Professional Documents
Culture Documents
Petrol
Petrol
VIBRATION IN PIPELINES
BY
Kulliyyah of Engineering
International Islamic University Malaysia
November 2018
ABSTRACT
Pipeline vibration problems are well-known and become significant issues in many
fields especially in the oil and gas sectors. The main goal of this work is to analyse the
fluid-induced vibration phenomena for large pipelines. Understanding the dynamic
characteristics of this kind of span pipelines, which often accommodate axial flow of
gas is very important. This work presents modelling and analysis of fluid-induced
vibration of pipeline systems made of composite materials. Clamped-clamped pipelines
conveying natural gas are investigated. The influence of composite materials layup, the
ratio of pipe radius to pipe-wall thickness, liquid density and viscosity, fluid flow
velocity, and fluid pressure are all considered. The simulations using Computational
fluid dynamics (CFD) and finite element analysis (FEA) are performed using ANSYS
software. These simulations show the effects of velocity, pipe geometry, fluid-solid
interaction, boundary conditions and fluid properties into the stability of the pipeline.
Based on this work, if the vibration frequency of pipe is high does not mean that the
amplitude will increase.
i
خالصة البحث
ABSTRACT IN ARABIC
مشاكل اإلهتزازت في خطوط األنابيب معروفة ومشهورة في العديد من المجاالت وخصوصا ً في قطاع
النفط والغاز .الهدف الرئيسي من هذا العمل هو تحليل ظاهرة اإلهتزازات الناجمة عن ضخ السوائل في
خطوط األنابيب الكبيرة .العديد من اإلستخدامات للمواد المركبة مؤخرا ً في الكثير من التطبيقات .إن فهم
الخصائص الديناميكية لهذا النوع من خطوط األنابيب الممتدة مهم جداً ،والتي غالبا ً ما تستوعب التدفق
المحوري للغاز .يقدم هذا العمل دراسة و تحليل لإل هتزازات الناتجة أثناء مرور السوائل في األنابيب
المصنوعة من المواد المركبة .تمت دراسة وتحليل لخطوط األنابيب المثبتة من األطراف والتي تنقل الغاز
الطبيعي .تم األخذ بعين اإلعتبار لل عوامل المؤثرة ومنها نوع المواد المركبة وقطر وطول وسماكة
االنبوب ،وكذلك كثافة ولزوجة السائل وسرع التدفق والضغط للسائل .تم إجراء تحاليل المحاكاة
Simulationsلديناميكا الموائع الحاسوبية CFDو تحليل الجزئيات المحددة FEAبإستخدام برنامج
. ANSYSهذه المحاكاة بينت تأثير العديد من العوامل في إستقرار األنابيب منها سرعة السائل وشكل
األنبوب والشروط الحدودية لألنبوب وكذلك خصائص السائل .وفقا ً لنتائج هذا البحث فإن اإلرتفاع في
التردد لألنبوب ال يؤدي بالضرورة إلى زيادة اإلزاحة.
ii
APPROVAL PAGE
I certify that I have supervised and read this study and that in my opinion, it conforms
to acceptable standards of scholarly presentation and is fully adequate, in scope and
quality, as a dissertation for the degree of Master of Science (Mechanical Engineering).
…………………………………..
Waleed Fekry Faris
Supervisor
…………………………………..
Fadly Jashi Darsivan
Co-Supervisor
I certify that I have read this study and that in my opinion it conforms to acceptable
standards of scholarly presentation and is fully adequate, in scope and quality, as a
dissertation for the degree of Master of Science (Mechanical Engineering).
…………………………………..
Waqar Asrar
Internal Examiner
…………………………………..
Mohamed Elsayed Okasha
Internal Examiner
…………………………………..
Erry Yulian Triblas Adesta
Dean, Kulliyyah of Engineering
iii
DECLARATION
I hereby declare that this dissertation is the result of my own investigations, except
where otherwise stated. I also declare that it has not been previously or concurrently
iv
INTERNATIONAL ISLAMIC UNIVERSITY MALAYSIA
I declare that the copyright holders of this dissertation are jointly owned by the
student and IIUM.
