumbai, 400051, INDIA
TEL: +91-22-2659-0275~77 FAX: +91-22-2659-0280
MURATA MACHINERY INDIA PRIVATE LTD.
COIMBATORE OFFICE
7-A1/A2, Avinashi Road, Thottipalayam Pirivu,
Civil Aerodrome(P.O) Coimbatore-641014,
Tamilnadu, INDIA
TEL: +91-422-450-4184/85 FAX: +91-422-450-4186
MURATA (THAILAND) CO., LTD.
896/14 S.V. City Building 1, 9th Floor, Rama III Road
Bangpongpang, Yannawa, Bangkok 10120, THAILAND
TEL: +66-(0)2294-7734-40 FAX: +66-(0)2294-7732
PT.MURATA MACHINERY INDONESIA
Ruko Gyan Plaza D-4, Jl. Terusan Pasirkoja Blok 8,
Bandung, 40222,INDONESIA
TEL: +62-(0)22-604-6633 FAX: +62-(0)22-604-6612
We reserve our right to modify them at any time, to be confirmed by authorized specification.
CAT. NO. 21P1Q2 13-11-2(NS)
(LIAISON OPERATIONS)
MURATA MACHINERY (SHANGHAI) CO., LTD. MURATA MACHINERY, LTD.
[Registry Add] HO CHI MINH LIAISON OFFICE
135 Fu Te Xi Yi Rd., Wai Gao Qiao Free Trade Zone, 58 Street No.1, An Phu Ward, District2, Ho Chi Minh City,
Pudong, Shanghai, CHINA VIETNAM.
[Contact Add] TEL:+84-(0)8-6281-0601 FAX:+84-(0)8-6281-0860
150 Xin Gao Rd., Qingpu Industrial Zone,
Shanghai, 201700, CHINA MURATA MACHINERY, LTD.
TEL: +86-(0)21-6921-2300 FAX: +86-(0)21-6921-2311 CAIRO LIAISON OFFICE
APT 604, 6th Floor, 8, El Mansour Mohamed Street,
MURATA MACHINERY (SHANGHAI) CO., LTD. Zamalek, Cairo, A.R.EGYPT
BEIJING BRANCH
Rm.309 Yu Lin Bldg., Xiang Jun Nan Li Er Xiang Jia No.5,
TEL: +20-(0)2-7355168 FAX: +20-(0)2-7355168
Automatic Winder
Chaoyang-qu, Beijing, 100020, CHINA MURATA MACHINERY, LTD.
TEL: +86-(0)10-6597-8829 FAX: +86-(0)10-6591-1768 TURKEY LIAISON OFFICE
Cavusoglu Mahallesi, Coban Yildizi Caddesi No.14, Daire 1,
MURATA MACHINERY (SHANGHAI) CO., LTD. 34873, Kartal, Istanbul, TURKEY
GUANGZHOU BRANCH TEL: +90-(0)216-374-5698 FAX: +90-(0)216-374-0614
Room 1018, No.238 Chang Gang Zhong Rd., Haizhu-qu,
Guangzhou, 510250, CHINA
TEL: +86-(0)20-8434-2882 FAX: +86-(0)20-8434-3463 (AUTHORIZED SERVICE AGENCIES)
KIWOO SUNGUP CO., LTD.
MURATA MACHINERY (SHANGHAI) CO., LTD. SEOUL OFFICE
SHANDONG BRANCH 1520 Gwanghwamun Officia, 163 Shinmunno-1ga,
Rm.DS188 Daixi Villa, Zouping, Jongno-gu, Seoul, 110-999, KOREA
Shandong, 256200, CHINA TEL: +82-(0)2-732-9408 FAX: +82-(0)2-732-9409
TEL: +86-(0)543-4359-488 FAX: +86-(0)543-4359-189
KIWOO SUNGUP CO., LTD.
MURATA MACHINERY (SHANGHAI) CO., LTD. DAEGU OFFICE
XINJIANG OFFICE 18F., Yeongnamtower, 111 Sincheon-dong, Dong-gu,
Room No.2801, B-YinLi Building, 23 district, Shibei san Rd., Daegu, 701-020, KOREA
Shihezi, Xinjiang, 832000, CHINA TEL: +82-(0)53-745-0217 FAX: +82-(0)53-745-0219
TEL: +86-(0)993-2085-318 FAX:+86-(0)993-2085-333
TEXCONE ENGINEERING
MURATA MACHINERY (SHANGHAI) CO., LTD. Hassan Plaza (7th Floor) 53, Kawran Bazar,
JIANGSU OFFICE Kazi Nazrul Islam Avenue, Dhaka-1215, BANGLADESH
Room No.1105, Huafang International Building, No.178, Tel: +880-(0)2-912-9044 Fax: +880-(0)2-912-1908
Chengbei Road(M), Zhangjiagang 215600, CHINA
TEL: +86-(0)512-5879-5318 FAX: +86-(0)512-5879-5308 SPINTEX (PRIVATE) LTD.
C-92, KDA Scheme No.1, Karachi, PAKISTAN
MURATA MACHINERY (SHANGHAI) CO., LTD. TEL:+92-(0)21-34523729,34523739 FAX:+92-(0)21-34523727
ZHEJIANG OFFICE
18F, Huiyu Bldg, No.2, South Tonghui Rd, Xiaoshan, M.B. DI MASSIMO BARBERIS
Hangzhou,Zhejiang 311202, CHINA Via Arduino Giuseppe 4, 13853 Lessona,(BI), ITALY
TEL: +86-(0)571-8272-2193 FAX: +86-(0)571-8272-2193 Tel:+39-015-981903 Fax:+39-015-981903
MURATA MACHINERY (H.K.) LTD.
Unit A, 31/F., Legend Tower, 7 Shing Yip Street,
Kwun Tong, Kowloon, Hong Kong, CHINA
TEL: +852-2332-0009 FAX: +852-2780-6340
MURATA MACHINERY TAIWAN, LTD.
18F., No.17, Sec.1, Chengde Rd.,
Taipei 10351, Taiwan, CHINA
TEL: +886-(0)2-2558-3908 FAX: +886-(0)2-2558-3907
 Great Value Perfect package

