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Polyamide Thin Film Composite Membranes Prepared From Isomeric Biphenyl Tetraacyl Chloride and M-Phenylenediamine
Polyamide Thin Film Composite Membranes Prepared From Isomeric Biphenyl Tetraacyl Chloride and M-Phenylenediamine
com
Received 5 October 2007; received in revised form 22 January 2008; accepted 1 February 2008
Available online 21 February 2008
Abstract
Three novel of isomeric tetra-functional biphenyl acid chloride: 3,3 ,5,5 -biphenyl tetraacyl chloride (mm-BTEC), 2,2 ,4,4 -biphenyl tetraacyl
chloride (om-BTEC), and 2,2 ,5,5 -biphenyl tetraacyl chloride (op-BTEC) were synthesized, and used as new monomers for the preparation of the
thin film composite (TFC) reverse osmosis (RO) membranes through interfacial polymerization with m-phenylenediamine (MPDA). The results of
membrane performance test showed that membranes prepared from om-BTEC and op-BTEC had higher flux at the expanse of rejection compared
with membranes prepared from mm-BTEC. The chemical composition on the active layer was characterized by attenuated total reflectance infrared
(ATR-IR) and X-ray photoelectronic spectroscopy (XPS), and the results showed that the content of carboxylic acid on the membrane surface
prepared from mm-BTEC are higher than these prepared from op-BTEC and om-BTEC. It seemed that all the difference containing: the membrane
performance, the chemical composition on the active layer, hydrophilicity, and the surface morphology might come from the different structure
and reactivity of the tetraacyl chloride monomers.
© 2008 Elsevier B.V. All rights reserved.
0376-7388/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2008.02.022
L. Li et al. / Journal of Membrane Science 315 (2008) 20–27 21
phase with acyl chloride (0.1%, w/v) in hexane was poured on temperature. Water droplets (about 5 mg) were dropped carefully
the top of the support membrane for 20 s. After removing the on to the layers.
excess organic solution, the membrane was heated in an oven Scanning electron microscopy (SEM) was performed with
at 60 ◦ C for further polymerization. Finally, the membrane was XL 30 ESEM FEG, FEI Company. Magnifications up to 10,000
rinsed with DI water and stored in 1% NaHSO3 solution. All were obtained.
above operations were performed in an assembly clean room. For atomic force microscope (AFM), measurements were
performed on SPA300HV with an SPI 3800 controller, Seiko
2.3. Performance testing Instruments Industry Co. Ltd.
The membrane samples were checked carefully under a flu- 3. Results and discussion
orescent lamp to avoid some obvious defects before test. All
tests for RO performance were conducted at 2.0 MPa using a 3.1. Synthesis and characterization of monomers op-BTEC
2000 ppm NaCl solution at room temperature in cross-flow cells. and om-BTEC
Circular membrane samples were placed in the test cell with the
active skin layer facing the incoming feed. The effective mem- The synthesis routes for the novel two isomeric compounds:
brane area (for each cell) was around 19 cm2 . The membranes op-BTEC and om-BTEC are outlined in Scheme 1. Monomer
were initially subjected to pure water with pressure of 2.0 MPa op-BTEC was synthesized from 1-bromo-2,5-dimethylbenzene
for 4 h prior to performing the RO test experiments. via Ni(0) catalytic coupling reaction, oxidation, and subsequent
The water flux was determined by direct measurement of chlorination. Monomer om-BTEC was synthesized from 1,3-
the permeate flow (l/(m2 h)). The salt rejection rate was mea- dimethyl-4-bromobenzene dicarboxylate via Ullmann coupling
sured by the salt concentration in the permeate obtained through reaction, hydrolysis, and subsequent chlorination reaction. The
measurements of the permeate and the feed using a conduc- chemical composition and structure of om-BTEC and op-BTEC
tance meter (Elmeiron conductivity meter CC-501, Poland). The were confirmed by elemental analysis, FT-IR, 1 H NMR (Fig. 2).
desalination rate was calculated by using the following equation:
3.2. Permeation properties of TFC RO membranes
cp
Rj (%) = 1− × 100 In our previous study, the preparation parameters of the
cf
interfacial polymerizations of the tetra-functional biphenyl acyl
in which cp (mg/l) is the permeate concentration and cf (mg/l) chloride (I) with MPDA had been optimized. In present study,
is the feed concentration. TFC membranes op-BTRC/MPDA and om-BTRC/MPDA are
All membrane samples were prepared and tested in at least prepared using the same conditions. The PSf support layer
duplicated with a total of three membranes tests for RO perfor- loaded with the aqueous solution of MPDA (2%, w/v) was
mance, results of which have been averaged. reacted with cyclohexane solution of the acyl chloride (0.1%,
w/v). The time of polymerization was 20 s. The RO rejection
2.4. Characterization and flux of the membranes was characterized at 2.0 MPa using
2000 ppm NaCl solution (pH 6.5) at 25 ◦ C in cross-flow cells.