Copyright © 2018 Nabeel Yahia Yahia Emran and International Islamic University Malaysia. All
rights reserved.
2. IIUM or its library will have the right to make and transmit copies (print
or electronic) for institutional and academic purposes.
3. The IIUM library will have the right to make, store in a retrieved system
and supply copies of this unpublished research if requested by other
universities and research libraries.
By signing this form, I acknowledged that I have read and understand the IIUM
Intellectual Property Right and Commercialization policy.
……..…………………….. ………………………..
Signature Date
v
ACKNOWLEDGEMENTS
vi
TABLE OF CONTENTS
Abstract ...................................................................................................................... i
Abstract in Arabic ..................................................................................................... ii
Approval Page .......................................................................................................... iii
Declaration ............................................................................................................... iv
Acknowledgements .................................................................................................. vi
Table of Contents .................................................................................................... vii
List of Tables ........................................................................................................... ix
List of Figures ............................................................................................................x
List of Abbreviations .......................................................................................... xii
vii
4.4 Computational Fluid Dynamics (CFD) .....................................................44
4.5 Finite Element Analysis ............................................................................45
viii
LIST OF TABLES
ix
LIST OF FIGURES
x
Figure 5.8 Mode shape for Pipe 2 ........................................................................... 53
Figure 5.9 Mode shape for Pipe 3 ........................................................................... 53
Figure 5.10 Pressure load of straight pipe with pinned-pinned supports with fluid
flow inside the pipe (V=20 m/s) .......................................................... 54
Figure 5.11 Residuals for case 1 ............................................................................. 55
Figure 5.12 Frequency response of straight pipe with pinned-pinned supports under
different inlet velocity (Pipe 1) ............................................................ 56
Figure 5.13 Frequency response of straight pipe with pinned-pinned supports under
different inlet velocity (Pipe 2) ............................................................ 57
Figure 5.14 Straight pipe using Solid-work ........................................................... 58
Figure 5.15 Frequency response of straight pipe with pinned-pinned supports (Pipe
3, 30m/s)............................................................................................... 58
Figure 5.16 Frequency response of straight pipe with pinned-pinned supports (Pipe
3, 12m/s)............................................................................................... 59
Figure 5.17 Frequency response of straight pipe with pinned-pinned supports (Pipe
3, 20m/s)............................................................................................... 59
Figure 1 Natural frequencies and mode shapes (Pipe 1 & 2).................................. 69
Figure 2 Natural frequencies and mode shapes (Pipe 3) ......................................... 70
Figure 3 Project schematic (CFD & FEA) .............................................................. 71
Figure 4 Pressure load appearance (Pipe 2) ............................................................ 71
xi
LIST OF ABBREVIATIONS
xii
CHAPTER ONE:
INTRODUCTION
1.1 INTRODUCTION
Various types of pipelines are used in many sectors especially the large
pipelines. In the field of oil and gas sectors, the large pipelines are used to transfer the
oil and/or gas to different locations over long distances and usually put under the
ground. As the pipes are installed under or above the ground, many considerations have
to be taken such as the pipelines have lightweight, strong, non-sparking materials, anti-
stations, petrochemical plants, and refineries stations. Mainly, Oil/Gas industries are
extremely sensitive to vibration risks due to the major consequences which lead to
environmental conditions, piping structure which causes the failure, and high fluid flow
rate.
Piping vibration is a main factor that makes pipeline system can't function
properly and flow-induced vibration phenomena (FIV) is one of the important factors
to cause failure that happens when the interaction between fluid and pipe structure
causes to correlate the natural frequency with fluid frequency. The variety of pipe spans
and sizes between supports has created a lot of problems in controlling piping vibration
and developing dampers to accommodate the vibrations. The following figures show
1
Figure 1.1 View of pipelines (Financial tribune, n.d)
to each other such as power plants stations, Oil/Gas stations, bridge decks and
Gorman (2000) states that unsteady flow-induced vibration can occur due to
pumping and valve operations in pipeline systems and it is one of the main concern of
various industrial applications and many experimental studies as well. In this research,
2
the investigation and validation analysis for the previous studies and the impact of fluid
flow effect to overall vibration shall be one of the significance in this research using
Nowadays, with the rapid development of the industry, the demand for oil,
natural gas and other energy sources are growing. Therefore, the pipeline system plays
an important role in the petroleum industry. In pipeline system, the piping vibrations
cause the pipeline attachment and the connection of the pipeline to be loosened and
broken. If the influence is slight, it can cause pipeline leakage and reduce the pipeline
transportation efficiency and life. Meanwhile, if the influence is serious, it will cause
the pipeline to explode, causing serious safety accidents (Wang et al., 2013).