Top quality

QPRO Over view

Best & Fastest
Keep ideal balloon
Perfect Package
Ecology & Economy
High profit Think Clean
High speed Easy & Simple
Flip & Get
Further Usability
Match your needs
Magazine type
VCF type
Bobbin-tray type
Link Coner type
Layout
Less power Consumption

Laborsaving

Easy maintenance

Ergonomic design

1 2
 QPRO Over view

PAC21 Winding System (optional)

Traverse Sensor (optional)

Smart Guide Panel

Waxing Device (optional)

Suction Shutter
PLC21-The Perfect Length Counter
(optional)
Splicer
Ceramic Cutter

PC Sensor

9-can Magazine PC Tensor

PC Bal-Con

Kink preventing system

-Hard waste reducer PC Module

Dust Collector (optional)

VOSⅢ Filter Box Filter Box Auto Doffer (optional)

(Dust) (Waste)

Straight Magazine type VCF type

Bobbin-tray type Link Coner type

QPRO Link Coner type

3 4
 Best & Fastest Stable winding
The "System of Tension feedback" from the PC Sensor to PC Tensor, enables a very precise control
over the unstable yarn tension at the start and end of the winding process. This system is more
effective than previous tension manager.

NE 40 - 1700 m/min
Stable even at high speed

• Realizes stable winding from start to end of the winding process by giving instantaneous feedback Without
of yarn tension from the bobbin to package by PC Module. Tension
• In order to realize even greater stability in unwinding, activates the bobbin automatic centering Manager
function. This allows for yarn unwinding at higher speeds to improve productivity.
• Devices including the drum motor, splicer, and suction mouth are independently driven to optimize
the splicing cycle.

*With default setting of Tension Manager

Without
PC Module Tension
Feed-back
(Conventional machine)
PC Sensor Unit PC

Tension Feed-Back Tension Feed-Back

Quick tension
feed back

PC Tensor PC Module

Perfect tension
control
PC Bal Con
Any bobbin, Any time
Feedback is performed so that a uniform tension for winding by any bobbin can be maintained.
Regardless of the shape of a bobbin, high quality winding is realized.

Precise Pressurized tension

adjustment
Without
Tension Yarn tension
Feed-back
(Conventional machine)
15% more*
production
in total
QPRO
Winding Speed

Quick
Splicing— Pressurized tension Realizes stable
Conventional
—Getting maximum machine winding tension
speed faster
PC Module Yarn tension
Less Down time—

Time

*Depending on the winding condition.