2.4.1. Characterization of monomers The results of the performance test are shown in Fig. 3. It
The monomers were identified by elemental analysis, such as can be seen from it that the membranes prepared from om-
C, H, and Cl. The 1 H NMR spectra were measured at 300 MHz BTEC and op-BTEC showed higher flux with the order of
on a AV300 spectrometer. The FT-IR spectra were obtained with op-BTEC > om-BTEC > mm-BTEC, but lower rejection with
a Bio-Rad digilab Division FST-80 spectrometer. the order of op-BTEC < om-BTEC < mm-BTEC compared with
membranes prepared from mm-BTEC. The reasons for differ-
2.4.2. Characterization of membranes ent permeation properties of those TFC membranes will be
The membranes used for the chemical structure and mor- discussed in the following section.
phology analysis of the skin layer were rinsed with DI water for
several times. Then, the membranes were dried under vacuum 3.3. Characterization of the active layer
at 40 ◦ C for 24 h.
Attenuated total reflectance infrared (ATR-IR) characteriza- 3.3.1. ATR-IR spectra and X-ray photoelectron
tion of the TFC membrane surface was made with a Bio-Rad spectroscopy (XPS) analysis
digilab Division FST-80 spectrometer. For ATR-IR analysis of The active layer of a TFC membrane is a very thin film that
membrane samples, Irtran crystal at 45◦ angle of incidence was bridges and overcoats the surface pores of the porous support.
employed. The functional groups present in the barrier layer, after reaction
Surface chemical characterization was carried out by X-ray of the amine species with the cross-linking agent, could be iden-
photoelectron spectra (XPS), with a Thermo ESCALAB 280 tified by ATR-IR analysis of composite membrane samples. The
system with Al/K (hν = 1486.6 eV) anode mono-X-ray source. ATR-IR spectra of the active surface without the support layer
The contact angles of the active layer were estimated by Drop are shown in Fig. 4. It can be seen from Fig. 4 that no significant
Shape Analysis DSA10 (Krüˇ ss GmbH, Germany) at the ambient differences could be observed among these spectra. For example,
L. Li et al. / Journal of Membrane Science 315 (2008) 20–27 23
the spectrum of mm-BTEC/MPD displayed the characteristic the active surface prepared from mm-BTEC than membranes
absorption bands of the amide appeared near 1657 (amide I), from other two isomeric acyl chloride monomers.
1545 (amide II, C N stretch), and 1609 cm−1 (aromatic ring Monomers mm-BTEC, om-BTEC, and op-BTEC have the
breathing), which is identified as an evidence of formation of same chemical compositions but different chemical structures.
functional NHCO bond. The peaks at 1729 cm−1 correspond The two acyl chloride groups are in the 2,2 -positions of biphenyl
to the stretch of the C O in carboxylic acid groups formed by the unit for om-BTEC and op-BTEC but in the 3,3 -position of
hydrolysis reaction of acyl chloride groups. The intensity ratio of biphenyl unit for mm-BTEC. This difference in the substitu-
the band at 1657 cm−1 (amide I) and 1729 cm−1 (C O stretch tion position of the acyl chloride groups produces the different
of carboxylic acid) for membranes prepared from mm-BTEC monomer reactivities which should lead to different structural
was higher than the membranes from op-BTEC and om-BTEC. properties of the polymers, including the degree of cross-linking
This indicated that there were more carboxylic acid groups in and chemical properties, such as hydrophilicity. These proper-
mm-BTEC 71.32 9.31 19.37 0.272 0.131 0.481 mm-BTEC 76.2 78.3 77.6 74.5 71.8 77.3 76.0
om-BTEC 74.1 9.23 16.67 0.225 0.125 0.554 om-BTEC 84.7 79.3 81.2 78.8 84.5 82.3 81.8
op-BTEC 75.36 9.34 15.31 0.203 0.124 0.610 op-BTEC 78.2 81.3 84.2 81.8 80.6 79.6 81.0
L. Li et al. / Journal of Membrane Science 315 (2008) 20–27 25
Fig. 6. SEM images: (a) top surface and cross-section of mm-BTEC; (b) top surface and cross-section of om-BTEC; (c) top surface and cross-section of op-BTEC.