It is estimated that labor utility industries spend thousands of dollars every year
damaged by vibrations. Pluvinage and Elwany (2007) recorded that, 30% of water is
lost by leak or break. The same problem goes for pipes when they are used to convey
and transport oil and gas from one place to another, however, the leakage of oil and/or
Guo et al. (2013) investigated that the transport of oil in high fluid pressure in
offshore pipeline causes FIV. There are various shapes of pipes used in oil/gas field and
the geometry of each shape definitely will affect the vibration intensity.
Fluid flow inside a certain pipe can initiate vibration under various conditions.
If the vibration intensity is high, pipes can strike against supports which lead to fatigue
3
There are certain factors which have vital roles in increasing or decreasing
piping vibration such as Pipelines geometries and shapes, pipeline materials, supports,
boundary conditions, types of fluid, flow rate ratio and environmental conditions. In
this research, the study will focus on how to increase the efficiency of straight pipelines
for different geometry to resist the vibrations problems in oil and Gas sector.
1.3 OBJECTIVES
vibration (FIV) of oil and gas pipeline using Engineering simulation software called
ANSYS.
lifetime by finding solutions to reduce piping vibrations and its effects. The main
length and wall thickness as well as the density and the viscosity of the fluid which
utilizes engineering simulation software (ANSYS) to model and analyze of FIV in large
pipelines.
4
CHAPTER TWO:
LITERATURE REVIEW
Failures in the industrial plants occur due to many causes. 30% of those failures
happened due to damaged pipelines. As many articles stated, damaged pipelines caused
by three reasons; (1) 22% from leaking seals, (2) corrosion, and erosion with 21% and
(3) 6% from vibration. Thus, for every three damages of pipeline, one damage results
theoretical studies on the pipelines area such as materials effects, vibration causes,
suppression methods, and the efficiency and lifetime of the pipeline. Therefore, this
chapter is divided into three sections. The first section reviews the main sources of
vibrations, the second section displays out the previous experimental and theoretical
studies and the third section discusses the various suppression solutions used.
Vibration is divided into two character types: steady-state and dynamic transient
vibration that occurs for a relatively long time period. However, the dynamic transient
occurs for relatively short time periods and is usually generated by much larger forces.
changes of the flow velocity which is based on the properties of the fluid and the
5
geometry of the pipes which includes fittings, valves, bending and other shapes (S
This section will elaborate the main sources of pipeline vibration such as
causes. Many researchers investigated that the main sources of pulsations are vortex
As shown in figure 2.1, the unbalanced forces occur usually in the elbows, tees,
throttles and pipe reducers due to the pressure pulsation effects where a direction of
flow and its velocity are changed. In addition, pressure pulsations cause forces acted
frequency will vary based on the flow velocity which at the same time affects the
Large piping vibration caused due to pressure pulsation in which the control
valve generated turbulence at the Strouhal frequencies. However, the change in the
mechanism of the control valve to variable frequency motor drive eliminates harmful
6
Figure 2.1 Pump-induced pressure pulsations (Vasilyev & Fromzel, 2003)
pressure pulsation or not, compare vibration severity under the two different working
conditions (idle load, load). He found that vibration is mainly caused by pressure
pulsation if vibration severity is weak under idle load condition, but it is strong under
load condition.
pump-operating speed and multiples of the number of pump plungers, blades, volutes,
or diffuser vanes. The potential pulsation frequencies are defined by equation (2.1)
nX nXY
A , or A (2.1)
60 60
7
Where,
n: 1, 2, 3, and so on
diffuser vanes.