5 6
 Keep ideal balloon

Perfect following performance Always at the best position

PC Bal-Con Auto Bobbin-Centering Function
PC Bal-Con continuously moves along the bobbin, creating a ballooning in order to maintain a The bobbin is continuously held in the ideal
uniform winding tension from start to end of the winding process. position by the sensor sensing the bobbin
Combination of PC Sensor and PC Tensor further enhances the stability and boosts high speed position. The bobbin can be maintained at the
winding. Precise & controlled movement of PC Bal-Con by the motor driven slide screw ensures its center of the Bal-Con by the sensor. Bal-Con
accuracy. with smaller diameters can be used, and this
allows for high-speed unwinding.

Bal-Con Adjuster
When changing the
bobbin size, the
height of the Bal-Con
Advantages of can be adjusted
PC Bal-Con without use of any
1. High-speed winding special tools. Along with the Auto
2. High productivity Bobbin-Centering Function, this contributes to
3. Sloughing suppression improvement in productivity.
4. Hairiness reduction
5. Reduced fly waste
generation
6. Reduced nep generation
Less Sloughing
Precise balloon control of the PC Bal-Con minimizes the contact between yarns being unwound and
Others PC Bal-Con the yarn layer on the bobbin, and reduces waste yarn mixing into a package and stitched package or
the like.

Cotton Ne 30
16

Sloughing occurrences/10 bobbins

14 Balloon Breaker
12 Bal-Con
10
8
6
4
2
0
900 1,100 1,300 1,500
PC Bal-Con Others Winding speed (m/min)

Cotton Ne 30
Less Hairiness 260
240

Hairiness (３mm/１０m）
220 Yarn wound at 1,000m/min with
Fly waste generated conventional type balloon breaker
200
by contact with Yarn wound at 1,200m/min with Bal-Con
180
unwound yarn can be 160
QPRO prevented with PC
Yarn wound at 1,500m/min with Bal-Con
140
Sm Bal-Con. 120 Yarn before winding
ar
t mo 100
tio 80
n 60
40
0-1 1-2 2-3 3-4 4-5 5-6 6-7 7-8 8-9 9-10
Conventional machine

Bottom Top
*Subject to the spinning condition.

7 8
 Perfect Package
Clear package Highly Valued in subsequent processes
PC Module PLC21-The Perfect Length Counter (optional)
PC Sensor continuously monitors yarn tension PLC21-The Perfect Length Counter is a non-contact photoelectric type and precisely detects the
and sends feed back to PC Tensor and PC length of yarn to be wound without making contact with yarn. Based on the detected data, the VOS
Bal-con. Their combination realizes stable (Visual On demand System) controls the winding length of a package to rewind at a uniform speed so
winding tension. Realization of stable tension by that a precise fixed length winding (±0.3%*) can be realized (This depends on the winding condition).
PC Module reduces the gap in the package end
face due to va riation in te nsion. Package
density is made uniform and package quality
and appearance are remarkably improved.

Conventional machine

Conventional machine

Quickly and tightly

Tension Feed-Back Suction mouth
Suction mouth features its economical design
PC Module
which is realized by computer analysis of air
flow. Yarn end is precisely suctioned out even
by lower suction pressure. In addition, the pulse
control achieves a precise distance to package.

PC Module
Good-bye to yarn waste
Kink Preventing System
Full-scale security - Hard Waste Reducer
Improvement in the shape of the brush
PC sensor increases stability further. Kink generation is
In addition to the feedback function of yarn tension, PC sensor prevented and package quality is improved.
prevents package rejection caused by tensor error, which may
occur due to tension deviation or component damage in yarn
path.