group and amide functionality yield a short and strong H-bond with a projection area of 10 m × 10 m. As shown in Table 3,
with water. However, carboxylic acid groups form a slightly the order of the membrane roughness was op-BTEC > om-
more stable and strong H-bond with water than hydrophilic BTEC > mm-BTEC, and there was an obvious correlation of
amide groups. Higher stability of H-bond of carboxylic acid the water permeability with the surface roughness and surface
group with water would promise a more selective permeation area of the TFC membranes. It is obvious that the flux of the
but act as a resistance of the passage of the bound water from membrane increased in proportion to the increasing surface
one site to another [23]. In our case, mm-BTEC has lower water roughness and the enlarging surface area. The reason for the
flux than om-BTEC and op-BTEC. This may be contributed to its phenomenon might be that the rougher and larger surface area
higher carboxylic acid group content in the system. In addition, of the membranes made it possible to have contact with more
the molecular chain mobility and the morphology also affect the water molecules in the given projected area, which attributed the
permeation coefficient. higher flux.
The different morphologies of these TFC membranes may be
3.4. Morphology studies related to the different polymerization and diffusion rates of the
diamine monomer. The formation of the active layer prepared
In order to examine the effect of the acyl chloride structure from interfacial polymerization with amine monomer in aqueous
on morphology of membranes, the surface and cross-section of
the membranes were characterized by SEM. The SEM photos
Table 3
shown in Fig. 6 revealed that all the membranes had the similar Roughness and surface area of the membrane surface obtained from AFM
surface morphology, which was dense but not smooth. The white
part was the peak and the black part was the valley. The photos Sample Flux Rejection (%) Ra (nm) RMS (nm) S (m2 )
(l/(m2 h))
of the cross-section showed that the thickness of the active layer
was very thin, about 0.2 m. mm-BTEC 31.7 98.4 147 186 613
As an important complementation of the SEM, AFM was om-BTEC 50.0 97.8 169 214 624
op-BTEC 54.2 97.2 196 252 677
also used to characterize surface morphology of the membranes.
Fig. 7 represented AFM surface images of the TFC membranes Ra : average roughness; RMS: root-mean-square roughness; S: surface area.
26 L. Li et al. / Journal of Membrane Science 315 (2008) 20–27
Fig. 7. AFM images: (a) the iamges of membranes prepared from mm-BTEC; (b) the iamges of membranes prepared from om-BTEC; (c) the iamges of membranes
prepared from op-BTEC.
phase and acyl chloride monomer in organic phase was con- organic phase, thus result a smooth morphology of mm-BTEC
trolled by the amine monomer diffusion from aqueous phase into membrane [18]. For op-BTEC/MPDA and om-BTEC/MPDA,
organic phase. After the amine coming into the organic phase, it the low reactivity of 2,2 -substituted acyl chlorides leads to
reacted with the acyl chloride quickly and formed the polyamide the low degree of cross-linking, thus the high speed of amine
which would prevent the amine father diffusion. As described diffusion. This results in the increase of the roughness of the
previously, the polyamides prepared with mm-BTEC/MPDA, membrane.
op-BTEC/MPDA, and om-BTEC/MPDA have the same chem-
ical compositions but different chemical structures. There are 4. Conclusions
two acyl groups on the 2,2 -position of biphenyl groups for op-
BTEC and om-BTEC but in the 3,3 -positions of biphenyl groups Three novel of isomeric tetra-functional biphenyl acid chlo-
for mm-BTEC. Due to the steric hindrance for 2,2 -substituted ride: mm-BTEC, om-BTEC, and op-BTEC were synthesized,
acyl chloride, the reactivity of om-BTEC and op-BTEC is and successfully used as new monomers for the preparations of
lower than that of mm-BTEC. For mm-BTEC/MPDA mem- RO membranes through interfacial polymerization with MPDA.
brane, the cross-linking degree should be higher than that of The results of the performance testing showed that the mem-
TMC/MPDA membrane due to BTEC having four acyl groups branes prepared from om-BTEC and op-BTEC showed higher
whereas TMC having three acyl groups. The high degree of flux with the order of op-BTEC > om-BTEC > mm-BTEC, but
cross-linking may block the diffusion of the MPDA into the lower rejection with the order of op-BTEC < om-BTEC < mm-
L. Li et al. / Journal of Membrane Science 315 (2008) 20–27 27
BTEC compared with membranes prepared from mm-BTEC. [7] C.K. Kim, J.H. Kim, I.J. Roh, J.J. Kim, The changes of membranes perfor-
The results from ATR-IR and XPS showed that there were more mance with polyamide molecular structure in the reverse osmosis process,
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[8] R.J. Petersen, Composite reverse osmosis and nanofiltration membranes,
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