Fluid pulsations can be generated from the intermittent flow of a fluid through
the compressor or pump cylinder valves. Fluid pulsations are related to number of
properties and cylinder and valve design (Wachel, 2000). Pressure pulsations resulting
Too large pressure drop caused cavitation and flashing. At such flow restrictions
such as a flow orifice or a control valve; the flow restriction increases the fluid velocity
and as a result, decreases its pressure. Cavitation or flashing commonly results when
the fluid's static pressure reaches its vapor pressure and the fluid vaporizes also result
8
Theoretical investigation and mathematical modeling of pipelines, simulation
been studied by many researchers such as Loh et al. (2011) and B. Xu et al. (2009).
The acoustic wave theory, transfer matrix method, and finite element method
have been proposed to analyze gas pulsation in the piping system (Nakamura et al.,
Furthermore, the pressure drop along the pipes and the effect of temperature on
pressure was investigated by Eiamsa-ard et al. (2008). They conducted numerical study
that shows the variation of the flow discharge and pressure drop. There are many
pressure pulsation.
The interaction occurs due to fluid flow in or around a body causes vibration is
known is Flow-induced vibration (FIV)."FIV best describe the interaction that occurs
between the fluid’s dynamic forces and a structure’s inertial, damping and elastic
FIV is known as FSI in many works of literature which stand for fluid-structure
interaction. However, FSI is used for unsteady flow inducing piping vibration which
called two-way FSI, in compare with FIV which used often for stationary flow and it is
flows which have a major concern in many industries. Therefore, piping systems and
valves can generate strong vibrations, transient pulses, cavitation effects and many
9
Under certain conditions, fluid flow inside a pipe can initiate vibrations of the
pipe which known as FIV. Flow-Induced Vibrations and the physical parameters that
control them are of significant importance of piping engineering systems and operators.
The offshore industry also is one of the most susceptible fields to FIV due to the wide
constructions in flowing water. For Examples, drilling risers, catenaries, marine cables
Piping systems used for transfer of highly pressurized gas often operate under
time-varying conditions imposed by pumps and valves operations and thus may
experience severe vibration induced loading. Examples of such problems are flow-
conveying internal flow. In fact, the first investigation in this area was made by Ashley
and Haviland (1950) who investigated the vibration characteristics of the Trans-
Arabian pipeline.
FIV is driven by flow velocity (ρv 2 ) and results from turbulent mixing with
boundary layer separation and pressure pulsations at bends, tees, reducers etc. This
results in shaking forces at the bend, or tee, that generates a low frequency (<100 Hz),
longitudinal beam mode vibration in the piping with visible pipe movement or shaking.
FIV affects on the small diameter of low-frequency vent systems. FIV is a significant
issue for many applications such as liquefied natural gas projects (LNG) which
indicates a risk of piping failure and loss of containment and many other effects such
as safety, plant operation, production and the overall economics of the project
(Cowling, 2016).
hammer in a pipeline which has viscoelastic wall behavior. He concluded that there are
10
four important parameters that may affect classical water-hammer results such as
unsteady friction (UF), column separation (CS), (FSI) and viscoelasticity (VE).
When dealing with the transportation of fluid in a pipe, vibrations can occur if
large pressure fluctuations are imposed on the pipe wall. This FSI phenomenon is
known as flow-induced vibration (FIV). Instability of the pipe due to these vibrations
depends on the end condition of the pipe. A straight pipe with both ends fixed is likely
1
EI 2
vo ( ) (2.2)
L A
Where;
The M-shaped jumper has a span equal to the distance from the PET end to the
PLEM end, and its maximum deflection is most likely to occur at the middle section
when a pipe is supported in both ends. Adding all the forces acting on a fluid element
in the vertical direction shown in Figure 2.3, the following relation applies:
2Y
2
F A 2 A v Y (2.3)
t t x
The centrifugal force due to the curvature of the pipe opposes the vertical
component of the fluid pressure and the force F applied to the wall on the fluid. Adding
11