Pattern-less package Softly and Carefully

Pac 21 (optional) Package shutter (optional)
Pac 21 eliminates troubles of New package shutter performs two-stage transfer to absorb impact when a wound package is
patterning (ribbon) inherent in Groove with 2.5W transferred to the conveyor.
groove drums and winds up Groove with 2W winding angles
winding angles
ribbonless package which
improves high-speed
unwinding performance in
subsequent processes. Also, Drum wind controller
drum replacement depending
on yarn type and count or
winding pattern is not
required. →P20

9 10
 Ecology & Economy

Eat light, work hard Smart economy

Power saving design Suction Shutter
Machine base design that minimizes pressure loss of the blower. In addition, each device of the unit Minimizes pressure loss,
is modularized and independently driven to suppress electrical power consumption. Outstanding e li min ate s u n ne c e s s a r y a i r
energy saving performance even with high-speed operation. suction, and prevents waste
yarn generation by independent
UKG UKG…Unit per KG/ Air comsumption drive of the shutter.
Power required for production
of 1kg-package
ℓ/min
Suction Mouth
Making air suction ef ficient by the suction
s hut te r a nd the new de s ign mouth s ha pe
remarkably reduce yarn feeding failure of
* * needle thread and pressure loss of the mouth
10%off 10%off
∼

∼
itself to realize a significant reduction in UKG.

15%off 50%off
Conventional machine QPRO Conventional machine QPRO

Waste percentage Package weight variation Without PLC,

with single air piping Blower Suction pressure
Decreasing air pressure
% % Reduces loss of air Conventional towards machine end
pressure and realizes machine
power saving. Also Power saving
QPRO
suppresses noise
generation. Minimum required Keeps stable
* * pressure air pressure
10%off 10%off
∼

1sp 60sp

50%off 35%off
Conventional machine QPRO Conventional machine QPRO

*Depending on the winding condition.

Splicer
Shortened splicing cycle increases productivity.
In addition, air consumption is reduced by 30%
Value yarn at maximum compared to before.

Kink Preventing System

- Hard Waste Reducer
Accuracy holds the bobbin end at the optimum
timing in order to minimize waste yarn, prevents
kinks generated when yarn is spliced, and as a
yarn waste reduction device, prevents yarn on
the bobbin side from being sucked in the joint
pipe more than necessary.

11 12
 Think clean

Collect
逃さずキャッチ & Clean Dust free

Separate Chamber By the dust-proof device independent structure, cotton fly is prevented from entering inside the
machine. This allows an extension of maintenance cycle compared to before and a reduction in
maintenance time.

1 5
1

Bearing Center Waxing Device

2 6
Dust

3
2 5
Waste
Suction Shutter Splicer

3 7
6

Dust Collector 7
(optional)
Making the dust Dust and waste yarn are
separately collected by the dust 4 8 PC Sensor
collection nozzle close
to the dust source collector (optional). 8
reduces waste yarn and
dust generation to Suction Mouth
reliably collect dust.
4

9 PC Tensor

Joint pipe
Dust suction device for Splicer (optional)
Cotton fly generated by untwisting is collected by use
of untwisting air of the splicer.
PC Bal-Con

13 14
 Anyone can

Easy & Simple Bal-Con Adjuster

Positioning can be easily made by a Bal-Con lever
without tools.

Trouble-free
Suction mouth
Completely independent structure of each device facilitates detachment and attachment for
maintenance, and reduces maintenance time. Positioning between package and the suction mouth
can be easily set by the VOS. In addition, the design is
superior in dust resistance to reduce effort and time for
maintenance.
At a glance
Smart guide panel
The smart guide panel built in each unit is an LED display and remarkably improves visibility. This
lights blue to indicate a full bobbin. When the LED lights red, this indicates a maintenance call and
informs of trouble spots (upper, middle, and lower sections) in the machine base.
Simple design
Allows maintenance for each unit by inclining only the
upper half frame of the machine forward. Maintenance
convenience is improved to shorten maintenance time.
In addition, as machine design pursues maintainability,
maintenance can be performed without removing the
Operator alarm air pipe, etc.
(package)
Yarn end finding
error

Full package signal

Unit Checker
A wide range of winding functions including
Input /Output signals and inching motions can be
checked with three-digit display on each unit. No
Unit alarm special device for conformation is required.

Splicer
The cassette design makes replacement easy. In
addition, since the joint length of the splicer makes
available centralized controlled by the VOS, operation
control is easy.
Operator alarm
(bobbin)
Bobbin feed
failure

Long life
Ceramic Cutter
Has a life approximately ten times longer than steel
cutters, and needs no periodic lubrication.

15 16
 Flip & Get

Runs smoothly Simple Navigation

VOSIII Visual On-demand System Trouble-release function
• Smooth operability with 15" touch panel. Quick investigation into cause. This is a shortcut to highly efficient production.
• Memory lot number is up to 200 in 30 groups.
• Data can be easily downloaded by use of a Analyzing cause of unit alarm
USB memory.
Check cause of unit alarm simply and quickly.

