CNC Tapping Center

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CNC Tapping Center

4
The TC-203, ideal for machining
small precision parts, has been
completely renewed and released
as the TC-20A. This eagerly
awaited release includes new NC
features, providing higher cost
performance and machining
accuracy.

Features
●Spindle speed
 25,000 / 30,000 min-1
●Spindile acc./dec. reduced
 by more than 50%
●Rapid feedrate
 45 m/min (Z-axis)
 40 m/min (XY-axes)
●Magazine indexing
 time reduced by 40%
●Rigidity 1.5 times
 higher than previous
 models

Higher cost performance Higher machining accuracy


Higher speed and higher rigidity produce a 15% Higher quality machining is achieved with a rigid
reduction in time for machining 2.5-inch HDD column, higher performance feed motor, and new NC
bases. This performance is available at a that optimizes machine performance.
conventional price, ensuring greater
improvement in cost performance.
Previous models TC-20A
Reduced by
15% Surface without
undulation

Regular surface

Smooth surface

Previous models 20A 25,000min-1/F4,500mm/min D 8 carbide 2 blades end mill


machining small precision parts

TC-20A cell specification


(With optional loader stocker system)

■Application (workpiece sample)


machining small precision parts
Highly efficient OPTION
energy saving motor
Spindle speed Loader and Stocker System
-1
30,000min
-1
24,000min
Tapping speed
10,000min-1

Stocker Loader hand


(excluding tray) (excluding chuck)

Improved rapid
feedrate
45 m/min for Z-axis
40 m/min for XY-szis
Z-axis rapid feedrate is
1.5 times faster than
previous models, the
most effective means for
reducing non-cutting Loader operation panel Reversing unit
time. Acceleration (excluding chuck)
exceeding 1G also
significantly improves
productivity.
Stroke (X x Y x Z)
200 x 185 x 250 mm

Much faster
magazine and ATC
0.8 s for T to T Coolant system 50L NC high-speed indexing table
1.6 s for C to C

A thorough review of the


ATC mechanism and
using a servomotor in the
magazine have resulted
in zero time loss even for
frequent tool changes.

Tool breakage detection unit


New NC(A00)
Z-axis thermal distortion

In addition to Effect on
machining
conversational surface
programming, the
genuine Brother NC also
accepts NC language Machining time
programming.
Z-axis thermal distortion

Macro functions (system


variables) and energy
saving functions (auto
power off, etc.) have also
been further enhanced.
Machining time

Z-axis thermal distortion compensation system


■Machining capability
Machining Drill Tap Facing

Cutting amount cm3/min (inch3/min):


Tool diameter mm(inch) x Feed mm(inch) / rev. Tool diameter mm x Pitch mm(inch) Cutting width mm x Cutting depth mm x Feed rate mm/min
-1 -1 -1
25,000min-1 specification 25,000min-1 specification 25,000min-1 specification
Material 30,000min specification 30,000min specification 30,000min specification
ADC D 8 x 0.2 (D 0.32x0.008) M8 xP1.25(5/16) 32(1.93):16 x 1.0 x 2000
C3604 D 8 x 0.2 (D 0.32x0.008) M8 x P1.25(5/16) 32(1.93):16 x 1.0 x 2000
S45C D 5 x 0.15(D 0.20x0.006) M5 x P0.8(3/16)

■Outer dimensions(TC-20A)

■Outer dimensions (optional loader and stocker + TC-20A x 2)