USB Data of lot production

Machine setting Production, efficiency, current unit operation
Operational condition

Real-time alarm check

Displays the current situation of alarm
indicating the location and causes with Touch
picture.

One-stop Maintenance
VOS Circle Analysis of machine Touch
efficiency
Every machine condition can be shown on the VOS monitor of the Operating data Machine efficiency,
other machines connected on the network on the same floor. confirmation screen ratio of unit stoppage
And also, a memor y lot can be copied to the several machines time, ratio of alarm
The operational condition
simultaneously. stoppage time
of each machine can be
(up to 90 machines in case of wired network/ up to 20 machines in
checked at a glance.
case of wireless network)
*Please prepare your network facilities.

Data transfer screen

Necessar y lots can only be
selected and transferred to
another machine base.
Just select, drag, and drop
necessary items on the screen
without troublesome re-entry
of data. This prevents troubles
due to erroneous re-entry. Analysis of causes of unit alarm stoppages
Ratio of causes of unit alarm stoppage

17 18
 Further Usability

Meets your needs

AD-Automatic Doffer(optional)
The Automatic Doffer achieves a top traveling speed of 52m/min. The packages doffed in a PAC21(optional)
10-second cycle are automatically loaded into either the conveyor or the shelf installed at the rear of Muratec’s Multi-grooved Drum has a control system that switches the drum groove to the diameter at
the machine. Also equips the auto-adjustable-chucker that allows handling different types of winding which patterning(ribbon) occurs and produce the quality package to facilitates the unwinding.
bobbins(cone and cheese) by one machine.
AD automatically judges to perform only package doffing operation in lot change. Suitable for
middle-fine
Specifications count yarn
Doffing Time 10seconds Type A Drum interchange 2W 2.5W
Traveling speed of unnecessary
52m/min regardless of
AD carriage
Amount of take-up 3°30’: 7pieces 4°20’: 6pieces Suitable for yarn type or
tube stock 3°51’: 5pieces 5°57’: 5pieces
coarse-middle yarn count
count yarn
Take-up bobbin size
Standard specifications: Type B 1.5W 2W
Minimum diameter (d): ø47mm
d Maximum diameter (d): ø83mm
L Maximum length (L) : 182mm

Type D For winding of finer count yarn than Ne60, we recommend Type D.
Package diameter

Maximum : ø320mm
Minimum : ø140mm

Jumping mechanism
PAC21, the drum wind controller is used to form a package suitable for high-speed unwinding. This is
Waxing Device achieved by switching the number of winds before and after this particular package diameter
Stable and uniform waxing is made possible by a rotary-driven (excluding Type-B).
positive motor. When wax isn't required, the motor stops and
saves energy. Available for both S twist and Z twist directions. Winding on 2.5W base Carded Cotton Ne40 Stable and high-speed unwinding
Can use wax with max. 45mm in length up to 3mm in thickness, Number of winds m/min
3.75 1,600
and is equipped with a wax remaining alarm. 3.50
2.5W 1,500
3.25
2W 1,400
3.00
2.75 1,300 1,300
2.50 1,200
Splicer AIR SPLICER 2.25
1,100
2.00 1,000
Core spandex yarn type (optional) Three-tier nozzle type (optional) 1.75 1,000
Yo u c a n c h o o s e t h e b e s t 1.50 900
splicer from our varied lineup 1.25 800
1.00
develope d base d upon the 0.75
2.5W drum Pac 21
l o n g - te r m e x p e r i e n c e a n d 0.50
80 100 120 140 160 180 200 220 240 260 280 300
know-how.
Package diameter (mm)

Rough standard of available yarn count

Winding Shape
Regular Package Dye Package
Yarn Count (Ne)
Drum type Cone Parallel Parallel Cone
WATER SPLICER HOT SPLICER
(optional) (optional) 0 510 20 25 40 50 60 80 140
2.5W ○ NA NA NA
Pac-A
2W ○ ○ ※ ※

2W 3°30’ ∼ 4°20’ ○ ○ 3°30’ ∼ 4°20’

Pac-B
1.5W 3°30’ ∼ 4°20’ ○ ○ 3°30’ ∼ 4°20’

Pac-D 2.5W 4°20’ ∼ 5°57’ NA NA NA

2W ※ ○ ○ ※

○ : Available ※ : Condition Apply NA : No Applicable

19 20
 Match your needs Straight Magazine type

Straight Magazine type Main specifications

Solution for Yarn
Cotton, staple fiber, worsted, woolen, synthetic, and blends
Yarn detector
Lower yarn sensor

your maximized Yarn count

Ne3 to Ne142 (Nm5 to Nm240)
Supply bobbin size:
D

a
Yarn clearer
Capacity or Optical yarn clearer
depending upon your request

benefit
b
a ...Min. 10mm L Accessory equipment
b ...Min. 10mm PC Tensor
D... Max. ø50mm (9can) ø75mm (6can) Kink Preventing system (Hard waste reducer)
BQC (Bobbin quality check)
L ...Max. 260mm (360 mm) BQC alarm automatic reset
Winding shape Package brake
0 to 5°57’ Cradle lifter
Winding traverse Preclearer
Ceramic cutter
148mm(5 3/4”), 153mm(6”)
Energy-saving inverter for blower (individual blower)
VCF type Maximum package diameter Suction shutter
ø320mm / 6” cone Ejection cutter
Machine orientation Blow cleaner
Left-hand or Right-hand Empty bobbin working table (Only with Line conveyor)
Number of spindles
Optional equipment
Bobbin-tray type 10-spindle system ...max.60 PC Module
12-spindle system ...max.72 Pac21 winding system
Yarn joining method: Mach Splicer Perla-A Hairiness Reduction System
Cassette type splicer AD (Automatic Doffer)
Tensor Package conveyor
PC Tensor Package shutter
Blower Waxing device
Individual blower / 15kW (option), 11kW, 7.5kW Traverse sensor
PLC21
Winding speed
3-tier nozzle splicer for wool
Maximum 2,200m/min
*Depending on the yarn type, supply bobbin and machine specification. CSY splicer
Water splicer
Drum drive
Hot splicer
DC servo motor direct drive Disk Tensor
Monitoring device Dust suction device for splicer
VOS-III (Visual On-demand System) Dust collector
Wide Line conveyor
Split conveyor
Mule bobbin conveyor

Link Coner type

21 22
 VCF type

Main specifications
Yarn Yarn detector
Cotton, staple fiber, worsted, woolen, synthetic, and blends Lower yarn sensor
Yarn count Yarn clearer
Ne3 to Ne142 (Nm5 to Nm240) Capacity or Optical yarn clearer
Supply bobbin size: depending upon your request
D
a ...Min. 10mm Accessory equipment
b ...Min. 10mm PC Tensor
a
D... Max. ø57mm b Kink Preventing system (Hard waste reducer)
L
BQC (Bobbin quality check)
L ...Max. 260mm BQC alarm automatic reset
Winding shape Package brake
0 to 5°57’ Cradle lifter
Winding traverse Preclearer
Ceramic cutter
148mm(5 3/4”), 153mm(6”)
Energy-saving inverter for blower (individual blower)
Maximum package diameter Suction shutter
ø320mm / 6” cone Ejection cutter
Machine orientation Package conveyor
Left-hand or Right-hand Package shutter
Number of spindles Blow cleaner
10-spindle system ...max.60 Optional equipment
12-spindle system ...max.60 PC Module
Space saving Labor saving
Yarn joining method: Mach Splicer Pac21 winding system
Less floor space than Bobbin-tray type(by Saves max. 75% labor in comparison to Perla-A Hairiness Reduction System
Cassette type splicer
1,575mm in total length). magazine type. AD (Automatic Doffer)
Tensor
Waxing device

Two kinds yarn supply

Max. 75% PC Tensor Traverse sensor
Blower
Labor Individual blower / 15kW (option), 11kW, 7.5kW
PLC21
3-tier nozzle splicer for wool
Just one machine can wind two different yarn
kind / count bobbin.
Saving Winding speed CSY splicer
Maximum 2,200m/min Water splicer
*Depending on the yarn type, supply bobbin and machine specification. Hot splicer
Simple operation Drum drive Disk Tensor
DC servo motor direct drive Dust suction device for splicer
Bobbin supply operation is simple with bobbin 2 kinds of yarn supply
box. Monitoring device
Dust collector
VOS-III (Visual On-demand System)
Bunch remover
Bobbin sorter
Empty bobbin conveyor

Magazine type VCF type

Bobbin sorting function

Ejects empty bobbins keeping same direction to
help easy operation.