■Machine specifications ■NC specifications
TC-20A CNC model CNC-A00
Item -1 -1 ●Controllable axes:3 axes(X、Y、Z)
25,000min 30,000min
CNC unit model CNC-A00 ●Additional axes:2 axes(A、B)+C
Control axes
200(7.9) ●Sirtrultancously controlled axes Clrcutar:2 axes( X、Y)
X axis mm(inch)
 Positioning linoar:3 axes(X、Y、Z)
Y axis mm(inch) 185(7.3)
(+70(2.76))
Movement Interpolation ●Liner ●Cicular ●Thread milling(optional)
amount Z axis mm(inch) 250(9.8)
Least input increment ●0.001mm、0.0001inch、0.001°
Distance between table top
and spindle nose end mm(inch) 120∼370(4.7∼14.6) Display ●10.4-type monochrome LCD display
Work area size mm(inch) 400 x 200(15.7 x 7.9) Program ●Approx 200m:Both Gcode and Convorsational available
Table
Max loading capacity(uniform load) kg(lbs) 70(154) capacity  Approx.850m:Only one language available(optional)
Spindle speed (min-1) 25∼25,000 30∼30,000 External communication function ●RS232C 1ch
-1
Spindle Speed during tapping (min ) Max.10,000
●absolute / incremental ●Tool length compensation(NC)
Tapered hole 7 / 24 tapered No.15
●inch / metric ●Tool diameter compensation(NC)
Rapid feed rate X x Y x Z axes mm(inch)/min 40 x 40 x 45(1576 x 1576 x 1773)
Feed rate ●Corner C / Corner R ●Operation program(conv)
Cutting feed rate mm(inch)/min 5∼10,000(0.2∼394)
●Coordinate rotation ●Schedule program(conv)
Tool shank type JBS4002∼15T
●Coordinte system setting ●Automatic tool selection(conv)
Pull stud type JBS4002∼15P(45°
)special
●Coordina ●Automatic cutting condition
Tool storange capacity 15(Max,usable tools:16)
Distance from taper ●Dry run  setting(conv)
gauge line (max. diameter) mm(inch) 0∼100 / D 30
ATC unit ●Restart ●Automatic tool length
Max. tool weight※-1 (kg) 0.4 / tool(total weight3.0)  compensation amount
●Backlash compensation  setting(conv)
Tool selection Double arm(memory random)
( T to T) (sec) 0.8 ●Pitch error compensation ●Automatic tool diameter
Tool change time  compensation amount
( C to C )(sec) 1.6 ●Rapid traverse override  setting(conv)
Spindle motor(30min / Cont.)※-2 (kw) 2.8 / 2.6 3.1 / 2.9 NC function ●Cutting sending override ●Automatic calcuation of
Motors  unknown number input(conv)
Feed shaft motor (kw) XY 0.3 , Z 0.5 ●Alarm history
●Macro function(system variables)
(NC)
Power supply AC200V ±10%, 50/60Hz ±1Hz ●Machine lock
Power capacity(max.) (kVA) 5.3(26) 5.8(26) ●Auto power off
●Computer remote
Power source
Pneumatic Working air pressure (MPa) 0.4∼0.6(4∼6kg・f / cm2) ●High-accuracy mode ●Standby mod
source Flow rate ※-3
(L/min) 70 ●Tip shower off delay
●Tool length measurement
Machine height mm(inch) 2,031 ●Tool life management / spate tool ●Automatic coolant off
Machine Flow rate space(with control unit door opened) mm(inch) 957 x 2,321 ●Background editing ●Automatic power off
dimensions Flow rate space(with control unit door opened) kg(lbs) 1,200 ●Sub program ●Automatic corner deceleration
Positioning accuracy mm(inch) 0.005 / Full stroke
Accuracy ●Extended work coordinate system(NC)●Local coordinate system(NC)
※-4 Repeatabirity  mm(inch) ±0.002
●Variable operation function(NC)●One-way positioning(NC)
1 operating manual, 4 anchor bolts,
Standard accessories 4 leveling plates, 1 splash guard with ●Program compensation input(NC) ●Operation in tape mode(NC)
manual door, 1 set of fuses.
※-1 Actual tool weight varies according to the configuration and center of ※(NC)is provied only for NC langage specifications.
 (conv.)is provied only for conversational type specitications.
gravity;the figuress shown here are for referrence only.
※-2 Spindle motor output differs depending on the spindle speed.
※-3 The required flow rate listed is the total flow rate when using the spindle
air blast and coolant valve. ■Option list
※-4 Measured in compliance with JIS B6201-1987. ●Coolant unit 50L ●Tool breakage detector ●External editing software
(with valve and、180W pump) ●Ceiling cover ●Helical threading function
●Coolant unit 50L ●NC high-speed index table ●Zero point measurement software
■Loader specifications ■Stocker specifications (With chip shower、valve、180W  (hollow type)
●Expantion of memory capacity
and 400W pumps) ●Spindle taper air blast, air purge  
(850M)
Structure Cartesian Method Stoching method
●Cleaning gun ●Loader stocker system ●Spindle override
Degree of operation freedom 2 ●Manual pulse generator
Tray dimensions mm(inch) 277 x 359(10.9 x 14.1) ●Specified color
Drive method AC servomotor ●Automatic door ●Automatic centering unit
No. of insertable trays 15 pieces ●Work light
Stroke Xazis 1,754mm(6.91) ●Extended I/O board
mm(inch) Zazis  700mm(27.6) ●Indicator light(1 lamp)
No. of stockeble workplocos 2.5HDD ●Automatic Z-axis thermal
Xazis 1,500(59.1)mm/s ●Indicator light(2 lamps)
Max speed mm(inch) Yazis 1,500(59.1)mm/s (Example)For HDD chassis 9 x 15=135 pieces  distortion compensation system
●Indicator light(3 lamps)
Rated transfar weight ・1.0kg(2.2lbs)×2
Repeatable precision ・±0.1mm(±0.004)

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