Bunch remover
Sucks out the bunch of each bobbin with
suction air.

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 Bobbin-tray type

CBF
Main specifications
Bobbins that have had their The yarn end is located by
yarn end located the automatic yarn end Yarn Yarn detector
successfully are distributed finder and inserted into the
Cotton, staple fiber, worsted, woolen, synthetic, and blends Lower yarn sensor
to the each winding unit by hollow section at the top of
Yarn count Yarn clearer
the bobbin tray. the supply bobbin.
Ne3 to Ne142 (Nm5 to Nm240) Capacity or Optical yarn clearer
Supply bobbin size: depending upon your request
D
a ...Min. 10mm Accessory equipment
b ...Min. 10mm PC Tensor
The supply b
a
Kink Preventing system (Hard waste reducer)
bobbins are D... Max. ø57mm L
BQC (Bobbin quality check)
loaded one at L ...Max. 260mm BQC alarm automatic reset
a time onto the Winding shape Package brake
bobbin tray. 0 to 5°57’ Cradle lifter
Winding traverse Preclearer
Ceramic cutter
148mm(5 3/4”), 153mm(6”)
Energy-saving inverter for blower (individual blower)
Maximum package diameter Suction shutter
ø320mm / 6” cone Ejection cutter
Machine orientation Package conveyor
Left-hand or Right-hand Package shutter
Number of spindles Blow cleaner
10-spindle system ...max.60 Optional equipment
12-spindle system ...max.60 PC Module
Yarn joining method: Mach Splicer Pac21 winding system
Perla-A Hairiness Reduction System
Cassette type splicer
AD (Automatic Doffer)
Tensor
Waxing device
PC Tensor Traverse sensor
Blower PLC21
Individual blower / 15kW (option), 11kW, 7.5kW 3-tier nozzle splicer for wool
Winding speed CSY splicer
Maximum 2,200m/min Water splicer
*Depending on the yarn type, supply bobbin and machine specification. Hot splicer
Drum drive Dust suction device for splicer
DC servo motor direct drive Disk Tensor
Empty 2 kinds of yarn supply
bobbin Monitoring device
Dust collector
VOS-III (Visual On-demand System)
Empty bobbin conveyor
Two cop robos in case of one kind yarn supply
Skinny
Ejected bobbins are sorted based bobbin
on whether they are empty, or have
small or large amounts of yarn
remaining.

The CBF can handle

irregularly shaped yarn.
2 Kinds (Option)
Double feeding system enables the
machine to work two kinds of yarn
simultaneously which allows the
machine with maximum flexibility with Bobbin supply point for yarn type-A
high efficiency. Two types of trays will
Bobbin ejector for yarn type-A
be used for dividing the bobbins into
two separate units by section with the Yarn end finder for yarn type-A
mechanical system. Yarn end finder for yarn type-B

Winding section is changeable per span by recombination of guides. Bobbin supply point for yarn type-B
Bobbin ejector for yarn type-B

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 Link Coner type

Tray to Tray System - Directly connected without replacing the tray Main specifications
The spinning frame and automatic winder are directly connected via the tray-to-tray linking system Yarn Yarn detector
conveyor. Cotton, staple fiber, worsted, woolen, synthetic, and blends Lower yarn sensor
When the bobbins are doffed at the spinning frame, they are placed onto the tray and do not need to Yarn count Yarn clearer
be replaced. This means that the bobbins are supplied to the winding unit without any special Ne3 to Ne142 (Nm5 to Nm240) Capacity or Optical yarn clearer
handling. Residual yarn on the bobbin is removed by the Bobbin Stripper on the CBF. Supply bobbin size: depending upon your request
D
a ...Min. 10mm Accessory equipment
b ...Min. 10mm PC Tensor
a
D... Max. ø57mm b Kink Preventing system (Hard waste reducer)
L
BQC (Bobbin quality check)
L ...Max. 260mm BQC alarm automatic reset
Winding shape Package brake
0 to 5°57’ Cradle lifter
Winding traverse Preclearer
Ceramic cutter
148mm(5 3/4”), 153mm(6”)
Energy-saving inverter for blower (individual blower)
Maximum package diameter Suction shutter
ø320mm / 6” cone Ejection cutter
Machine orientation Package conveyor
Left-hand or Right-hand Bobbin stripper
AD (Automatic Doffer)
Number of spindles
10 - 60sp Optional equipment
(Every 2 spindle excluding 14sp) PC Module
Pac21 winding system
Yarn joining method: Mach Splicer
Perla-A Hairiness Reduction System
Cassette type splicer Waxing device
Tensor Traverse sensor
PC Tensor PLC21
Blower 3-tier nozzle splicer for wool
Individual blower / 15kW (option), 11kW, 7.5kW CSY splicer
Water splicer
Winding speed
Hot splicer
Maximum 2,200m/min Dust suction device for splicer
New Bobbin Stripper *Depending on the yarn type, supply bobbin and machine specification.
Disk Tensor
Once the skinny bobbin is Drum drive 2 kinds of yarn supply
e je c te d from the winding DC servo motor direct drive Two cop robos
Monitoring device Spin inspector
unit, the Bobbin Strippe r Dust collector
automatically removes the VOS-III (Visual On-demand System)
Blow Cleaner
small amount of yarn Package shutter
remaining on the bobbin Empty bobbin conveyor
without damaging the
bobbin.

New Spin Inspector(optional)

defective bobbin

Reading the spindle No.

Each tray has an ID tag on which ring frame spindle no. is written when the tray enters the Quality control screen
linking conveyor. The specific bobbin on which a yarn quality alarm occurs is read by the
particular winding unit to identify the Ring spindle which produced the defective bobbin.
Thereafter it is ejected and diverted on a separate bobbing conveyor without affecting the
working of other winding units. The aggregated data of bobbins on which an alarm occurred
are displayed on VOS.

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Dimensions of Machine Minimum installation space between the machines (mm)

340 568

537 430
Magazine type L-H

197

1500
2000
L

* 3200
3100
2450
2000
R

2200
367 2000 L1 1200
835 L
750.8 1354.7 TL (737)

1800
1060 1730

60SP 60SP
10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP
50SP (5-span) (6-span)
72SP
* With front suction type of blow cleaner(optional): 3,500mm
TL 6470 7110 9740 11020 13010 14930 16280 18840 19550 22750 22820 26660
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460

VCF type

830
1 kind 2 kinds

1100
367 750

830

1200
1400

1634
2000 2000
L-H

370
2000 2000
L-h
R-h

*2200

2400
L-h
3100

2200
2450

R-h

4100

4100
R-h

*2200
L-h L-h
367 1650
2000 L1 2100 2000

1500
750.8 667

2400
1060 1030 TL

R-h
60SP 60SP * With bypass conveyor(optional): 2,400mm

1200
10SP 12SP 20SP 24SP 30SP 36SP 40SP
50SP (5-span) 48SP (6-span)
TL 9430 10070 12700 13980 15970 17890 19240 21800 22510 25710 25780
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620

Bobbin-tray type
367 760

1 kind 2 kinds

1100

1200
1400
L-H

100

1734
2000 2000
2000 2000
L-h
R-h

*2200

2400
L-h
3100

2200
R-h
2450

4100
R-h

*2200
L-h L-h
367

1500
L1

2400
750.8 667* 2000 2100 1882 1293 (400)
1060 1030 TL
R-h
60SP 60SP * With bypass conveyor(optional): 2,400mm

1200
10SP 12SP 20SP 24SP 30SP 36SP 40SP
50SP (5-span) 48SP (6-span)
TL 10545 11185 13815 15095 17085 19005 20355 22915 23625 26825 26895
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620
* With empty bobbin conveyor

Link Coner type

567 533

L-H

1500
2000
R-h
A
3100

L-h
2450

Bypass
R-h Without With
Dust Collecter
1500

2000 L1 1800*
TL A=2000 A=2100
533 567
985 980 TL T1 A=2200 A=2300

18SP 20SP 22SP 24SP 26SP 28SP 30SP 32SP 34SP 36SP 38SP 40SP 48SP 60SP
TL 6700 10340 10980 11620 12330 12970 13610 14250 14890 15530 16240 16880 19440 23350
L1 5900 6540 7180 7820 8530 9170 9810 10450 11090 11730 12440 13080 15640 19550
* With 2 cop robos : +300mm in a total length

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